JPS59193779A - Laser welding device - Google Patents
Laser welding deviceInfo
- Publication number
- JPS59193779A JPS59193779A JP58068225A JP6822583A JPS59193779A JP S59193779 A JPS59193779 A JP S59193779A JP 58068225 A JP58068225 A JP 58068225A JP 6822583 A JP6822583 A JP 6822583A JP S59193779 A JPS59193779 A JP S59193779A
- Authority
- JP
- Japan
- Prior art keywords
- laser beam
- optical axis
- mirror
- condensing
- processing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/20—Bonding
- B23K26/21—Bonding by welding
- B23K26/24—Seam welding
- B23K26/28—Seam welding of curved planar seams
- B23K26/282—Seam welding of curved planar seams of tube sections
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
Abstract
Description
【発明の詳細な説明】
この発明は、熱交換器の管と管板のシール溶接などを行
なうレーザ溶接装置に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a laser welding device for performing seal welding between tubes and tube sheets of a heat exchanger.
第1図は熱交換器の断面図で、図中1はヘソグー、2は
管板、3は管、4は管板2と管3とを溶接するために設
けた孔である。この孔4は管径の約1.5倍でアシ、ソ
ール溶接完了後プラグを溶接取付けして、ふたをされる
。FIG. 1 is a sectional view of a heat exchanger, in which 1 is a hollow hole, 2 is a tube plate, 3 is a tube, and 4 is a hole provided for welding the tube plate 2 and the tube 3. This hole 4 is about 1.5 times the diameter of the pipe and is covered by welding a plug after the welding of the legs and soles is completed.
この管板2と管3とを溶接する従来のレーザ溶接装置を
第2図に示す。この装置は、レーザヘッド部固定枠5内
にベアリング6を介して光学系装置7を加工用レーザビ
ーム8の入力元軸を中心として回転自在に取付けている
。この光学系装置7は、加工用レーザビームの元軸方向
を光学系装置6の回転軸9から偏心させる2枚の全反射
鏡10.11からなる反射系と、同反射系で偏心された
加工用レーザビームを集光する凸レンズ12を設けた集
光系とを備えている。A conventional laser welding device for welding the tube plate 2 and the tube 3 is shown in FIG. In this device, an optical system device 7 is mounted in a laser head fixing frame 5 via a bearing 6 so as to be rotatable around the input source axis of a processing laser beam 8. This optical system device 7 includes a reflection system consisting of two total reflection mirrors 10 and 11 that decenters the original axis direction of the laser beam for processing from the rotation axis 9 of the optical system device 6, and a processing device that is decentered by the reflection system. and a condensing system provided with a convex lens 12 for condensing the laser beam.
そして、光学系装置6をモータ13及び歯車14により
回転軸9を中心に回転させることによシ、°ビーム焦点
F下の回転運動を与える。なお反射鏡1ノと集画光レン
ズ12に代えて、反射鏡11の位置に凹面鏡を配置し、
この凹面鏡に反射及び集光作用をもたせた例もある。Then, by rotating the optical system device 6 around the rotation axis 9 by the motor 13 and the gear 14, rotational movement under the beam focal point F is provided. Note that instead of the reflecting mirror 1 and the focusing light lens 12, a concave mirror is placed at the position of the reflecting mirror 11,
There are also examples in which this concave mirror has a reflecting and condensing function.
このレーザ溶接装置は、2枚の反射鏡10゜11で光軸
を回転軸から偏心させる方式であるため、その機構上円
周溶接可能な径は、最小でもレーザビーム8の径の3〜
4倍になる。しかるに実際の各種熱交換器の管径はレー
ザビーム@(20〜40wnφ)とほぼ同等であり、こ
のため従来のものは不適当である。Since this laser welding device uses two reflecting mirrors 10° and 11 to decenter the optical axis from the rotational axis, the diameter that can be welded circumferentially due to its mechanism is at least 3 to 3 times the diameter of the laser beam 8.
It becomes 4 times. However, the actual pipe diameters of various heat exchangers are approximately the same as the laser beam (20 to 40 wnφ), and therefore the conventional ones are inappropriate.
更に第2図の光学系を第1図の熱交換器に適用する場合
、寸法上ヘッダ1の外側に固定枠5を配置し、集光した
レーザビーム8′を孔4からヘッダ1内に入射すること
になる。しかしこの場合被溶接部を外部から目視するこ
とができず、溶接狙い位置合せ等、外部からの被溶接部
の監視が不可能である。Furthermore, when applying the optical system shown in FIG. 2 to the heat exchanger shown in FIG. I will do it. However, in this case, the part to be welded cannot be visually observed from the outside, and it is impossible to monitor the part to be welded from the outside, such as adjusting the welding target position.
本発明は上記事情に鑑みてなされたものでその目的とす
るところは小径の円周溶接ができ、しかも狭隘な被溶接
部の監視が可能なレーザ溶接装置を得んとするものであ
る。The present invention has been made in view of the above circumstances, and its object is to provide a laser welding device that is capable of small-diameter circumferential welding and that is also capable of monitoring a narrow welded area.
すなわち本発明は、加工用レーザビームの光軸方向を偏
心させる複数の反射鏡を有する反射系と、同反射系で偏
心されたレーザビームを集光する凸レンズ又は凹面鏡を
有する集光系と全備えた光学系装置を、加工用レーザビ
ームの入力光軸を中心として回転自在に構成し、同光学
系装置の回転により加工用レーデビームを円周状に回転
せしめるレーザ溶接装置において、上記光学系装置は、
レーザビームの光軸方向を少なくとも4回変更する構成
となし、かつ上記反射鏡の1枚又は凹面鏡を加工用レー
ザビームの波長域の光を反射し可視光を透過するダイク
ロイックミラーで形成し、更に同ダイクロイックミラー
の後方に浴接部を監視する監視装置を配置したことを特
徴とする。That is, the present invention includes a reflecting system having a plurality of reflecting mirrors for decentering the optical axis direction of a laser beam for processing, and a focusing system having a convex lens or a concave mirror for focusing the decentered laser beam in the reflecting system. In the laser welding apparatus, the optical system device is configured to be rotatable around the input optical axis of the processing laser beam, and the processing laser beam is rotated circumferentially by the rotation of the optical system device. ,
The optical axis direction of the laser beam is changed at least four times, and one of the reflecting mirrors or the concave mirror is formed of a dichroic mirror that reflects light in the wavelength range of the processing laser beam and transmits visible light, and further A feature is that a monitoring device for monitoring the bath contact area is placed behind the dichroic mirror.
以下本発明を第3図に示す実施例を参照して説明する。The present invention will be explained below with reference to the embodiment shown in FIG.
図示するレーザ溶接装置は、レーザヘッド部固定枠21
内にベアリング22を介して光学系装置23を回転自在
に取付けている。この光学系装置23は、加工用レーザ
ビーム24の入力光軸を回転軸25とし、モータ26及
び歯車27で回転駆動される。光学系装置23は、反射
系と集光系とからなる。反射系は、4枚の反射@28〜
31を組合せて光軸方向が4回変更するようになし、も
って加工用レーザビーム24が回転軸25に対し所定の
小さな偏心量して偏心するようになっている。集光系は
、反射糸で偏心されたレーザビーム24′をビーム焦A
Fに集光させる凸レンズ32で構成されている。The illustrated laser welding device has a laser head fixing frame 21.
An optical system device 23 is rotatably mounted therein via a bearing 22. This optical system device 23 is rotationally driven by a motor 26 and a gear 27, with the input optical axis of the processing laser beam 24 serving as a rotation axis 25. The optical system device 23 consists of a reflection system and a condensing system. The reflection system has 4 reflections @28~
31 are combined so that the optical axis direction is changed four times, so that the processing laser beam 24 is eccentric with respect to the rotating shaft 25 by a predetermined small eccentricity amount. The condensing system focuses the laser beam 24' decentered by the reflection thread at a beam focus A.
It is composed of a convex lens 32 that focuses light on F.
そして光学系装置23を回転することによシ、集光され
たレーデビーム24′のビーム焦点Fが回転軸25を中
心とし偏心量Li半径として円周を画くようになってい
る。By rotating the optical system device 23, the beam focus F of the condensed Radhe beam 24' forms a circumference with the rotation axis 25 as the center and a radius of eccentricity Li.
更に1枚の反射鏡31は、加工用レーザビーム24の波
長域の光をすべて反射し、可視光を透過する機能を有す
るダイクロイックミラーで形成されている。この反射鏡
31の後方には、被溶接物(図示せず)に相対する位置
にテレビカメラ等の監視装置33が設置され、溶接部近
傍を撮影するようになっている。またこの映像は、図示
しないTVモニタ装醗等で表示はれる。Further, one reflecting mirror 31 is formed of a dichroic mirror that has the function of reflecting all light in the wavelength range of the processing laser beam 24 and transmitting visible light. Behind this reflecting mirror 31, a monitoring device 33 such as a television camera is installed at a position facing the object to be welded (not shown), and is configured to take pictures of the vicinity of the welding part. Further, this image is displayed on a TV monitor device (not shown) or the like.
なお本発明は、第4図に示すように3枚の反射鏡41〜
43で反射糸を構成し、ダイクロイックミラーからなる
凹面鏡44で集光糸を構成し、更にこの凹面鏡44の後
方に監視装置33を配置し、レーザビーム24の元軸を
4回変更せしめて、偏心量を小さくするものでもよい。In addition, in the present invention, as shown in FIG.
43 constitutes a reflection thread, and a concave mirror 44 made of a dichroic mirror constitutes a condensing thread.Furthermore, a monitoring device 33 is placed behind this concave mirror 44, and the original axis of the laser beam 24 is changed four times to determine eccentricity. It may be possible to reduce the amount.
また本発明は、レーザビームの光軸全5回以上変更する
ようにしてもよい。要は偏心量が小さくなるように反射
系と集光糸とを組合せればよい。Further, in the present invention, the optical axis of the laser beam may be changed five times or more in total. The point is to combine the reflection system and the condensing thread so that the amount of eccentricity is small.
しかしてこのレーデビーム溶接装置によれば、光軸を4
回以上変更するので集光糸ye軸の仙−し・量を小さく
設定でき、集光前のレーザビーム径よシ小さい管径のン
ール浴接ケ行なうことができる。However, according to this Lede beam welding device, the optical axis can be
Since the change is made more than once, it is possible to set the amount of the focusing thread ye axis to a small value, and it is possible to connect the tube diameter to a tube diameter smaller than the diameter of the laser beam before focusing.
またダイクロイ、クミラー金介して溶接部を監視してい
るの、で、熱交換器の狭隘個所での7−ル溶接等、溶接
部の監視が困離な場合にも良好に監視でき、溶接狙い位
置合せ作業等に多大な効果を発揮できる。In addition, since the welded area is monitored through dichroic and Kumirr metal, it is possible to monitor the welded area well even in cases where it is difficult to monitor the welded area, such as 7-hole welding in a narrow area of a heat exchanger. It can be very effective in alignment work, etc.
第1図は管板と管との浴接個所を示す断面図、第2図は
従来のレーザ溶接装置の断面図、第3図は本発明の一実
施例を示すレーデ溶接装置の断面図、第4図は本発明の
他の実施例を示すレーザ溶接装置の断面図である。
2ノ・・・レーザヘッド部固定枠、22・・・ベアリン
グ、23・・・光学系装置、24・・加工用レーザビー
ム、25・・・回転軸、26・・モータ、27・・・歯
車、28〜31・・反射鏡、32・・・凸レンズ、33
・監彷1装置、41〜43・・・反射鏡、44 ・凹
面鏡。
出願人復代理人 弁理士 鈴 江 武 彦第1図
嘔
第2図FIG. 1 is a sectional view showing a bath contact point between a tube sheet and a tube, FIG. 2 is a sectional view of a conventional laser welding device, and FIG. 3 is a sectional view of a Rede welding device showing an embodiment of the present invention. FIG. 4 is a sectional view of a laser welding device showing another embodiment of the present invention. 2... Laser head fixing frame, 22... Bearing, 23... Optical system device, 24... Laser beam for processing, 25... Rotating shaft, 26... Motor, 27... Gear , 28-31...Reflector, 32...Convex lens, 33
・Supervisor 1 device, 41-43...Reflector, 44 ・Concave mirror. Applicant's sub-agent Patent attorney Takehiko Suzue Figure 1 Figure 2
Claims (1)
鏡を有する反射系と、同反射系で偏心されたレーザビー
ムを集光する凸レンズ又は凹面鏡を有する集光系とを備
えた光学系装置を、加工用レーデビームの入力光軸を中
心として回転自在に構成し、同光学系装置の回転によシ
加工用レーザビームを円周状に回転せしめるレーザ溶接
装置において、上記光学系装置は、レーザビームの光軸
方向を少なくとも4回変更する構成となし、かつ上記反
射鏡の1枚又は凹面鏡を加工用レーデビームの波長域の
光を反射し可視光を透過するダイクロイックミラーで形
成し、更に同ダイクロイックミラーの後方に溶接部を監
視する監視装置を配置してなるレーザ溶接装置。An optical system device comprising a reflection system having a plurality of reflection mirrors for decentering the optical axis direction of a processing laser beam, and a condensing system having a convex lens or a concave mirror for condensing the decentered laser beam in the reflection system. , a laser welding device configured to be freely rotatable around the input optical axis of a laser beam for processing, and to rotate the laser beam for processing in a circumferential shape by rotation of the optical system device, the optical system device described above The optical axis direction is changed at least four times, and one of the reflecting mirrors or the concave mirror is formed of a dichroic mirror that reflects light in the wavelength range of the processing radar beam and transmits visible light, and the dichroic mirror A laser welding device that has a monitoring device placed behind it to monitor the welding area.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP58068225A JPS59193779A (en) | 1983-04-18 | 1983-04-18 | Laser welding device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP58068225A JPS59193779A (en) | 1983-04-18 | 1983-04-18 | Laser welding device |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS59193779A true JPS59193779A (en) | 1984-11-02 |
Family
ID=13367649
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP58068225A Pending JPS59193779A (en) | 1983-04-18 | 1983-04-18 | Laser welding device |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS59193779A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11819940B2 (en) | 2019-02-05 | 2023-11-21 | Dukane Ias, Llc | Systems and methods for laser-welding a workpiece with a laser beam that reaches inaccessible areas of the workpiece using multiple reflecting parts |
US11931823B2 (en) | 2019-02-05 | 2024-03-19 | Dukane Ias, Llc | Systems and methods for laser-welding a workpiece with a laser beam that reaches inaccessible areas of the workpiece using multiple reflecting parts |
-
1983
- 1983-04-18 JP JP58068225A patent/JPS59193779A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11819940B2 (en) | 2019-02-05 | 2023-11-21 | Dukane Ias, Llc | Systems and methods for laser-welding a workpiece with a laser beam that reaches inaccessible areas of the workpiece using multiple reflecting parts |
US11931823B2 (en) | 2019-02-05 | 2024-03-19 | Dukane Ias, Llc | Systems and methods for laser-welding a workpiece with a laser beam that reaches inaccessible areas of the workpiece using multiple reflecting parts |
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