JPS6025569A - Exhaust gas quantity controller for drying and baking furnace for coating - Google Patents
Exhaust gas quantity controller for drying and baking furnace for coatingInfo
- Publication number
- JPS6025569A JPS6025569A JP13445983A JP13445983A JPS6025569A JP S6025569 A JPS6025569 A JP S6025569A JP 13445983 A JP13445983 A JP 13445983A JP 13445983 A JP13445983 A JP 13445983A JP S6025569 A JPS6025569 A JP S6025569A
- Authority
- JP
- Japan
- Prior art keywords
- rotating speed
- drying
- exhaust
- exhaust fan
- fan
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000001035 drying Methods 0.000 title claims abstract description 22
- 239000011248 coating agent Substances 0.000 title abstract description 12
- 238000000576 coating method Methods 0.000 title abstract description 12
- 239000003973 paint Substances 0.000 claims description 16
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 239000002904 solvent Substances 0.000 abstract description 8
- 239000000463 material Substances 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 3
- 238000010981 drying operation Methods 0.000 abstract 2
- 239000002184 metal Substances 0.000 description 10
- 230000000694 effects Effects 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
- Coating Apparatus (AREA)
Abstract
Description
【発明の詳細な説明】
本発明は排気ファンの回転制御により排気量を制御する
ようにした塗装焼付乾燥炉の排気量制御装置に関するも
のである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to an exhaust amount control device for a paint baking and drying oven, which controls the exhaust amount by controlling the rotation of an exhaust fan.
金属板にベースコートを施したのち焼付番プ乾燥を行う
乾燥炉における炉内の熱量は極めて大であり、また塗装
中の溶剤の蒸気量も大であり溶剤蒸気Ｏが炉内に充満し
てｍ発を起さないようにするため、炉内雰囲気を排風機
によって炉外に導出させ、かつ排気ファンの回転数を一
定として一定の排気量を確保するようにした。The amount of heat in the drying oven used for baking and drying after applying a base coat to a metal plate is extremely large, and the amount of solvent vapor during painting is also large, causing the furnace to be filled with solvent vapor O. In order to prevent this from occurring, the atmosphere inside the furnace was brought out of the furnace by an exhaust fan, and the rotational speed of the exhaust fan was kept constant to ensure a constant exhaust volume.
しかしながら乾燥炉の熱負荷中、排気による持出率は極
めて大であって、仝熱負荷の７０％乃至８０％に達する
。However, during the heat load of the drying oven, the rate of removal by exhaust gas is extremely large, reaching 70% to 80% of the heat load.
このような排気による熱量の損失を緩和さゼる。ために
、従来は乾燥炉内の排気を、タイマー付電磁スイッチで
調節動Ｊるダンパーの間開により行う手段、排気ファン
をタイマー付電磁スイッチで回転・停止させる手段等が
あるが、これらの手段は何れも塗料の種類・間等に無関
係にダンパーの開閉、排気ファンの回動・停止を行わせ
るため、操業率の低下をもだら１゛ばかりでなく、排気
ｍの調節に時間が掛り過ぎ、所期の効果を挙げることは
できなかった。The loss of heat due to such exhaust gas is alleviated. Conventionally, there have been methods for exhausting the air inside the drying oven by opening a damper that is controlled by an electromagnetic switch with a timer, and a method for rotating and stopping an exhaust fan using an electromagnetic switch with a timer. In both cases, the damper is opened and closed, and the exhaust fan is rotated and stopped, regardless of the type of paint or the amount of paint used, so not only does the operating rate drop by 1,000, but it also takes too much time to adjust the exhaust m. However, it was not possible to achieve the desired effect.
本発明は前記のような事情から、被乾燥物に対応する焼
付乾燥条件に応じて排気ファンの回転数を設定自在とし
排気ｍを制６１１するようにした装置を提供するもので
あって、排気ファン駆動用モータの電源に周波数変換器
を接続し、炉内温度を検出ザる温度センサを設け、塗料
の種類・母に応じて周波数変１！／Ｉ器の指示釦を設定
し、前記温度センサを介して排気ファンの回転数を焼付
は乾燥作業時に炉内昇温時より大とし排気ファンの回転
制御により排気量を制御するようにしたことを特徴とづ
る塗装焼付乾燥炉の排気量制御装置である。In view of the above-mentioned circumstances, the present invention provides an apparatus in which the rotation speed of an exhaust fan can be freely set according to the baking drying conditions corresponding to the material to be dried, and the exhaust m is controlled 611. A frequency converter is connected to the power supply of the fan drive motor, and a temperature sensor is installed to detect the temperature inside the furnace, and the frequency can be changed according to the type and material of the paint. /The indicator button of the equipment was set so that the number of revolutions of the exhaust fan was set to be higher during drying work than when the temperature inside the furnace was rising through the temperature sensor, and the exhaust amount was controlled by controlling the rotation of the exhaust fan. This is a displacement control device for paint baking and drying ovens.
本発明の実施例を図面について説明する。Embodiments of the present invention will be described with reference to the drawings.
塗装金属板〈イ）を焼（ｑけ乾燥させる乾燥炉１内に（
Ｊ１多数のウィケット２．２・・・を７Ｌ行部に装着し
たコンベヤ３を設けてあり、乾燥炉１の入口４側に設定
した塗装機５より送出される塗装金属板（イ）を順次、
ウィケット２によって支承し移送させ、入口４側から出
口６側に至る間にガスバーナ（図示しない）により塗装
金属板（イ）を焼（ｄ’ ｔプ乾燥さゼる。The painted metal plate (a) is baked (q) in the drying oven 1 (
A conveyor 3 is equipped with a large number of J1 wickets 2, 2... attached to the 7L row section, and the coated metal plates (A) are sent out from the coating machine 5 set on the entrance 4 side of the drying oven 1 one after another.
The coated metal plate (A) is supported and transferred by the wicket 2, and is dried by a gas burner (not shown) while it is being transferred from the inlet 4 side to the outlet 6 side.
次いで、乾燥炉１の土壁に形成した熱風排出部７に連通
する導管８端を排風機９の入口側に連結し、排風機９の
出口側に連結した排気管１０にｌＢ２奥等の排気処理装
置１１を介装さＵである。Next, the end of the conduit 8 that communicates with the hot air discharge part 7 formed on the earthen wall of the drying oven 1 is connected to the inlet side of the exhaust fan 9, and the exhaust pipe 10 connected to the outlet side of the exhaust fan 9 is connected to the exhaust pipe 10 at the back of lB2. A processing device 11 is interposed therein.
前記排風Ｉ／３９は排気ファン駆動用モータ１２により
駆動され、この排気ファン駆動用モータ１２の電源１３
には周波数変換器１４を取（＝Ｊりである（第２図参照
）。The exhaust air I/39 is driven by an exhaust fan driving motor 12, and a power supply 13 for this exhaust fan driving motor 12
The frequency converter 14 is used (=J (see FIG. 2)).
前記周波数変換器１４は、２５Ｈ２から５０Ｈｚの間の
所望の周波数に電力周波数を変換し得るようにした指示
値を示Ｊ−指示部１５を形成してあり、周波数変換器１
４により２５ Ｎ Ｚの電力を排気ファン駆動用モータ
１２に供給したどきには排風機９の排気ファン１６の回
転数を７３Ｏｒ 、 ｐ、ｍ 、５０１−１７の電力を
供給したどぎには１４６０ｒ、ｐ９ｍとなるＪ：う設定
してあり、このようにして周波数変換器１４にＪ：す１
ノ１気フアン１６の回転数は７３０ｒ 、 ＋１ 、’
ｍ力）ら１４６０１’、ｌ）、ｍの間で設定自在としＣ
ある。The frequency converter 14 has a J-instruction section 15 that indicates an instruction value that allows the power frequency to be converted to a desired frequency between 25H2 and 50Hz.
4, when the electric power of 25 NZ is supplied to the exhaust fan drive motor 12, the rotation speed of the exhaust fan 16 of the exhaust fan 9 is 73 Or, p, m, and when the electric power of 501-17 is supplied, the rotation speed is 1460 r. , p9m. In this way, the frequency converter 14 receives J:1.
The number of revolutions of the No. 1 fan 16 is 730r, +1,'
It can be freely set between C) and C.
be.
前記塗装機５は塗布ロール１７と当Ｃロール１８間に金
属板を通し塗装金属板（イ）とづるものであり、この場
合、塗布ロール１７と当てロール１８の軸心間距離（）
）を測定するバ１測槻１９を設【プてあり、軸心間距離
（））により塗膜爪の大小を認識するようにしである。The coating machine 5 passes a metal plate between the coating roll 17 and the C roll 18 to coat the metal plate (A).
) is installed, and the size of the coated nail can be recognized by the distance between the axes ().
即ち、所定厚さの金属板を通し塗布する場合の塗膜の厚
みは軸心闇路Ｎ１（７）に比例し、同一の塗料を用い塗
膜の厚みが大であることは塗料の■が大となることであ
り、塗料の母が大となることは溶剤の量が大であり、溶
剤の蒸発量の大小は同一の塗料の場合、軸心闇路１ｌＩ
ｌ（））に比例する点をとらえ、塗装機５の塗布ロール
１７軸心と、当てロール１８軸心との間の距離（））を
測定し、この測定値に対応して周波数変換器１４の設定
値を決定する。In other words, when coating through a metal plate of a predetermined thickness, the thickness of the coating film is proportional to the axial center dark path N1 (7), and if the same coating material is used and the coating thickness is large, it means that the coating thickness is A large base of paint means a large amount of solvent, and the amount of evaporation of the solvent is the same for the same paint.
The distance ()) between the axial center of the applicator roll 17 and the axial center of the backing roll 18 of the atomizer 5 is measured, and the frequency converter 14 is adjusted according to this measured value. Determine the setting value.
また、塗料の種類、塗料中の溶剤の種類等も考慮して周
波数変換器１４の設定値を決定する。Further, the set value of the frequency converter 14 is determined by taking into consideration the type of paint, the type of solvent in the paint, and the like.
排気量１！Ｉ！装置１１内には温度センサ２０＠設けて
あり、この温度センサ２０と排気ファン駆動用モータ１
２とを制御器２１を介して接続してあり、炉内昇温時よ
り焼付は乾燥作業時における排気ファン１６の回転を大
とづるように形成しである。Displacement 1! I! A temperature sensor 20@ is provided in the device 11, and this temperature sensor 20 and the exhaust fan drive motor 1
2 are connected to each other via a controller 21, and the rotation of the exhaust fan 16 during drying work is increased to prevent seizure from increasing the temperature inside the furnace.
本発明装置は前記のように構成づるから、塗料の種類、
塗お１のｍに応じて周波数変換器１４を操作し供給ザる
電力周波数を選択し、ＩＪＩ気フ１ン１６の回転数を決
定する。Since the apparatus of the present invention is constructed as described above, the type of paint,
The frequency converter 14 is operated to select the power frequency to be supplied in accordance with m of the paint 1, and the rotation speed of the IJI fan 16 is determined.
次いで、乾燥炉１を起動させると、乾燥炉１内の雰囲気
を操業温度にまで昇温させる間１よ、η１筆フ１ン１６
の回転は小であり、所定作業温度に達すると、温度セン
サ２０を介してＪＪ＋気ファン駆動用モータ１２の回転
数を大とづる。Next, when the drying oven 1 is started, the atmosphere inside the drying oven 1 is heated up to the operating temperature.
The rotation speed of the fan drive motor 12 is small, and when the predetermined working temperature is reached, the rotation speed of the JJ+ fan drive motor 12 is increased via the temperature sensor 20.
排気ファン駆動用モータ１２の炉内昇温度＋１ｉの回転
数は乾燥作業時の３分の１乃至６分の１８！度とし、コ
ンベヤ３に装着したライクツ１〜２゜２・・・に塗装金
属板（イ）、（イ）・・・を支承させ焼付り乾燥させる
作業工程に入り塗お１中の溶剤の蒸発気が発生づるよう
になったとき、濃度Ｌン”ｊ−２０を介して排気ファン
１６の回転を大とし熱風排出部７を通り、導管８、排出
管１０を経て排気を大気中に放出する。The rotation speed of the exhaust fan drive motor 12 when the temperature inside the furnace increases +1i is 1/3 to 18 times that of drying work! The paint metal plates (A), (A), etc. are supported on the coated metal plates (A), (A), etc. on the coated metal plates (A), (A), etc. attached to the conveyor 3, and the solvent in the paint 1 is evaporated. When air begins to be generated, the rotation of the exhaust fan 16 is increased through the concentration Ln''j-20, and the exhaust air is discharged into the atmosphere through the hot air exhaust section 7, the conduit 8, and the exhaust pipe 10. .
本発明は周波数変換器により排気ファン駆動用モータを
速度制御して排気ファンの回動を制御させ排気ｍの調節
を行うＪ：うにし、周波数変換器を介し被乾燥物の状態
、即ち塗料の量、塗料の種類、乾燥炉の起動状態、作業
状態に応じて、排気ファンの回転数を最適状態に設定さ
せることかできるから炉内雰囲気中の溶剤蒸気ｍに応じ
て排気ｍを制御することかでき、全熱負荷中のＪｕｌ気
持気持含率減させ熱ｍの損失を緩和し、省エネルギー効
果を発揮させることができる。The present invention uses a frequency converter to control the speed of the exhaust fan drive motor to control the rotation of the exhaust fan and adjust the exhaust gas. The rotation speed of the exhaust fan can be set to the optimum speed according to the amount of paint, the type of paint, the starting state of the drying oven, and the working state, so the exhaust m can be controlled according to the solvent vapor m in the furnace atmosphere. It is possible to reduce the heat content in the total heat load, alleviate the loss of heat m, and exhibit an energy saving effect.
＠１図は本発明装置の要部を示す一部切欠側面図、第２
図は排風機駆動系の要部を示す説明図、第３図は周波数
変換器の指示値を決定する一例として示す説明図。
１・・・乾燥炉、２・・・ウィケット、３・・・コンベ
ヤ、５・・・塗駅機、９・・・排風（戊、１２・・・排
気ファン駆動用モータ、１３・・・電源、１４・・・周
波数変換器、１６・・・排気ファン、２０・・・温度セ
ン１丈。@ Figure 1 is a partially cutaway side view showing the main parts of the device of the present invention, Figure 2 is
The figure is an explanatory view showing the main parts of the exhaust fan drive system, and FIG. 3 is an explanatory view shown as an example of determining the indicated value of the frequency converter. 1... Drying oven, 2... Wicket, 3... Conveyor, 5... Coating station machine, 9... Exhaust air (戊), 12... Exhaust fan drive motor, 13... Power supply, 14... Frequency converter, 16... Exhaust fan, 20... Temperature sensor 1 length.
Claims (1)
、炉内温度を検出する温遮センサを設け、塗料の種類、
量に応じて周波数変換器の指示値を設定し、前記温度セ
ンサを介して排気ファンの回転数を焼付り乾燥作業時に
炉内昇温時より大とし排気ファンの回転制御により排気
■を制御するようにしたことを特徴とする塗装焼付乾燥
炉の排気量制御装置。A frequency converter is connected to the power supply of the exhaust fan drive motor, and a temperature cut-off sensor is installed to detect the temperature inside the furnace.
The indicated value of the frequency converter is set according to the amount, and the rotation speed of the exhaust fan is set to be higher than that when the temperature inside the furnace is raised during the seizing drying work via the temperature sensor, and the exhaust is controlled by controlling the rotation of the exhaust fan. A displacement control device for a paint baking drying oven, characterized in that:
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13445983A JPS6025569A (en) | 1983-07-25 | 1983-07-25 | Exhaust gas quantity controller for drying and baking furnace for coating |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13445983A JPS6025569A (en) | 1983-07-25 | 1983-07-25 | Exhaust gas quantity controller for drying and baking furnace for coating |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6025569A true JPS6025569A (en) | 1985-02-08 |
| JPS6247425B2 JPS6247425B2 (en) | 1987-10-07 |
Family
ID=15128823
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP13445983A Granted JPS6025569A (en) | 1983-07-25 | 1983-07-25 | Exhaust gas quantity controller for drying and baking furnace for coating |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6025569A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6350965U (en) * | 1986-09-19 | 1988-04-06 | ||
| WO2014081005A1 (en) | 2012-11-26 | 2014-05-30 | 東洋炭素株式会社 | Method for controlling characteristics of ceramic carbon composite, and ceramic carbon composite |
| US9296660B2 (en) | 2009-09-04 | 2016-03-29 | Toyo Tanso Co., Ltd. | Ceramic carbon composite material, method for producing ceramic carbon composite material, ceramic-coated ceramic carbon composite material, and method for producing ceramic-coated ceramic carbon composite material |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP7155737B2 (en) | 2018-08-10 | 2022-10-19 | 株式会社リコー | Image processing device, image processing system, program and image processing method |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5759665A (en) * | 1980-09-25 | 1982-04-10 | Furukawa Electric Co Ltd:The | Control method for coated article-baking oven |
-
1983
- 1983-07-25 JP JP13445983A patent/JPS6025569A/en active Granted
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5759665A (en) * | 1980-09-25 | 1982-04-10 | Furukawa Electric Co Ltd:The | Control method for coated article-baking oven |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6350965U (en) * | 1986-09-19 | 1988-04-06 | ||
| JPH0526137Y2 (en) * | 1986-09-19 | 1993-07-01 | ||
| US9296660B2 (en) | 2009-09-04 | 2016-03-29 | Toyo Tanso Co., Ltd. | Ceramic carbon composite material, method for producing ceramic carbon composite material, ceramic-coated ceramic carbon composite material, and method for producing ceramic-coated ceramic carbon composite material |
| WO2014081005A1 (en) | 2012-11-26 | 2014-05-30 | 東洋炭素株式会社 | Method for controlling characteristics of ceramic carbon composite, and ceramic carbon composite |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6247425B2 (en) | 1987-10-07 |
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