JPH1192866A - Bainitic steel rail excellent in joinability in weld zone, and its production - Google Patents

Bainitic steel rail excellent in joinability in weld zone, and its production

Info

Publication number
JPH1192866A
JPH1192866A JP25053497A JP25053497A JPH1192866A JP H1192866 A JPH1192866 A JP H1192866A JP 25053497 A JP25053497 A JP 25053497A JP 25053497 A JP25053497 A JP 25053497A JP H1192866 A JPH1192866 A JP H1192866A
Authority
JP
Japan
Prior art keywords
steel
rail
present
hardness
bainite
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP25053497A
Other languages
Japanese (ja)
Other versions
JP3649872B2 (en
Inventor
Hiroyasu Yokoyama
泰康 横山
Sadahiro Yamamoto
定弘 山本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JFE Engineering Corp
Original Assignee
NKK Corp
Nippon Kokan Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NKK Corp, Nippon Kokan Ltd filed Critical NKK Corp
Priority to JP25053497A priority Critical patent/JP3649872B2/en
Priority to CN98102489A priority patent/CN1074058C/en
Publication of JPH1192866A publication Critical patent/JPH1192866A/en
Application granted granted Critical
Publication of JP3649872B2 publication Critical patent/JP3649872B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Landscapes

  • Heat Treatment Of Steel (AREA)
  • Heat Treatment Of Articles (AREA)
  • Metal Rolling (AREA)

Abstract

PROBLEM TO BE SOLVED: To produce a bainitic steel rail having excellent rolling fatigue damage resistance as well as having joinability, at the time of rail welding, e.g. by flash butt welding or gas pressure welding, equal to that of the conventional pearlitic rail steel, and its production. SOLUTION: The rail steel has a composition consisting of, by weight, 0.15-0.4% C, 0.1-0.2% Si, 0.15-1.1% Mn, <=0.035% P, <=0.035% S, 0.05-0.45% Cr, 0.005-0.15% Nb, 0.05-0.85% Mo, and the balance essentially Fe with inevitable impurities and satisfying Mn%/Si%<=5.5. In this case, a railhead has a bainitic structure, and both a railhead and railhead corners can be provided with uniform hardness distribution, and Vickers hardness is regulated to HV230 to 320.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、鉄道においてレー
ルの寿命を左右する頭頂部ならびに頭部コーナー部に生
じる転動疲労損傷に対する耐損傷性に優れていることに
加えて、フラッシュバット溶接、ガス圧接した溶接部の
接合性に優れたベイナイト鋼レール及びその製造方法に
関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a flash butt welding, gas The present invention relates to a bainite steel rail having excellent weldability at a welded portion and a method for manufacturing the same.

【0002】[0002]

【従来の技術】従来、レールは主に頭頂部及び頭部コー
ナー部の耐摩耗性重視の観点からパーライト鋼を用いて
きた。しかし近年、鉄道による輸送量の増加に伴いレー
ルの使用条件はますます厳しいものになってきている。
特に日本国内においては使用者の利便性を考慮して在来
線、新幹線共に高速化、ダイヤの過密化が進んでおり、
年間の累積通tonが増大していることから転動疲労損
傷も増加している。このため鉄道会社はレールのメンテ
ナンス費用の削減の観点から、優れた耐転動疲労損傷性
を有するレール鋼を要求するようになってきている。現
状では転動疲労損傷が問題となっている区間には、JI
Sに規格化された強度が800MPa級のパーライト型
普通レールが用いられているが、この普通レールに頭部
の摩耗を原因とする交換が発生することは少ない。従っ
て耐摩耗特性の観点からは現状の転動疲労損傷が問題と
なる区間においてはパーライト鋼レールには過剰な耐摩
耗特性が付与されていることになる。一方、ベイナイト
鋼はパーライト鋼に比べ耐転動疲労損傷性は優れている
ものの、合金元素を多量に添加しているため溶接部の接
合性が劣るといわれている。
2. Description of the Related Art Heretofore, pearlite steel has been used for rails mainly from the viewpoint of emphasizing wear resistance at the top and corners of the head. However, in recent years, the use conditions of rails have become more and more severe as the amount of transportation by rail has increased.
Especially in Japan, considering the convenience of users, the speed of both conventional lines and Shinkansen has been increased, and the schedules have become denser.
Rolling fatigue damage has also increased due to an increase in annual cumulative ton. For this reason, railway companies have come to demand rail steel having excellent rolling contact fatigue damage resistance from the viewpoint of reducing rail maintenance costs. In the section where rolling fatigue damage is a problem at present, JI
Although a pearlite-type ordinary rail having a strength standardized to S of 800 MPa is used, replacement of the ordinary rail due to wear of the head rarely occurs. Therefore, in the section where the present rolling fatigue damage becomes a problem from the viewpoint of wear resistance, the pearlite steel rail is given excessive wear resistance. On the other hand, although bainite steel is superior in rolling contact fatigue damage resistance to pearlite steel, it is said that the weldability is poor due to the addition of a large amount of alloying elements.

【0003】[0003]

【発明が解決しようとする課題】ベイナイト組織のレー
ルにおいては、特開平2−282448号公報に開示さ
れているように疲労強度を高くし、また摩耗を促進して
疲労層を除去することにより、耐転動疲労損傷性の向上
を図っているものの、パーライト鋼レールに比べ合金元
素の添加量が多く、フラッシュバット溶接、ガス圧接時
の接合性に問題が生じる可能性があるが、これに関する
検討はなされていない。
In a bainite-structured rail, as disclosed in Japanese Patent Application Laid-Open No. 2-282448, the fatigue strength is increased, the wear is promoted, and the fatigue layer is removed. Despite the improvement in rolling contact fatigue damage resistance, the amount of alloying elements added is greater than that of pearlite steel rails, which may cause problems in flash butt welding and gas pressure welding joints. Has not been done.

【0004】本発明の目的は、このような従来の問題に
鑑み、フラッシュバット溶接、ガス圧接といったレール
溶接時の接合性を従来のパーライト型レール鋼と同等と
した上で優れた耐転動疲労損傷性を有するベイナイト鋼
レール及びその製造方法を提供することにある。
SUMMARY OF THE INVENTION In view of the above-mentioned conventional problems, it is an object of the present invention to make the weldability of rail welding such as flash butt welding and gas pressure welding equal to that of a conventional pearlite type rail steel and to provide excellent rolling fatigue resistance. It is an object of the present invention to provide a bainite steel rail having a damage property and a method for manufacturing the same.

【0005】[0005]

【課題を解決するための手段】前記課題を解決し目的を
達成するために、本発明は以下に示す手段を用いてい
る。 (1)本発明のレールは、重量%で、C:0.15〜
0.4%と、Si:0.1〜0.2%と、Mn:0.1
5〜1.1%と、P:0.035%以下と、S:0.0
35%以下と、Cr:0.05〜0.45%と、Nb:
0.005〜0.15%と、Mo:0.05〜0.85
%とを含有し、Mn%/Si%≦5.5を満たし、残部
が実質的にFe及び不可避的不純物からなるレール鋼で
あって、レール頭部がベイナイト組織であり、レール頭
頂部及び頭部コーナー部のいずれの位置においても均一
な硬さ分布で、ビッカース硬度がHV230〜320で
あることを特徴とする、溶接部の接合性に優れたベイナ
イト鋼レールである。
In order to solve the above problems and achieve the object, the present invention uses the following means. (1) The rail of the present invention has a weight percentage of C: 0.15 to 0.15%.
0.4%, Si: 0.1 to 0.2%, Mn: 0.1
5 to 1.1%, P: 0.035% or less, S: 0.0
35% or less, Cr: 0.05 to 0.45%, and Nb:
0.005 to 0.15%, Mo: 0.05 to 0.85
%, Mn% / Si% ≦ 5.5, the balance being substantially composed of Fe and unavoidable impurities, the rail head having a bainite structure, the rail head and head. A bainite steel rail with excellent jointability of a welded part, characterized by having a uniform hardness distribution at any position of a corner portion and a Vickers hardness of HV230 to 320.

【0006】(2)本発明のレールは、鋼成分として、
重量%でさらに、Ni:0.1〜1%を含有することを
特徴とする、上記(1)に記載の溶接部の接合性に優れ
たベイナイト鋼レールである。
(2) The rail according to the present invention comprises,
The bainite steel rail according to (1) above, further comprising 0.1 to 1% by weight of Ni in terms of weight%.

【0007】(3)本発明のレールは、鋼成分として、
重量%でさらに、V:0.01〜0.2%を含有するこ
とを特徴とする、上記(1)または(2)に記載の溶接
部の接合性に優れたベイナイト鋼レールである。
(3) The rail according to the present invention comprises, as a steel component,
The bainite steel rail according to the above (1) or (2), further comprising V: 0.01 to 0.2% by weight in terms of% by weight.

【0008】(4)本発明の方法は、上記(1)乃至
(3)のいずれかに記載の組成を有する鋼を、圧延仕上
温度が800〜1000℃となるように熱間圧延する工
程と、熱間圧延された鋼材をベイナイト変態開始点以上
の温度から、空冷〜5℃/秒の冷却速度で300℃以下
まで冷却する工程と、を備えたことを特徴とする、溶接
部の接合性に優れたベイナイト鋼レールの製造方法であ
る。
(4) The method of the present invention comprises the steps of hot rolling a steel having the composition described in any one of the above (1) to (3) so that the rolling finish temperature is 800 to 1000 ° C. Cooling the hot-rolled steel material from a temperature not lower than the bainite transformation start point to 300 ° C. or lower at a cooling rate of air cooling to 5 ° C./sec. This is a method for manufacturing a bainite steel rail excellent in quality.

【0009】[0009]

【発明の実施の形態】本発明者らは、上記の課題を解決
するために、ベイナイト鋼の化学成分、硬度と溶接接合
性との関係について、鋭意研究を重ねた結果、以下の知
見を得るに至った。
BEST MODE FOR CARRYING OUT THE INVENTION The present inventors have conducted intensive studies on the relationship between the chemical composition, hardness, and weldability of bainite steel in order to solve the above problems, and have obtained the following findings. Reached.

【0010】列車通過時の振動、騒音対策からすき間の
ある継ぎ目を低減する対策としてレールを溶接して使用
する頻度が非常に高くなっており、この点から溶接時の
接合性が要求される。レールの溶接方法にはフラッシュ
バット溶接、ガス圧接、エンクローズアーク溶接、テル
ミット溶接があるが、このうちフラッシュバット溶接、
ガス圧接については、溶接金属を用いず、レール母材を
直接接合することから母材自体の接合性が問題となる。
このようなフラッシュバット溶接及びガス圧接時の接合
性については、添加元素の酸化物生成能力、生成した酸
化物の溶融温度、接合時の新生面による酸化物の除去能
力等が影響する。表1に示す成分を有する硬さがHV3
20以下の供試鋼No.1a−1〜9,1b−1〜9,
1c−1〜9,1d−1〜9の接合性におよぼすSi,
Cr,Mo,Mn/Siの添加量の影響をそれぞれ図3
〜6に示す。
[0010] As measures against vibration and noise when passing through a train, rails are very frequently used as a measure to reduce seams with gaps, and from this point, jointability at the time of welding is required. Rail welding methods include flash butt welding, gas pressure welding, enclosed arc welding, and thermite welding. Of these, flash butt welding,
Regarding gas pressure welding, since the rail base material is directly bonded without using a weld metal, the bondability of the base material itself becomes a problem.
The bondability at the time of such flash butt welding and gas pressure welding is affected by the ability to generate an oxide of the added element, the melting temperature of the generated oxide, the ability to remove the oxide by a new surface at the time of bonding, and the like. The hardness having the components shown in Table 1 is HV3
Sample steel No. 20 or less 1a-1 to 9; 1b-1 to 9;
1c-1 to 9 and 1d-1 to 9
FIG. 3 shows the effect of the amounts of Cr, Mo, and Mn / Si added.
To # 6.

【0011】[0011]

【表1】 [Table 1]

【0012】図3〜6の縦軸は、40φの丸棒を用いて
フラッシュバット溶接及びガス圧接により溶接継手を作
成し、継手の接合面が引張試験片の平行部中央になるよ
うに採取した試験片を用いて引張試験を行った時の破断
部の絞り値の平均値を示しており、この値(RA)が大
きいほど接合性が高いことを示している。図3〜6から
理解できるように、Siが0.2%、Crが0.45
%、Moが0.85%、Mn/Siが5.5を超えた場
合には絞り値が5%以下となり、接合性の低下が著し
い。この理由について以下に述べる。
The vertical axis in FIGS. 3 to 6 is obtained by preparing a welded joint by flash butt welding and gas pressure welding using a 40φ round bar, and making the joint surface of the joint be the center of the parallel portion of the tensile test piece. It shows the average value of the aperture value of the fractured part when a tensile test was performed using a test piece, and the larger this value (RA), the higher the bondability. As can be understood from FIGS. 3 to 6, Si is 0.2% and Cr is 0.45%.
%, Mo exceeds 0.85%, and Mn / Si exceeds 5.5, the aperture value becomes 5% or less, and the bondability is significantly reduced. The reason will be described below.

【0013】Si,Crは酸化しやすい元素であるた
め、フラッシュ電流もしくはガス炎による加熱で接合面
に緻密な酸化皮膜を形成し、これがフラッシュバット溶
接、ガス圧接時の最終のアプセットにおいても接合面か
ら除去されない。Moはアプセット時の変形抵抗を高く
するために充分に新生面が接合しない。Mn/Siは、
Mn,Si,Feの複合酸化物の融点がMn/Siで
5.5を超えた領域では著しく高温になり、接合面に残
留する複合酸化物の粘性が相対的に高くなるためにアプ
セットにおいて除去され難い。従って、接合性の観点か
らSiは0.2%以下、Crは0.45%以下、Moは
0.85%以下、またMn/Siは5.5以下とするこ
とが必要である。
Since Si and Cr are elements that are easily oxidized, a dense oxide film is formed on the joint surface by heating with a flash current or a gas flame, and this forms a joint surface even in the final upset during flash butt welding and gas pressure welding. Not removed from Mo does not sufficiently join the new surface in order to increase the deformation resistance during upsetting. Mn / Si is
In a region where the melting point of the composite oxide of Mn, Si, and Fe exceeds 5.5 in Mn / Si, the temperature becomes extremely high, and the viscosity of the composite oxide remaining on the joint surface becomes relatively high, so that it is removed in the upset. Hard to do. Therefore, from the viewpoint of bonding properties, it is necessary that Si is 0.2% or less, Cr is 0.45% or less, Mo is 0.85% or less, and Mn / Si is 5.5 or less.

【0014】図7に溶接時の接合性に及ぼす硬さ(H
V)の影響を調べた結果を示す。表2に供試鋼の化学成
分、硬さを示す。図7から理解できるように、Si,C
r,Mo,Mn/Siの各々が本発明の請求範囲を満た
している場合でも硬さの上昇に伴い接合性は低下してお
り、特にHV320を超えた場合には絞り値が5%以下
となり、実用上問題が生じる。
FIG. 7 shows the hardness (H
The result of having investigated the influence of V) is shown. Table 2 shows the chemical composition and hardness of the test steel. As can be understood from FIG.
Even when each of r, Mo, Mn / Si satisfies the claims of the present invention, the bondability decreases with an increase in hardness, and particularly when the hardness exceeds HV320, the aperture value becomes 5% or less. This causes a practical problem.

【0015】またSi,Cr,Mo,Mn/Siのいず
れかが本発明の請求範囲を満たさない場合は、HV23
0〜320の間でも接合性に問題がある。従って、十分
な接合性を確保するためにはSiは0.2%以下、Cr
は0.45%以下、Moは0.85%以下、またMn/
Siは5.5以下、さらにHV320以下であることが
必要である。
If any of Si, Cr, Mo, and Mn / Si does not satisfy the claims of the present invention, HV23
Even between 0 and 320, there is a problem in bondability. Therefore, in order to ensure sufficient bondability, the content of Si should be 0.2% or less,
Is 0.45% or less, Mo is 0.85% or less, and Mn /
Si needs to be 5.5 or less and HV320 or less.

【0016】[0016]

【表2】 [Table 2]

【0017】以上の知見に基づき、本発明者は、鋼のS
i,Cr,Mo及びMn/Si量と、熱間圧延における
圧延仕上温度及び圧延後の冷却速度を一定範囲内に制御
して、レール頭部の金属組織をベイナイトとし、且つレ
ール頭頂部及び頭部コーナー部のビッカース硬度を一定
範囲内に制御するようにして、溶接時の十分な接合性を
確保しかつ優れた耐転動疲労損傷性を有するベイナイト
鋼レール及びその製造方法を見出し、本発明を完成し
た。
Based on the above findings, the present inventor has proposed that S
By controlling the amounts of i, Cr, Mo, and Mn / Si, the rolling finish temperature in hot rolling, and the cooling rate after rolling within a certain range, the metal structure of the rail head is made bainite, and the rail top and head are controlled. A bainite steel rail which controls the Vickers hardness of the corner portion within a certain range to ensure sufficient jointability at the time of welding and has excellent rolling contact fatigue damage resistance and a method for producing the same, and the present invention Was completed.

【0018】すなわち、本発明は、鋼組成、金属組織
(ミクロ組織)、硬度及び製造条件を下記範囲に限定す
ることにより、フラッシュバット溶接、ガス圧接といっ
たレール溶接時の接合性を従来のパーライト型レール鋼
と同等とした上で優れた耐転動疲労損傷性を有するベイ
ナイト鋼レールを提供することができる。
That is, the present invention restricts the steel composition, metal structure (microstructure), hardness and manufacturing conditions to the following ranges to thereby improve the jointability at the time of rail welding such as flash butt welding and gas pressure welding with a conventional pearlite type. It is possible to provide a bainite steel rail which is equivalent to rail steel and has excellent rolling contact fatigue damage resistance.

【0019】以下に本発明の成分添加理由、成分限定理
由、金属組織の限定理由、硬度の限定理由及び製造条件
の限定理由について説明する。(1)成分組成範囲 C:0.15〜0.4% Cは強度を確保するための必須元素であり、0.15%
未満ではレール鋼としての硬さを安価に確保することが
難しい。また0.4%を超えるとレール頭部に脆いマル
テンサイトが生成しやすくなる。従って、その含有量は
0.15〜0.4%である。
The reasons for adding the components, the reasons for limiting the components, the reasons for limiting the metallographic structure, the reasons for limiting the hardness, and the reasons for limiting the manufacturing conditions of the present invention are described below. (1) Component composition range C: 0.15 to 0.4% C is an essential element for securing strength, and is 0.15%
If it is less than 30, it is difficult to secure the hardness as rail steel at low cost. On the other hand, if it exceeds 0.4%, brittle martensite tends to be formed on the rail head. Therefore, its content is 0.15 to 0.4%.

【0020】Si:0.1〜0.2% Siは脱酸剤として有効なだけでなく、固溶して強度を
上昇させる元素であるが、0.1%未満ではその効果が
認められない。一方、Siの有する高い酸素との結合力
のため、添加量が0.2%を超えるとフラッシュバット
溶接時、ガス圧接時に接合面に緻密な酸化物が生じ、新
生面の接合を阻害することにより接合性を劣化させる。
従って、その含有量は0.1〜0.2%である。
Si: 0.1-0.2% Si is not only effective as a deoxidizing agent, but also an element which increases the strength by forming a solid solution, but if less than 0.1%, the effect is not recognized. . On the other hand, if the addition amount exceeds 0.2% due to the bonding force with high oxygen that Si has, a dense oxide is formed on the bonding surface during flash butt welding and gas pressure welding, thereby inhibiting the bonding of the new surface. Deteriorates the bondability.
Therefore, its content is 0.1-0.2%.

【0021】Mn:0.15〜1.1% Mnはベイナイト変態温度を低下させ焼入れ性を高める
ことにより、レールの高強度化に寄与する元素である。
しかし、0.15%未満ではその効果が小さく、1.1
%を超えると鋼のミクロ偏析によるマルテンサイト組織
を生じ易く、熱処理時及び溶接時に硬化や脆化を生じ材
質劣化をきたすので好ましくない。従って、その含有量
は0.15〜1.1%である。 P:0.035%以下 Pは靭性を劣化することから、0.035%以下であ
る。
Mn: 0.15 to 1.1% Mn is an element that contributes to increasing the strength of the rail by lowering the bainite transformation temperature and increasing the hardenability.
However, if less than 0.15%, the effect is small, and 1.1%
%, The steel tends to have a martensitic structure due to micro-segregation of the steel, and hardening and embrittlement occur during heat treatment and welding, resulting in deterioration of the material. Therefore, the content is 0.15 to 1.1%. P: 0.035% or less P is 0.035% or less because P deteriorates toughness.

【0022】S:0.035%以下 Sは主に介在物の形態で鋼中に存在するが、0.035
%を超えるとこの介在物量が著しく増加し、脆化による
材質の劣化を引き起こすので、その含有量の上限は0.
035%である。
S: 0.035% or less S is present in steel mainly in the form of inclusions, but 0.035% or less.
%, The amount of these inclusions increases remarkably, causing deterioration of the material due to embrittlement.
035%.

【0023】Cr:0.05〜0.45% Crはベイナイト変態を促進する元素であり、本発明鋼
のようにミクロ組織をベイナイト組織とするために重要
な元素である。0.05%未満では変態促進効果が少な
く、ミクロ組織が均一なベイナイト組織とならない。一
方、0.45%を超えるとマルテンサイトが生成しやす
くなるだけでなく、Crの有する高い酸素との結合力の
ため接合面に緻密な酸化皮膜を生成して新生面による接
合を阻害する要因となる。従って、その含有量は0.0
5〜0.45%である。 Mo:0.05〜0.85% Moはベイナイト変態を促進する元素であり、本発明鋼
のようにミクロ組織をベイナイト組織とするために重要
な元素である。0.05%未満では変態促進効果が低
く、ミクロ組織が均一なベイナイト組織とならない。一
方、0.85%を超えるとマルテンサイトが生成しやす
くなるだけでなく、高温での変形抵抗を上昇させ、アプ
セット時の接合面における新生面の生成を阻害する要因
となる。従って、その含有量は0.05〜0.85%で
ある。
Cr: 0.05 to 0.45% Cr is an element that promotes bainite transformation, and is an important element for changing the microstructure to a bainite structure as in the steel of the present invention. If it is less than 0.05%, the effect of promoting transformation is small, and the microstructure does not become a uniform bainite structure. On the other hand, when the content exceeds 0.45%, not only is martensite generated easily, but also a factor that inhibits bonding by the new surface by forming a dense oxide film on the bonding surface due to the high bonding force of Cr with high oxygen. Become. Therefore, its content is 0.0
5 to 0.45%. Mo: 0.05 to 0.85% Mo is an element that promotes bainite transformation, and is an important element for changing the microstructure to a bainite structure like the steel of the present invention. If it is less than 0.05%, the transformation promoting effect is low, and the microstructure does not become a uniform bainite structure. On the other hand, when the content exceeds 0.85%, not only martensite is easily formed, but also deformation resistance at high temperatures is increased, which is a factor to hinder the formation of a new surface at the bonding surface during upset. Therefore, its content is 0.05-0.85%.

【0024】Nb:0.005〜0.15% Nbはベイナイト変態を促進するだけでなく、鋼中のC
と結び付いて圧延後に析出することから、レール頭部の
内部まで析出強化により硬度を高くし耐摩耗性を向上さ
せ、レールの寿命を延ばすために有効である。ただし、
この効果はNbで0.005%未満の添加では有効では
なく、また0.15%を超えて添加してもその効果は飽
和してしまう。従って、その含有量は0.005〜0.
15%である。
Nb: 0.005 to 0.15% Nb not only promotes bainite transformation, but also C in steel.
This is effective in increasing the hardness and improving wear resistance by extending precipitation hardening to the inside of the rail head and extending the life of the rail. However,
This effect is not effective when the content of Nb is less than 0.005%, and the effect is saturated when the content exceeds 0.15%. Therefore, the content is 0.005 to 0.5.
15%.

【0025】Mn/Si≦5.5 Mn,Siはフラッシュバット溶接、ガス圧接時に接合
面にFeと共に複合酸化物を形成して接合性を低下させ
るが、特にMn/Siが5.5を超えると複合酸化物の
粘性、融点が高くなり、接合面からの除去が難しく、接
合性が低下する。従って、接合性の観点からMn/Si
≦5.5である。
Mn / Si ≦ 5.5 Mn and Si form a composite oxide together with Fe on the bonding surface during flash butt welding and gas pressure welding to lower the bondability. In particular, Mn / Si exceeds 5.5. In addition, the viscosity and melting point of the composite oxide increase, making it difficult to remove the composite oxide from the bonding surface, and lowering the bonding property. Therefore, from the viewpoint of bonding properties, Mn / Si
≤ 5.5.

【0026】本発明では上記の添加元素のほかに、鋼材
の強度、耐摩耗性を高めるためにNi、Vを含有しても
よいが、以下にその成分の限定理由を述べる。 Ni:0.1〜1% Niは、ベイナイト変態を促進し、高強度化するのに有
効な元素であるが、0.1%未満ではその効果が認めら
れず、一方、1%を超えた添加ではその効果が飽和して
しまう。従って、その含有量は0.1〜1%である。
In the present invention, in addition to the above-mentioned additional elements, Ni and V may be contained in order to enhance the strength and wear resistance of the steel material. The reasons for limiting the components will be described below. Ni: 0.1 to 1% Ni is an element effective for promoting bainite transformation and increasing the strength. However, if the content is less than 0.1%, the effect is not recognized, while the content exceeds 1%. The addition saturates the effect. Therefore, its content is 0.1-1%.

【0027】V:0.01〜0.2% Vは、Nbと同様に鋼中のCと結び付いて圧延後に析出
することから、レール頭部の内部まで析出強化により硬
度を高くし耐摩耗性を向上させ、レールの寿命を延ばす
ために有効である。ただし、この効果は0.01%未満
の添加では有効ではなく、また0.2%を超えて添加し
てもその効果は飽和してしまう。従って、その含有量は
0.01〜0.2%である。
V: 0.01% to 0.2% V, like Nb, is combined with C in steel and precipitates after rolling, so that the hardness is increased by precipitation strengthening up to the inside of the rail head and wear resistance is improved. Is effective to improve the life of the rail. However, this effect is not effective when added less than 0.01%, and the effect is saturated even when added over 0.2%. Therefore, its content is 0.01-0.2%.

【0028】(2)金属組織 レール頭部がベイナイト組織である。ベイナイト組織は
従来レールのパーライト組織と比較して同一引張強度レ
ベルで比較した場合、疲労強度が高く、転動疲労寿命を
伸ばすことに有効であること、また図2に示すように摩
耗量が多く疲労層の除去に有効であることから、金属組
織をベイナイト組織とした。
(2) Metal structure The rail head has a bainite structure. Compared with the pearlite structure of the conventional rail, the bainite structure has a higher fatigue strength and is effective in extending the rolling fatigue life when compared at the same tensile strength level. Since it is effective in removing the fatigue layer, the metal structure was a bainite structure.

【0029】(3)硬度(耐摩耗性) 図1に示すレール頭部の頭頂部1、頭部コーナー部2い
ずれの位置においてもビッカース硬さがHV230〜3
20である。
(3) Hardness (wear resistance) The Vickers hardness is HV230 to HV3 at both the top 1 and the corner 2 of the rail head shown in FIG.
20.

【0030】摩耗量については実敷設における摩耗量で
評価することが最も望ましいが、西原式摩耗試験機を用
いて実際の接触条件をシミュレートした比較試験により
評価する方法も有効である。この試験法を用いれば短時
間で耐摩耗性(硬度と摩耗減量比の関係)を評価するこ
とができる。
Although it is most desirable to evaluate the amount of abrasion by the amount of abrasion in actual laying, it is also effective to use a Nishihara type abrasion tester to evaluate the abrasion by a comparative test simulating actual contact conditions. With this test method, the wear resistance (the relationship between the hardness and the wear loss ratio) can be evaluated in a short time.

【0031】図8に摩耗減量比に及ぼす硬度(HV)の
影響を調査した結果を示す。供試鋼は表3に成分範囲を
示すように、合金元素の添加量を種々変化させた成分
で、1250℃に加熱し、本発明の圧延、冷却条件を満
足する920℃で圧延を終了後、空冷した鋼から外径3
0mm、幅8mmの西原式摩耗試験片を採取し、接触荷
重130kg、すべり率−10%、潤滑剤無しの条件で
摩耗試験を行い、50万回転後の摩耗減量を測定した。
評価においては、JISに規格化されているパーライト
型普通レールの摩耗減量を測定し、パーライト型普通レ
ールに対する供試鋼の摩耗減量比を求めた。パーライト
型普通レールの硬度はHV280程度である。
FIG. 8 shows the results of an investigation on the effect of hardness (HV) on the wear loss ratio. As shown in Table 3, the test steel was heated to 1250 ° C with various amounts of alloying elements added, and after rolling at 920 ° C which satisfied the rolling and cooling conditions of the present invention. , 3 OD from air-cooled steel
A 0 mm, 8 mm wide Nishihara type abrasion test piece was sampled and subjected to an abrasion test under the conditions of a contact load of 130 kg, a slip rate of -10%, and no lubricant, and the abrasion loss after 500,000 revolutions was measured.
In the evaluation, the wear loss of the pearlite-type ordinary rail standardized by JIS was measured, and the wear loss ratio of the test steel to the pearlite-type ordinary rail was determined. The hardness of the pearlite type ordinary rail is about HV280.

【0032】[0032]

【表3】 [Table 3]

【0033】図8から理解できるように、同一硬度にお
いてはパーライト組織よりもベイナイト組織のほうが摩
耗減量比が大きく、約2倍の値を示す。実敷設における
頭部の摩耗による疲労層除去を考慮した場合、摩耗減量
比は1.3倍以上が必要である。ベイナイト鋼において
硬さの上昇に伴い摩耗減量比は低下するが、HV320
までならば摩耗減量比は1.3倍以上の値を示すため、
硬さの上限をHV320に限定した。また、HV230
未満では摩耗減量比が3倍を超え、累積通tonに基づ
くレール交換寿命に比べて摩耗による交換寿命が著しく
短くなり実用上問題が生じる。従って硬さの下限値はH
V230に限定した。
As can be understood from FIG. 8, at the same hardness, the wear loss ratio of the bainite structure is larger than that of the pearlite structure, which is about twice as large. In consideration of the removal of the fatigue layer due to the wear of the head in actual installation, the wear reduction ratio needs to be 1.3 times or more. In the bainite steel, the wear loss ratio decreases as the hardness increases, but HV320
Up to this point, the wear loss ratio shows a value of 1.3 times or more,
The upper limit of hardness was limited to HV320. HV230
If it is less than 3, the abrasion loss ratio exceeds 3 times, and the replacement life due to abrasion is significantly shorter than the rail replacement life based on cumulative ton, which causes a practical problem. Therefore, the lower limit of hardness is H
Limited to V230.

【0034】頭頂部、頭部コーナー部について、硬さを
意図的に変えて車輪との接触状況をコントロールしよう
とする試みが行われているが、実路線においては車輪と
レールの接触は状況によって常に変化しており、頭部の
硬さを変化させて接触状況をコントロールしてレール寿
命を伸ばすことは実質的に難しい。従って、頭頂部、頭
部コーナー部いずれの位置においても均一な硬さ分布で
その値をHV230〜320とした。なお、この均一な
硬さ分布は、頭頂部及び頭部コーナー部のいずれも同じ
条件の熱処理(本発明の冷却条件)を施すことにより得
られる。上記の成分組成範囲、金属組織及び硬度に調整
することにより、フラッシュバット溶接、ガス圧接とい
ったレール溶接時の接合性を従来のパーライト型レール
鋼と同等とした上で優れた耐転動疲労損傷性を有するレ
ール得ることが可能となる。
Attempts have been made to control the contact state with the wheels by intentionally changing the hardness of the crown and the corner of the head, but on actual routes, the contact between the wheels and the rails depends on the situation. It is constantly changing, and it is practically difficult to change the hardness of the head to control the contact situation and extend the life of the rail. Therefore, the value was set to HV230 to 320 with a uniform hardness distribution at both the top and the corner of the head. In addition, this uniform hardness distribution can be obtained by performing heat treatment (cooling condition of the present invention) under the same conditions at both the top and the corner. By adjusting to the above composition range, metal structure and hardness, the jointability at the time of rail welding such as flash butt welding and gas pressure welding is equivalent to that of conventional pearlite type rail steel, and excellent rolling fatigue damage resistance Can be obtained.

【0035】このような特性を有するレールは、以下の
製造方法により製造することができる。 (4)レール製造工程 (製造方法)上記した成分組成を有する鋼を、圧延仕上
温度が800〜1000℃となるように熱間圧延し、次
いでベイナイト変態開始点以上の温度から、空冷〜5℃
/秒の冷却速度で300℃以下まで冷却する。
A rail having such characteristics can be manufactured by the following manufacturing method. (4) Rail manufacturing process (Manufacturing method) Steel having the above-described composition is hot-rolled so that the rolling finish temperature is 800 to 1000 ° C, and then air-cooled to 5 ° C from the temperature equal to or higher than the bainite transformation start point.
At a cooling rate of 300 ° C./sec.

【0036】a.圧延仕上温度:800〜1000℃ 圧延仕上温度が800℃未満以下ではフェライト変態が
開始してしまい、強度が低下する。また、圧延仕上温度
を1000℃超えにすると、熱間圧延後のベイナイト組
織が著しく粗大化して靭性の確保が困難になる。従っ
て、圧延仕上温度は800〜1000℃である。
A. Rolling finishing temperature: 800 to 1000 ° C If the rolling finishing temperature is lower than 800 ° C, ferrite transformation starts and the strength is reduced. On the other hand, when the rolling finish temperature is higher than 1000 ° C., the bainite structure after hot rolling becomes extremely coarse, and it becomes difficult to secure toughness. Therefore, the rolling finishing temperature is 800 to 1000 ° C.

【0037】b.冷却速度:空冷〜5℃/秒 空冷でもベイナイト組織が得られ所望の強度、靭性が確
保できる。しかし、5℃/秒を超えるとマルテンサイト
が生成し靭性が著しく低下する。従って、冷却速度は空
冷〜5℃/秒である。
B. Cooling rate: air cooling to 5 ° C./sec. Even with air cooling, a bainite structure can be obtained, and desired strength and toughness can be secured. However, when the temperature exceeds 5 ° C./sec, martensite is formed, and the toughness is significantly reduced. Therefore, the cooling rate is from air cooling to 5 ° C./sec.

【0038】以下に本発明の実施例を挙げ、本発明の効
果を立証する。なお、本文、図、表中で、HVはビッカ
ース硬さ、RAは接合性評価としてフラッシュバット溶
接及びガス圧接後の接合面の引張試験における絞り値を
表している。
Hereinafter, the effects of the present invention will be proved by giving examples of the present invention. In the text, figures and tables, HV indicates Vickers hardness, and RA indicates the aperture value in the tensile test of the joint surface after flash butt welding and gas pressure welding as the bondability evaluation.

【0039】[0039]

【実施例】【Example】

(実施例1)表4に示す成分を有する供試鋼(本発明
鋼:No.2〜4、比較鋼:No.1,5,6)を12
50℃に加熱し、920℃で圧延を終了後、放冷した板
厚12mmの鋼板を使用し、硬さ測定、摩耗試験、接合
性評価試験を行った。摩耗試験については、外径30m
m,幅8mmの試験片を圧延鋼板より採取し、鉄道車輪
材から同一寸法のタイヤ試験片を採取して、これらを西
原式摩耗試験機を用いて、すべり率−10%、接触荷重
130kg、潤滑剤無しの条件で試験を行い、50万回
転後の摩耗減量を測定した。なお、比較として行ったH
V275のパーライト組織のレール鋼の摩耗減量との比
をとることで摩耗減量比を求めている。硬さ、摩耗減量
比、接合性を表5に示す。
(Example 1) Twelve test steels (inventive steels: Nos. 2 to 4, comparative steels: Nos. 1, 5, and 6) having the components shown in Table 4
After heating to 50 ° C. and finishing rolling at 920 ° C., a 12 mm thick steel plate which had been allowed to cool was used for hardness measurement, abrasion test, and bondability evaluation test. For wear test, outer diameter 30m
m, a test piece having a width of 8 mm was taken from a rolled steel plate, a tire test piece having the same dimensions was taken from a railway wheel material, and these were subjected to a slip rate of -10% and a contact load of 130 kg using a Nishihara type abrasion tester. The test was performed under the condition without a lubricant, and the abrasion loss after 500,000 rotations was measured. In addition, H performed as a comparison
The wear loss ratio is determined by taking the ratio with the wear loss of the rail steel having the pearlite structure of V275. Table 5 shows the hardness, the wear loss ratio, and the bondability.

【0040】表5に示すように、本発明よりもC量が低
い比較鋼No.1については、硬度がHV221と本発
明の下限値未満であり、摩耗減量比も3.21と高く実
用に適さない。また、本発明よりもC量が高い比較鋼N
o.5,6についてはミクロ組織がパーライト組織を呈
しており、摩耗特性は優れているものの耐フレーキング
損傷性に劣る。
As shown in Table 5, Comparative Steel No. having a lower C content than that of the present invention. With respect to No. 1, the hardness is HV221, which is less than the lower limit of the present invention, and the wear loss ratio is as high as 3.21, which is not suitable for practical use. Further, the comparative steel N having a higher C content than the present invention has
o. Microstructures of Nos. 5 and 6 have a pearlite microstructure. Although the wear characteristics are excellent, they are inferior in the resistance to flaking damage.

【0041】これに対し、成分が本発明の範囲を満たす
本発明鋼No.2,3,4は硬度、摩耗減量比のいずれ
も本発明範囲内の値(硬度:HV230〜320、摩耗
減量比:1.3〜3)を示している。接合性に関しては
Mn/Siはいずれも5.5未満であり、またHVも3
20以下であることから十分な値を示している。
On the other hand, the steel No. of the present invention whose components satisfy the scope of the present invention. 2, 3, and 4 show both the hardness and the wear loss ratio within the range of the present invention (hardness: HV230 to 320, wear loss ratio: 1.3 to 3). Regarding the bondability, Mn / Si was less than 5.5 in all cases, and HV was 3
Since it is 20 or less, a sufficient value is shown.

【0042】[0042]

【表4】 [Table 4]

【0043】[0043]

【表5】 [Table 5]

【0044】(実施例2)表6に示す成分を有する供試
鋼(本発明鋼:No.2〜6,9,10,13、比較
鋼:No.1,7,8,11,12,14)について実
施例1と同様に硬さ測定、摩耗試験、接合性評価試験を
行った。硬さ、摩耗減量比、接合性を表7に示す。
(Example 2) Test steels having the components shown in Table 6 (inventive steels: Nos. 2 to 6, 9, 10, 13; comparative steels: Nos. 1, 7, 8, 11, 12, 12) For 14), a hardness measurement, a wear test, and a bondability evaluation test were performed in the same manner as in Example 1. Table 7 shows the hardness, the wear loss ratio, and the bondability.

【0045】表7に示すように、供試鋼は全てベイナイ
ト組織を呈している。Mn,Cr,Moの含有量が本発
明の範囲よりも低い比較鋼No.1,8,12は接合性
は高い値を示すものの硬度が低く、摩耗減量比がそれぞ
れ3.15、3.45、3.22と高い値を示す。
As shown in Table 7, the test steels all have a bainite structure. Comparative steel No. with Mn, Cr and Mo contents lower than the range of the present invention. 1, 8, and 12 show high values of the bondability, but low hardness, and high wear loss ratios of 3.15, 3.45, and 3.22, respectively.

【0046】それに対し、Mn、Cr、Moの含有量が
本発明の範囲を満たす本発明鋼No.2〜6,9,1
0,13は硬さ、摩耗減量比、接合性のいずれも優れた
値を示している。しかし、Mn、Cr、Moの含有量が
本発明の範囲よりも高い比較鋼No.7,11,14で
は摩耗減量比が1.3以下となっている。また接合性も
5%以下に低下している。
On the other hand, the steel No. of the present invention in which the contents of Mn, Cr and Mo satisfy the range of the present invention. 2-6,9,1
Nos. 0 and 13 show excellent values in all of the hardness, the wear loss ratio, and the bondability. However, Comparative Steel No. in which the contents of Mn, Cr, and Mo were higher than the range of the present invention. In 7, 11, and 14, the wear loss ratio is 1.3 or less. Also, the bondability is reduced to 5% or less.

【0047】[0047]

【表6】 [Table 6]

【0048】[0048]

【表7】 [Table 7]

【0049】(実施例3)表8に示す成分を有する供試
鋼(本発明鋼:No.1,3,4,7,10、比較鋼:
No.2,5,6,8,9,11)について実施例1と
同様に硬さ測定、摩耗試験、接合性評価試験を行った。
硬さ、摩耗減量比、接合性を表9に示す。
(Example 3) Test steels having the components shown in Table 8 (Steel of the present invention: Nos. 1, 3, 4, 7, 10; Comparative steel:
No. 2, 5, 6, 8, 9, 11) were measured for hardness, abrasion test, and bondability evaluation test in the same manner as in Example 1.
Table 9 shows the hardness, the wear loss ratio, and the bondability.

【0050】表9に示すように、供試鋼は全てベイナイ
ト組織を呈している。本発明鋼No.1はNi,Vを添
加していないが、本発明範囲内の成分であり、硬さ、摩
耗減量比、接合性のいずれも本発明範囲内の値を示して
いる。Ni,Vの含有量が本発明の範囲よりも低い比較
鋼No.2,6,8はNi,Vを添加していない本発明
鋼No.1に比べ硬さ、摩耗減量比、接合性のいずれも
ほとんど変化がなく、Ni,V添加の効果が現れていな
い。Niの添加量が本発明の範囲を満たしている本発明
鋼No.3,4,7は硬さ、摩耗減量比、接合性のいず
れも本発明範囲内の値を示しており、かつ本発明鋼N
o.1より優れた値を示している。Niの添加量が本発
明範囲を超える比較鋼No.5,9は硬さ、摩耗減量
比、接合性が本発明鋼No.4,7と同等であり、Ni
添加の効果が飽和している。Vの添加量が本発明範囲を
満たしている本発明鋼No.10は硬さ、摩耗減量比、
接合性のいずれも本発明範囲内の値を示しており、かつ
本発明鋼No.1より優れた値を示しているが、Vの添
加量が本発明の範囲を超える比較鋼No.11は硬さ、
摩耗減量比、接合性が本発明鋼No.10と同等であ
り、V添加の効果が飽和している。
As shown in Table 9, all the test steels have a bainite structure. The steel No. of the present invention. No. 1 does not contain Ni and V, but is a component within the range of the present invention, and all of the hardness, the wear loss ratio, and the bondability are values within the range of the present invention. Comparative steel No. in which the contents of Ni and V are lower than the range of the present invention. Steel Nos. 2, 6, and 8 of the present invention to which Ni and V were not added. Compared to No. 1, there was almost no change in any of the hardness, the wear loss ratio, and the bondability, and the effect of adding Ni and V did not appear. The steel No. of the present invention in which the addition amount of Ni satisfies the range of the present invention. Nos. 3, 4, and 7 show values within the range of the present invention in all of the hardness, the wear loss ratio, and the bondability, and the steel N of the present invention.
o. The value is superior to 1. Comparative steel No. in which the amount of Ni added exceeds the range of the present invention. Steel Nos. 5 and 9 of the present invention have hardness, wear reduction ratio and bondability. Equivalent to 4,7, Ni
The effect of addition is saturated. Inventive steel No. V in which the addition amount of V satisfies the scope of the present invention. 10 is hardness, wear loss ratio,
Each of the bonding properties shows a value within the range of the present invention, and the steel No. of the present invention. Comparative steel No. 1 having a value superior to that of the present invention, but having a value of V exceeding the range of the present invention. 11 is hardness,
The steel of the present invention has the abrasion loss ratio and the jointability. 10 and the effect of V addition is saturated.

【0051】[0051]

【表8】 [Table 8]

【0052】[0052]

【表9】 [Table 9]

【0053】(実施例4)表10に示す成分を有する供
試鋼(本発明鋼:No.2,3,5,6、比較鋼:N
o.1,4,7,8)について実施例1と同様に硬さ測
定、摩耗試験、接合性評価試験を行った。硬さ、摩耗減
量比、接合性を表11に示す。
(Example 4) Test steels having the components shown in Table 10 (Steel of the present invention: Nos. 2, 3, 5, 6; Comparative steel: N
o. 1, 4, 7, 8) were measured for hardness, abrasion test, and bondability evaluation test in the same manner as in Example 1. Table 11 shows the hardness, the wear loss ratio, and the bondability.

【0054】表11に示すように、供試鋼は全てベイナ
イト組織を呈している。Si,Cr,Moの添加量がそ
れぞれ本発明の範囲を満たしており、かつMn/Siが
5.5以下である本発明鋼No.2,3,5,6は硬
さ、摩耗減量比、接合性のいずれも優れた値を示してい
る。
As shown in Table 11, the test steels all have a bainite structure. The steel No. of the present invention in which the addition amounts of Si, Cr and Mo each satisfy the range of the present invention and Mn / Si is 5.5 or less. 2, 3, 5, and 6 show excellent values in all of the hardness, the wear loss ratio, and the bondability.

【0055】しかしSi,Cr,Moの添加量が単独で
本発明範囲を満たす場合でもMn/Siが5.5を超え
る比較鋼No.1,4は接合性が劣っている。一方、M
n/Siが5.5以下を満足している場合においてもS
iの単独の添加量が本発明範囲を超えている比較鋼N
o.7,8は、やはり接合性が劣っている。
However, even when the addition amounts of Si, Cr and Mo alone satisfy the range of the present invention, the comparative steel No. having Mn / Si exceeding 5.5 was used. 1 and 4 are inferior in bondability. On the other hand, M
Even when n / Si satisfies 5.5 or less, S
Comparative steel N in which the amount of i alone exceeds the range of the present invention
o. Nos. 7 and 8 also have poor bonding properties.

【0056】[0056]

【表10】 [Table 10]

【0057】[0057]

【表11】 [Table 11]

【0058】(実施例5)表12に本発明の成分条件を
満たす本発明鋼No.1,2を示す。表13に、この2
鋼種について圧延仕上温度を760〜1030℃まで変
化させ実際にレール形状に圧延し、その後冷却速度を空
冷〜6.5℃/秒まで変化させ製造したレールの硬さ、
摩耗減量比、接合性を示す(本発明例:No.2〜6,
8〜10,12、比較例:No.1,7,11,1
3)。
(Example 5) Table 12 shows that the steel No. of the present invention satisfying the component conditions of the present invention. 1 and 2 are shown. Table 13 shows this 2
For the steel type, the rolling finish temperature is changed from 760 to 1030 ° C., and the steel is actually rolled into a rail shape, and then the cooling rate is changed from air cooling to 6.5 ° C./sec, and the hardness of the manufactured rail is
It shows the wear loss ratio and the bondability (Examples of the present invention: Nos. 2 to 6,
Nos. 8 to 10, 12, Comparative Example: No. 1,7,11,1
3).

【0059】摩耗減量比は圧延材頭部から実施例1に示
した摩耗試験用サンプルを採取し、実施例1と同様の試
験法により評価している。比較例No.1は冷却速度は
本発明の条件を満足しているが、圧延仕上温度を満足し
ていないために、接合性は良好なものの、HV220、
摩耗減量比3.11と摩耗特性が劣っている。本発明例
No.2〜6,8〜10,12は共に圧延仕上温度、冷
却速度を満足しているため、HV230〜320、摩耗
減量比1.3〜3と良好な値を示し、また接合性も優れ
ている。
The abrasion loss ratio was determined by taking the abrasion test sample shown in Example 1 from the head of the rolled material and using the same test method as in Example 1. Comparative Example No. 1 shows that although the cooling rate satisfies the condition of the present invention, but does not satisfy the rolling finishing temperature, the bondability is good, but HV220,
The wear characteristics are inferior with a wear loss ratio of 3.11. Invention Example No. Since 2 to 6, 8 to 10 and 12 all satisfy the rolling finish temperature and the cooling rate, they exhibit good values of HV 230 to 320 and a wear loss ratio of 1.3 to 3, and also have excellent joining properties. .

【0060】比較例No.7,11は圧延仕上温度は条
件を満足しているものの冷却速度が早すぎるためにHV
が320超えの値となり、摩耗特性、接合性が劣化して
いる。また比較例No.13は圧延仕上温度が高く、組
織が粗いために焼入れ性が高くなり、HVが320を超
えている。
Comparative Example No. In the cases of Nos. 7 and 11, the rolling finish temperature satisfies the conditions, but the cooling rate is too fast,
Exceeds 320, and the wear characteristics and the bondability are degraded. In Comparative Example No. No. 13 has a high rolling finish temperature and a coarse structure, so that hardenability is high, and HV exceeds 320.

【0061】[0061]

【表12】 [Table 12]

【0062】[0062]

【表13】 [Table 13]

【0063】[0063]

【発明の効果】以上に示したように、本発明によれば鋼
組成、金属組織、硬度及び製造条件を特定することによ
り、溶接部の接合性に優れたベイナイト鋼レールを製造
することができる。
As described above, according to the present invention, by specifying the steel composition, the metal structure, the hardness, and the manufacturing conditions, it is possible to manufacture a bainite steel rail having excellent weldability. .

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の実施の形態に係るレール頭部表面位置
の呼称を示す横断面図。
FIG. 1 is a cross-sectional view showing names of rail head surface positions according to an embodiment of the present invention.

【図2】本発明の実施の形態に係る鋼材の引張強度と摩
耗量の関係を示す図。
FIG. 2 is a view showing a relationship between a tensile strength and a wear amount of the steel material according to the embodiment of the present invention.

【図3】本発明の実施の形態に係る鋼材のSi添加量と
接合性との関係を示す図。
FIG. 3 is a view showing the relationship between the amount of Si added to steel and the bondability according to the embodiment of the present invention.

【図4】本発明の実施の形態に係る鋼材のCr添加量と
接合性との関係を示す図。
FIG. 4 is a diagram showing the relationship between the amount of Cr added and the bondability of the steel according to the embodiment of the present invention.

【図5】本発明の実施の形態に係る鋼材のMo添加量と
接合性との関係を示す図。
FIG. 5 is a view showing the relationship between the amount of Mo added to a steel material and the bondability according to the embodiment of the present invention.

【図6】本発明の実施の形態に係る鋼材のMn/Si量
と接合性との関係を示す図。
FIG. 6 is a view showing the relationship between the Mn / Si content and the bondability of the steel according to the embodiment of the present invention.

【図7】本発明の実施の形態に係る鋼材の硬度と接合性
との関係を示す図。
FIG. 7 is a diagram showing a relationship between hardness and bondability of a steel material according to the embodiment of the present invention.

【図8】本発明の実施の形態に係る鋼材の硬度と摩耗減
量比との関係を示す図。
FIG. 8 is a view showing the relationship between the hardness of the steel material and the wear loss ratio according to the embodiment of the present invention.

【符号の説明】[Explanation of symbols]

1…頭頂部、2…頭部コーナー部。 1. Top of head, 2 ... Corner of head.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 FI C22C 38/26 C22C 38/26 38/48 38/48 E01B 5/02 E01B 5/02 ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 6 Identification code FI C22C 38/26 C22C 38/26 38/48 38/48 E01B 5/02 E01B 5/02

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 重量%で、C:0.15〜0.4%と、
Si:0.1〜0.2%と、Mn:0.15〜1.1%
と、P:0.035%以下と、S:0.035%以下
と、Cr:0.05〜0.45%と、Nb:0.005
〜0.15%と、Mo:0.05〜0.85%とを含有
し、Mn%/Si%≦5.5を満たし、残部が実質的に
Fe及び不可避的不純物からなるレール鋼であって、 レール頭部がベイナイト組織であり、レール頭頂部及び
頭部コーナー部のいずれの位置においても均一な硬さ分
布で、ビッカース硬度がHV230〜320であること
を特徴とする、溶接部の接合性に優れたベイナイト鋼レ
ール。
(1) C: 0.15 to 0.4% by weight
Si: 0.1 to 0.2%, Mn: 0.15 to 1.1%
, P: 0.035% or less, S: 0.035% or less, Cr: 0.05 to 0.45%, and Nb: 0.005
0.15% and Mo: 0.05 to 0.85%, satisfying Mn% / Si% ≦ 5.5, with the balance being substantially Fe and unavoidable impurities. A rail head having a bainite structure, a uniform hardness distribution at any position of a rail head and a head corner, and a Vickers hardness of HV230-320, Bainite steel rail with excellent properties.
【請求項2】 鋼成分として、重量%でさらに、Ni:
0.1〜1%を含有することを特徴とする、請求項1に
記載の溶接部の接合性に優れたベイナイト鋼レール。
2. The steel composition further comprises Ni:
The bainite steel rail according to claim 1, wherein the bainite steel rail contains 0.1 to 1%.
【請求項3】 鋼成分として、重量%でさらに、V:
0.01〜0.2%を含有することを特徴とする、請求
項1または2に記載の溶接部の接合性に優れたベイナイ
ト鋼レール。
3. The steel composition further comprises, in weight%, V:
The bainite steel rail according to claim 1 or 2, characterized in that it contains 0.01 to 0.2%.
【請求項4】 請求項1乃至3のいずれかに記載の組成
を有する鋼を、圧延仕上温度が800〜1000℃とな
るように熱間圧延する工程と、 熱間圧延された鋼材をベイナイト変態開始点以上の温度
から、空冷〜5℃/秒の冷却速度で300℃以下まで冷
却する工程と、 を備えたことを特徴とする、溶接部の接合性に優れたベ
イナイト鋼レールの製造方法。
4. A step of hot-rolling a steel having the composition according to any one of claims 1 to 3 so that the finishing temperature is 800 to 1000 ° C., and transforming the hot-rolled steel into bainite transformation. A method of cooling from a temperature equal to or higher than the starting point to 300 ° C. or lower at a cooling rate of air cooling to 5 ° C./sec.
JP25053497A 1997-09-16 1997-09-16 Bainite steel rail with excellent weldability Expired - Lifetime JP3649872B2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP25053497A JP3649872B2 (en) 1997-09-16 1997-09-16 Bainite steel rail with excellent weldability
CN98102489A CN1074058C (en) 1997-09-16 1998-05-07 Bainitic steel rail with high-quantity binding character in its welding area

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP25053497A JP3649872B2 (en) 1997-09-16 1997-09-16 Bainite steel rail with excellent weldability

Publications (2)

Publication Number Publication Date
JPH1192866A true JPH1192866A (en) 1999-04-06
JP3649872B2 JP3649872B2 (en) 2005-05-18

Family

ID=17209341

Family Applications (1)

Application Number Title Priority Date Filing Date
JP25053497A Expired - Lifetime JP3649872B2 (en) 1997-09-16 1997-09-16 Bainite steel rail with excellent weldability

Country Status (2)

Country Link
JP (1) JP3649872B2 (en)
CN (1) CN1074058C (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101921971A (en) * 2010-09-08 2010-12-22 北京特冶工贸有限责任公司 Bainite steel and bainite steel rail used for curve and heavy load steel rail, and production method thereof
CN102936700A (en) * 2012-10-30 2013-02-20 燕山大学 Full bainitic steel frog and manufacturing method thereof
EP1532315B1 (en) 2002-06-05 2016-11-30 Vossloh Cogifer Welding of an element of a track unit and a rail section without adding any material

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102534403A (en) * 2010-12-17 2012-07-04 鞍钢股份有限公司 Bainite heat-treated steel rail and heat treatment method thereof
CN102534387A (en) * 2011-12-12 2012-07-04 中国铁道科学研究院金属及化学研究所 Bainite/martensite steel rail with 1,500 Mpa level of high toughness and manufacturing method thereof
CN103409693A (en) * 2013-07-31 2013-11-27 内蒙古包钢钢联股份有限公司 Steel used for bainite rail, and manufacturing method thereof
CN104152805A (en) * 2014-07-25 2014-11-19 安徽霍山科皖特种铸造有限责任公司 Alloy steel and thermal treatment method thereof
CN108385022B (en) * 2018-03-30 2020-05-29 鞍钢股份有限公司 High-strength, high-toughness, wear-resistant and corrosion-resistant bainite steel rail for heavy-duty railway and manufacturing method thereof

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2620369B2 (en) * 1989-04-20 1997-06-11 新日本製鐵株式会社 Rails with excellent rolling fatigue resistance

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1532315B1 (en) 2002-06-05 2016-11-30 Vossloh Cogifer Welding of an element of a track unit and a rail section without adding any material
CN101921971A (en) * 2010-09-08 2010-12-22 北京特冶工贸有限责任公司 Bainite steel and bainite steel rail used for curve and heavy load steel rail, and production method thereof
CN102936700A (en) * 2012-10-30 2013-02-20 燕山大学 Full bainitic steel frog and manufacturing method thereof

Also Published As

Publication number Publication date
CN1211633A (en) 1999-03-24
JP3649872B2 (en) 2005-05-18
CN1074058C (en) 2001-10-31

Similar Documents

Publication Publication Date Title
JP5145795B2 (en) Method for producing pearlitic rails with excellent wear resistance and ductility
CA2222281C (en) Low-alloy heat-treated pearlitic steel rail excellent in wear resistance and weldability and process for producing the same
WO2003085149A1 (en) Pealite based rail excellent in wear resistance and ductility and method for production thereof
US9670570B2 (en) High carbon steel rail with enhanced ductility
JPH08246100A (en) Pearlitic rail excellent in wear resistance and its production
JP4964489B2 (en) Method for producing pearlitic rails with excellent wear resistance and ductility
JP5472418B2 (en) Method for producing pearlitic rails with excellent wear resistance and ductility
JPH1192866A (en) Bainitic steel rail excellent in joinability in weld zone, and its production
JP2010100937A (en) High-internal-hardness type pearlite steel rail superior in flash-butt-welded joint characteristics, and method for welding the same
HUT67897A (en) Railway track and method of manufacturing it
JPS613842A (en) Manufacture of high strength rail
CN113557312B (en) Rail for railway vehicle
JP3117916B2 (en) Manufacturing method of pearlitic rail with excellent wear resistance
JP4214043B2 (en) Method for producing high carbon steel rails with excellent wear resistance and ductility
JP2002030341A (en) Method for producing high weldability rail
JP3117915B2 (en) Manufacturing method of high wear resistant pearlite rail
JPH06248347A (en) Production of high strength rail having bainitic structure and excellent in surface damaging resistance
JP3832169B2 (en) Method for manufacturing pearlitic steel rails with excellent wear resistance and ductility
JPH1192867A (en) Low segregation pearlitic rail excellent in wear resistance and weldability and its production
JP4513311B2 (en) Welded joint with excellent fatigue strength characteristics
CA2849133C (en) High carbon steel rail with enhanced ductility
JPS6256523A (en) Manufacture of high strength rail providing weldability
JP4355200B2 (en) Method for producing high carbon steel rails with excellent wear resistance and ductility
JPH10158787A (en) High strength bainitic rail excellent in gas pressure weldability and its production
JPH11152521A (en) Production of high strength pearlitic rail excellent in wear resistance

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20040423

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20041006

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20041109

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20050111

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20050208

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20050216

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20080225

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20090225

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20100225

Year of fee payment: 5

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20100225

Year of fee payment: 5

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110225

Year of fee payment: 6

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120225

Year of fee payment: 7

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120225

Year of fee payment: 7

S533 Written request for registration of change of name

Free format text: JAPANESE INTERMEDIATE CODE: R313533

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120225

Year of fee payment: 7

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120225

Year of fee payment: 7

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130225

Year of fee payment: 8

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130225

Year of fee payment: 8

EXPY Cancellation because of completion of term