JPS59226859A - Flaw appearing member for magnetic flaw detecting test - Google Patents

Flaw appearing member for magnetic flaw detecting test

Info

Publication number
JPS59226859A
JPS59226859A JP10196183A JP10196183A JPS59226859A JP S59226859 A JPS59226859 A JP S59226859A JP 10196183 A JP10196183 A JP 10196183A JP 10196183 A JP10196183 A JP 10196183A JP S59226859 A JPS59226859 A JP S59226859A
Authority
JP
Japan
Prior art keywords
magnetic
flaw
inspected
powder
fine powder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP10196183A
Other languages
Japanese (ja)
Inventor
Nobuhiko Nakagawa
宣彦 中川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Electric Corp
Original Assignee
Mitsubishi Electric Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Electric Corp filed Critical Mitsubishi Electric Corp
Priority to JP10196183A priority Critical patent/JPS59226859A/en
Publication of JPS59226859A publication Critical patent/JPS59226859A/en
Pending legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/72Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables
    • G01N27/82Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws
    • G01N27/83Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws by investigating stray magnetic fields
    • G01N27/84Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws by investigating stray magnetic fields by applying magnetic powder or magnetic ink

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Measuring Magnetic Variables (AREA)
  • Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)

Abstract

PURPOSE:To eliminate a trouble for wiping off magnetic powder from the surface of a material after a test is ended, by placing a flaw appearing member which has sealed a fluid body in which a fine powder of a ferromagnetic material is mixed, in a plate-like enclosed vessel made of a transparent flexible material of a thin film, on the surface of a body to be inspected between yokes of a magnetic flaw detection testing device. CONSTITUTION:A flaw appearing member 10 which has sealed a magnetic fluid body in which a magnetic fine powder of a small quantity is mixed in an opal oil, in an enclosed vessel 11 made of a thin, transparent and flexible material, for instance, a transparent rubber film is placed between yokes 3, namely, on the surface of a body to be inspected 4 between magnetic poles formed by winding an energizing coil 1 to an iron core 3. When the energizing coil 1 is electrified, if there is a defective part 13 on the body to be inspected 4, a ferromagnetic powder in the magnetic fluid body 12 forms a fine powder accumulated part 14 on the upper face part of the defective part 13. In such a way, the defective part can be recognized visually. Also, when the test is ended, the member 10 is removed. In such a way, a ferromagnetic powder is scattered on the surface of a body to be inspected, a trouble for wiping it off is saved after the inspection, and also a flaw can be detected exactly.

Description

【発明の詳細な説明】 本発明は、磁気探傷試験用傷顕現部旧、すなわち、乾式
又は湿式磁粉に代るものに関するものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to an alternative to conventional flaw revealing parts for magnetic flaw detection tests, ie, to dry or wet magnetic particles.

従来、磁気探傷試験は、例えば極問屋磁粉探傷試験の場
合には、添付図面第1図に示すような装置及び作業によ
って行なわれている。
Conventionally, magnetic flaw detection tests, for example, in the case of pole wholesaler magnetic particle flaw detection tests, have been carried out using equipment and operations as shown in FIG. 1 of the accompanying drawings.

すなわち、図において、符号lは磁気探傷試験装置の励
磁コ/ル、λは鉄心、3はヨーク、グは被検査体、Sは
磁粉、乙は欠陥部7によって生じた磁粉堆積部であって
、探傷試験に際しては、励磁コイA//に電流を通電し
、鉄心コを介して、被検査体弘の表面に対しヨーク3を
押し当て、被検査体qの表面及びその近傍内面に7ラツ
クスを生じさせる。次いで、7ラツクスの生じている部
分に、磁粉夕を適宜ふりかけると、欠陥部7に生じた漏
洩フラックスにより、磁粉Sが欠陥部7に付着して磁粉
堆積部6を形成する。この磁粉堆積部乙の存在を見て、
欠陥部7の存在を検知する。このようにして欠陥部7の
検出が終れば、磁粉S及び磁粉堆積部tを清掃して磁料
を除去する。
That is, in the figure, the symbol l is the excitation coil of the magnetic flaw detection test device, λ is the iron core, 3 is the yoke, G is the object to be inspected, S is the magnetic powder, and O is the magnetic particle accumulation area caused by the defective part 7. During the flaw detection test, a current is applied to the excitation coil A//, and the yoke 3 is pressed against the surface of the test object q through the iron core, and 7 lux is applied to the surface of the test object q and its nearby inner surface. cause Next, when a magnetic powder powder is appropriately sprinkled on the part where the 7 lux is generated, the magnetic powder S adheres to the defective part 7 due to the leakage flux generated in the defective part 7, thereby forming a magnetic powder accumulation part 6. Looking at the existence of this magnetic particle accumulation part B,
The presence of the defective portion 7 is detected. After the detection of the defective portion 7 is completed in this manner, the magnetic powder S and the magnetic powder deposited portion t are cleaned to remove the magnetic material.

しかるに、従来の試験において使用する磁粉は、非常に
微細な鉄粉であるために、電気機器の部材のある一部に
ついて適用するに際しては、存在する磁粉のために、絶
縁の低下を生じる恐れもある。
However, the magnetic particles used in conventional tests are very fine iron particles, so when applied to some parts of electrical equipment, there is a risk that insulation may deteriorate due to the magnetic particles present. be.

従って、試験時に他の部分に磁粉の飛散することを防止
することが必要であるにもかかわらず、それを完全にす
ることはできず、また、試験終了後の清掃においても、
これを完全罠行ブようことは必ずしも期待することはで
きない。
Therefore, although it is necessary to prevent magnetic particles from scattering to other parts during testing, it is not possible to completely prevent magnetic particles from scattering to other parts.
You cannot necessarily expect that this will be a complete trap.

本発明は、上記のような従来の磁気探傷試験における磁
粉、すなわち、傷顕現部材が、試験時に所要部分以外に
飛散し、また、試験終了後において完全に除去すること
が不可能であるという欠点を除去し、磁粉の飛散を防止
し且つ試験後の清掃手入れもそれを行なう必要のない磁
気探傷試験用傷顕現部材を提供することを目的とするも
のである。
The present invention solves the drawbacks of the above-mentioned conventional magnetic flaw detection test in that magnetic particles, that is, flaw revealing members, are scattered to areas other than the required areas during the test, and that it is impossible to completely remove them after the test is completed. It is an object of the present invention to provide a flaw revealing member for magnetic flaw detection tests, which prevents the scattering of magnetic particles and eliminates the need for cleaning after testing.

本発明は、この目的を達成するために、強磁性材料の微
粉が磁気によって移動可能な状態に混入されている磁性
流動体を、薄膜透明な可撓性材料により構成された板状
の密閉容器内に封入して構成していることを特徴とする
ものである。
In order to achieve this object, the present invention is designed to store a magnetic fluid in which fine powder of a ferromagnetic material is mixed in a magnetically movable state in a plate-shaped sealed container made of a thin transparent flexible material. It is characterized in that it is enclosed within.

以下、本発明をその一実施例を示す添付図面第3図に基
づいて説明する。
Hereinafter, the present invention will be explained based on FIG. 3 of the accompanying drawings showing one embodiment thereof.

図において、符号//は薄く透明でフレキシブルな材料
、例えば、ゴム膜によって構成された板状の密閉容器、
lユは乳白オイルに少量の強磁性/  ″ 材料の微粉を磁気により移動可能な状態に混入させた上
記密閉容器//に封入の磁性流動体であり、傷岬現部材
10は上記密閉容器//と磁性流動体/コとから構成さ
れている。なお、乳白オイルを利用することは、強磁性
材料の微粉すなわち磁粉との色のコントラストを鮮明に
し、僅かな磁粉の付着、すなわち、微細な傷でも、容易
に識別し得るようにするためである。
In the figure, the symbol // indicates a plate-shaped airtight container made of a thin, transparent, and flexible material, such as a rubber membrane.
1 is a magnetic fluid sealed in the above-mentioned airtight container// in which a small amount of fine powder of a ferromagnetic material is mixed with opalescent oil in a magnetically movable state; It is composed of / and magnetic fluid /.The use of opalescent oil sharpens the color contrast with the fine powder of the ferromagnetic material, that is, the magnetic powder, and reduces the adhesion of a small amount of magnetic powder, that is, the fine particles. This is so that even scratches can be easily identified.

なお、励磁コイル15鉄心コ、ヨーク3、被検査体弘は
いずれも従来装置におけるものと同様のものである。
The core of the exciting coil 15, the yoke 3, and the body to be inspected are all similar to those in the conventional apparatus.

本発明の傷顕現部材は、上記のように1:IIj成され
ているので、従来方法における磁粉散布の代わりに、添
付図面第3図に示すように、極間すなわちヨーク3間に
本発明の傷顕現部材10を置くと、励磁コイル/への通
電によって、欠陥部/3により生じた漏洩フラーツクス
のために、傷顕現部材i。
Since the flaw revealing member of the present invention has a 1:IIj structure as described above, instead of scattering magnetic particles in the conventional method, as shown in FIG. When the flaw-appearing member 10 is placed, the flaw-revealing member i due to the leakage flux caused by the defective part /3 due to the energization of the excitation coil /.

の欠陥部/3の上面部分に磁性流動体7.2中の強磁性
材料微粉が集まって微粉堆積部/lを形成し、この微粉
堆積部/4(の視認によって欠陥部13の存在を検出す
るL このようにして、探傷試験が終了すると、探傷試験装置
と共に傷顕現部材ioを単に撤去することにより、すべ
て終了する。
The ferromagnetic material fine powder in the magnetic fluid 7.2 gathers on the upper surface of the defective part /3 to form a fine powder deposit part /l, and the presence of the defective part 13 is detected by visual inspection of this fine powder deposit part /4. In this way, when the flaw detection test is completed, the flaw revealing member io is simply removed together with the flaw detection test device, and the whole process is completed.

なお、上記実施例では、磁気探傷試験の内、プロット法
を側圧とって説明したが、これに限るものではな(、他
の方法、例えば、貫通法等においても、上記実施例と同
様に利用でき、且つ、同様の効果を奏し得ることは言う
までもない。
In addition, in the above example, the plot method of magnetic flaw detection test was explained by taking lateral pressure, but it is not limited to this. Needless to say, it is possible to achieve similar effects.

以上のように、本発明によれば、強磁性材料の微粉すな
わち磁粉と、透明な極薄膜からなる密閉容器に乳白オイ
ルと共に密封して傷顕現部材を構成したので、通常の探
傷試験時に生ずる磁粉の飛散を防止することができ、ま
た、試験終了後の清掃も不要となると共に磁粉の残存も
全く生じないという効果を奏することができる。
As described above, according to the present invention, since the flaw revealing member is constructed by sealing fine powder of a ferromagnetic material, that is, magnetic powder, and milky white oil in an airtight container made of a transparent ultra-thin film, magnetic powder generated during normal flaw detection tests is formed. In addition, it is possible to prevent the scattering of particles, eliminate the need for cleaning after the test, and have the effect that no magnetic particles remain at all.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は従来の磁気探傷試験装置の一例の構成説明図、
第一図は本発明の一実施例の傷顕現部材/・・励磁コイ
ル、2・・鉄心、J・・ヨーク、弘・・被検査体、/;
、/lI・・磁粉堆積部、7゜73・・欠陥部(傷)、
10・・傷顕現部材、//・・密閉容器、/2・・磁性
流動体。 なお、各図中、同一符号は同−又は相当部分を示す。 代理人 大 岩 増 雄 幣1図 第2図 幣3図
Figure 1 is an explanatory diagram of the configuration of an example of a conventional magnetic flaw detection test device.
Figure 1 shows a flaw revealing member according to an embodiment of the present invention: excitation coil, 2. iron core, J. yoke, Hiroshi: object to be inspected, /;
, /lI...Magnetic powder accumulation part, 7゜73...Defect part (scratch),
10...Flaw revealing member, //...Airtight container, /2...Magnetic fluid. In each figure, the same reference numerals indicate the same or corresponding parts. Agent Masu Oiwa Ohei Figure 1 Figure 2 Figure 3

Claims (1)

【特許請求の範囲】 (1)磁気探傷試験に用いる傷顕現部材が、流動体中で
移動自在な状態に強磁性材料の微粉を混入している磁性
流動体と、上記磁性流動体が封入される薄膜透明可撓性
材料により板状に構成された密閉容器とから構成されて
いることを特徴とする磁気探傷試験用傷顕現部材。 (,2)磁性流動体の流動体が、乳占オイルである特許
請求の範囲第1項記載の磁気深傷試験用傷顕現部材。 (3)薄膜透明可撓性部材が、ゴムである特許請求の範
囲第1項又は第2項記載の磁気探傷試験用傷顕現部材。
[Scope of Claims] (1) A flaw revealing member used in a magnetic flaw detection test includes a magnetic fluid in which fine powder of a ferromagnetic material is mixed in a state in which it is movable in the fluid, and the magnetic fluid is enclosed. 1. A flaw revealing member for magnetic flaw detection testing, characterized in that the flaw revealing member is comprised of a plate-shaped airtight container made of a thin film transparent flexible material. (2) The flaw revealing member for magnetic deep flaw testing according to claim 1, wherein the magnetic fluid is milk oil. (3) The flaw revealing member for magnetic flaw detection tests according to claim 1 or 2, wherein the thin film transparent flexible member is made of rubber.
JP10196183A 1983-06-07 1983-06-07 Flaw appearing member for magnetic flaw detecting test Pending JPS59226859A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10196183A JPS59226859A (en) 1983-06-07 1983-06-07 Flaw appearing member for magnetic flaw detecting test

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10196183A JPS59226859A (en) 1983-06-07 1983-06-07 Flaw appearing member for magnetic flaw detecting test

Publications (1)

Publication Number Publication Date
JPS59226859A true JPS59226859A (en) 1984-12-20

Family

ID=14314456

Family Applications (1)

Application Number Title Priority Date Filing Date
JP10196183A Pending JPS59226859A (en) 1983-06-07 1983-06-07 Flaw appearing member for magnetic flaw detecting test

Country Status (1)

Country Link
JP (1) JPS59226859A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10039725B4 (en) * 2000-08-14 2005-09-15 Karl Deutsch Prüf- und Meßgerätebau GmbH + Co KG Method and device for automatic test equipment control in the magnetic powder crack test
GB2466849A (en) * 2009-01-13 2010-07-14 Alstom Technology Ltd Defect detection using magnetic field and particles
CN104091679A (en) * 2014-07-30 2014-10-08 爱德森(厦门)电子有限公司 Flexible magnetic yoke device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10039725B4 (en) * 2000-08-14 2005-09-15 Karl Deutsch Prüf- und Meßgerätebau GmbH + Co KG Method and device for automatic test equipment control in the magnetic powder crack test
GB2466849A (en) * 2009-01-13 2010-07-14 Alstom Technology Ltd Defect detection using magnetic field and particles
CN104091679A (en) * 2014-07-30 2014-10-08 爱德森(厦门)电子有限公司 Flexible magnetic yoke device

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