JPS59181510A - Iron core of induction electric apparatus - Google Patents

Iron core of induction electric apparatus

Info

Publication number
JPS59181510A
JPS59181510A JP5372183A JP5372183A JPS59181510A JP S59181510 A JPS59181510 A JP S59181510A JP 5372183 A JP5372183 A JP 5372183A JP 5372183 A JP5372183 A JP 5372183A JP S59181510 A JPS59181510 A JP S59181510A
Authority
JP
Japan
Prior art keywords
iron core
bonding
core
winding
total volume
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP5372183A
Other languages
Japanese (ja)
Inventor
Takeshi Yagisawa
八木沢 猛
Kenji Ishihara
石原 憲志
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toshiba Corp
Original Assignee
Toshiba Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toshiba Corp filed Critical Toshiba Corp
Priority to JP5372183A priority Critical patent/JPS59181510A/en
Publication of JPS59181510A publication Critical patent/JPS59181510A/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/24Magnetic cores
    • H01F27/25Magnetic cores made from strips or ribbons

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing Cores, Coils, And Magnets (AREA)

Abstract

PURPOSE:To obtain iron core which does not result in deterioration of characteristic by distortion during use and has excellent characteristics by providing a bonding area at least to one of the internal and external circumferencial areas and setting a total volume of such bonding area to a particular percentage or less of total volume of core. CONSTITUTION:A bonding layer 4 of a normal temperature setting type bonding agent is formed, for example, at the winding start and winding end portions of a wound amorphous magnetic alloy 1. Manufacturing steps are as follow: the winding start and end portions of iron core are impregnated with the bonding agent after completing the heat processing in order to form a bonding layer 4. Thereafter, winding cores 2 and 3 are splitted and removed. The iron core is not deformed and supports its own weight because of rigidity of these bonding layers 4. The bonding layer 4 is selected to either of internal and external circumferencial portions in case the iron core is small in size. When a volume of bonding portions is set to 50% or more of total volume of core, low loss characteristic of amorphous magnetic alloy may be deteriorated.

Description

【発明の詳細な説明】 〔発明の技術分!f〕 本イf、 till ′/′i、非晶質磁性合金を用い
た誘導電器鉄心に係り、外力による変形と、これによる
磁気都外の劣化を防十することのできる誇S電器鉄心に
関する。
[Detailed description of the invention] [Technical portion of the invention! f] This article relates to an induction electric core using an amorphous magnetic alloy, and relates to an electric iron core that can prevent deformation due to external forces and deterioration of the magnetic core due to this. .

〔桁、明の技術的背景とその問題点〕[Technical background of digits and Ming and its problems]

鉄など6移金属と、ボロン、シリコン、炭素など半金属
元素とからなる非晶質磁性合金は、非常に不埒な鉄損イ
1p1と、比較的高い飽和磁束密度を有することから、
省エネルギー機器の鉄心として、多方面での応用が考え
′らノシている。しかしながらこの非晶質磁性合金は、
磁歪定数が犬きく、わずかな変形でも磁気特性が大きく
劣化するという実用上の大きな欠点があ1つた。。
Amorphous magnetic alloys made of 6-transferable metals such as iron and metalloid elements such as boron, silicon, and carbon have very unreasonable iron loss 1p1 and relatively high saturation magnetic flux density.
Many applications are being considered for the iron core of energy-saving equipment. However, this amorphous magnetic alloy
One major practical drawback was that the magnetostriction constant was too high, and even the slightest deformation significantly degraded the magnetic properties. .

非晶質磁性合金の形状は、非常に博いテープ状であり、
巻回き凡てトランスの粘−鉄心として利用きれたり、所
定形状に打抜いたものを積層してトランスの積層鉄心と
するなどして用いられつつあるが、上述の歪による磁気
特性の劣化を防ぐことが必要で、その方法として汀、ケ
ースに封入したり、モールドするなどの方法が採用式わ
ていた1、しかしながら素材が非常に薄いことから、こ
の拐料で構成した鉄心をケースに収納する場合に秒いて
も、剛性が不足するため、取扱い中に変形する。第1図
は、けい素鋼帯に対し行ってきた従来方法を、非晶質合
金に対しその1ま適用したもので、分割可能な巻き芯2
および3に、非晶質磁性合金1を巻回したものである。
The shape of the amorphous magnetic alloy is a very wide tape,
The entire winding can be used as a viscous core for a transformer, or punched into a predetermined shape and laminated to form a laminated core for a transformer. It was necessary to prevent this from occurring, and methods such as enclosing it in a case or molding it were adopted.1 However, since the material is very thin, the core made of this material was housed in a case. Even if it is used for a few seconds, it will deform during handling due to lack of rigidity. Figure 1 shows the conventional method used for silicon steel strips applied to an amorphous alloy.
and 3 are wound with amorphous magnetic alloy 1.

これを炉中にいれて応力除去のだめの熱処理を行った後
、巻き芯2.3を分割し取り外せば、鉄心の剛性不足の
ために、卯、 2 j71のよう[1++ *により変
ルしてし−まい、取扱いか困@B(−1かつこJlをに
、との形に整え、ケースに一:lj、j、入°jるなど
して補強j7−でも、磁′A牛丁性の劣化はさはら〕1
. y(い。
After putting it in a furnace and heat-treating it to relieve stress, the winding core 2.3 is divided and removed. Due to the lack of rigidity of the core, it becomes as shown in 2 j71 [modified by 1++ * However, it is difficult to handle it. Deterioration is Sahara〕1
.. y (I.

−4だ鉄心をモールドする場合においても、(々1脂な
どモールド(4の硬化(・こともなって鉄心に大きな・
、■9が力0わす、・“セー冒゛1が劣化する。非晶貿
砕141合金の一%鉄心に、エボキ/(6オ脂を含浸(
7、硬化させた−」に。
- Even when molding a 4-dimensional iron core, it is difficult to mold the iron core with a large amount of hardening.
, ■ 9 has 0 force, ・“Set effect 1 has deteriorated. A 1% iron core of amorphous trade 141 alloy is impregnated with Eboki/(6O fat) (
7. Hardened.

合、へ′J、41fイIt r、! (1,18w/k
lかCつ0.33 w/kQ ヘと太[1]な増力[)
4゛小(7でい2)、。
Go, J, 41f I It r,! (1,18w/k
l or C 0.33 w/kQ Heto thick [1] power increase [)
4゛ small (7 and 2).

コ(ハxf5vr−a−晶質磁+4合金を・用いた鉄心
e;1、岡11°′4の小1■ζ4)−1ひずみを受し
]だときの研気特1シ1′の劣化かいtつじる(−いと
とから、安定した特慴のものがイ1らfq、 2にいと
いう欠点があった。
Sharpening characteristics when subjected to -1 strain Deterioration or deterioration (-Itoto had the disadvantage that stable special quality products were not as good as I1, fq, and 2).

〔発明σ〕目的] ゛不発ll1i lJ」、以上のような非晶質磁性合金
の欠点を除去し、+rh +・′iの安定した読導%、
器鉄心を得ることを1・1的とし−Cいる。
[Invention σ] Purpose] ``Unexploded ll1i lJ'', to eliminate the above-mentioned drawbacks of amorphous magnetic alloys, and to achieve stable reading % of +rh +・'i.
The 1.1 goal is to obtain the Iron Heart.-C.

〔イ1゛、明の概数〕 鉄心−lす終曲にはケースに刺入シ7フてり、補強部A
)J等により補強するので、熱ノ汎哩t、、3−了11
kl、か1っi:+ s′t1での取扱い中に少゛I’
t L lzい4)男l−σ)1041目・ニ)を4−
、ヘプζ(キーれば充分である3、本発明ン、」、との
1h111j1・′4イ■1)心C1−)小をl割合に
ついてだけの接イ(で田るようvc t−7; 4)の
である。
[A1゛, Approximate number of lights] At the end of the iron core, insert it into the case and insert the reinforcing part A.
) Since it is reinforced by J etc., the heat spreads.
kl, ka1i: + A little ゛I' during handling at s't1
t L lz 4) Man l-σ) 1041st d) 4-
, hep ζ (key is enough 3, present invention,'', and 1h111j1・'4i■1) heart C1-) small for l proportion only (with vc t-7 ; 4).

〔う6明の実施flI1.l ’1 以下本発明の一実施例につき、筆3図および第4図を用
いて液、明する。第3図月」[・晶4j々磁性台金によ
る巻鉄心であり、煮(「41さfまたす(モ、枯貿砒ぜ
1合金1の巻き始め部分と巻き終り部分幻、常温硬化形
の接附剤による接着層4を形砂L−Cいる。
[U6 Ming implementation flI1. l'1 An example of the present invention will be explained below using Fig. 3 and Fig. 4. Fig. 3 is a wound iron core made of a magnetic base metal, and is a rolled iron core made of a magnetic base metal. The adhesive layer 4 made of adhesive is applied to the shaped sand L-C.

本鉄心の製作手+111jは、第4図のように、熱QL
↓(1(を完了した状態で、鉄心の巻き始め部分と巷き
終り缶S分に接漸剤を含浸埒せて接着層42つくりその
あとで巻き芯2および3を分割して取りダiず。
The manufacturer +111j of the main iron core has a thermal QL as shown in Figure 4.
↓(After completing 1), impregnate the winding start part of the iron core and the width end part S of the can with adhesive agent to create an adhesive layer 42. After that, separate the winding cores 2 and 3 and remove them. figure.

これら接N層4の剛性のために、鉄心は形がくずれるこ
となく、1皐を支えイ尋る。
Due to the rigidity of these N-layers 4, the iron core supports the steel core without losing its shape.

常温硬化接沿剤として瞬間接着剤を113い、内1.!
r!と外周にそれぞれ全巻き厚の10%ずつ層状に接液
した非晶質磁性合金の巻鉄心の鉄偵は、接木前と比Iぺ
12で(1,18w/kqから0.19 w/Irqへ
のjfi加にとど捷つ/て。
Instant adhesive is used as a room temperature curing adhesive, of which 1. !
r! The core of the wound core of amorphous magnetic alloy, which is in contact with the liquid in a layer of 10% of the total winding thickness on the outer periphery, has a ratio of Ipe 12 (from 1.18 w/kq to 0.19 w/Irq) before grafting. I decided to join the JFI.

12ノ、1−の盾、明においては、巻鉄心の内1^1+
′<IXと外周)(:)とに店椙層44・設けたが、鉄
心が小形の場合に1fす、ぞのど(っらかでよい1、ま
たU〈心が大形となっだ場合しく(」、第5 +:ンl
の、1〕加の接着層5あるいは第6図の、1加の接−横
部分6を設けてもよい。しかしl/バら接蔚剖分の合唱
が全鉄心体積の50 %以十にltl ltl、))着
によるPk扛」の増加率は10腎をこえるため、非易′
l向(1゛j、(性合金の低16失という特r改がそこ
寸わハイ)。
12 no, 1- shield, in Ming, 1^1+ of the wound iron core
′ < IX and outer periphery) (:). However, if the iron core is small, 1f is fine, and if the core is large, 1f is fine. Shikaku('', 5th +:nl
1] An additional adhesive layer 5 or an additional contact-lateral portion 6 shown in FIG. 6 may be provided. However, the increase rate of Pk due to the addition of more than 50% of the total core volume exceeds 10%, so it is not easy.
l direction (1゛j, (the special r modification of low 16 loss of sex alloy is very high).

〔介+lliの ・λ1...11. 11J、十述べ
/I−シうVC不発11j1は非晶質磁性合金を用いで
構hν(7た々1(処hl後の鉄心の内周面凍たは外周
[fllの少なくとも一方に接層部分を全鉄心体押(の
I%をこえない111囲で設けて一1性を補うことによ
り、鉄心の取り1反い中に歪による特性劣化を生ずるこ
とがなく、tr=’? ft−のすぐれた誘導電器鉄心
を得ることが1111来る。
[Ka+lli's ・λ1. .. .. 11. 11J, 10th Statement/I-The VC misfire 11j1 is constructed using an amorphous magnetic alloy hν By providing uniformity by providing a 111-circle area that does not exceed I% of the entire core body, deterioration of characteristics due to strain does not occur during one turn of the core, and tr='?ft- 1111 comes to obtain excellent induction cores.

4 図rrtr 〕11)単”l r、+)、 +4+
H第1図および第2図は従来の誘導電器鉄心の悄作詩の
状態を説明する斜視(ソ1、町、1図に不発11J1び
)−太施例による訪四(11,器鉄心(ハ1用面1シ1
、イ・、4図は不発明の訪−,4−沖器妖心の%作詩の
状7i<を説1りじする111i:Mn、第5図Pよび
第61!〕(シュ1本発明の(也の実Mli例を示す側
面図である。
4 Figure rrtr] 11) Single “l r, +), +4+
H Figures 1 and 2 are perspective views explaining the state of conventional induction electric iron cores (S1, Machi, misfire 11J1 and 1 in Figure 1) - Visits to Shizu (11, Kitetsushin (H)) by major examples. 1 side 1 side 1
, I, 4th figure is the visit of non-invention, 4-111i: Mn, 111i: Mn, 5th P and 61st! 1 is a side view showing an example of Mli of the present invention.

]・・・非晶質磁性合金  2、:3・・巻き芯4、5
 ・・ 4妾冶j栢 代理人 弁理士 則 近 がf  !41(ほか1名)
第1図 第2図 第3図 第 4 図・ 2 3 2
]... Amorphous magnetic alloy 2, :3... Winding core 4, 5
... 4 concubine, agent, patent attorney Nori Chika is f! 41 (1 other person)
Figure 1 Figure 2 Figure 3 Figure 4・2 3 2

Claims (1)

【特許請求の範囲】[Claims] 非晶質磁性合金を羊1回して、熱処理してなる誘2#軍
器鉄心において、内周面および外周面の少なくとも一方
に接着部を設け、この接着部分の合計の体積は全鉄心体
積の50%以下であることを特徴とする誘導電器鉄心。
In a 2# military iron core made by rolling an amorphous magnetic alloy and heat treating it, an adhesive part is provided on at least one of the inner peripheral surface and the outer peripheral surface, and the total volume of this adhesive part is equal to the total core volume. 50% or less.
JP5372183A 1983-03-31 1983-03-31 Iron core of induction electric apparatus Pending JPS59181510A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP5372183A JPS59181510A (en) 1983-03-31 1983-03-31 Iron core of induction electric apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP5372183A JPS59181510A (en) 1983-03-31 1983-03-31 Iron core of induction electric apparatus

Publications (1)

Publication Number Publication Date
JPS59181510A true JPS59181510A (en) 1984-10-16

Family

ID=12950689

Family Applications (1)

Application Number Title Priority Date Filing Date
JP5372183A Pending JPS59181510A (en) 1983-03-31 1983-03-31 Iron core of induction electric apparatus

Country Status (1)

Country Link
JP (1) JPS59181510A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60163720U (en) * 1984-04-09 1985-10-30 株式会社ダイヘン wound iron core
JPS60179022U (en) * 1984-05-08 1985-11-28 愛知電機株式会社 wound iron core
US20170345544A1 (en) * 2014-03-17 2017-11-30 Lakeview Metals, Inc. Methods and systems for forming amorphous metal transformer cores

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60163720U (en) * 1984-04-09 1985-10-30 株式会社ダイヘン wound iron core
JPS60179022U (en) * 1984-05-08 1985-11-28 愛知電機株式会社 wound iron core
JPH0225214Y2 (en) * 1984-05-08 1990-07-11
US20170345544A1 (en) * 2014-03-17 2017-11-30 Lakeview Metals, Inc. Methods and systems for forming amorphous metal transformer cores

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