JPS60141220A - Production of fishing rod - Google Patents

Abstract

(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

[Detailed description of the invention] The present invention relates to a method of manufacturing a fishing rod.

In the production of conventional fishing rods, it took 15 to 25 days, especially for the painting and finishing process. (If you line up,
Traditionally, Motopole went through many processes as shown in Figure 1. As shown in Figure A, the entire surface of the tubular fishing rod material 1 is transparent.
Apply a hard coat of black, brown, etc., dry, polish,
Next, as shown in the opening of the figure, small convex parts 3 are formed using the sponge body 2, and paint is applied to the band-like shape. After drying, paint is applied in different colors as shown in the figure C. Fill it with paint in one or two layers, then polish it with water-resistant vapor to make the outer surface smooth as shown in Figure 2, and at the same time polish the color of the applied paint with dot pattern 4... Take it out and draw Togidashi pattern 6.

Next, as shown in FIG.
Make the width relatively wider near the edge and paint it black 5, for example. After that, after drying, for example, red color 8 is painted in a small width in the center of the wide black color 5 as shown in the same figure. Next, after drying, paint with brown 9, for example, as shown in Figure 1, and dry.

Next, the entire surface of the fishing rod is polished with waterproof paper 10 as shown in FIG. Then, as shown in the same picture, draw 1 thin brush on the border of each color.
Draw a line 12 for the 1st prize. Next, apply a clear coat to the entire surface as shown in the figure, and the painting finish is completed. In the case of fresh potatoes, only the left half of Figure 1 needs to be painted, but the number of steps required is almost the same.

In this way, each process of frequent painting and drying takes about 15 days.
This process took 25 days to repeat, was extremely inefficient, made fishing rods expensive, and made short-term delivery to customers impossible.

Moreover, the work required extremely high skill.

The present invention aims to solve these conventional problems.

Hereinafter, the present invention will be explained in detail based on illustrated embodiments.

FIG. 2 illustrates the fishing rod 13. This fishing rod 13 is expandable and retractable in multiple stages, and consists of a main rod 14 with the largest diameter, and a raw potato 15 that has a smaller diameter sequentially. A strip pattern 16.1.7 is attached to the raw potato 15, and a strip pattern 16 is attached to the tip of the raw potato 15.
Expands and contracts telescopically.

A method of manufacturing such a fishing rod 13 will be sequentially explained with reference to FIGS. 3 to 13.

FIG. 3 shows a cross section of a tubular fishing rod material 1. The material used is carbon rond, glass fiber, boron, etc., and can be made in any color such as transparent, gray, or brown. On the surface of this fishing rod material 1, apply a coating layer 8 using polyurethane resin or epoxy resin to the entire surface (see Fig. 4).
Next, after drying this, as shown in Figure 5,
Polish with No. 600 waterproof sandpaper 19 moistened with water.

Next, as shown in FIG. 6, FIG. 7, and FIG. The predetermined pattern is transferred to the predetermined portion by applying heat and pressure to the portion.

In FIG. 7, the case of the base rod 14 is illustrated, and the image is transferred to two locations at the same time. The transfer film 21 is made by sequentially laminating a release agent Jjt 24, a transfer pattern layer 25 having a predetermined pattern A, and a heat-sensitive adhesive layer 26 on a carrier film 23 such as a polyester film, as shown in an enlarged view in FIG. formed and formed. As shown in FIG. 6, the belt-shaped transfer film 21 is wound in advance into a coil around a supply shaft 27, and is intermittently fed as shown by arrow B. In addition, in FIG. 7, the pattern A of the transfer film 2I on the near side is, for example, black 5,
5, red 8, and brown 9°9 are arranged side by side in a band shape. More preferably, gold, silver, or other lines 12 are applied to the boundaries between adjacent colors 5, 8, 9, and so on. On the other hand, the pattern A of the transfer film 21 on the back side of FIG. 7 has, for example, a polished pattern 6 used for lacquer craft supplies in the middle, and parallel to it are black 5.5 and brown 9, 9. They are arranged side by side. In this case as well, it is desirable to draw lines 12 on each boundary. Note that it is also possible to add a transparent color section between each color band.

In addition, instead of Togidashi pattern 6, screw 1 [l pattern, plain pattern,
Patterns created using lacquer craft techniques, which conventionally required extremely high skill and skill, such as foil painting, can be made into a part of the width of a predetermined pattern.
Alternatively, you can freely draw it over the whole area, or it is preferable to draw a pattern using another craft drawing method in a band shape on the width of the part or the entire width. It is also preferable to add letters, figures, and symbols.

In FIGS. 6, 7, and 8, the pressing body 22 consists of a rectangular flat heating plate 29 equipped with a heating element 28 such as a nichrome wire, and a backing plate 30 made of an aluminum plate or a steel plate. It is composed of an elastic plate 32 made of silicone rubber or the like attached thereto. The surface of the elastic plate 320 of the pressing body 22 is a smooth flat surface (without unevenness).

The temperature of the heating element 28 is controlled by a thermostat to maintain the surface of the elastic plate 32 at an appropriate temperature of 100 to 200 degrees Celsius.

In other transfer methods shown in FIGS. 9 and 10, the pressing body 22 is a rotatable roller 33, and the rotation angle of this roller 33 can be finely adjusted in accordance with the outer diameter of the fishing rod material 1. A device having a rotation angle adjustment mechanism 34 is used as shown in FIG. That is, a heating element 2B is embedded in the roller main body 35 near its outer circumferential surface, and an elastic plate 32 made of silicone rubber or the like is attached to the outer circumferential surface of the roller main body 35 via a backing plate 30. It can be rotated freely. 37
is a precision motor that rotates this shaft 36, and 38 is this! This is an encoder that detects the rotation angle of l+11136. The encoder 3B is configured to detect the rotation angle of the roller 33 and provide feedback 39 to the precision motor 37 for control.

The fishing rod material 1 that has gone through each process up to FIG.
is pressed against the outer surface of the fishing rod material 1 and rotated. 40...
- indicates a fishing rod holding roller.

If the transfer layer 20 is accurately wound around the outer surface of the fishing rod by 360 degrees, the transfer will be most beautiful, but it is also preferable to transfer the transfer layer 20 by overlapping only minute dimensions. Such adjustments are made using encoder 3.
8 and the motor 37 (not shown).

Next, as shown in FIG. 10, the transfer layer 2 is transferred to the fishing rod.
If the entire outer surface of the fishing rod including the clear coat layer 40 is coated, the painting finishing work is completed.

Now, to explain the second invention, the steps sequentially shown in FIGS. 3, 4, and 5 are the same as the first invention, but the subsequent transfer step is different.

That is, as shown in FIG. 13, the elastic plate 32 of the pressing body 22
A predetermined pattern E such as a striped pattern, a dotted pattern, a figure/symbol, etc.
The above-mentioned pattern E can be transferred by engraving the band-shaped transfer film 21 on the outer surface of the fishing rod under heat and pressure. 13th
The figure illustrates a state in the middle of transfer. Furthermore, when using such a pressing body 22, the transfer pattern N2
5 is a single color.

Alternatively, it is also possible to use a strip of parallel colors (same as the one explained in FIG. 7, minus), which has the advantage of changing the pattern.

After this transfer step, a clear coat layer 40 is applied to protect the transfer layer 20, as in the first invention.

Further, in the second invention, the pressing body 22 is shown in FIGS.
It is also preferable to use a flat surface with a predetermined pattern E engraved thereon as shown in the figure. Also the first
If the pressing body 22 is a roller 33 as shown in FIG. 3, and a rotation angle adjustment mechanism 34 is installed, a beautiful band-like pattern 16 with inconspicuous transfer layer seams can be created.

It goes without saying that in the case of a middle-aged person aged 15, it is sufficient to transcribe only the front side of FIG. Also, the pattern A of the transfer layer 20
In addition to the above-mentioned materials, it is also very preferable to use materials with patterns that resemble those of natural bamboo, or materials with colors that change in seven colors, such as pearls, partially or entirely. .

The first invention is to apply iron coating to the surface of a tubular fishing rod material, dry it, then polish it, and then use a pressing body to heat the band-shaped transfer film on which a transfer layer of a predetermined pattern A has been formed. Since this method of manufacturing a fishing rod involves applying heat and pressure to a predetermined part of the surface after polishing, transferring the predetermined pattern, and coating the clear coat Fi on it, drying is almost unnecessary.
The number of man-hours required for painting and finishing work can be significantly reduced, compared to the conventional 200
Days to 2 days became significantly shorter to 4 to 3 days, and furthermore,
! There is no variation between products, and products of uniform quality can be easily obtained. In addition, although slight weight reduction has become a problem in current fishing rods, the weight of the paint (approximately 5 to 6 g) can be reduced compared to conventional fishing rods. In addition, it has the advantage that it can be easily performed without requiring any skill on the part of the operator, and it does not cause peeling between the eyebrows, and it is easy to reproduce the polished patterns and spiral patterns used in ancient Japanese lacquer craft supplies. The effect is significant, as it can be drawn to an extent that is indistinguishable from the other.

Furthermore, since it is a heat transfer method, it is water resistant and has excellent durability.

In addition, the second invention is to apply iron coating to the surface of a tubular fishing rod material, dry it, and then polish it, and then heat a belt-shaped transfer film having a transfer layer on which a predetermined pattern has been engraved. This method of manufacturing a fishing rod involves applying heat and pressure to a predetermined portion of the surface after polishing using a pressing body, transferring the pattern, and coating the clear coat layer on top of the pattern, so it has exactly the same effect as the first invention. Of course, it is effective,
Furthermore, variations can be added to the band pattern.

[Brief explanation of the drawing]

FIG. 1 is an explanatory diagram showing a conventional manufacturing method in the order of steps. Fig. 2 is a front view showing an example of a fishing rod manufactured by the manufacturing method of the present invention, Figs. 3, 4, and 5 are cross-sectional views sequentially showing an embodiment of the invention, and Fig. 6 is a transcription. Simplified diagram explaining the process,
FIG. 7 is a perspective view of the transfer process, FIG. 8 is a partially sectional front view of the transfer process, FIG. 9 is a partially sectional front view showing another embodiment of the transfer process, and FIG. 10 is a perspective view of the same. FIG. 11 is a cross-sectional view showing a completed state of the manufacturing process, FIG. 12 is an enlarged sectional view of the transfer film, and FIG. 13 is a partially sectional side view showing another embodiment. A...Pattern, E...Pattern, 1...Fishing rod material,
5゜8.9... Color, 6... Grinding pattern, 12... Line drawing, 18... Ironing coating, 20... Transfer layer, 21
...Transfer film, 22...Press body, 33...Roller, 34...Rotation angle adjustment mechanism, 40...Clear coat layer. Patent applicant Hata Fishing Rod Workshop Co., Ltd.Figure 4Figure 6Z/Z1 40 -lFigure 11Figure 12Figure 13

Claims (1)

[Claims] 1. Applying an ironing coating 8 to the surface of the tubular fishing rod material 1,
After drying, polishing, and then transfer the predetermined pattern A N20
The pressing body 22 heated the belt-shaped transfer film 21 formed with
A method for manufacturing a fishing rod, characterized in that the predetermined portion of the polished surface is heated and pressurized to transfer the predetermined pattern A, and a clear coat layer 40 is coated thereon. 2. Claims in which the predetermined pattern A has a plurality of colors 5, 8, 9, etc. arranged side by side in a band shape, and lines 12 are drawn at the boundaries of the adjacent colors 5, 8, 9, etc. A method for manufacturing a fishing rod according to item 1. 3. Claim 1, in which, as the predetermined pattern A, a polished pattern 6, a spiral pattern, a plain pattern, a foil painting, etc. used in lacquer craft supplies are drawn in a band shape over a portion or the entire width. Method of manufacturing the fishing rod described. 4. The method for manufacturing a fishing rod according to claim 1, wherein the surface of the suppressor 22 is smooth and planar. 5. The pressing body 22 is a rotatable roller 33 and has a rotation angle adjustment mechanism 34 so that the rotation angle can be finely adjusted in accordance with the outer diameter of the fishing rod material 1. How to make fishing rods. 6. Apply ironing coating 8 to the surface of the tubular fishing rod material 1,
After drying, polishing is performed, and then the belt-shaped transfer film 21 having the transfer layer 20 is heated and pressed onto a predetermined portion of the polished surface using a heated press member 22 having a predetermined pattern E engraved thereon. A method for manufacturing a fishing rod, which comprises transferring the pattern E described in 1 above and coating it with a clear coat layer 40. 7. The method for manufacturing a fishing rod according to claim 6, wherein the surface of the pressing body 22 is flat. 8. The pressing body 22 is a rotatable roller 33 and has a rotation angle adjustment mechanism 34 so that the rotation angle can be finely adjusted in accordance with the outer diameter of the fishing rod material 1. How to make fishing rods.