JPS58133991A - Package distribution device of aggregate - Google Patents

Abstract

PURPOSE:To automatically assemble a double base panel block by providing an elevatable garter on a movable truck on a pair of rails arranged on the upper of the side part of a device for automatically assembling and joining said block, and providing a device for holding a bulkhead material, etc., on a plural number of traveling bodies. CONSTITUTION:A pair of rails 9 is arranged on the upper of the side part of an automatic double base panel block assembling device to allow a truck 10 to freely travel, and said device comprises a longe material distribution part 3, a bulkhead material distribution part 4, a joint part 5 between the outer wall of the block and the longe material, a position 6 for joining the bulkhead material to the outer wall and the longe material connecting member and a position 7 for connecting the outer wall to the longe material joint part. A garter 12 is elevatably provided on the truck 10, and a plural number of traveling bodies 14 is provided so as to freely travel on said garter along with a device 15 for simultaneously holding a longe material 2B and a bulkhead material 2C, allowing the assembling of the double base panel block to be automatically and efficiently performed.

Description

DETAILED DESCRIPTION OF THE INVENTION The present invention provides a method for assembling panel blocks constituting, for example, an oil storage ship, by grasping a plurality of aggregates from which the panel blocks are to be cut at once and placing them in a predetermined assembly section. This invention relates to a device for conveying materials to and distributing them in bulk.

When building a right-turning storage ship, T-cotoe assembles the panel blocks that make up the outer 4IY and bulkheads in advance, and then connects each panel block to each other to form the outer panels of the tank compartments, bulkheads, etc. Complete the large panel [7. Load this on the interview construction dock, or assemble (combine) these large panels together on the ground and load it on the construction dock as a three-dimensional giant block (Park 1) It is built by.

As a conventionally known panel block assembly method,
Loose material distribution method” “Frame assembly method” [Line welding method]
Longe prefix) and transformer 1 piece arrangement Koe' [(
Transformer silk tip) Longi material -? rs mi artificial method J
(Where is it? All of these conventional construction methods are skin shrines (
It is a construction method based on 4.The equipment is mostly A7 for one section (because it is intended for panels such as bulkheads and outer panels marked with ☆, it requires a large assembly space, and There is a drawback that it is difficult to make self-help 1 for vertical, mtf, and r.In other words, in the conventional method, in order to install longitudinal material and transformer material on top of skin H, the assembly of longitudinal material and transformer material and skin ladle is difficult. All analysis and mechanization (automation)
＃II standing construction method), formation of the transformer phase and skin H (in the case of 190 pieces of longitudinal book), and welding of the mafko longitudinal part and skin H (in the case of transformer 1 to 4 = J piece) are completely completed. own eggs)
If you are trying to convert into
No. 11 is difficult to operate in a narrow space due to the necessary scaffolding that is activated from the top, interference between these devices and the conventional crane-specific transportation equipment (4), etc. Even if it is possible to automate partial jf, it is difficult to completely automate f for the entire block.

Therefore, the newly developed IU-+ solves these drawbacks and is a ten-year old aggregate that can be used for the gamma device for making one-panel blocks. ! lI1. It is intended to serve the purpose of arranging the awakening of the phase device,
The place where I want to go is the parallel t "pair of rails 1"
A trolley was installed on each platform so that it could move freely, and a post was placed along the vertical direction on each platform, and the 11 and 12 ends engaged with each post, and at the same time, they were raised by -1 to the picture post. A movable girder is provided, and a movable girder is provided which is supported by the girder and which is movable by resting on the girder. In this case, a long body was installed, and an aggregate grasping device installed at this station was installed on the six long bodies, and this configuration made it possible to increase the number of visitors. 12 at a time
It can be transported upside down to 11 fixed assembly sections, and distributed and used all at once.

Hereinafter, one embodiment of the present invention will be described based on the drawings. This embodiment is based on the double bottom (I) of the oil storage vessel (1) shown in FIG.
This invention relates to an assembly device for a panel block (2) that achieves A). In Figures 2 to 5, garlic is in the 1st and 2nd positions.
(Do 44 (fine bone phase) (2B) (2E), (4) is the floor material (or transformer IP
J) <Sacral material) (2C) mouth A2 placement part, (5)
The Skin-Kyo (2A) (21
)) The first assembly part of (to)
The floor U (2C) and the 10th inch 14t-i first skin phase (2A) are brought into contact with each other. and the first
Floor 1/1 (2C) where skin contact (2A) is bathed
)l This 20th episode 1.1's 2nd skin interest' (21))
The 8th Japanese Ritto (8) of the 1.Teruta V), (8) transports the longi materials (2B) (2E) and floors of the 1st t2 in bulk, 1d (2c). Bulk 11n for:
rJ The device is white, and the upper d[shi parts (,1]-(7
) A pair of rail girders (9) installed on the 111D side of
), a notch along the rail 1→ on each rail gutter (9) (A) (13) a first bogie Ql that is movable in the direction, and a pair of L whose upper ends are supported by each bogie θ<Jl. A rack with a V-shaped post 1ll) and a V" through hole at the leg end of each post l-01+, and a binion bn rotated by an inner driving device fixed to the vertical part of both posts 0υ. The wheels (59A) (60A) are placed on the kitrail ground on both sides of the girder 041 and move along this girder 041 in the direction of the arrow (0 [F]). 1 car for moving and unloading of Chikei pieces (69
j- and every other movement W-(g) lower a1 self ζ11,
The rod-shaped body 04 along the arrow (A) [F]
3) A frame-like body (14) along the 'h direction, and a large number of longitudinal material mountings arranged movably in the directions of arrows (A) and (B) on one side (14A) of each frame-like body 04. It consists of a floor material gripping device ffl' having almost the same structure as the longitudinal gripping device 0υ, which is disposed on the other side (14B) of each frame-like body α and on each rod-like body 0:v. ing. Screaming is the first thing.
A pair of 1,110 yen units installed in the second assembly section (iiJ (6) and the first reversing device provided in both sets) γ (5) and (6). In the arc-shaped rack, the first kite rail (1θ) and the first kite rail (1θ), the first kite rail (1θ) and the first kite rail (1θ), which is 1111 of the image side of li), each of 2 and 1 millimeter is rotatably marked fMl, rW, and inserted into the L marking guide rail (17J).
, the guide roller play ν and the binion 12+1 which is disposed concentrically with the upper guide roller 0) and meshes with the rack (Fig. By moving the reversing table O1 in the directions of arrows (E) and (F) along the guide roll a, the reversing table OI is reversed.
(not shown).

) is the second. Lead 8 ^ill standing R+ (tll+ (7)
A second reversing device is provided, which has a structure of approximately 11 iJ f with a first rotation, a second guide rail 0θ with a rack, and a second reversing table G pass,
Lord Kaitrola, Binion Ring, and Limb Binion 01 [・
It is depicted from a four-turn device M (not shown). The front 1st 2nd guide rail 00 is the 2nd
．． 8th assembly section (6) (7) IAI s-arranged ranked U-shaped part (87A) front, said U-shaped part (87
The eighth part of A) consists of a pair of upper and lower horizontal parts (87B) (87C) extending horizontally from the end on the L part (7) side, and the upper horizontal part (87B) is a rack (IJ shown in the figure). The Ail M robignon meshes with the lower horizontal 14ts.
(In 87C3, the roller of 1mm 1 = p is fixed horizontally so that it enters. (4η is a notch formed in the center of the first guide rail Oη of rjif, The first guide rail (E) is divided into an upstream part (17A) and a downstream part (17B).(6) is a horizontal line extending from above the notch 0◇ toward the eighth assembly part (7). After extending in the direction, it descends downward and reaches above the 81st A4 standing part (7) @8 guide rail, the 0th cycle is the above notch I
I) is a square-shaped switching rail that is freely movable in the vertical direction (1), and has a -flooding rail section (48A,) (4
8B), and in the state shown in FIG. 2, the lower rail part (4813) is connected to the upstream part (17
A) and the downstream part (17B) are communicated in Ll, and in this state 1/! -11(
ill L/ -11z part (48A) is the upstream part (1?A
) and the eighth guide rail ← go into communication with each other. The 1st leg is a support TR vehicle installed in the 8th state section (7) with the arrow 03) IJ facing 1c and laid on the IJ rail), which is movably installed, and the 21st This silk 2 anti-duck, support 1 +7 + 1
．． ++:・It is a swing j (or a line welder installed on the side of the first gis (Fl)), and the first assembly part (5) Freely movable in the directions of arrows (G) and (li) on the rails (c) laid before and after the
(gate-shaped trolleys E, Il, nλ1.
-h, (1) 1tM distance M'd h+'1 freely [consisting of 111 fusion #(2), planned correction (・"li'1 and skin 1 device (1 small) (c) is a pair of longitudinal 1 clamping devices installed at 1iljhl of the first assembly section (5).
D m (II self-appointed second vehicle 11↓(c) and each p4.!2 bogies (Foundation)
The skin side (2A) (2
1')) placed on the A longitudinal 49'1 (2B)
(2E) and each longitudinal material (2B) (2
K) l! Royu/Jiki with +1 attack, 1st 11 to 11 seize, and tr, y from Kan. Note that the line welder and longitudinal gripping device of the guide rail (17) are opposite to each other.
(17C) At Files (17A)
It is configured to remove 1M from the main body of the IC and retreat into the four parts of the ground.
Right 10X O1llJI obstruction 6 (avoid 1
It is.

6υ is a floor material assembly device ^'' (position 1u determination,)' toe holding device tff) provided multiple times in the second assembly section (6), and the movement direction (h) (I The rail (2) is laid along the same weight in the direction that is perpendicular to the rail (2).
1) (J) An 8th carriage disposed movably in the direction (J) and a support device movably mounted on each set of 8 mortar wheels (2) to support the t-roller (2C). ′(Figure 4 (no)
And both sides of the 8th truck driver! -ri along the beast Il, +
It is composed of a pair of 11 flexible names, 1tl + tortoise connection 11. ■ is lead 8 night 1 if 'f' + s (disposed downstream 0111 of 71) and 1 finish U ~ 11 to 1, h' paper main body 0 nf, and the 8th assembly section from the main body 1 force (
7th turn around and move horizontally with 8th #I4 standing g
l) It is arranged so that the h floor 4yl (2C) of f7) is cut out, and there are one and a large number of cantilevers (c), and there are four cantilevered rods that can be freely runnable on the top (automatic common connection @ city). It consists of

-L: The assembly procedure of the panel block (2) will be explained based on jf12 structure 17N. First, as shown by the solid line in Fig. 2 and @B, 11. Phase 2111 of the wood (2B).
Arrange 4 pieces of floor material (2C) on the material part (4), and then
The first skin plate (2) is placed on the first inversion table (II) of the assembly section (5).
Place one piece of 141N to form A).

Next, attach the end (17C) of the kiterail (・Ha) to the fourth part C (I
After lowering the inner Cr age, the line welter (c) is indicated by the arrow I.
Move to the G) direction and install the gate type trolley (with 6 holes:
The first reversal fs (skin side (2A
) is butt-connected to the abutting portion of the plates constituting ). Next, the first truck OI of the bulk material distribution device (8) is moved in the direction of the arrow, and this one-half material distribution device white (8) is transported to the 211th truck OI.
It brings about the way of Aibe (4). Next, while lowering the girder O2, move the fast-moving 9)- appropriately, and from the other side (14B) of the rod-shaped body (1, t) and one grip of the floor book of the rod-shaped body α4, the floor 44 ( Grab 2C). Next-This girder A4 4-L1
At the same time, the first truck θ[)1 is moved in the direction of the arrow (A) to bring the second assembly section (6) to the first position. During this movement, each frame (14) and frame (4C (14)) are moved to the arrows (C) (2), 174i, and the spacing between each floor material (2C) is adjusted once as specified. Next, lower the carder a4 and press j at predetermined intervals of 1t11.
Al,! The 8th unit i1 of the W6υ assembly system for each floor was timid.
At the same time, each floor 14' (2C) is given a soft 1. Next, each floor hand (2C) is supported by the brackets provided on each of the eighth carts ρ. Next, batch material distribution 4y11 (8) is the 11th...i? : Return to the +J part (Kori's) -11, carry the card Q (10-), mark the eye 11 with the gripping device ie/Oi9, and the 1st material distribution part (3) from the 161-like 10th grade rose. , grab the 10th gauge material (2B) assembled in L. Next, raise the girder a4 and move @11 units fliO
Move n in the direction of arrow (A) -1I. And this move 1
Arrow (A) ([3
) direction to adjust the spacing between the first longitudinals ffA' (2B) to a predetermined value. Next, bulk material distribution 4y li
# (If 81 or ff41 private part (5) is brought 3 times above f:, /J゛, Kirk (+2j will be a priest, ``
f5 No. 10 Njikan (2) S)/1 skin phase for T- (2A
) 7C (offering) Next, each long month 44J6 %i
Move the device itself (FSM in the direction of the arrow (G), and connect the edge of the longitudinal phase (2B) of the first skin (2A) and
5 with both (2), and each first longitudinal 1
Fix (2B). Next, move the arrow ((J direction) to the 1111 position of each
) is supported by the y support circle, while the first longitudinal 4d (
2B) and the first skin paper (2A) are welded using automatic bath welding. As a result, the 10th piece material (2B) (=l) shown in Fig. 6(a) is
A skin material (2A) is formed. Note that the butt welding of the skin materials (at the butting portions of the two skin materials) described in 011 may be performed at the same time as the fillet welding of the first longitudinal material (2B) and the first skin material (2A). . By doing this, you only need to move the line welder (E) back and forth, which saves you a lot of trouble. Next, the 10th angle U' (
2B) Remove the grip 21;] t. Move both the longitudinal material clamping devices and the line welder in the direction of the arrow. Next, the kite rail end portion (17C) is raised and joined to the main body of the upstream portion (17A), and the mafco switching rail (Incorporated) is placed in the state shown by the solid line in Figure 2.

Next, by rotating the binion eυ, the first inversion table On is moved along the first guide rail α'i)l in the direction of arrow 0, and the tenth inversion table On, which is fixed to the first inversion table θ, is moved along the first guide rail α′i)l. Shrine (
2B) with the first skin 4i (2A) as shown in Figure 6(b) of the ship, and attach it to the floor material (2B) of the second assembly section (6).
C) Place it on top. Next, the first skin shrine (2A) is fixed to the floor material (2C) by the fixing means. Next, release the fixed state between the first skin material (2A) and the first inversion table OI,
Binion? Turn around and return the first inversion table to the standing part (5). Next, move the automatic welding machine ■ for each floor material private k [1) to the 8th trolley) along both sides of the k [1] to fillet weld the first skin material (2A) and each floor material (2C). Then, the panel block semi-finished product phrase shown in Section 1(b) is obtained.

Next, move the second inversion table @ in the direction of the arrow ■ along the second guide rail (9), invert it at its U-shaped part (87A), and move it to the @1 skin cage of the second assembly section (6). 'Place it on (2A). Note that when the second reversing table (to) is raised, since this second reversing table (to) is only placed 1a on the support cart θ・9, the support H vehicle (b) is raised on the rail). remains as is. Next, release the 1i) 1 steady state between the floor shrine (2C) and the 8th trolley (to), and move the 1st skin (2 people) to the 2nd
11. On the inversion table. I decide. Next, the second inversion table (to)
along the second guide rail (B) in the direction of arrow (L) 7j and reversed. and the lower guide roller (2
) is from the disembarkation of the U-shaped part (87A) to the upper horizontal part (87C).
), the state in which the pinion wheel engages with the U-shaped rack @15 (81A) changes to the state in which it engages with the rack in the upper horizontal part (87B) f/,..., and the second reversing table - is placed on the support cart θΦ. Furthermore Binion @q
is rotated to bring the second inversion table to the position shown by the solid line in Figure 2, and then stopped. Also, during this period, the second skin material (2I)) was butt-welded on the first reversing table Qlt cr of the first assembly section (5), and the first material distribution section (:() to This 20th piece U (2E) is obtained by the same move 1 as described above by bringing the 20th piece U (2E).
) and the second skin 4'i' (21)), and the 20th skin (2E), not shown in FIG. 6(C), is welded automatically.

Obtain the attached skin material (2D). Next, the switching rail (2) is lowered and the upper rail portion (48A) allows the upstream portion (1?A) of the first guide rail tJ7- and the eighth guide rail θ4 to communicate with each other. Next, the first inversion table DI is inverted while being moved along the upstream section (17A) and the eighth guide rail ring, and is fixed on the car 1 inversion table 01.
20 inch material (2E) 11 pieces 2nd skin shrine (2D) 8th
Place it on the floor material (2C) located in the assembly section (7).

Next, pull the 20th thread material (2E) downward from the appropriate skin (1 means (not shown)) to create m2 skin l' (2D).
and floor material (2C). Next, after attaching the first reversing table 0 bell to the first assembly section (5), attach the binion G11.
to move the second inversion table (2) in the direction of arrow (A).

As a result, it is inserted between each cantilever bar of each floor 4i/i [2c) or the finishing machine). Next, when the torch of each individual welding machine Og) reaches one end of each floor material (2C), stop moving the welder Og) to the second reversing table,
To each your own! lJ] While moving the welding machine in the direction of the arrow,
The floor material (2C) and the second skin material (2D) are welded together using this scrap welding method to obtain the panel block (2) shown in FIG. 6(d). In addition, the second skin +4
(2D) and the skin of the floor material (2C).
This may be performed after the second inversion table (c) is moved in the direction of the arrow (A) by providing a skin attachment device for grabbing and pulling a large number of longitudinal materials on the side of c). Next, move the second inversion table (toward) in the direction of arrow (B) to separate each cantilever bar θ Enoki from the panel block (2), and separate this panel block (2) from the second inversion device (support). ), and lift the panel block (2) using an overhead lane, etc.
All you have to do is transport it 19 feet away.

In the above embodiment, the assembly equipment for the panel block (2) constituting the double bottom (IA) of the right side storage vessel (IB) and the upper part (IC) is explained below. Structure hk1
When assembling panel blocks, use flooring material (2c
), it is sufficient to simply use a transformer scoop and weld this transformer support to the first skin material (2A) of the tenth hinge material (213) in the second assembly section (6).

According to the above actual htQ example of the present invention, the longitudinal material (2B) (2B side is carried into the first material distribution section (3), and the floor material (transformer IJ'>(2C) is transferred to the second arrangement section (4)). Almost all of the steps following the loading of the steel sheet and the loading of the steel plate into the first sizing section (5) can be automated (mechanized) relatively easily.

In terms of the number of phases, conventionally it was possible to reduce the number of skin materials (2A) (2D) to 1 tube (2B) (2E) by welding them to the line welder. Distribution, positioning, and holding of the remaining flooring materials (2C), flooring materials (
2C), skin material (2'A) (2D), floor tag (2C)
) and longitudinal ladles (2B) (2E), etc., in conventional construction methods, all fittings must be operated from above the blocks, so the placement of the floor material (2C) :I Koku N> (Isu Koku ν) is 1f
(lff not only at the end but also at the middle), R) Interferes with each other within the devices or in the air, and if we try to detect this, each device will have to become unnecessarily complex and expensive. Perhaps it was because the assembly apparatus of the actual/fil+ example of the present invention could not be obtained.
Welding of the floor material (2C), skin materials (2A), (2D), and longitudinal materials (2B) (2E) is performed by automatic upward fillet welding, and each longitudinal space on both sides of each floor space (2C) is welded. In between, the positioning and holding device for the floor material (2C) is radically placed Δ on the trolley, and the floor l (
2C), each holding device can also be made into a trolley type to correspond to changes in the longitudinal material gap), and the own 1Ml1 welding device can be run outside of it, making it relatively easy to use. Can be easily mechanized (automated).

In other words, since the alcove on the floor 1c) ii1n side can be used, the Cζ self-TMh bath contact equipment etc. can be placed here. In the conventional Kumie method, floor L' (2C) and longi J'
(2B) Is it possible to carry out self-1alI welding in the narrow area surrounded by (2E)? Since it is necessary to move the equipment to the area 1 to 4 each time, it is necessary to perform complete (entire
p, +) automatic? It would be difficult to do this, and if we tried to make it one button, there would be interference between each ktb in the upper space, and the equipment would be 100% more expensive.

In the actual Mn example of the present invention, the lower part of the block +m
Since the assembly space 1 is centrally located by making effective use of the space of It is possible to automate up to
This made unmanned operation possible.

According to the above-mentioned device for allocating the bones H of the Kogokoku Kinen 1lJj, by making each moving body @papular transfer u1, each bone shrine di, ig can be allocated to a plurality of units. bone H
If the girder is lowered from this state, each of the above-mentioned aggregates can be removed by each bone phase gripping device.
IKI is something that can be grasped. By simply raising the girder from this state and running the cart, each of the bones can be transported to the designated location, and after lowering the girder at the designated location. If the grip shape t) of the gripping device is squarely divided, each aggregate can be distributed with one knot, and this series of operations can be completed in one.
This can be done with Rabbit 1.

4. The llJ+1#4A explanatory diagrams in the drawings show one embodiment of the present invention, where Figure 1 is a cross-sectional view of an oil storage ship, Figure 2 is a side view of the panel block assembly device, and Figure 8 is the same device. Fig. 4 is a plan view of the main part, Fig. 5 is a plan view of a.
The figure is a front view of the main part, and FIGS. 6(a) to 6(d) are schematic explanatory views showing the assembly procedure of the panel block.

(1)... Oil storage ship, (2)... Panel block, (2A)... First skin phase, (3)... First arrangement part, (4)... Second arrangement part. Material department, (5)...1st assembly department, (Nri...Batch material distribution device!, (91...Rail girder, (1(To...18th village, 0υ...Post, 0'
4... Girder, 0 Hesitation... Rod-shaped body (long body), α prayer,
...Frame-shaped body (long body), OQ...longitudinal material gripping part, l/11...mobile vehicle (mobile object), +Lil...mobile vehicle (mobile object), season...floor Moon grab device agent
Ebihiro Weightlifting

Claims (1)

[Claims] 1. Arrange 8 cars on a pair of parallel routes so that they can run freely, and arrange posts along the vertical direction on each of the trolleys, -
A girder is provided which engages each post and is movable up and down along the picture post, a plurality of movable bodies supported by the girder and movable along the mucada are provided, and each movable body is provided with a girder. A collective distribution of aggregates characterized in that an elongated body is provided which extends in a direction perpendicular to the longitudinal direction of the girder, and an aggregate grasping device is disposed in such a manner as to be in contact with each of the elongated bodies. material equipment.