JPS58109177A - Ultrasonic washer - Google Patents

Ultrasonic washer

Info

Publication number
JPS58109177A
JPS58109177A JP20708181A JP20708181A JPS58109177A JP S58109177 A JPS58109177 A JP S58109177A JP 20708181 A JP20708181 A JP 20708181A JP 20708181 A JP20708181 A JP 20708181A JP S58109177 A JPS58109177 A JP S58109177A
Authority
JP
Japan
Prior art keywords
vibrator
tank
ultrasonic cleaner
ultrasonic
cleaner according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP20708181A
Other languages
Japanese (ja)
Other versions
JPH0160311B2 (en
Inventor
田沢 阜
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Ltd
Original Assignee
Hitachi Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Ltd filed Critical Hitachi Ltd
Priority to JP20708181A priority Critical patent/JPS58109177A/en
Publication of JPS58109177A publication Critical patent/JPS58109177A/en
Publication of JPH0160311B2 publication Critical patent/JPH0160311B2/ja
Granted legal-status Critical Current

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  • Cleaning By Liquid Or Steam (AREA)
  • Dental Tools And Instruments Or Auxiliary Dental Instruments (AREA)
  • Special Spraying Apparatus (AREA)
  • Apparatuses For Generation Of Mechanical Vibrations (AREA)

Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。
(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

【発明の詳細な説明】 本発明は、超音波洗浄器の改良に関するものである。[Detailed description of the invention] The present invention relates to improvements in ultrasonic cleaners.

従来、超音波洗浄器は、その洗浄タンクに振動子を、い
わゆるぺ九付は的に接着した構成が一般的であった。従
って、振動子を取り付けるタンクなどの底部の固有振動
数を、撮動子の振動数と関係づけて共振をさせて効率的
な音波の振幅を得ていた。従って、プレス成形によって
造られる洗浄タンクの振動部位の固有振動数をばらつき
なく生産する必要があり、超高度の品質管理が必要で、
一般的には著しくプレス成形後の歩止まりが悪かった。
Conventionally, ultrasonic cleaners have generally had a configuration in which a vibrator is bonded to a cleaning tank with a so-called pegboard. Therefore, the natural frequency of the bottom of a tank or the like to which the vibrator is attached is related to the frequency of the camera element to cause resonance, thereby obtaining an efficient amplitude of sound waves. Therefore, it is necessary to produce a washing tank manufactured by press molding with no variation in the natural frequency of the vibrating part, which requires ultra-high quality control.
In general, the yield after press molding was extremely poor.

特に、音波を集中させる之めに、振動子とタンク底部と
を曲面にすると、曲率を合せるのに量産としては不可能
に近いので、一般的には平面が採用さnている。従って
、音波は振動子を取り付けたタンク面と直角に発生し、
洗浄液中の振動エネルギーはほぼ一様であったから、更
に強いエネルギーで瞬間的に洗浄し九い場合、例えば、
歯科医療の場合に使わnる虫歯の治療器具で、エメリー
の微細な凹穴に入った血液や細胞組織の洗い落しは、数
倍の出力を有する大容量の超音波洗浄器を設備する必要
があつ光。
In particular, if the vibrator and the bottom of the tank are curved in order to concentrate sound waves, it would be nearly impossible to match the curvatures in mass production, so flat surfaces are generally used. Therefore, the sound waves are generated at right angles to the tank surface where the vibrator is attached.
Since the vibrational energy in the cleaning solution is almost uniform, if it is necessary to perform instantaneous cleaning with even stronger energy, for example,
In order to wash away the blood and cell tissue that has entered the tiny cavities of the emery, which is a caries treatment tool used in dentistry, it is necessary to install a large-capacity ultrasonic cleaner with several times the output. Hot light.

本発明は上記の状況に鑑みなされたものであり、小容量
で、汚れの取りにくい破波洗物を短時間に効率よ〈波洗
ができ、操作が簡単、害鳥である超音波洗浄器を提供す
ることを目的としたものである。
The present invention was made in view of the above situation, and it has a small capacity and can efficiently wash broken waves that are difficult to remove dirt in a short time. It is intended to provide.

本発明の超音波洗浄器は、洗浄用タンク内に振動子が取
り付けらnてなり、底面が複数個に分割さnそれぞれが
逆角錐状の底部で形成さnた上記タンクと、そnぞnの
上記底部に取り付けられ皿状に形成され発振される超音
波が上記タンク内の波洗液の上層部の交叉点に収斂され
るように形成さnた振動子と、該各振動子を駆動する高
周波発生装置とを設けたものである。
The ultrasonic cleaner of the present invention comprises a cleaning tank with a vibrator attached thereto, and the tank having a bottom divided into a plurality of parts each having an inverted pyramid-shaped bottom part, and a vibrator attached to the bottom of the tank and formed in a dish shape so that the oscillated ultrasonic waves are converged at the intersection point of the upper layer of the wave washing liquid in the tank, and each of the vibrators. A driving high frequency generator is provided.

以下本発明の超音波洗浄器の一実施例を第1図ないし第
3図により説明する。第1図は平面図、第2図は第1図
のA−0−B矢視部所面図、第3図は動作説明図である
。第1図、第2図において、1は洗浄用の円筒形のタン
クで、底面は三角錐に類似し九平面状底部2,3.4に
形成さn1各底部2,3.4の放射状位置の境界は断面
半円形状のリブ5により形成され各底面が振動的に独立
するように形成されている。各底部2,3.4には上方
に向けて凹状の二次曲面6を有する同形状の皿板状の電
歪形振動子7a、7b、7cが配設され、振動子7a、
7b、7cはそれぞれ振動の節となる部分の近傍を弾性
支持体9a、gb、@cに支承されている。そして、そ
れぞn底面2.3゜4に水封的に取り付けられ、かつ、
その中心軸線9Jl、9b、9CFi洗浄液10の上端
部に位置する点11を通過するように形成さnている。
An embodiment of the ultrasonic cleaner of the present invention will be described below with reference to FIGS. 1 to 3. FIG. 1 is a plan view, FIG. 2 is a top view taken along the line A-0-B in FIG. 1, and FIG. 3 is an explanatory diagram of the operation. In Figures 1 and 2, 1 is a cylindrical tank for cleaning, and the bottom surface is similar to a triangular pyramid and is formed into nine planar bottom parts 2, 3.4, and the radial position of each bottom part 2, 3.4 The boundary is formed by a rib 5 having a semicircular cross section, and each bottom surface is formed to be vibrationally independent. Disposed plate-like electrostrictive transducers 7a, 7b, and 7c having the same shape and having a quadratic curved surface 6 concave upward are disposed on each bottom portion 2, 3.4, and the transducers 7a,
7b and 7c are respectively supported by elastic supports 9a, gb and @c in the vicinity of the vibration nodes. and each is attached to the n bottom surface 2.3°4 in a water-sealing manner, and
The central axes 9Jl, 9b, 9CFi are formed so as to pass through a point 11 located at the upper end of the cleaning liquid 10.

12゜13Fi振動子7a、7b、7cを電気的に付勢
するための電極で弾性支持体5a、Bb、f3cの内部
に挿入成形され洗浄液10と完全に絶縁され、点線で示
す組立前の位置を折り曲げて抜は止め用の抑えも兼ねる
ように形成されている。
12゜13Fi Electrodes for electrically energizing the vibrators 7a, 7b, 7c are inserted and molded inside the elastic supports 5a, Bb, f3c and are completely insulated from the cleaning liquid 10, and are in the pre-assembly position shown by dotted lines. It is also formed so that it can be bent and used as a retainer to prevent removal.

14は電源で絶縁トランス15を介して高周波発生装置
16を付勢するようになっている。そして高筒波電圧を
電歪形の各振動子7a、7b。
Reference numeral 14 is a power source which energizes a high frequency generator 16 via an isolation transformer 15. Then, the high cylindrical wave voltage is applied to each electrostrictive vibrator 7a, 7b.

7Cに印加するが振動子7aに対し、振動子7b。7C is applied to the vibrator 7a and to the vibrator 7b.

7Cはそnぞれ位相的に遅れまたは進むように、そnぞ
れリアクタンス17とキャノ(シタンス18とを介し電
気的に接続され、それぞれ同時に増減するように摘み1
9により操作するようになっている。尚、皿状根動子二
次曲面6は、この二次曲面6から発生し念音波が交鎖点
11で収斂さnるように曲面が形成嘔nている。
7C are electrically connected via reactance 17 and capacitance 18 so that they are delayed or advanced in phase, respectively, and are controlled by knob 1 so that they increase and decrease at the same time.
It is designed to be operated by 9. Incidentally, the dish-shaped root motion quadratic curved surface 6 is formed such that the telephonic sound waves generated from the quadratic curved surface 6 converge at the intersection point 11.

そして、被洗浄物として、例えば、歯科医療の場合に治
療用の回転ヘッド20に取り付けたエメリー21と、義
歯22とについて説明する。エメリー21の場合、表面
に狭く深い凹部が密集形成さnており、虫歯等を削ると
、有機的、無機物の微細粒が結まる。そして、治療が次
の患者に代るときは、この微細粒を全部除去し、かつ、
消毒せねばならなく、シかも、短時間に完全に行われね
ばならない。このとき、従来は微細粒の完全除去が甚だ
困難なため、かなり大形の超音波洗浄器が設置されてい
た。ところで、本実施例においては、交鎖点11に各音
波が収斂するようになっている。
Next, as objects to be cleaned, for example, an emery 21 attached to a rotating head 20 for treatment in the case of dental care and a denture 22 will be explained. In the case of Emery 21, narrow and deep recesses are densely formed on the surface, and when cavities are scraped, fine particles of organic and inorganic substances are bound together. When the next patient is to be treated, all of these fine particles are removed, and
It must be disinfected, and it must be completely done in a short period of time. In the past, it was extremely difficult to completely remove the fine particles, so a fairly large ultrasonic cleaner was installed. By the way, in this embodiment, each sound wave is designed to converge at the intersection point 11.

従って、その振幅Vけ、縦軸に振幅Vをとり横軸に時間
tt−とって示した第3図?1に示すように、振動子7
b、7Cの振動子7aに対する位相差0b、θ、をそれ
ぞれ零とすると、振動子7a。
Therefore, the amplitude V is shown in Fig. 3, where the vertical axis is the amplitude V and the horizontal axis is the time tt. As shown in 1, the vibrator 7
If the phase differences 0b and θ of b and 7C with respect to the vibrator 7a are respectively zero, then the vibrator 7a.

7b、7cの位相が一致し交叉点11の音波は、振動子
7m、7b、7cの最大振幅の重畳で極大振幅23とな
る。従って、小出力の振動子でエメリー21の場合と同
様に除去が困難視さnていた汚れが簡単、容易に洗浄で
きる。
The phases of the transducers 7b and 7c match, and the sound wave at the intersection point 11 has a maximum amplitude 23 due to the superposition of the maximum amplitudes of the transducers 7m, 7b, and 7c. Therefore, as in the case of Emery 21, dirt that was considered difficult to remove can be easily cleaned with a small output vibrator.

一方、義11122の如き比較的軟質の合成樹脂で形成
されているものの場合は、例えば、挟小部24.25に
技工の際に介入した汚nを落すにはかなり柔軟な作用を
必要とする。このときは、振動子7m、7b、7cの重
畳部の交叉点ll付近を避れた洗浄部26で洗浄する。
On the other hand, in the case of a material made of a relatively soft synthetic resin such as 11122, a fairly flexible action is required to remove dirt that has entered the pinched portion 24, 25 during the technique. . At this time, the cleaning section 26 avoids the vicinity of the intersection ll of the overlapping portions of the vibrators 7m, 7b, and 7c for cleaning.

しかし、一般には、第3図(ロ)の如く、機動子7b、
7cの振幅を撮動子7aの振幅に対し位相差を付けて振
幅27のようにして交叉点11で洗浄する。更に、位相
Mをつけると、第3図ビ)のように形成され、この場合
、音波の合成振幅は交叉点11で振幅28の如く零とな
り、即ち、摘み19の調整で零から極大まで無段階に調
整ができる。
However, in general, as shown in Figure 3 (b), the mobile element 7b,
Cleaning is performed at the intersection point 11 by adding a phase difference to the amplitude of the sensor 7c to give an amplitude 27 with respect to the amplitude of the camera element 7a. Furthermore, when a phase M is added, the result is formed as shown in Figure 3 B), and in this case, the combined amplitude of the sound wave becomes zero at the intersection point 11, such as the amplitude 28, that is, by adjusting the knob 19, it can be changed from zero to the maximum. Can be adjusted in stages.

次に、一般に、振動子振幅で、%に効率のよい液中音波
を得るには、振動子の自由機動を妨げぬことが最も重要
である。本実施例においては、皿板状のS動子の撮動の
節付近を弾性支持し九ので自由振動にはほとんど妨げを
生じることがない。
Next, in general, in order to obtain highly efficient in-liquid sound waves with respect to the amplitude of the oscillator, it is most important that the free movement of the oscillator is not hindered. In this embodiment, since the plate-shaped S mover is elastically supported near the shooting node, there is almost no hindrance to free vibration.

′また、タンク底面は境界を断面半円状のリプ5により
形成したので、それぞれ独立的に振動子の振幅に対応で
きる。
'Furthermore, since the boundary of the bottom of the tank is formed by the lip 5 having a semicircular cross section, each lip can correspond to the amplitude of the vibrator independently.

このように本実施例の−:音波洗浄器は構成されており
、複数個の撮動子の振幅の位相を変化することで、合成
振幅の大きさを零から極大まで変化させることができ、
極大振幅を洗浄対像物の最も他のものの洗浄Fi摘みを
調整するだけで十分に洗浄を行うことができる。この際
、複数個の振動子は誠に単純で、小形の憚準品でよいし
、高周波発生装置も一般的なものを使用できる。そして
、機動子の中心軸線を、洗浄水の上一部で交叉プせたの
で音波の最大振幅の重畳が効果的にでき、小さな破波洗
物の短時間洗浄を小容量の出力の撮動子で十分に行うこ
とができる。また、振動子の節付近を、弾性支持体で支
持したので、インピーダンスの極めて少ない構成となり
、更に、タンク底部との共振をさける必要がないので、
小容量で、小形で、歩止まりのよい構成が得らnる。し
かも、振動子の節付近を弾性支持体で支持し、この弾性
体に、電極のタンク内との絶縁、電極相互の絶縁、タン
ク底面の水封機能を持たせたので作業が確実で耐久性に
富み、性能を向上できる。また、振動子を上方に向けて
凹状の二次曲面とし、その振幅の節付近を支承したので
、洗浄液中での動車的音波の生成と、収斂とが無理なく
行われ、生産性。
The -: sonic cleaner of this embodiment is configured in this way, and by changing the phase of the amplitude of a plurality of image pickup elements, the magnitude of the composite amplitude can be changed from zero to the maximum.
It is possible to sufficiently perform cleaning by simply adjusting the cleaning Fi knob of the most other object to be cleaned to the maximum amplitude. At this time, the plurality of vibrators may be very simple and small-sized products, and a general high frequency generator may be used. Since the center axis of the mover intersects with the upper part of the washing water, the maximum amplitude of the sound waves can be effectively superimposed, allowing for short-term washing of small broken waves and imaging with a small volume of output. A child can do it well. In addition, since the vibrator's node area is supported by an elastic support, the impedance is extremely low, and there is no need to avoid resonance with the bottom of the tank.
A structure with a small capacity, small size, and high yield can be obtained. In addition, the vibrator's node area is supported by an elastic support, and this elastic body has the function of insulating the electrodes from the inside of the tank, insulating each other, and sealing the bottom of the tank, making work reliable and durable. and can improve performance. In addition, since the vibrator has a concave quadratic curved surface facing upward and supports the vicinity of the amplitude node, the generation and convergence of moving sound waves in the cleaning liquid are performed without difficulty, increasing productivity.

品質の均一性、使用上の耐久性などにすぐれ、性能を向
上できる。そして、タンクの振動子取付面を、その撮動
子の使用個数に合せて断面半円状のリブにより仕切った
ので、機動子を含めた振動系の独立した特性が得られ品
質の安定性を向上する。
It has excellent uniformity in quality, durability in use, and can improve performance. The transducer mounting surface of the tank is partitioned by ribs with a semicircular cross section to match the number of transducers used, so the vibration system, including the transducer, can have independent characteristics, ensuring quality stability. improves.

以上記述した如く本発明の超音波洗浄器は、小容量で、
汚nの取りにくい被洗浄物を短時間に効率よく洗浄がで
き、操作が簡単、容易である効果を有するものである。
As described above, the ultrasonic cleaner of the present invention has a small capacity,
This has the effect that objects to be cleaned from which dirt is difficult to remove can be efficiently cleaned in a short period of time, and the operation is simple and easy.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明の超音波洗浄器の実施例の平面図、@2
図は第1図のA−0−B矢視断面図、第3図(イ)、(
口]、ヒltiそnぞn第1図の超音波洗浄器の振幅説
明図である。 1 ・/ 7り、2,3.4・・・底部、7a、7b。 7C・・・振動子、10・・・洗浄液、11・・・交叉
点、第 1 口 妃 2 M 第30 t
Figure 1 is a plan view of an embodiment of the ultrasonic cleaner of the present invention, @2
The figure is a sectional view taken along the arrow A-0-B in Figure 1, Figure 3 (A), (
FIG. 1 is an explanatory diagram of the amplitude of the ultrasonic cleaner shown in FIG. 1./7ri, 2, 3.4...bottom, 7a, 7b. 7C... Vibrator, 10... Cleaning liquid, 11... Crossing point, 1st tip 2M 30th t

Claims (1)

【特許請求の範囲】 1、洗浄用のタンク内に振動子が取り付けられた超音波
洗浄器において、底面が複数個に分割されそれぞれが逆
角錐状の底部で形成された上記タンクと、それぞれの上
記底部に取り付けられ皿状に形成され発振される超音波
が上記タンク内の洗浄液の上層部の交叉点に収斂される
ように形成された撮動子と、該各振動子を駆動する高周
波発生装置とを設けたことを特徴とする超音波・洗浄器
。 2、上記振動子が接続された回路にリアクタンス、キャ
パシタンスが挿入され、合成振幅が調整可能に形成され
ている特許請求の範囲第1項記載の超音波洗浄器。 3、上記振動子が振動の節付近を弾性支持体を介し上記
底部に固定されている特許請求の範囲第1項記載の超音
波洗浄器。 4、上記弾性支持体が、上記振動子の電気的付勢用の電
極を包跋形成する電気的絶縁材と、上記底部に対する水
封材とを兼ねるように形成されている特許請求の範囲第
1項記載の超音波洗浄器。 5、上記各底部の相互の境界に断面半円形状のリプが形
成されている特許請求の範囲第1項記載の超音波洗浄器
[Claims] 1. An ultrasonic cleaner in which a vibrator is installed in a cleaning tank, the tank having a bottom divided into a plurality of parts each having an inverted pyramid-shaped bottom, and A camera element attached to the bottom and formed in a dish shape so that the oscillated ultrasonic waves are converged at the intersection point of the upper layer of the cleaning liquid in the tank, and a high frequency generator that drives each of the vibrators. An ultrasonic cleaning device characterized by being equipped with a device. 2. The ultrasonic cleaner according to claim 1, wherein a reactance and a capacitance are inserted into the circuit to which the vibrator is connected, so that the combined amplitude can be adjusted. 3. The ultrasonic cleaner according to claim 1, wherein the vibrator is fixed to the bottom through an elastic support near a vibration node. 4. Claim No. 4, wherein the elastic support is formed to serve both as an electrical insulating material that covers an electrode for electrically biasing the vibrator, and as a water sealing material for the bottom portion. The ultrasonic cleaner according to item 1. 5. The ultrasonic cleaner according to claim 1, wherein a lip having a semicircular cross section is formed at the mutual boundary of each of the bottom parts.
JP20708181A 1981-12-23 1981-12-23 Ultrasonic washer Granted JPS58109177A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP20708181A JPS58109177A (en) 1981-12-23 1981-12-23 Ultrasonic washer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP20708181A JPS58109177A (en) 1981-12-23 1981-12-23 Ultrasonic washer

Publications (2)

Publication Number Publication Date
JPS58109177A true JPS58109177A (en) 1983-06-29
JPH0160311B2 JPH0160311B2 (en) 1989-12-21

Family

ID=16533877

Family Applications (1)

Application Number Title Priority Date Filing Date
JP20708181A Granted JPS58109177A (en) 1981-12-23 1981-12-23 Ultrasonic washer

Country Status (1)

Country Link
JP (1) JPS58109177A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61143685U (en) * 1985-02-22 1986-09-04
JPH098097A (en) * 1995-06-15 1997-01-10 Kaijo Corp Object floating equipment and object conveying equipment provided with the same
JP2009055024A (en) * 2007-08-24 2009-03-12 Semes Co Ltd Substrate cleaning apparatus and substrate cleaning method
JP2009082862A (en) * 2007-10-02 2009-04-23 Elekon Kagaku Kk Vacuum disruption apparatus with triple variable intersecting ultrasonic beams
JP2010194471A (en) * 2009-02-25 2010-09-09 Yamaguchi Prefectural Industrial Technology Institute Atomizer and atomization method using the same

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61143685U (en) * 1985-02-22 1986-09-04
JPH098097A (en) * 1995-06-15 1997-01-10 Kaijo Corp Object floating equipment and object conveying equipment provided with the same
JP2009055024A (en) * 2007-08-24 2009-03-12 Semes Co Ltd Substrate cleaning apparatus and substrate cleaning method
JP2009082862A (en) * 2007-10-02 2009-04-23 Elekon Kagaku Kk Vacuum disruption apparatus with triple variable intersecting ultrasonic beams
JP2010194471A (en) * 2009-02-25 2010-09-09 Yamaguchi Prefectural Industrial Technology Institute Atomizer and atomization method using the same

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JPH0160311B2 (en) 1989-12-21

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