JPS59122885A - Induction heater - Google Patents
Induction heaterInfo
- Publication number
- JPS59122885A JPS59122885A JP57229776A JP22977682A JPS59122885A JP S59122885 A JPS59122885 A JP S59122885A JP 57229776 A JP57229776 A JP 57229776A JP 22977682 A JP22977682 A JP 22977682A JP S59122885 A JPS59122885 A JP S59122885A
- Authority
- JP
- Japan
- Prior art keywords
- heated
- heating
- heating coil
- coil
- heating device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Landscapes
- General Induction Heating (AREA)
- Furnace Details (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
従来この種の装置としてオ1図に示すものがあった。図
において11)は鍛造される被加熱材。DETAILED DESCRIPTION OF THE INVENTION Conventionally, there has been a device of this type as shown in FIG. In the figure, 11) is a heated material to be forged.
f21は被加熱材(1)を乗せてピンチローラ(3)へ
運搬するコンベア、(4]は被加熱材Ill ’i加熱
する加熱コイル、G11)は加熱コイル(4)の端部、
(5)はピンチ(3)から押し出された被加熱材+11
が滑って移動するスキッドレール、(財)はスキッドレ
ール(6)の水平部、@匂はスキッドレール(5)の傾
斜シュート部。f21 is a conveyor that carries the material to be heated (1) and conveys it to the pinch roller (3); (4] is a heating coil that heats the material to be heated; G11) is the end of the heating coil (4);
(5) is the heated material pushed out from the pinch (3) +11
is the skid rail that slides and moves. (Foundation) is the horizontal part of the skid rail (6), @Oi is the inclined chute part of the skid rail (5).
(6)は架台である。(6) is a pedestal.
次に動作について説明する。被加熱材(1りはコンベア
(2)に乗せられてピンチローラ(3)へ送シこまれ、
ピンチローラ(3)によって被加熱材11)はスキッド
レール(5)上押し出される。被加熱材111は次々に
ピンチローラ(3)で押し出されるので連続してスキッ
ドレール(5)上を滑って移動し加熱コイル(4)内に
順番に送りこまれる。被加熱材(1]は加熱コイル(4
1内で発生している交番磁束により加熱され、被加熱材
+1+が水平部f1υを移動する間に所定の温度に到達
する。従来の装置は熱間鍛造用と同じであり熱間鍛造で
は被加熱材(11が1150℃乃至11!!50℃の高
温に加熱される。従って被加熱材(1)は非磁性領域に
あり、筐た放熱による温度低下が大きいため加熱コイル
(4)内に傾斜シュート部−が設けられ、ここで被加熱
材+111/′i1個ずつ滑シ落ちてプレス装置(図示
しない)に送られることが出来た。Next, the operation will be explained. The material to be heated (1) is placed on the conveyor (2) and sent to the pinch roller (3),
The material to be heated 11) is pushed out onto the skid rail (5) by the pinch roller (3). The materials to be heated 111 are pushed out one after another by the pinch rollers (3), so they continuously slide on the skid rails (5) and are fed into the heating coils (4) one after another. The material to be heated (1) is heated by a heating coil (4
The heated material +1+ reaches a predetermined temperature while moving in the horizontal portion f1υ. The conventional equipment is the same as for hot forging, and in hot forging, the material to be heated (11) is heated to a high temperature of 1150°C to 11!!50°C.Therefore, the material to be heated (1) is in the non-magnetic region. Since the temperature drop due to heat dissipation from the casing is large, an inclined chute is provided in the heating coil (4), where the heated material +111/'i slides down one by one and is sent to a press device (not shown). was completed.
しかしこれが温間鍛造用に使用されると、加熱゛温度は
770℃以下であシ被加熱材+11は磁化されたま\傾
斜シュート部■を滑り落ちようとする。However, when this is used for warm forging, the heating temperature is 770° C. or lower, and the heated material +11 tries to slide down the inclined chute part (2) while being magnetized.
しかし被加熱材il+同志に電磁吸引力が働くため被加
熱材Il+が1個ずつ搬出されることはなく。However, since an electromagnetic attraction force acts on the heated materials il+, the heated materials Il+ are not carried out one by one.
複数個の被加熱材+13の重力が1磁吸引力に打勝った
時にはじめて1団の被加熱材(1)が搬出されてくる。A group of heated materials (1) is carried out only when the gravity of the plurality of heated materials + 13 overcomes one magnetic attraction force.
従来の装置は上記のように加熱後の工程であるプレス等
へは複数個ずつ被加熱材が一度に送られてくるために捨
て材が増えたシ、自動的な鍛造が不可能になるという欠
点があった。As mentioned above, with conventional equipment, multiple heated materials are sent at once to the press, etc., which is the process after heating, which increases the amount of waste material and makes automatic forging impossible. There were drawbacks.
この発明は上記のような従来のものの欠点を除去するた
めになされたもので、スキッドレールの水平部を延長さ
せることによって禎斜シュート部を加熱コイルの外側に
設は被加熱材が1個ずつプレス等に供給されることを可
能にした誘導加熱装置を提供するこ−と金目的としてい
る◎以下この発明の一実施例を第2図について説明する
。This invention was made in order to eliminate the drawbacks of the conventional ones as described above, and by extending the horizontal part of the skid rail, the diagonal chute part is installed outside the heating coil, and the heated material can be heated one by one. The object of the present invention is to provide an induction heating device that can be supplied to a press or the like. An embodiment of the present invention will be described below with reference to FIG. 2.
図において(5)はスキッドレールであるが、水平部1
5υは加熱コイル(4)の端部■から外側に伸びており
その先端に傾斜シュート部−が配設され。In the figure, (5) is the skid rail, and the horizontal part 1
5υ extends outward from the end (2) of the heating coil (4), and an inclined chute is provided at its tip.
被加熱材H1が落下する位置をコイル内の磁束の影響に
よる電磁吸引力が単一の被加熱材の落下刃よシも小さく
なる距離までKしている。その他は従来方式の第1図と
同じなので説明は省略する。The position where the heated material H1 falls is set to a distance where the electromagnetic attraction force due to the influence of the magnetic flux in the coil is smaller than the falling edge of a single heated material. The rest is the same as the conventional system shown in FIG. 1, so the explanation will be omitted.
被加熱材(1)はコンパ・ア(21に乗せられピンチロ
ーラ(81へ送りこまれピンチローラ+a+によって被
加熱材+11はスキントレール(5)上に押し出される
。The material to be heated (1) is placed on a comparator (21) and sent to the pinch roller (81), and the material to be heated +11 is pushed onto the skin trail (5) by the pinch roller +a+.
後から押し出される被加熱材+11によって順次被加熱
材(1)はスキッドレール(5)上金滑って移動し加熱
コイル(4)内に送シこまれる。被加熱材(1)は加熱
コイル(4)内で発生している交番磁束により加熱され
るとともに磁化される。磁化された被加熱材(1)相互
間の磁気吸引力が少くとも最軽量の単一被加熱材(1)
の落下刃よシも小さくなる位置まで水平部(財)を延長
し、漏れ磁束の影響を少なくしたので被加熱材(1)/
/i1個ずつ傾斜シュート部152を落下して9次工程
のプレス等に送られる。The material to be heated (1) is sequentially moved by the material to be heated +11 pushed out from behind, sliding on the top of the skid rail (5), and is fed into the heating coil (4). The material to be heated (1) is heated and magnetized by the alternating magnetic flux generated within the heating coil (4). Magnetized heated material (1) A single heated material with at least the lightest mutual magnetic attraction force (1)
By extending the horizontal part to a position where the falling edge of the blade is also small, the influence of leakage magnetic flux is reduced, so the material to be heated (1)/
/i pieces fall down the inclined chute section 152 one by one and are sent to a press or the like in the ninth step.
被加熱材111は加熱コイル(4)から送シ出されて冷
却するが、熱間鍛造用とちがって加熱温度が低いので加
熱後大気に晒されても温度低下が少な(、スキッドレー
ルt5)の水平部t51)’を延長しても本従の加熱効
果を損うものではない。The heated material 111 is sent out from the heating coil (4) and cooled, but unlike hot forging, the heating temperature is low, so even if it is exposed to the atmosphere after heating, the temperature decreases little (skid rail t5) Even if the horizontal portion t51)' is extended, this heating effect will not be impaired.
1日シ被加熱材Il+の重量が小さく(例えば直径80
aa*以下)送シ速度が遅い場合は放熱の影響が生じる
。その場合には第8図に示すように加熱コイル14)の
加熱終了端部(2)からスキッドレール(5)の傾斜シ
ュート部図に亘って保温フード(7)でトンネル状に囲
った)、第4図に示されるように加熱コイル(4)の加
熱終了端部(ロ)にショートリング(8)を設け、コイ
ル外の漏洩磁束の影響を減らして傾斜シュート部−をな
るべく端部(財)に近接して備えることも必要である。The weight of the heated material Il+ is small (for example, the diameter is 80 mm)
aa* or less) If the transfer speed is slow, the effect of heat radiation will occur. In that case, as shown in FIG. 8, a heat insulating hood (7) is enclosed in a tunnel shape extending from the heating end end (2) of the heating coil 14) to the inclined chute portion of the skid rail (5). As shown in Fig. 4, a short ring (8) is provided at the heating end end (b) of the heating coil (4) to reduce the influence of leakage magnetic flux outside the coil, and to reduce the influence of leakage magnetic flux outside the coil. ) is also necessary.
以上のようにこの発明によればスキッドレールの水平部
を延長して傾斜シュート部を加熱コイルの外側に設ける
ことによって漏洩磁束の影響を少なくしたので、被加熱
材1:t1ケずつ取シ出すことが可能となシ後工程のプ
レス等が自動的になされることが出来捨て材が少くなっ
て経済的になるといった効果がある。As described above, according to the present invention, the influence of leakage magnetic flux is reduced by extending the horizontal part of the skid rail and providing the inclined chute part on the outside of the heating coil. This has the effect that post-process pressing etc. can be done automatically, reducing waste material and making it more economical.
第1図は従来の温間鍛造誘導加熱装置を示す側面図、第
2図・はこの発明の一実施例を示す製図、第4図はこの
発明の更に他の実施例を示す温間鍛造m憂加熱装置の側
面図である。
図において、(1)は被加熱材、(4)は加熱コイル。
(ロ)は端部、 12は傾斜シュート部、(7)は保温
フード、(8)I/′iシ3.−トリングである。
なお9図中、同一符号は同−又は相当部分を示す。
第1図
第2図
第3図
第4図Fig. 1 is a side view showing a conventional warm forging induction heating device, Fig. 2 is a technical drawing showing one embodiment of the present invention, and Fig. 4 is a warm forging machine showing still another embodiment of the present invention. FIG. 3 is a side view of the heating device. In the figure, (1) is the material to be heated, and (4) is the heating coil. (B) is the end part, 12 is the inclined chute part, (7) is the thermal insulation hood, (8) I/'i 3. -It is a tring. In addition, in FIG. 9, the same reference numerals indicate the same or corresponding parts. Figure 1 Figure 2 Figure 3 Figure 4
Claims (1)
材を加熱する連続送シ式の誘導加熱装置において、上記
被加熱材を加熱コイルから搬出する傾斜シュート部を上
記加熱コイルの外側に設けたことを特徴とする誘導加熱
装置。 (2) 加熱コイルはその加熱終了端部に保温フード
を備えていることを特徴とする特許請求の範囲オ1項記
載の誘導加熱装置。 (3)加熱コイルはその加熱終了端部にショートリング
?備えていることを特徴とする特許請求の範囲オ1項記
載の誘導加熱装置。[Claims] In a continuous feed type induction heating device that heats a material to be heated by a heating coil within the temperature range of a magnetic region, a tilted chute portion for carrying out the material to be heated from the heating coil is provided. An induction heating device characterized in that it is provided outside the heating coil. (2) The induction heating device according to claim 1, wherein the heating coil is provided with a heat insulating hood at the heating end end thereof. (3) Does the heating coil have a short ring at its heating end? An induction heating device according to claim 1, characterized in that:
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP57229776A JPS59122885A (en) | 1982-12-28 | 1982-12-28 | Induction heater |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP57229776A JPS59122885A (en) | 1982-12-28 | 1982-12-28 | Induction heater |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS59122885A true JPS59122885A (en) | 1984-07-16 |
Family
ID=16897490
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP57229776A Pending JPS59122885A (en) | 1982-12-28 | 1982-12-28 | Induction heater |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS59122885A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62256397A (en) * | 1986-04-28 | 1987-11-09 | 三菱電機株式会社 | Induction heater |
JPS62262386A (en) * | 1986-05-08 | 1987-11-14 | 三菱電機株式会社 | Induction heater |
-
1982
- 1982-12-28 JP JP57229776A patent/JPS59122885A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62256397A (en) * | 1986-04-28 | 1987-11-09 | 三菱電機株式会社 | Induction heater |
JPS62262386A (en) * | 1986-05-08 | 1987-11-14 | 三菱電機株式会社 | Induction heater |
JPH0576146B2 (en) * | 1986-05-08 | 1993-10-22 | Mitsubishi Electric Corp |
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