JPS6144060B2 - - Google Patents

Info

Publication number
JPS6144060B2
JPS6144060B2 JP55048571A JP4857180A JPS6144060B2 JP S6144060 B2 JPS6144060 B2 JP S6144060B2 JP 55048571 A JP55048571 A JP 55048571A JP 4857180 A JP4857180 A JP 4857180A JP S6144060 B2 JPS6144060 B2 JP S6144060B2
Authority
JP
Japan
Prior art keywords
base material
wood
producing
cement
surface treatment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP55048571A
Other languages
Japanese (ja)
Other versions
JPS56146555A (en
Inventor
Tatsuo Kobayashi
Tatsuo Fujimoto
Kazuyuki Shiraki
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sanyo Kokusaku Pulp Co Ltd
Original Assignee
Sanyo Kokusaku Pulp Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sanyo Kokusaku Pulp Co Ltd filed Critical Sanyo Kokusaku Pulp Co Ltd
Priority to JP4857180A priority Critical patent/JPS56146555A/en
Publication of JPS56146555A publication Critical patent/JPS56146555A/en
Publication of JPS6144060B2 publication Critical patent/JPS6144060B2/ja
Granted legal-status Critical Current

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Description

【発明の詳細な説明】[Detailed description of the invention]

本発明は木質系板状基材に木材中の溶出成分が
溶出するのを防止するための表面処理を施して
後、合成樹脂塗料を塗布し、次いでセメント系混
合物を塗布固化させて成る建築用下地材の製造法
に関するものである。 従来この種の下地材の製造法としては合板、パ
ーテイクルボード、フレークボード、ハードボー
ドなどの木質系板状物の表面に合成樹脂系接着剤
溶液かエマルジヨン、ラテツクス、メチルセルロ
ース、加硫ゴム溶液、ポリビニルアルコールなど
の樹脂塗料を塗布することによつて木質系板状物
とセメント系硬化物との接着を援けると共に塗布
された合成樹脂系接着剤若しくは塗料が木質系板
状物の表面に被膜を形成することによりセメント
の硬化阻害成分である木質系板状物中のアルカリ
可溶成分(ヘミセルロース、セルロース、リグニ
ン、樹脂など)がセメントスラリー中へ溶出し、
セメントスラリーの硬化を阻害するのを防止する
働きをしていた。 しかしながら上記従来方法によると、木材中の
硬化阻害成分が塗布した接着剤若しくはエマルジ
ヨン中に滲み出し被膜が汚染したり、また被膜形
成時に発泡したり、または被膜に小さなピンホー
ルなどが発生したりして完全な効果を得ることが
不可能であり、特にアルカリ性可溶分の多い木材
においては屡々塗布したセメント系混合物の硬化
不良、変色などの異常が認められ、建築用材料と
して充分な強度、外観を有する複合板を得るに至
つていないのが現状である。 本発明はセメントの硬化を阻害すると考えられ
る木材成分(セルロース、ヘミセルロース、リグ
ニン、色素、樹脂、蝋)を吸着したり、或いは之
等成分と塩を形成する様な成分で予め木質系基材
の表面を処理することにより木材中のセメント硬
化阻害成分を不活性化し、しかる後に合成樹脂接
着剤溶液、合成ゴムラテツクス、合成樹脂エマル
ジヨン、或いは瀝青質エマルジヨンなどの合成樹
脂塗料を塗布し、更にセメント系混合物を塗布し
固化することによつて得られる建築用下地材の製
造法に関するものである。 次に本発明について詳細に説明する。 第1図は本発明になる建築用複合板の断面図で
あり、第2図はその斜視図である。図中1は木質
板状基材、2はアルカリまたはアルカリ土類金属
イオン溶液処理層、3は合成樹脂接着剤または塗
料層、4はセメント結合材、5は軽量骨材、6は
複合物層を指す。 木材の抽出成分によるセメントの硬化阻害の機
構については現在確定した理論説明は存していな
いが、一般に次の様な反応過程が推定されてい
る。即ちセメントペースト或いはモルタルの液相
にはCa2+、K+、Na+、SO4 2-、OH-などのイオン
があつてPHが可成り高いため、木材面からアルカ
リ性溶出物質が溶出する。この際に溶出する物質
としてはセルロース、ヘミセルロース、リグニ
ン、色素、樹脂、蝋など種々のものが考えられる
が、之等の溶出物質の中でCa2+、K+、Na+など
のアルカリ或いはアルカリ土類金属のイオンを吸
着またはそれらと塩を形成するのが硬化不良の主
因であるとされている。 木材中にセメント硬化阻害成分を多く含む材種
としては、南洋材ではメラピー、マンガシノロ、
メルワサ、パロサピス、バラウ、レサクなど;北
米材ではベイスギ;邦産材では、かし、きり、け
やき、あかまつなど;と数多くあり、また比較的
セメント硬化阻害成分の含有量の少ない樹種とし
ては南洋材ではレツドラワン、アピトン、イエロ
ーセラヤタンギール、バクチカンなど;北洋材で
はべいひ、べいつが、べいまつ、べいひばなど;
邦産材では、にれ、なら、かつら、もみ、からま
つ、とどまつ、えぞまつなどが挙げられる。 本発明が目途としている効果は前記した硬化阻
害成分を多量に含んでいる材種の場合に特に有利
に発揮される。 本発明において使用される木質系基材としては
合板、パーテイクルボード、ハードボード、フレ
ークボード或いは之等の複合板が挙げられる。 之等の木質系基材表面を予め水酸化カルシウ
ム、水酸化カリウム、水酸化ナトリウムなどの溶
液の様にアルカリ及び/またはアルカリ土類金属
イオンを含む溶液、或いはホウ酸、ホウ素などの
様に木材中の糖、有機酸、リグニンなどと錯塩を
形成する物質を含む溶液で処理することによつて
木材中のセメント硬化阻害成分を不活性化し、そ
の後に必要に応じて乾燥処理を施した後、合成ゴ
ムラテツクス、合成樹脂エマルジヨン、瀝青質エ
マルジヨン及び之等の混合物より成る合成樹脂塗
料、若しくは合成樹脂接着剤、または之に無機質
材粒子若しくは粉末(タルク、珪石など)の各1
種以上を混合して成るものが塗布される。その後
に必要に応じて短時間の適当な乾燥を行なつた
後、セメントペースト、セメントモルタル、ガラ
ス繊維混合セメント、軽量骨材混合セメントまた
は之等の複数を混合したセメントスラリー系塗材
を塗布し、その後に適当な養生期間を設けて固化
し、必要に応じて乾燥処理を行ない製品化するも
のである。 本発明手法によると木質系基材表面に前記セメ
ント系塗材が強固に一体化し、特にセメント硬化
阻害成分を多量に含む樹種において認められる様
な木質系基材とセメント系塗材界面のセメント硬
化不良による強度不足などの現象が認められない
ため優れた建築用下地材の製造が可能である。 次に実施例によつて本発明を更に具体的に説明
する。 実施例 1 防腐防虫処理を施した厚さ7mm、幅910mm、長
さ1820mmのI類合板(材種メラピー)にロールコ
ーターにより、30%水酸化カルシウム溶液を250
g/m2量塗布し、80℃.5分間、乾燥し、更にロ
ールコーターによりアクリル系エマルジヨンを
250g/m2量塗布し、80℃.5分間で乾燥させた
後、普通モルタル(砂/セメント=3/1、フロ
ー値180)を連続リシンガンを用いて厚さ5mmと
なる様に均等に吹き付け、1週間堆積養生硬化さ
せた。 得られた合板−セメント複合板は、セメント硬
化不足による強度不足がなく建築用下地材として
好適なものであつた。 実施例 2 防虫防腐処理を施した厚さ5mm、幅910mm、長
さ1820mmのI類合板(材種レサク)にブラシまた
はハケにより30%水酸化カリウム液を300g/m2
布し、80℃、10分間で乾燥し、その後#120のサ
ンドペーパーにて軽く研磨処理を行なつた後、ロ
ールコーターによりアクリル系エマルジヨンとタ
ルクとの混合物(重量比1:1)を400g/m2量塗
布し、80℃.10分間、乾燥させる。その後、次表
の割合で配合した。
The present invention is for architectural use, which is made by applying a surface treatment to a wood-based plate-like base material to prevent elution of components in the wood, then applying a synthetic resin paint, and then applying and solidifying a cement-based mixture. This relates to a method for manufacturing base materials. Traditionally, this type of base material has been manufactured by applying a synthetic resin adhesive solution, emulsion, latex, methylcellulose, vulcanized rubber solution, or By applying a resin paint such as polyvinyl alcohol, the adhesion between the wooden board and the cured cement material is facilitated, and the applied synthetic resin adhesive or paint forms a film on the surface of the wooden board. As a result, the alkali-soluble components (hemicellulose, cellulose, lignin, resin, etc.) in the wood planks that inhibit cement hardening are eluted into the cement slurry.
It worked to prevent the curing of cement slurry from being inhibited. However, according to the above conventional method, curing-inhibiting components in the wood may bleed into the applied adhesive or emulsion, contaminating the film, causing foaming during film formation, or causing small pinholes in the film. However, it is impossible to obtain a complete effect, especially when using wood with a high alkaline soluble content. Abnormalities such as poor hardening and discoloration of the applied cement mixture are often observed, making it difficult to obtain sufficient strength and appearance as a building material. At present, it has not yet been possible to obtain a composite plate having the following properties. In the present invention, wood components (cellulose, hemicellulose, lignin, pigments, resins, waxes) that are considered to inhibit the hardening of cement can be adsorbed, or wood components that can form salts with these components can be added to the wood base material in advance. The cement curing inhibiting components in the wood are inactivated by surface treatment, and then a synthetic resin paint such as a synthetic resin adhesive solution, synthetic rubber latex, synthetic resin emulsion, or bituminous emulsion is applied, and then a cement-based mixture is applied. The present invention relates to a method for manufacturing a base material for construction obtained by coating and solidifying. Next, the present invention will be explained in detail. FIG. 1 is a sectional view of a composite board for construction according to the present invention, and FIG. 2 is a perspective view thereof. In the figure, 1 is a wooden plate-like base material, 2 is an alkali or alkaline earth metal ion solution treatment layer, 3 is a synthetic resin adhesive or paint layer, 4 is a cement binding material, 5 is a lightweight aggregate, and 6 is a composite layer refers to Although there is currently no established theoretical explanation for the mechanism by which wood extracts inhibit cement hardening, the following reaction process is generally assumed. That is, the liquid phase of cement paste or mortar contains ions such as Ca 2+ , K + , Na + , SO 4 2- , OH - and has a fairly high pH, so alkaline eluted substances are eluted from the wood surface. Various substances can be eluted at this time, such as cellulose, hemicellulose, lignin, pigments, resins, and wax, but among these eluted substances, alkali or alkali such as Ca 2+ , K + , Na + Adsorption of earth metal ions or formation of salts with them is said to be the main cause of poor curing. Wood types that contain a large amount of cement hardening inhibiting components include Merapi, Mangashinoro, and
There are many types of wood such as merwasa, parosapis, barau, and resaku; North American wood is Japanese cedar; Japanese wood is oak, oak, zelkova, and red pine; South Sea wood is a tree species with a relatively low content of cement hardening inhibiting components. Woods include Letudrawan, Apitong, Yellow Seraya Tangir, Bakchikan, etc.; Northern Seawoods include Beihi, Beitsuga, Beimatsu, Beihiba, etc.;
Domestic materials include elm, nara, katsura, fir, karamatsu, totatsu, and ezomatsu. The effects aimed at by the present invention are particularly advantageously exhibited in the case of materials containing a large amount of the above-mentioned hardening inhibiting components. Examples of the wood base material used in the present invention include plywood, particle board, hardboard, flake board, and composite boards such as these. The surface of these wood-based substrates is preliminarily coated with a solution containing alkali and/or alkaline earth metal ions such as calcium hydroxide, potassium hydroxide, sodium hydroxide, etc., or with a solution containing alkali and/or alkaline earth metal ions such as boric acid, boron, etc. The cement hardening inhibiting components in the wood are inactivated by treatment with a solution containing substances that form complex salts with sugars, organic acids, lignin, etc. in the wood, followed by drying if necessary. 1 each of synthetic rubber latex, synthetic resin emulsion, bituminous emulsion, synthetic resin paint or synthetic resin adhesive consisting of a mixture thereof, or inorganic material particles or powder (talc, silica stone, etc.)
A mixture of more than one species is applied. After that, after drying for a short period of time if necessary, apply a cement slurry-based coating material that is a mixture of cement paste, cement mortar, glass fiber mixed cement, lightweight aggregate mixed cement, or the like. After that, a suitable curing period is provided to solidify the product, and if necessary, a drying process is performed to produce a product. According to the method of the present invention, the cement-based coating material is firmly integrated with the surface of the wood-based base material, and cement hardens at the interface between the wood-based base material and the cement-based coating material, which is particularly observed in wood species that contain a large amount of components that inhibit cement hardening. Since phenomena such as insufficient strength due to defects are not observed, it is possible to manufacture excellent architectural base materials. Next, the present invention will be explained in more detail with reference to Examples. Example 1 A 30% calcium hydroxide solution was applied to 7 mm thick, 910 mm wide, and 1820 mm long class I plywood (material type Merapy) that had been treated with antiseptic and insect repellent using a roll coater.
Apply 2 amounts of g/m and heat to 80℃. Dry for 5 minutes, then apply acrylic emulsion using a roll coater.
Apply 2 amounts of 250g/m and heat to 80℃. After drying for 5 minutes, ordinary mortar (sand/cement = 3/1, flow value 180) was evenly sprayed using a continuous ricing gun to a thickness of 5 mm, and allowed to accumulate and harden for one week. The obtained plywood-cement composite board did not lack strength due to insufficient hardening of the cement, and was suitable as a base material for construction. Example 2 300 g/m 2 of 30% potassium hydroxide solution was applied with a brush or brush to Class I plywood (wood type Resaku) with a thickness of 5 mm, width of 910 mm, and length of 1820 mm that had been treated with insect repellent and antiseptic treatment, and heated at 80°C. After drying for 10 minutes and then lightly sanding with #120 sandpaper, a mixture of acrylic emulsion and talc (weight ratio 1:1) was applied in two amounts at 400 g/m using a roll coater. 80℃. Let dry for 10 minutes. Thereafter, they were mixed in the proportions shown in the table below.

【表】 混合物を溝付ロールコーターにて厚さ3mmにな
る様に塗布し、1週間堆積養生硬化を行なつた。
得られた合版−セメント複合板はセメント硬化不
良による強度不足がなく建築用下地材として好適
なものであつた。
[Table] The mixture was applied to a thickness of 3 mm using a grooved roll coater, and allowed to accumulate and cure for one week.
The obtained laminated cement-cement composite board did not lack strength due to poor hardening of the cement, and was suitable as a base material for construction.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明の建築用下地材の断面図であ
り、第2図はその斜視図である。 1……木質板状基材、2……アルカリ又はアル
カリ土類金属イオン溶液処理層、3……合成樹脂
接着剤又は塗料層、4……セメント結合材、5…
…軽量骨材、6……複合物層。
FIG. 1 is a sectional view of the building material of the present invention, and FIG. 2 is a perspective view thereof. DESCRIPTION OF SYMBOLS 1... Wood plate-like base material, 2... Alkali or alkaline earth metal ion solution treatment layer, 3... Synthetic resin adhesive or paint layer, 4... Cement binding material, 5...
...lightweight aggregate, 6...composite layer.

Claims (1)

【特許請求の範囲】 1 木質系基材表面に木材のアルカリ性溶出成分
の溶出防止処理を施した後、合成樹脂接着剤溶
液、合成ゴムラテツクス、合成樹脂エマルジヨ
ン、瀝青質エマルジヨン中の1種以上より成る合
成樹脂塗料を塗布し、次いでセメントを結合材と
する混合物を塗布固化せしめることを特徴とする
建築用下地材の製造法。 2 木質系基材の表面処理にアルカリイオンを含
む溶液を用いる特許請求の範囲第1項記載の建築
用下地材の製造法。 3 木質系基材の表面処理にアルカリ土類金属イ
オンを含む溶液を用いる特許請求の範囲第1項記
載の建築用下地材の製造法。 4 木質系基材の表面処理にアルカリイオン及び
アルカリ土類金属イオンを含む溶液を用いる特許
請求の範囲第1項記載の建築用下地材の製造法。 5 木質系基材の表面処理に木材中の糖分と錯体
を形成する化合物を用いる特許請求の範囲第1項
記載の建築用下地材の製造法。 6 木質系基材の表面処理に木材中の有機酸と錯
体を形成する化合物を用いる特許請求の範囲第1
項記載の建築用下地材の製造法。 7 セメントを結合材とする混合物がモルタル系
ペーストである特許請求の範囲第1項ないし第5
項中の何れか1項に記載の建築用下地材の製造
法。 8 セメントを結合材とする混合物が繊維混合セ
メントペーストである特許請求の範囲第1項ない
し第5項中の何れか1項に記載の建築用下地材の
製造法。 9 セメントを結合材とする混合物が発泡体混合
セメントペーストである特許請求の範囲第1項な
いし第5項中の何れか1項に載の建築用下地材の
製造法。
[Scope of Claims] 1 After the surface of the wood-based base material is treated to prevent elution of alkaline leachable components of wood, it is made of one or more of synthetic resin adhesive solution, synthetic rubber latex, synthetic resin emulsion, and bituminous emulsion. A method for producing a base material for construction, which comprises applying a synthetic resin paint, and then applying and solidifying a mixture containing cement as a binding material. 2. The method for producing a base material for construction according to claim 1, wherein a solution containing alkali ions is used for surface treatment of the wood base material. 3. The method for producing a base material for construction according to claim 1, wherein a solution containing alkaline earth metal ions is used for surface treatment of the wood base material. 4. The method for producing a base material for construction according to claim 1, wherein a solution containing alkali ions and alkaline earth metal ions is used for surface treatment of the wood base material. 5. The method for producing a base material for construction according to claim 1, in which a compound that forms a complex with sugar in wood is used for surface treatment of the wood base material. 6 Claim 1 in which a compound that forms a complex with an organic acid in wood is used for surface treatment of a wood base material
1. Method for producing architectural base materials as described in Section 1. 7 Claims 1 to 5, wherein the mixture containing cement as a binder is a mortar paste.
1. A method for producing a building base material according to any one of the following items. 8. The method for producing a building base material according to any one of claims 1 to 5, wherein the mixture containing cement as a binder is a fiber-mixed cement paste. 9. The method for producing a building base material according to any one of claims 1 to 5, wherein the mixture containing cement as a binder is a foam-mixed cement paste.
JP4857180A 1980-04-15 1980-04-15 Production of building ground material Granted JPS56146555A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4857180A JPS56146555A (en) 1980-04-15 1980-04-15 Production of building ground material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4857180A JPS56146555A (en) 1980-04-15 1980-04-15 Production of building ground material

Publications (2)

Publication Number Publication Date
JPS56146555A JPS56146555A (en) 1981-11-14
JPS6144060B2 true JPS6144060B2 (en) 1986-10-01

Family

ID=12807073

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4857180A Granted JPS56146555A (en) 1980-04-15 1980-04-15 Production of building ground material

Country Status (1)

Country Link
JP (1) JPS56146555A (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0661894B2 (en) * 1986-01-27 1994-08-17 松下電工株式会社 Manufacturing method of building board
DE102009004970A1 (en) * 2009-01-14 2010-07-15 Johns Manville Europe Gmbh Mineral coated textile surfaces for wood-based materials

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4922532A (en) * 1972-06-27 1974-02-28

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4922532A (en) * 1972-06-27 1974-02-28

Also Published As

Publication number Publication date
JPS56146555A (en) 1981-11-14

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