JPS5847559A - Guiding cylinder and production thereof - Google Patents
Guiding cylinder and production thereofInfo
- Publication number
- JPS5847559A JPS5847559A JP56145164A JP14516481A JPS5847559A JP S5847559 A JPS5847559 A JP S5847559A JP 56145164 A JP56145164 A JP 56145164A JP 14516481 A JP14516481 A JP 14516481A JP S5847559 A JPS5847559 A JP S5847559A
- Authority
- JP
- Japan
- Prior art keywords
- cylinders
- guiding
- guide cylinder
- bodies
- cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cylinder Crankcases Of Internal Combustion Engines (AREA)
Abstract
Description
【発明の詳細な説明】
本発明は、生産性に優れたビデオチーブレコーダのガイ
ドシリンダとその製造方法に関する〇金属を成型する一
方法としてダイカスト成型法がある。この方法は、鋳型
に溶融金属を高圧注入する方法であり、成型時間も短か
く特殊な技術もよる巣や、アルオ酸化物若くは不純物で
構成されゐハードスポットが形成される。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a guide cylinder for a video recorder with excellent productivity and a method for manufacturing the same. Die-casting is one method for molding metal. This method involves injecting molten metal into a mold under high pressure, and the molding time is short and requires special techniques, which results in the formation of cavities and hard spots composed of alkali oxides and impurities.
そこで、成型体をバイトによって切削加工してテープ寮
内面を形成する゛ガイドシリンダを、アル建ダイカスト
成型、法によって成形する場合には、トスポットによる
突起が形成されるためテープ!内面を滑、らかに形成で
き危いばかりか、ハードスポットによってバイト先が欠
損、を来した。Therefore, when molding the guide cylinder by cutting the molded body with a cutting tool to form the inner surface of the tape dormer using aluminum die-casting, protrusions are formed due to the tosspots, so tape! Not only was it dangerous to be able to form a smooth and smooth inner surface, but the bite tip was damaged due to hard spots.
よって、従来よ抄ガイドシリンダは生産性の低い鋳造法
や溶】鍛造法によって成型さ′れているが、これらの方
法に、よっても巣やハードスポットを完全には解消で、
きす、不良品の発生を免れ得なかつも
・
巣やハードスポットを形成することなく安価に金属を成
型する方法として引き抜き加工性がある。Therefore, conventionally, paper guide cylinders have been formed by casting or melt-forging methods, which have low productivity, but even with these methods, cavities and hard spots cannot be completely eliminated.
Unfortunately, the occurrence of defective products cannot be avoided.
- Drawability is a method of forming metal at low cost without forming cavities or hard spots.
しかし、この方法は、固化前の溶融金属をダイスより引
き出して柱状体や筒状体をvi、型するものであり、成
型物の断面はダイスの形状に一致す不定形に制限される
。従ってガイドシリンダを直接引き抜き加工することは
できない。 ′そこで、本発明は上述の
点に鑑み、テープ案内面を引き抜き加工によって成形し
た環体で構成すべく、環体内をアルミダイカスト成型し
て、ガイドシリ、ンダを一体的に構成した新規且つ有効
なガイドシリンダとその製造方法を提案せんとするもの
である。However, in this method, unsolidified molten metal is drawn out from a die and molded into a columnar or cylindrical body, and the cross section of the molded product is limited to an irregular shape that matches the shape of the die. Therefore, the guide cylinder cannot be directly drawn out. 'Therefore, in view of the above-mentioned points, the present invention has developed a new and effective method in which the tape guide surface is formed by a ring body formed by drawing, and the ring body is formed by aluminum die-casting, and the guide cylinder and cylinder are integrally formed. This paper aims to propose a guide cylinder and its manufacturing method.
以下、本発明を図示せる一実施例に従い説明する。本実
施例は、上部ガイドシリンダと下部ガイドシリンダをコ
ネクタによって固定してテープ寮内面を形成し、両ガイ
ドシリンダの対向間隙より僅か突出する一対の回転ヘッ
ドにより、テープ面を走査して記録再生を為す形式のガ
イドシリンダに本発明を採用するものである。Hereinafter, the present invention will be explained according to an illustrative embodiment. In this embodiment, an upper guide cylinder and a lower guide cylinder are fixed by a connector to form the inner surface of the tape housing, and a pair of rotating heads slightly protruding from the opposing gap between both guide cylinders scans the tape surface to perform recording and reproduction. The present invention is applied to a guide cylinder of this type.
本実権例は、環体を内部成型体にガタなく一体形放して
お砂、予め内形を規定するダイスにローレットを形成し
ておき、引き抜き加工による筒体収型七同時に筒体の内
周面にローレット(3)を形成する0尚この筒体(1)
は第1図に二部切欠して断面 −して示す様に、厚さ
く1)を3’W、外径(半径)(R)をシリンダの規定
寸法より0.5■大きく設定している。次にこの筒体(
1)を、上部ガイドシリンダ・下部ガイドシリンダの各
長さに応じて輪切りにする。In this practical example, the ring body is integrally formed with the internal molded body without any play, the sand is formed, the knurling is formed in advance on a die that defines the internal shape, and the cylinder is housed by drawing. This cylindrical body (1) forms a knurling (3) on its surface.
As shown in the two-part cutaway cross-section in Figure 1, the thickness 1) is 3'W, and the outer diameter (radius) (R) is set 0.5mm larger than the specified dimensions of the cylinder. . Next, this cylinder (
Cut 1) into rounds according to the lengths of the upper and lower guide cylinders.
輪切抄された上部環体(1a)と下部環体(lb)II
i、型を總す。環体(la)(lb)内に内部成型体を
成型して成る上部ガイドシリンダ(2)及び下部ガイド
シリンダ(3)Kは、環体のアル建結晶の均一化と不純
物の包み込みのための溶体化処理(520℃二8〜10
時間)と環体のシリコ、ン成分の析出化処理(170℃
=5〜6時′rIIU)のため所定時間熱処理を織す。Upper ring (1a) and lower ring (lb) II
i. Put up the mold. The upper guide cylinder (2) and the lower guide cylinder (3) K, which are formed by molding an internal molded body in the ring body (la) (lb), are designed to homogenize the Al-based crystals of the ring body and encapsulate impurities. Solution treatment (520℃ 28-10
time) and the precipitation treatment of the silicon and ring components (170°C
Heat treatment is carried out for a predetermined time (=5 to 6 o'clock'rIIU).
この処理によって環体の組織社安定化されると同時に摩
擦率を低下せしめられる。熱処理後、上部ガイドシリン
ダ(2)は巣やハ、−トスポットのない上部環体(1亀
)を全周に亘り0.5mバイトによって切削加工され、
低摩擦のテープ案内面(2a)を形成す ′る。同様
に下部ガイドシリンダ(3)に付いてもバイト加工する
ことにより低摩擦のテープ案内面(5a)と、斜めのテ
ープ案内エツジ(3b)を形成する。This treatment stabilizes the structure of the ring and at the same time reduces the friction coefficient. After heat treatment, the upper guide cylinder (2) is machined with a 0.5 m cutting tool around the entire circumference of the upper ring body (1 turtle), which is free from cavities and spots.
A low-friction tape guide surface (2a) is formed. Similarly, the lower guide cylinder (3) is machined with a cutting tool to form a low-friction tape guide surface (5a) and an oblique tape guide edge (3b).
この様にして加工さiまた上部・下部ガイドシリンダ(
21(3)を第254に模式的に図示する様に従来例同
様コネクタ(4)によって対向固定すると共に、対向間
隙に回転ヘッド対(図示省略)を回動自在に島ましめれ
ば、生産性の高いガイドシリンダ組立体を生産すること
ができる。The upper and lower guide cylinders (
21(3) are fixed facing each other by connectors (4) as in the conventional example, as schematically shown at No. 254, and a pair of rotary heads (not shown) are rotatably arranged in the facing gap. It is possible to produce a guide cylinder assembly with high performance.
上述する様に、本実施例によれば、引き抜き加工時筒体
内局面にローレットを形成するため、ダイカスト成型さ
nる内部成型体と環体は局方向に〃りなく一体化され、
従来の一体成型されたガイドシリンダに比し、強度門も
精度的に゛も遜色はない。−筒体の内面の起伏は必ずし
も・−レットに限る必要はないが、軸方間に沿つす溝や
突条を成形する場合には、筒体の引き抜き加工と同時に
形成でき、加工が極めて容易になる。従って必要に応じ
て筒体の切断前又は後に環体内局面を局方向にバイト加
工することにより、軸方に関する一体化強度を更に増す
こともできる。また更に本実施例は、固定式のガイドシ
リンダに本発明を採用したが、大発明は回転式のガイド
シリンダにも採用できることは言うを俟たない。As described above, according to this embodiment, in order to form a knurl on the inner surface of the cylinder during the drawing process, the die-cast internal molded body and the ring body are integrated without any distortion in the local direction.
Compared to the conventional integrally molded guide cylinder, there is no inferiority in terms of strength and accuracy. -The undulations on the inner surface of the cylinder are not necessarily limited to -lets, but when forming grooves or protrusions along the axis, they can be formed at the same time as the cylinder is drawn, making the processing extremely easy. becomes easier. Therefore, if necessary, by machining the inner surface of the annular body with a cutting tool in the local direction before or after cutting the cylindrical body, it is possible to further increase the integral strength in the axial direction. Further, in this embodiment, the present invention is applied to a fixed type guide cylinder, but it goes without saying that the present invention can also be applied to a rotary type guide cylinder.
よって、大発明によれば、巣やハードスポットが形成さ
れない引き抜き加工法によって製出される環体によって
テープ案内面を構成するため、加工時の生産性も高くそ
の効果は大である。Therefore, according to the great invention, since the tape guide surface is constituted by a ring body manufactured by the drawing method in which no cavities or hard spots are formed, the productivity during processing is high and the effect is great.
図は何れも本発明の一実施例を示し、第1図は筒体の切
欠横断面図、第2FiPltlガイドシリンダ組立体の
分解縦断面図をそれぞれ顕わす。
主な図書の説明
(1)・・・筒体、(IIL)(lb)・・・上部・下
部環体、(2)・・・上部ガイドシリンダ、(3)・・
・下部ガイドシリンダ、(2aX5a)・・・テープ案
内面。
第1図
手繞補正書(自発)
昭和56年10月 5日
昭和56年9月14日付特許顧(lj
2 発明の名称
ガイドシリンダとその製造方法
ム 補正をする看
特許出願人
住所 守口市京阪本通2丁目18番地
名称(188)三洋亀機株式会社
代表者 井 植 諺
毛代理人
住所 守口市京阪本通2丁目18番地
5、補正の対象
明細書の「特許請求の範囲−及び「発明の詳細な説明」
の欄。
6、補正の内容
+1J 特許請求の範囲を別紙の通り補正。
(2)明細885頁第1行目記載め「引き抜き加 。
工法」を「′押出加工や引き抜き加工等の塑性加工」と
補正。 、
遮31 明細書第3頁第3行目記載の[引き出して1
を「押し出したり引き出して」と補正。
j41 明細書第3頁第5行目ミ第3頁第i行目及び
第6頁第9行目紀載の「引き抜き加工」を「塑性加工」
と補正。
151 明細書第4頁第3行目及び第5頁第20行目
記載の「引き稜き加工」を「押し出し加工」と補正。
以上
特許請求の範囲
「
L(
埼
tzt n+配環体円周面に起伏を形成したことを特
徴とする特許請求の範囲第1項記載のガイドシリンダ。
°(3) 塑性加工によって製出された筒体を切断し
一一■■−−−−−−陶−−−■■畷−−―た環体の円
方に内部成形体を一体成形した後、前記環体を切削加工
してテープ案円面を形成したことを特徴とするガイドシ
リンダの製造方法。
慟 前記一体の製出時vI性tJ1方向に沿−た起伏を
前記筒体内周面に同時形成することを特徴とする特許請
求の範囲第3項記載のガイドシリンダの製造方法。」Each figure shows an embodiment of the present invention, and FIG. 1 shows a cutaway cross-sectional view of the cylinder and an exploded longitudinal cross-sectional view of the second FiPltl guide cylinder assembly. Explanation of main books (1)... Cylinder, (IIL) (lb)... Upper/lower ring body, (2)... Upper guide cylinder, (3)...
- Lower guide cylinder, (2aX5a)...tape guide surface. Figure 1 Manual amendment (voluntary) October 5, 1981 Patent consultant dated September 14, 1981 (lj 2 Name of invention Guide cylinder and its manufacturing method Address of patent applicant making the amendment Keihan, Moriguchi City 2-18 Hondori Name (188) Sanyo Kamiki Co., Ltd. Representative I Ue Ikege Agent Address 2-18-5 Keihan Hondori, Moriguchi Detailed explanation of
column. 6. Contents of amendment + 1J The scope of claims has been amended as shown in the attached sheet. (2) In the first line of page 885 of the specification, "pulling processing method" was corrected to "'plastic processing such as extrusion processing and drawing processing." , Block 31 [Pull out 1
Corrected by "pushing out or pulling out". j41 "Drawing processing" described in the specification, page 3, line 5, page 3, line i, and page 6, line 9, is changed to "plastic processing."
and correction. 151 "Drawing edge processing" described in page 4, line 3 of the specification and page 5, line 20 was corrected to "extrusion processing." The guide cylinder according to claim 1, characterized in that undulations are formed on the circumferential surface of the ring body. ° (3) Manufactured by plastic working. After cutting the cylindrical body and integrally molding the inner molded body in the circular direction of the ring body, the ring body is cut to form a tape. A method for manufacturing a guide cylinder, characterized in that a curved circular surface is formed. A patent claim characterized in that undulations along the vI and tJ1 directions are simultaneously formed on the inner circumferential surface of the cylinder when the integral body is produced. The method for manufacturing the guide cylinder described in item 3 of the scope.
Claims (4)
成することをq#微とするガイドシリンダ。(1) A guide cylinder whose outer circumferential surface is made of an annular body produced by drawing.
る特−請求の範囲第1項記載のガイドシリンダ。(2) The guide cylinder according to claim 1, characterized in that the inner surface of the ring is formed with undulations.
環体の内方に内部成形体を一体成形した後、前記環体を
切削加工してテープ寮内向を形成したことを特徴とする
ガイドシリンダの製造方法。(3) A guide characterized in that an internal molded body is integrally molded inside a ring body obtained by cutting a cylindrical body produced by drawing, and then the ring body is cut to form a tape inward. How to manufacture cylinders.
記筒体内−面に一時形成することを41jF黴とする特
許請求の範囲第3項記載のガイドシリンダの製造方法。(4) The method for manufacturing a guide cylinder according to claim 3, wherein 41jF mold is used to temporarily form undulations along the pulling direction of the cylinder during manufacture on the inner surface of the cylinder.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP56145164A JPS5847559A (en) | 1981-09-14 | 1981-09-14 | Guiding cylinder and production thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP56145164A JPS5847559A (en) | 1981-09-14 | 1981-09-14 | Guiding cylinder and production thereof |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS5847559A true JPS5847559A (en) | 1983-03-19 |
Family
ID=15378902
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP56145164A Pending JPS5847559A (en) | 1981-09-14 | 1981-09-14 | Guiding cylinder and production thereof |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5847559A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6272892A (en) * | 1985-09-26 | 1987-04-03 | 東急建設株式会社 | Apparatus for propelling hume pipe |
-
1981
- 1981-09-14 JP JP56145164A patent/JPS5847559A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6272892A (en) * | 1985-09-26 | 1987-04-03 | 東急建設株式会社 | Apparatus for propelling hume pipe |
JPH055037B2 (en) * | 1985-09-26 | 1993-01-21 | Tokyu Kensetsu Kk |
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