JPH1174682A - Electromagnetic wave shielding light transmission window material - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a window material which has a good electromagnetic wave shielding capability and a light transmissiveness, and to obtain a sharp image and an insulation property, by forming a heat-ray reflective transparent conductive film on the surface of a transparent substrate located on the side of an electromagnetic wave source. SOLUTION: Two transparent substrates 2A and 2B are bonded and integrated by an adhesive resin 4 with a conductive mesh 3 provided between these substrates. On the surface of the transparent substrate located on the side of an electromagnetic wave source, that is, on the surface which becomes the inner side of an equipment in the case where a window frame 1 is used as a front filter of a PDP, a heat-ray reflective transparent conductive film 5 is formed. As the heat-ray reflective transparent conductive film 5 formed on the transparent substrate 2B, a thin film of ITO, ZnO, ZnO doped with Al, SnO2 or the like can be formed. Thus, good electromagnetic wave shielding capability and light transmisstiveness can be provided, and radiated heat from a display section can be reduced.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an electromagnetic wave shielding light transmitting window material, and more particularly to an electromagnetic wave having good electromagnetic wave shielding and light transmitting properties, which is useful as a front filter of a plasma display panel (PDP). The present invention relates to a light transmitting window material having a shielding property.

[0002]

2. Description of the Related Art In recent years, with the spread of office automation equipment and communication equipment, electromagnetic waves generated from these equipment have become a problem. That is, there is a concern that the electromagnetic waves may affect the human body, and malfunctions of precision equipment due to the electromagnetic waves have become a problem.

Therefore, as a front filter of a PDP of an OA device, a window material having an electromagnetic wave shielding property and a light transmitting property has been conventionally developed and put to practical use. Such a window material is also used as a window material in a place where precision equipment is installed, such as a hospital or a laboratory, in order to protect precision equipment from electromagnetic waves such as mobile phones.

The conventional electromagnetic wave shielding light transmitting window material has a structure in which a conductive mesh material such as a wire mesh is interposed between transparent substrates such as an acrylic plate.

[0005]

However, the electromagnetic wave shielding light transmitting window material using the conventional conductive mesh cannot provide a sufficient electromagnetic wave shielding property, and the mesh of the mesh is considerably fine. OA equipment P
Since a grid-like object will be placed in front of the DP,
Phenomena such as blurred images occur, and clear images cannot be obtained, and interference fringes (so-called moiré) occur between the number of dots of the PDP and the grid of the mesh. There was a problem of becoming. There is also a problem that the screen is overheated by the heat from the OA equipment main body.

[0006] The present invention solves the above-mentioned conventional problems and provides a PD.
An object of the present invention is to provide an electromagnetic wave shielding light transmitting window material having good electromagnetic wave shielding performance, capable of obtaining a clear image with light transparency, and having heat insulating properties, suitable as an electromagnetic wave shielding filter for P and the like. .

[0007]

The electromagnetic shielding light transmitting window material of the present invention is an electromagnetic shielding light transmitting window formed by integrally bonding an adhesive resin with a conductive mesh interposed between two transparent substrates. The material is characterized in that a heat-reflective transparent conductive film is formed on the surface of the transparent substrate located on the electromagnetic wave generation source side.

In the electromagnetic wave shielding light transmitting window material of the present invention, since the transparent conductive film is formed on the surface of the transparent substrate located on the side of the electromagnetic wave generation source, the transparent conductive film and the conductive mesh are excellent. Electromagnetic wave shielding can be obtained. As described above, since the electromagnetic wave shielding property is obtained by using the transparent conductive film together, the moire phenomenon can be emphasized in the design of the conductive mesh, and the mesh design with less moire phenomenon can be achieved.

Further, since this transparent conductive film is heat ray reflective, it reflects heat from the OA equipment main body and can obtain a good heat insulating effect.

Since the electromagnetic wave shielding light transmitting window material of the present invention has the conductive mesh interposed between the transparent substrates, the effect of preventing scattering at the time of breakage is obtained.
High safety.

In the present invention, a transparent ethylene-vinyl acetate copolymer (EVA) is preferable as the adhesive resin.

[0012]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the electromagnetic wave shielding light transmitting window material of the present invention will be described below in detail with reference to the drawings.

FIG. 1 is a schematic sectional view showing an embodiment of an electromagnetic wave shielding light transmitting window material of the present invention.

As shown in FIG. 1, an electromagnetic wave shielding light transmitting window material 1 of the present invention is obtained by joining and integrating two transparent substrates 2A and 2B with an adhesive resin 4 with a conductive mesh 3 interposed therebetween. The surface of the transparent substrate 2B located on the side of the electromagnetic wave generation source,
In other words, when the window material 1 is used as a front filter of a PDP, a heat conductive reflective conductive film 5 is formed on the inner surface of the device.

The constituent materials of the transparent substrates 2A and 2B include:
Glass, polyester, polyethylene terephthalate (PET), polybutylene terephthalate, polymethyl methacrylate (PMMA), acrylic plate, polycarbonate (PC), polystyrene, triacetate film, polyvinyl alcohol, polyvinyl chloride, polyvinylidene chloride, polyethylene, ethylene Vinyl acetate copolymer, polyvinyl butyral, metal ion crosslinked ethylene-methacrylic acid copolymer, polyurethane, cellophane, and the like, preferably, glass, PET, PC, and PMMA.

The thickness of the transparent substrates 2A and 2B is appropriately determined depending on the required characteristics (for example, strength and lightness) depending on the application of the obtained window material, but is usually 0.1 to 10 mm.
Range.

The transparent substrates 2A and 2B are not necessarily made of the same material. For example, in the case where only the front side is required to be scratch-resistant or durable, as in the case of a PDP front filter, this front side is used. Transparent substrate 2A having a thickness of 0.1 to 1
A glass plate of about 0 mm, and a transparent substrate 2B on the back side is made of PET film or PET having a thickness of about 1 μm to 10 mm.
A plate, an acrylic film or an acrylic plate, a polycarbonate film or a polycarbonate plate can also be used.

The heat-reflective transparent conductive film 5 formed on the transparent substrate 2B is made of ITO (tin indium oxide).
Alternatively, a thin film of ZnO, AlO-doped ZnO, SnO _2, or the like can be formed. In addition, it has visible light transmittance even by coating a thin metal film such as silver and copper,
A heat ray reflective film that reflects infrared light can also be used. The film thickness depends on the required electromagnetic wave shielding properties, light transmission properties, and heat insulation properties, but is usually about 10 to 5 μm for a metal oxide thin film, and about 5 to 5 μm for a metal thin film.
It is preferable that the angle is about {-3000}.

In the electromagnetic wave shielding light transmitting window material of the present invention, the transparent substrate 2A on the front side is further subjected to a hard coat treatment with a silicon material or the like, or a light scattering material is kneaded into the hard coat layer. The functionality can be enhanced by applying anti-glare processing or the like.

The conductive mesh interposed between the transparent substrates 2A and 2B is preferably a metal mesh and / or a metal-coated organic fiber having a wire diameter of 1 μm to 1 mm and an aperture ratio of 50 to 90%. In this conductive mesh, the wire diameter is 1
If it exceeds mm, the aperture ratio will decrease or the electromagnetic wave shielding property will decrease, making it impossible to achieve both. If it is less than 1 μm, the strength as a mesh decreases, and handling becomes extremely difficult. If the aperture ratio exceeds 90%, it is difficult to maintain the shape as a mesh, and if it is less than 50%, the light transmittance is low, and the amount of light from the display is reduced. A more preferable wire diameter is 10 to 500 μm, and an opening ratio is 60 to 90%.

The aperture ratio of the conductive mesh means the ratio of the area occupied by the openings in the projected area of the conductive mesh.

Metals constituting the conductive mesh and metals of the metal-coated organic fibers include copper, stainless steel, aluminum, nickel, titanium, tungsten, tin, lead, and the like.
Iron, silver, carbon or alloys thereof, preferably copper, stainless steel or aluminum are used.

As the organic material of the metal-coated organic fiber, polyester, nylon, vinylidene chloride, aramid, vinylon, cellulose and the like are used.

In the present invention, the adhesive resin 4 for bonding the transparent substrates 2A and 2B via the conductive mesh 3 includes:
Ethylene-vinyl acetate copolymer, ethylene-methyl acrylate copolymer, ethylene- (meth) acrylic acid copolymer, ethylene-ethyl (meth) acrylate copolymer, ethylene-methyl (meth) acrylate copolymer Copolymer, metal ion crosslinked ethylene- (meth) acrylic acid copolymer, partially saponified ethylene-vinyl acetate copolymer, carboxylated ethylene-vinyl acetate copolymer, ethylene- (meth) acryl-maleic anhydride copolymer, Ethylene-vinyl acetate-
An ethylene-based copolymer such as a (meth) acrylate copolymer is mentioned ("(meth) acryl" indicates "acryl or methacryl"). In addition, polyvinyl butyral (PVB) resin, epoxy resin, acrylic resin, phenol resin, silicone resin, polyester resin, urethane resin, etc. can also be used, but the most balanced in terms of performance and ethylene-vinyl acetate is easy to use. It is a copolymer (EVA). Further, PVB resins used in laminated glass for automobiles are also suitable in terms of impact resistance, penetration resistance, adhesiveness, transparency and the like.

The PVB resin contains 70 to 95% by weight of a polyvinyl acetal unit, 1 to 15% by weight of a polyvinyl acetate unit, and has an average degree of polymerization of 200 to 3,000, preferably 3,
It is preferably from 00 to 2500, and the PVB resin is used as a resin composition containing a plasticizer.

Examples of the plasticizer for the PVB resin composition include organic plasticizers such as monobasic acid esters and polybasic acid esters, and phosphoric acid plasticizers.

The monobasic acid esters include butyric acid, isobutyric acid, caproic acid, 2-ethylbutyric acid, heptanoic acid, n-octylic acid, 2-ethylhexylic acid, pelargonic acid (n-
Esters obtained by the reaction of an organic acid such as nonylic acid) and decylic acid with triethylene glycol, and more preferably triethylene-di-2-ethylbutyrate and triethylene glycol-di-2-ethylhexo. Ethates, triethylene glycol-di-capronate, triethylene glycol-di-n-octoate and the like. Note that an ester of the above organic acid with tetraethylene glycol or tripropylene glycol can also be used.

As the polybasic acid ester plasticizer, for example, an ester of an organic acid such as adipic acid, sebacic acid, azelaic acid and a linear or branched alcohol having 4 to 8 carbon atoms is preferable, and more preferably. , Dibutyl sebacate, dioctyl azelate, dibutyl carbitol adipate and the like.

Examples of the phosphoric acid plasticizer include tributoxyethyl phosphate, isodecylphenyl phosphate, triisopropyl phosphate and the like.

In the PVB resin composition, if the amount of the plasticizer is small, the film-forming property is reduced, and if the amount is large, the durability at the time of heat resistance is impaired. Therefore, the plasticizer is added in an amount of 5 to 100 parts by weight of the polyvinyl butyral resin. 50 parts by weight, preferably 10-4
0 parts by weight.

To the PVB resin composition, additives such as a stabilizer, an antioxidant, and an ultraviolet absorber may be added for preventing deterioration.

The electromagnetic wave shielding light transmitting window material of the present invention comprises:
A resin such as EVA is mixed with a predetermined amount of a crosslinking agent for heat or light curing to form two sheets of an adhesive film, and a sheet having a conductive mesh sandwiched between the adhesive films is formed on a transparent substrate. 2A and the transparent substrate 2B on which the transparent conductive film 5 has been formed in advance, deaerated under reduced pressure and heating, pre-compressed, and then cured or integrated by heating or light irradiation. Can be manufactured more easily.

The thickness of the adhesive layer formed by the conductive mesh 3 and the adhesive resin 4 varies depending on the application of the electromagnetic wave shielding light transmitting window material, etc., but usually 2 μm to 2 μm.
mm. Therefore, the adhesive film is formed to a thickness of 1 μm to 1 mm so as to obtain an adhesive layer having such a thickness.

Hereinafter, the adhesive layer according to the present invention will be described in more detail by exemplifying a case where EVA is used as the resin.

The EVA has a vinyl acetate content of 5 to 5
0% by weight, preferably 15-40% by weight is used. If the vinyl acetate content is less than 5% by weight, there is a problem in weather resistance and transparency, and if it exceeds 40% by weight, mechanical properties are remarkably deteriorated, film formation becomes difficult, and film mutual blocking occurs. .

When crosslinking by heating, an organic peroxide is suitable as the crosslinking agent, and is selected in consideration of sheet processing temperature, crosslinking temperature, storage stability and the like. Usable peroxides include, for example, 2,5-dimethylhexane-2,5-dihydroperoxide; 2,5-dimethyl-2,5-
Di (t-butylperoxy) hexane-3; di-t-butyl peroxide; t-butylcumyl peroxide; 2,5-dimethyl-2,5-di (t-butylperoxy) hexane; dicumyl peroxide Α, α'-
Bis (t-butylperoxyisopropyl) benzene;
n-butyl-4,4-bis (t-butylperoxy) valerate; 2,2-bis (t-butylperoxy) butane; 1,1-bis (t-butylperoxy) cyclohexane; 1,1- Bis (t-butylperoxy) -3,
3,5-trimethylcyclohexane; t-butylperoxybenzoate; benzoyl peroxide; tert-butylperoxyacetate; 2,5-dimethyl-2,5
-Bis (tert-butylperoxy) hexyne-3; 1,1
-Bis (tert-butylperoxy) -3,3,5-trimethylcyclohexane; 1,1-bis (tert-butylperoxy) cyclohexane; methyl ethyl ketone peroxide; 2,5-dimethylhexyl-2,5-bisper Oxybenzoate; tertiary butyl hydroperoxide; p-menthane hydroperoxide; p-chlorobenzoyl peroxide; tertiary butyl peroxyisobutyrate; hydroxyheptyl peroxide; chlorohexanone peroxide. These peroxides are used alone or as a mixture of two or more, usually in a proportion of 10 parts by weight or less, preferably 0.1 to 10 parts by weight, based on 100 parts by weight of EVA.

The organic peroxide is usually extruded to EVA,
It is kneaded by a roll mill or the like, but may be dissolved in an organic solvent, a plasticizer, a vinyl monomer or the like, and added to the EVA film by an impregnation method.

In order to improve the physical properties (mechanical strength, optical properties, adhesion, weather resistance, whitening resistance, cross-linking speed, etc.) of EVA, various acryloxy or methacryloxy and allyl group-containing compounds are added. be able to. As the compound used for this purpose, acrylic acid or methacrylic acid derivatives, for example, esters and amides thereof are the most common, and ester residues include methyl, ethyl, dodecyl, stearyl, lauryl and other alkyl groups, as well as cyclohexyl groups. , A tetrahydrofurfuryl group, an aminoethyl group, a 2-hydroxyethyl group, a 3-hydroxypropyl group, and a 3-chloro-2-hydroxypropyl group. Further, esters with polyfunctional alcohols such as ethylene glycol, triethylene glycol, polyethylene glycol, trimethylolpropane, and pentaerythritol can also be used. As the amide, diacetone acrylamide is typical.

More specifically, polyfunctional esters such as acrylic or methacrylic esters such as trimethylolpropane, pentaerythritol and glycerin, triallyl cyanurate, triallyl isocyanurate, diallyl phthalate, diallyl isophthalate, and maleic Allyl group-containing compounds, such as diallyl acid, are listed. These may be used alone or as a mixture of two or more.
0.1 to 2 parts by weight, preferably 0.5 to 0 parts by weight
To 5 parts by weight.

When EVA is crosslinked by light, a photosensitizer is used in an amount of usually 10 parts by weight or less, preferably 0.1 to 10 parts by weight, per 100 parts by weight of EVA instead of the above-mentioned peroxide.

In this case, usable photosensitizers include:
For example, benzoin, benzophenone, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, benzoin isobutyl ether, dibenzyl, 5-nitroacenaphthene, hexachlorocyclopentadiene, p-nitrodiphenyl, p-nitroaniline, 2,4,6-triene Nitroaniline, 1,2-benzanthraquinone, 3-methyl-1,3-diaza-
1,9-benzanthrone and the like;
Species can be used alone or in combination of two or more.

In this case, a silane coupling agent is used as an accelerator. As the silane coupling agent, vinyltriethoxysilane, vinyltris (β
-Methoxyethoxy) silane, γ-methacryloxypropyltrimethoxysilane, vinyltriacetoxysilane, γ-glycidoxypropyltrimethoxysilane, γ
-Glycidoxypropyltriethoxysilane, β-
(3,4-epoxycyclohexyl) ethyltrimethoxysilane, γ-chloropropylmethoxysilane, vinyltrichlorosilane, γ-mercaptopropyltrimethoxysilane, γ-aminopropyltriethoxysilane, N
-Β (aminoethyl) -γ-aminopropyltrimethoxysilane and the like.

These silane coupling agents are usually EV
One or more kinds are mixed and used at a ratio of 0.001 to 10 parts by weight, preferably 0.001 to 5 parts by weight with respect to 100 parts by weight of A.

The EVA adhesive layer according to the present invention may further contain a small amount of an ultraviolet absorber, an infrared absorber, an antioxidant, and a paint processing aid, and adjusts the color of the filter itself. Colorants such as dyes and pigments,
Fillers such as carbon black, hydrophobic silica and calcium carbonate may be added in an appropriate amount.

Further, as means for improving the adhesiveness, means such as corona discharge treatment, low-temperature plasma treatment, electron beam irradiation, and ultraviolet light irradiation on the sheeted EVA adhesive film surface are also effective.

The EVA adhesive film according to the present invention comprises
It is manufactured by mixing VA and the above-mentioned additives, kneading them with an extruder, a roll, or the like, and then forming a sheet into a predetermined shape by a film forming method such as calender, roll, T-die extrusion, or inflation. During film formation, embossing is applied to prevent blocking and facilitate degassing during pressure bonding with a transparent substrate.

Such an electromagnetic wave shielding light transmitting window material of the present invention can be effectively used as a front filter of a PDP or a window material of a place where precision equipment is installed such as a hospital or a laboratory.

[0048]

The present invention will be described more specifically below with reference to examples and comparative examples.

The adhesive films used in the examples and comparative examples were manufactured as follows. Production of Adhesive Film 100 parts by weight of ethylene-vinyl acetate copolymer (Ultracene 634 manufactured by Toyo Soda Co., Ltd .: vinyl acetate content: 26%, melt index: 4) was added to 100 parts by weight of 1,1-bis (t-butylperoxy) -3, 1 part by weight of 3,5-trimethylcyclohexane (Perhexa 3M manufactured by NOF Corporation), 0.1 part by weight of γ-methacryloxypropyltrimethoxysilane, 2 parts by weight of diallyl phthalate, and Sumisolve 130 (Sumitomo Chemical Industries, Ltd.) as an ultraviolet absorber And 0.5 parts by weight) were mixed with each other to prepare a double-sided embossed adhesive film having a thickness of 500 μm using a 40 mm extruder.

Examples 1 to 3 and Comparative Example 1 A glass plate having a thickness of 3.0 mm was used as the front transparent substrate 2A, and a 0.1 mm thick PE was used as the rear transparent substrate 2B.
Using a T sheet, a heat-reflective transparent conductive film 5 shown in Table 1 was formed on the surface opposite to the adhesive surface of the transparent substrate 2B (however, in Comparative Examples 1 and 2, there was no transparent conductive film). A film having the conductive mesh shown in Table 1 interposed between two adhesive films was interposed therebetween, and this was put in a rubber bag, degassed under vacuum, heated at a temperature of 90 ° C. for 10 minutes, and pre-compressed. Thereafter, the pre-pressed body was placed in an oven, and heat-treated at 150 ° C. for 15 minutes, crosslinked and hardened, and integrated.

The obtained window material was treated with 3
The electromagnetic wave shielding property, light transmittance and heat insulating property at 0 MHz to 300 MHz were examined, and the results are shown in Table 1.

Electromagnetic Wave Shielding Attenuation of the electric field was measured using an EMI shield measuring device (MA8602B) manufactured by Anritsu Corporation based on the KFC method (Kansai Electronics Industry Promotion Center). Sample size is 9
It was 0 mm x 110 mm. Light transmittance (%) Using a visible ultraviolet light spectrometer (U-4000) manufactured by Hitachi,
The average visible light transmittance between 380 nm and 780 nm was determined. The temperature at the center of the heat-insulating display screen and the surface temperature at the center of the filter of the present invention were measured with a thermocouple, and the difference in the temperatures was used to determine the degree of heat-insulating properties.

[0053]

[Table 1]

From Table 1, it can be seen that the present invention provides a good electromagnetic wave shielding light transmitting window material.

Comparative Example 1 without a heat ray reflective film
In the case of, the surface temperature of the shield window material due to the radiant heat from the display increased considerably. On the other hand, in Examples 1 and 2 in which the heat ray reflective film was laminated, the rise in surface temperature could be reduced by the same test.

[0056]

As described above in detail, the electromagnetic wave shielding light transmitting window material of the present invention has good electromagnetic wave shielding and light transmitting properties, and has a function of reducing radiant heat from the display unit. ing. In addition, since the transparent substrate is firmly bonded with an adhesive, the transparent substrate is not broken and scattered at the time of impact, and has high safety, and is industrially extremely useful as a PDP electromagnetic wave shielding filter or the like.

[Brief description of the drawings]

FIG. 1A is a schematic cross-sectional view showing an embodiment of an electromagnetic wave shielding light transmitting window material of the present invention, and FIG. 1B is an enlarged view of a portion B in FIG. 1A. is there.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 1 Electromagnetic wave shielding light transmission window material 2A, 2B Transparent substrate 3 Conductive mesh 4 Adhesive resin 5 Transparent conductive film

Claims (2)

[Claims] 1. An electromagnetic wave shielding light transmitting window material formed by joining a conductive mesh between two transparent substrates with an adhesive resin interposed therebetween, wherein: An electromagnetic wave shielding light transmitting window material, wherein a heat ray reflective transparent conductive film is formed. 2. The electromagnetic wave shielding light transmitting window material according to claim 1, wherein the adhesive resin is an ethylene-vinyl acetate copolymer.