JPS6036592Y2 - Steam extraction device for continuous heat treatment equipment - Google Patents

Steam extraction device for continuous heat treatment equipment

Info

Publication number
JPS6036592Y2
JPS6036592Y2 JP11888480U JP11888480U JPS6036592Y2 JP S6036592 Y2 JPS6036592 Y2 JP S6036592Y2 JP 11888480 U JP11888480 U JP 11888480U JP 11888480 U JP11888480 U JP 11888480U JP S6036592 Y2 JPS6036592 Y2 JP S6036592Y2
Authority
JP
Japan
Prior art keywords
parts
chute
belt conveyor
water tank
quenching
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP11888480U
Other languages
Japanese (ja)
Other versions
JPS5744160U (en
Inventor
典志 野田
Original Assignee
日東精工株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日東精工株式会社 filed Critical 日東精工株式会社
Priority to JP11888480U priority Critical patent/JPS6036592Y2/en
Publication of JPS5744160U publication Critical patent/JPS5744160U/ja
Application granted granted Critical
Publication of JPS6036592Y2 publication Critical patent/JPS6036592Y2/en
Expired legal-status Critical Current

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  • Heat Treatments In General, Especially Conveying And Cooling (AREA)
  • Control Of Heat Treatment Processes (AREA)
  • Heat Treatment Of Articles (AREA)

Description

【考案の詳細な説明】 本考案は、被処理部品(以下、部品という。[Detailed explanation of the idea] The present invention focuses on parts to be processed (hereinafter referred to as parts).

)を加熱炉で加熱したのち、これを焼入れ水槽に投入し
て部品の焼入れを行う連続熱処理装置の水蒸気抜取り装
置に関する。
) is heated in a heating furnace and then thrown into a quenching water tank to quench parts.

従来、この種の連続熱処理装置21は第2図に示すよう
に加熱炉22、焼入れ水槽23及び焼戻し炉24とから
なり、加熱炉22及び焼戻し炉24内には夫々第1.第
2ベルトコンベヤ25,26が常時低速度で移動するよ
うに配置されている。
Conventionally, this type of continuous heat treatment apparatus 21 consists of a heating furnace 22, a quenching water tank 23, and a tempering furnace 24, as shown in FIG. The second belt conveyors 25, 26 are arranged so as to always move at a low speed.

さらに、この第1及び第2ベルトコンベヤ25.26間
には焼入れ水槽23内で焼入れされた部品を焼戻し炉2
4に送るように第3ベルトコンベヤ27が配置されてい
る。
Further, between the first and second belt conveyors 25 and 26, parts quenched in the quenching water tank 23 are transferred to a tempering furnace 2.
A third belt conveyor 27 is arranged so as to convey the food to the fourth place.

又、前記第1ベルトコンベヤ25の終端の真下には焼入
れ水槽23が配置され、第1ベルトコンベヤ25から自
然落下する部品がすべて焼入れ水槽23内に着水するよ
うに構成されている。
Further, a quenching water tank 23 is disposed directly below the terminal end of the first belt conveyor 25, and is configured such that all parts that naturally fall from the first belt conveyor 25 land in the quenching water tank 23.

この焼入れ水槽23の上方には排気筒32が配置され、
この排気筒32の開口面は部品の着水位置の一部を覆う
ように構成されている。
An exhaust pipe 32 is arranged above this quenching water tank 23,
The opening surface of the exhaust pipe 32 is configured to cover a part of the water landing position of the component.

この装置では、第1ベルトコンベヤ25から部品が自然
落下して焼入れ水槽23の焼入れ水内に着氷した際に高
温度の部品が冷却され、一時に多量の水蒸気が生じる。
In this device, when the parts naturally fall from the first belt conveyor 25 and freeze in the quenching water in the quenching water tank 23, the high-temperature parts are cooled and a large amount of water vapor is generated at once.

この水蒸気が加熱炉内に入って加熱炉内の雰囲気温度を
乱し、部品の硬さのバラツキを招く等の欠点が生じてい
る。
This water vapor enters the heating furnace and disturbs the atmospheric temperature within the heating furnace, resulting in drawbacks such as variations in the hardness of parts.

本考案は上記欠点の除去を目的とするもので、以下実施
例を図面について説明する。
The present invention aims to eliminate the above-mentioned drawbacks, and embodiments thereof will be described below with reference to the drawings.

第1図において、1は連続熱処理装置であり、加熱炉2
、焼入れ水槽3及び焼戻し炉4からなっている。
In FIG. 1, 1 is a continuous heat treatment device, and a heating furnace 2
, a quenching water tank 3 and a tempering furnace 4.

加熱炉2及び焼戻し炉4内には常時低速で移動する第1
及び第2ベルトコンベヤ5,6が配置され、さらにこの
第1及び第2ベルトコンベヤ5,6を接続するように、
かつ焼入れ水槽3内で焼入れされた部品を焼戻し炉4に
送るように第3ベルトコンベヤ7が配置されている。
Inside the heating furnace 2 and the tempering furnace 4, there is a first
and a second belt conveyor 5, 6 are arranged, further connecting the first and second belt conveyors 5, 6,
A third belt conveyor 7 is arranged to send the parts hardened in the hardening water tank 3 to the tempering furnace 4.

前記第1及び第2ベルトコンベヤ5,6は夫々エンドレ
スのベルト8が駆動側回転ドラム9及び従動側回転ドラ
ム10により所定の張力が付与されるように構成されて
いる。
The first and second belt conveyors 5 and 6 are constructed so that a predetermined tension is applied to the endless belts 8 by a driving side rotating drum 9 and a driven side rotating drum 10, respectively.

第1ベルトコンベヤ5の終端の下方にはベルト8の幅よ
りも広い幅の傾斜面を有するシュート11が配置されて
いる。
A chute 11 having an inclined surface wider than the width of the belt 8 is arranged below the terminal end of the first belt conveyor 5.

このシュート11の下端は前記焼入れ水槽3の焼入れ水
に没し、さらに第3ベルトコンベヤ7の上方に近接して
配置されている。
The lower end of this chute 11 is submerged in the quenching water in the quenching water tank 3, and is further arranged above and close to the third belt conveyor 7.

従って、第1ベルトコンベヤ5の終端から落下する部品
は第1ベルトコンベヤ5の終端の直下から所定距離だけ
離れた位置に着水するように構成されている。
Therefore, the parts falling from the terminal end of the first belt conveyor 5 are configured to land on the water at a position a predetermined distance away from directly below the terminal end of the first belt conveyor 5.

前記シュート11の上方には排気筒12が配置され、こ
の排気筒12はその開口面が焼入れ水槽3内の部品の着
水位置を覆い、かつ部品のシュート11への落下位置を
覆うように構成されている。
An exhaust pipe 12 is disposed above the chute 11, and the exhaust pipe 12 is configured such that its opening surface covers the water landing position of the parts in the quenching water tank 3 and also covers the falling position of the parts into the chute 11. has been done.

さらに、前記シュート11の上端付近には噴射ノズル1
3が取付けられ、焼入れ水槽3からポンプ14により吸
上げられた焼入れ水がこの噴射ノズル13からシュート
11に沿って噴射されるように構成されている。
Further, near the upper end of the chute 11 is an injection nozzle 1.
3 is attached, and the quenching water sucked up from the quenching water tank 3 by a pump 14 is injected from this injection nozzle 13 along the chute 11.

上記連続熱処理装置において、加熱炉2中で所定温度ま
で加熱された部品は、第1ベルトコンベヤ5の終端から
自然落下してシュート11上に達し、傾斜面上を滑走し
て焼入れ水槽3内に着水する。
In the above continuous heat treatment apparatus, the parts heated to a predetermined temperature in the heating furnace 2 naturally fall from the end of the first belt conveyor 5, reach the chute 11, slide on an inclined surface, and enter the quenching water tank 3. Land on the water.

この時、高温度に加熱された部品は焼入れ氷により冷却
され、水蒸気が発生する。
At this time, the parts heated to a high temperature are cooled by quenching ice, and water vapor is generated.

この水蒸気は、部品の着水位置が第1ベルトコンベヤ5
の終端の直下から所定距離だけ離れ、かつ着水位置の上
方には排気筒12が配置されているため、加熱炉2中に
入ることがなく、排気筒12内を通って装置外に排出さ
れる。
This water vapor is transferred to the first belt conveyor 5 when the parts land on the water vapor.
Since the exhaust pipe 12 is placed a predetermined distance away from directly below the end of the water and above the water landing position, the water does not enter the heating furnace 2 and is discharged from the equipment through the exhaust pipe 12. Ru.

尚、第第1ベルトコンベヤ5から部品が落下する際シュ
ート11の傾斜面に沿って焼入れ水が噴射されているた
め部品はほとんど衝撃を受けずにシュート11の傾斜面
上を滑走して、焼入れ水槽3内に着水する。
When the parts fall from the first belt conveyor 5, the quenching water is sprayed along the slope of the chute 11, so the parts slide on the slope of the chute 11 with almost no impact and are hardened. It lands in water tank 3.

又、シュート11上においても噴射水により焼入れが進
み水蒸気が生じるが、部品のシュート11への落下位置
の上方も排気筒12により覆われているため、この水蒸
気も確実に排気筒12から排出される。
In addition, although the quenching progresses on the chute 11 due to the water jet and steam is generated, the exhaust pipe 12 also covers the area above where the parts fall onto the chute 11, so that this steam is also reliably discharged from the exhaust pipe 12. Ru.

以上説明したように本考案は部品の着水位置をベルトコ
ンベヤの終端の直下から所定距離だけ離れた位置にする
とともに排気筒の開口面を部品の着水位置及び部品のシ
ュートへの落下位置を覆うように構成しているため、焼
入れ時に生じる水蒸気が加熱炉内に入って炉内の雰囲気
温度を乱すことがなく、部品の硬さのバラツキも減少す
る等の利点がある。
As explained above, the present invention makes the water landing position of the parts a predetermined distance away from directly below the end of the belt conveyor, and also sets the opening surface of the exhaust pipe to the water landing position of the parts and the position where the parts fall into the chute. Since it is configured so as to be covered, water vapor generated during quenching does not enter the heating furnace and disturb the atmospheric temperature inside the furnace, and there are advantages such as reducing variations in hardness of parts.

又、部品が落下してシュートに達する時は噴射水により
部品が衝撃を受けずに済み全く損傷を受けないばかりか
、噴射水によっても焼入れが行われ、部品の表面に水蒸
気膜が発生しない状態で本格的な焼入れを行うことがで
きるため部品の冷却効率が向上する利点もある。
In addition, when the parts fall and reach the chute, the parts are not impacted by the jetted water and are not damaged at all, but the jetted water also hardens them so that no water vapor film is formed on the surface of the parts. It also has the advantage of improving the cooling efficiency of parts because full-scale quenching can be performed at the same time.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本考案の全体を示す概略図、第2図は従来例を
示す概略図である。 1.21・・・・・・連続熱処理装置、2,22・・・
・・・加熱炉、3,23・・・・・・焼入れ水槽、4,
24・・・・・・焼戻し炉、5,25・・・・・・第1
ベルトコンベヤ、6゜26・・・・・・第2ベルトコン
ベヤ、7.27・・・・・・第3ベルトコンベヤ、訃・
・・・・ベルト、9・・・・・・駆動側回転ドラム、1
0・・・・・・従動側回転ドラム、11・・・・・・シ
ュート、12.32・・・・・・排気筒、13・・・・
・・噴射ノズル、14・・・・・・ポンプ。
FIG. 1 is a schematic diagram showing the entirety of the present invention, and FIG. 2 is a schematic diagram showing a conventional example. 1.21... Continuous heat treatment equipment, 2,22...
...Heating furnace, 3,23...Quenching water tank, 4,
24... Tempering furnace, 5, 25... First
Belt conveyor, 6゜26...Second belt conveyor, 7.27...Third belt conveyor,
...Belt, 9...Drive side rotating drum, 1
0... Driven side rotating drum, 11... Chute, 12.32... Exhaust pipe, 13...
...Injection nozzle, 14...Pump.

Claims (1)

【実用新案登録請求の範囲】 加熱炉2内を低速で移動するベルトコンベヤ5のベルト
8上に被処理部品を投入し、ベルト8の移動に伴って被
処理部品を所定温度まで加熱し、これをベルトコンベヤ
5の終端から自然落下により焼入れ水槽3に投入して被
処理部品の熱処理を行なう連続熱処理装置において、 前記ベルトコンベヤ5の終端の下方に一端が焼入れ水槽
3に没し、かつ、傾斜面有するシュート11を配置し、
シュート11の没入位置をベルトコンベヤ5の終端の真
下から所定距離だけ離れた位置にするとともにシュート
11の上方に排気筒12を取付け、この排気筒12の開
口面が被処理部品の着水位置及び被処理部品のシュート
11への落下位置を覆うように形威し、しかも、シュー
ト11の上端に噴射ノズル13を配置し、焼入れ水をシ
ュート11に沿って噴射するように構成したことを特徴
とする水蒸気取り装置。
[Claim for Utility Model Registration] Parts to be processed are placed on the belt 8 of the belt conveyor 5 that moves at low speed in the heating furnace 2, and as the belt 8 moves, the parts to be processed are heated to a predetermined temperature. In a continuous heat treatment apparatus in which parts to be treated are heat-treated by being thrown into a quenching water tank 3 by gravity from the end of the belt conveyor 5, one end is submerged in the quenching water tank 3 below the end of the belt conveyor 5, and an inclined surface is provided. Arranging the chute 11 having a surface,
The recessed position of the chute 11 is set a predetermined distance away from directly below the end of the belt conveyor 5, and an exhaust pipe 12 is installed above the chute 11, so that the opening surface of the exhaust pipe 12 is located at the water landing position of the parts to be processed. It is characterized by being shaped so as to cover the position where the parts to be processed fall onto the chute 11, and furthermore, a spray nozzle 13 is disposed at the upper end of the chute 11 so that the quenching water is sprayed along the chute 11. Water vapor removal device.
JP11888480U 1980-08-21 1980-08-21 Steam extraction device for continuous heat treatment equipment Expired JPS6036592Y2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11888480U JPS6036592Y2 (en) 1980-08-21 1980-08-21 Steam extraction device for continuous heat treatment equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11888480U JPS6036592Y2 (en) 1980-08-21 1980-08-21 Steam extraction device for continuous heat treatment equipment

Publications (2)

Publication Number Publication Date
JPS5744160U JPS5744160U (en) 1982-03-11
JPS6036592Y2 true JPS6036592Y2 (en) 1985-10-30

Family

ID=29479563

Family Applications (1)

Application Number Title Priority Date Filing Date
JP11888480U Expired JPS6036592Y2 (en) 1980-08-21 1980-08-21 Steam extraction device for continuous heat treatment equipment

Country Status (1)

Country Link
JP (1) JPS6036592Y2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6243593B2 (en) * 2012-08-03 2017-12-06 光洋サーモシステム株式会社 Quenching equipment
JP2017101332A (en) * 2017-02-07 2017-06-08 光洋サーモシステム株式会社 Hardening apparatus

Also Published As

Publication number Publication date
JPS5744160U (en) 1982-03-11

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