JPH11321936A - Heat-insulating container - Google Patents

Heat-insulating container

Info

Publication number
JPH11321936A
JPH11321936A JP10153646A JP15364698A JPH11321936A JP H11321936 A JPH11321936 A JP H11321936A JP 10153646 A JP10153646 A JP 10153646A JP 15364698 A JP15364698 A JP 15364698A JP H11321936 A JPH11321936 A JP H11321936A
Authority
JP
Japan
Prior art keywords
heat insulating
side wall
paper
insulating container
container
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP10153646A
Other languages
Japanese (ja)
Other versions
JP3908384B2 (en
Inventor
Yoichi Mochizuki
洋一 望月
Yuichi Hirai
裕一 平井
Kazuki Yamada
一樹 山田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dai Nippon Printing Co Ltd
Original Assignee
Dai Nippon Printing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to JP15364698A priority Critical patent/JP3908384B2/en
Application filed by Dai Nippon Printing Co Ltd filed Critical Dai Nippon Printing Co Ltd
Priority to TW088108257A priority patent/TW393427B/en
Priority to PCT/JP1999/002628 priority patent/WO1999059883A1/en
Priority to CN99800799A priority patent/CN1122619C/en
Priority to DE69937440T priority patent/DE69937440T2/en
Priority to KR1020077013346A priority patent/KR100829673B1/en
Priority to EP99921186A priority patent/EP1031514B1/en
Priority to KR1020007000247A priority patent/KR100759164B1/en
Priority to US09/463,122 priority patent/US6193098B1/en
Publication of JPH11321936A publication Critical patent/JPH11321936A/en
Priority to US09/691,556 priority patent/US6260756B1/en
Application granted granted Critical
Publication of JP3908384B2 publication Critical patent/JP3908384B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To provide a heat-insulating container made of paper for instant foodstuffs, having good heat insulation as the whole container, and further excellent even in physical and sanitary safety, a design effect and economy. SOLUTION: This container has a bottomed paper cup main body 10 whose inner face is coated with a polyolefinic resin and which has an outward curl portion 3 formed at an upper open edge and horizontal ribs 4 protruding outwardly formed on a side wall 1 of a body of the cup main body 10. On the other hand, a reverse conical trapezoid-shaped cylindrical body 20 made of paper, which has an inward curl portion 6 formed at a lower end thereof, is constituted, and the cup main body 10 is fittingly inserted into the cylindrical body 20 in such a manner that at least one of the horizontal ribs 4 and the inward curl portion 6 abut against the side wall 1 of the body, so that the cup main body 10 and the cylindrical body 20 are integrally combined together.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、熱湯を注いで調理
するインスタント食品、電子レンジ加熱調理食品に使用
される紙製の断熱容器に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a paper-made heat-insulating container used for instant foods cooked by pouring boiling water and foods cooked in a microwave oven.

【0002】[0002]

【従来の技術】これまで、インスタントラーメンを中心
に使用されてきている紙製の断熱容器には、縦方向に凸
条と凹条が交互に整列するように加工された波板状の断
熱材が紙製のカップ本体の胴部外周に巻き付けられたも
のが多く使用されている。特開平8−113274号公
報においては、波板の断面形状を変え、表面に凹陥部を
少なくして平板部を多くした断熱容器が提案され、実用
されている。また、実開平4−45216号公報、特開
平8−104372号公報には、コルゲート加工、ある
いはエンボス加工された断熱材の上に、さらにライナー
あるいは薄紙が巻かれ、表面に凹凸のない断熱容器が提
案されている。一方において、実開平4−45212号
公報には、かかる断熱材を使用しないで、2重のカップ
間に形成された空間によって断熱性を賦与しようとする
提案も見られる。
2. Description of the Related Art Insulating paper containers, which have been used mainly for instant noodles, include a corrugated insulating material processed so that convex and concave stripes are alternately arranged in the vertical direction. Are often wound around the outer periphery of the body of a paper cup body. In JP-A-8-113274, an insulated container in which the cross-sectional shape of a corrugated sheet is changed and the number of flat portions is increased by reducing the number of concave portions on the surface has been proposed and put to practical use. JP-A-4-45216 and JP-A-8-104372 disclose an insulated container having a corrugated or embossed heat insulating material and a liner or thin paper wound thereon, and having no uneven surface. Proposed. On the other hand, in Japanese Utility Model Laid-Open No. 4-45212, there is also proposed a method of providing heat insulation by using a space formed between double cups without using such a heat insulating material.

【0003】[0003]

【発明が解決しようとする課題】しかるに、前述の断熱
材として波板状の断熱材をカップ本体の胴部に巻き付け
たものは、その断熱材の断面形状の如何を問わず、実際
に手で触れない断熱容器の上部までも必要以上に厚く仕
上がるという問題がある。また、表面の凹凸によって表
面に印刷された文字、図柄等は非常に見にくくなり、高
級感のある意匠を持たせることが難しくなるという問題
がある。この外観上の問題を解決すべく実開昭49−8
7479号公報、実公平4−45216号公報等におい
て提案されているライナーあるいは薄紙でさらに凹凸形
状を外装する断熱容器は、このような外観上の問題は解
決しても断熱容器の糸尻が不揃いになり易く、また下側
から見ると凹凸条あるいはエンボスの断面が糸尻から見
えてしまうという外観上の問題がまだ残り、さらに、こ
の間隙からゴミが入りこんだり、液が浸透したりする衛
生的な問題がある。また新たに製造コストがかかりすぎ
るという問題が生じる。図5は、従来の断熱容器の断面
図であって、この断熱容器40は、実開平4−4521
2号公報に提案されているものである。図5に示すよう
に、この断熱容器40は、底板12と外向きにカールす
るトップカール部13を有する紙カップ本体の胴部側壁
11に対して、下端に内向きにカールするカール部16
を有する筒状体15を挿嵌し、この両者を上下で接触さ
せて固定し一体化させたものであって、筒状体15のカ
ール部16の厚みを利用して、断熱空間が形成されてい
る。この断熱容器40は、特に凹凸形状の断熱材を使用
していないので、かかる断熱材から発生する上述のデメ
リットは解消されているが、胴部中央部を実際に手で持
った場合に、筒状体15が、内方向に撓(たわ)み易
く、その結果、空間間隔がなくなり断熱性が不足すると
いう問題がある。本発明は、前述の問題点に鑑みてなさ
れたもので、安定した断熱性を有し、意匠性に優れ、印
刷表現の自由度が高く、製造コストの安い紙製の断熱容
器の提供を目的とする。
However, the above-mentioned heat insulating material obtained by winding a corrugated insulating material around the body of the cup body is actually hand-operated irrespective of the cross-sectional shape of the heat insulating material. There is a problem that the upper part of the heat-insulated container that is not touched is finished unnecessarily thick. In addition, there is a problem that letters, designs, and the like printed on the surface are very difficult to see due to the unevenness of the surface, and it is difficult to give a luxurious design. In order to solve this appearance problem, the actual opening 49-8
No. 7479, Japanese Utility Model Publication No. 4-45216, and the like propose a heat insulating container having a liner or a thin paper to further form an uneven shape even if such an external appearance problem is solved, but the yarn end of the heat insulating container is not uniform. In addition, when viewed from below, there is still a problem with the appearance that uneven sections or embossed cross-sections can be seen from the bottom of the thread, and furthermore, sanitary conditions in which trash enters and liquids penetrate through these gaps Problem. Another problem is that the manufacturing cost is excessively increased. FIG. 5 is a cross-sectional view of a conventional heat-insulating container.
No. 2 has been proposed. As shown in FIG. 5, the heat insulating container 40 includes a curl portion 16 curling inward at a lower end with respect to a body side wall 11 of a paper cup body having a bottom plate 12 and a top curl portion 13 curling outward.
A cylindrical body 15 having a cylindrical shape is inserted into the cylindrical body 15, and the two are vertically fixed to each other to be fixed and integrated, and a heat insulating space is formed by utilizing the thickness of the curled portion 16 of the cylindrical body 15. ing. Since the heat insulating container 40 does not particularly use the heat insulating material having the uneven shape, the above-mentioned disadvantages caused by the heat insulating material have been solved. The shape body 15 is likely to bend (warp) in an inward direction, and as a result, there is a problem that a space interval is lost and heat insulation is insufficient. The present invention has been made in view of the above-described problems, and has an object to provide a paper heat insulating container having stable heat insulating properties, excellent designability, high degree of freedom in printing expression, and low manufacturing cost. And

【0004】[0004]

【課題を解決するための手段】前記目的を達成するため
になされた本発明の断熱容器は、内面にポリオレフィン
系樹脂がコートされ、上方開口縁に外向きカール部と胴
部側壁に外方向に突出する水平リブとが形成された有底
の紙カップ本体と、下端部に内向きカール部が形成され
た逆円錐台形状の紙製の筒状体とからなり、該筒状体
が、前記紙カップ本体の少なくとも一本の前記水平リブ
と前記胴部側壁の下端部の外周とからなる当接箇所にお
いて当接するように嵌挿されて一体的に組み合わされて
なることを構成とするものである。また、前記筒状体
を、前記当接箇所の少なくとも一か所において前記紙カ
ップ本体と接着させればよく、さらに、前記水平リブを
前記紙カップ本体の胴部側壁を連続して周回するように
設けてもよく、あるいは、断続して周回するように設け
てもよい。
According to a first aspect of the present invention, there is provided an insulated container having an inner surface coated with a polyolefin resin and an outer curl portion on an upper opening edge and an outer curl portion on a body side wall. A bottomed paper cup body formed with a protruding horizontal rib; and an inverted truncated cone-shaped paper cylinder having an inward curl portion formed at a lower end, wherein the cylinder is formed of the paper cup. At least one of the horizontal ribs of the main body and the outer periphery of the lower end portion of the body side wall are fitted and integrally fitted so as to be in contact with each other at a contact position. Further, the tubular body may be adhered to the paper cup body at at least one of the contact points, and the horizontal rib is provided so as to continuously circulate around the body side wall of the paper cup body. Or it may be provided so as to intermittently go around.

【0005】[0005]

【発明の実施の形態】本発明を図面を用いて、更に詳し
く説明する。図1は、本発明による断熱容器の構成説明
図である。本発明による断熱容器30は、すべて板紙か
らなるものであって、図1(a)に示すように、胴部側
壁1の上端部に外向きカール部3と中段に水平リブ4
(その本数は任意でよい)を有し、底板2を設けた有底
のカップ本体10と図1(b)に示すように、上下が開
放し、下端に内向きカール部6を有する逆円錐台形状の
筒状体20とからなるものである。そしてこの両者は、
図1(c)に示すように、筒状体20の内面と少なくと
も一本の水平リブ4の最突出部との間で、また筒状体2
0の下端部の内向きカール部6の内面と紙カップ本体1
0の底部を形成する胴部側壁1の下端部の外周との間で
当接するように嵌挿されて一体的に組み合わされてなる
ものである。また、図1(c)に示すように、筒状体2
0の上端部は外カール部3のやや内側にできる限り接近
して嵌挿されることが好ましい。なお、嵌挿された筒状
体20が抜け落ちないように接着を行うが、この接着
は、当接する部分(図では3か所)の少なくとも一か所
においてなされていれば充分である。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described in more detail with reference to the drawings. FIG. 1 is a diagram illustrating the configuration of a heat insulating container according to the present invention. The heat insulating container 30 according to the present invention is entirely made of paperboard. As shown in FIG. 1A, an outward curl portion 3 is provided at the upper end of the body side wall 1 and a horizontal rib 4 is provided at the middle stage.
(The number thereof may be arbitrarily determined.) An inverted cone having a bottomed cup body 10 provided with a bottom plate 2 and an open top and bottom and an inward curl portion 6 at the lower end as shown in FIG. And a trapezoidal cylindrical body 20. And both of these
As shown in FIG. 1C, between the inner surface of the cylindrical body 20 and the most protruding portion of the at least one horizontal rib 4 and the cylindrical body 2
0 and the inner surface of the inward curl portion 6 at the lower end of the paper cup body 1
The lower end portion of the body portion side wall 1 forming the bottom portion of the main body 0 is fitted and inserted so as to be in contact with the outer periphery of the lower end portion of the body side wall 1 and is integrally combined. Further, as shown in FIG.
It is preferable that the upper end of the zero is fitted as close as possible to the inside of the outer curl portion 3 as much as possible. The bonding is performed so that the inserted cylindrical body 20 does not come off. It is sufficient that the bonding is performed at least at one of the contacting portions (three positions in the drawing).

【0006】カップ本体10の胴部側壁1に設けられた
外方向に突出する水平リブ4は、カップ本体10の強度
補強と、断熱空間を形成するために機能し、その数は、
一本でも複数本であってもよい。またその位置は、カッ
プ本体10の強度バランスを考慮して適宜に定めればよ
いが、そのうちの一本が、図1(c)に示すように、カ
ップ本体に湯を注ぐ際の給湯の適正レベルの指示線、す
なわち熱湯の入れ目線7を兼ねるようにしてもよい。図
1(c)で示す本発明による断熱容器30は、図5で示
す従来の断熱容器40と異なり、水平リブ4が筒状体2
0の側壁5の支点となっているため、手で胴部を持った
場合に、筒状体20の側壁5の内方向への撓みを少なく
することができるので、断熱空間の間隔を維持すること
となり、良好な断熱性を得ることができる。本発明によ
る断熱容器30の断熱空間の間隔は、水平リブ4の高さ
と筒状体20の内向きカール部6の突出度合いを制御す
ることによって、略均一にあるいは下端部ほど大きくな
るように、所定の間隔を持たせることができ、従来の断
熱容器40では不可能であった全側壁部に断熱性を持た
せることができる。従って、本発明によれば、スープ、
みそ汁等の給湯レベルが比較的少ない場合は無論のこ
と、カップラーメンのように断熱容器の上部まで給湯す
る場合にも充分使用に耐える断熱容器を供給することが
できる。
The outwardly projecting horizontal ribs 4 provided on the body side wall 1 of the cup body 10 function to reinforce the strength of the cup body 10 and form a heat insulating space.
One or more may be used. In addition, the position may be appropriately determined in consideration of the strength balance of the cup body 10, and one of the positions is, as shown in FIG. 1 (c), appropriate for hot water supply when pouring hot water into the cup body. The level indication line, that is, the hot water entry line 7 may also be used. The heat insulating container 30 according to the present invention shown in FIG. 1C differs from the conventional heat insulating container 40 shown in FIG.
Since the fulcrum of the side wall 5 is zero, the inward bending of the side wall 5 of the tubular body 20 can be reduced when the body is held by hand, so that the interval between the heat insulating spaces is maintained. As a result, good heat insulating properties can be obtained. By controlling the height of the horizontal ribs 4 and the degree of protrusion of the inward curl portion 6 of the tubular body 20, the interval between the heat insulating spaces of the heat insulating container 30 according to the present invention becomes substantially uniform or increases toward the lower end. Predetermined intervals can be provided, and heat insulation can be imparted to all side walls, which was impossible with the conventional heat insulating container 40. Thus, according to the present invention, the soup,
Needless to say, when the level of hot water supply such as miso soup is relatively low, even when hot water is supplied to the upper part of the heat insulating container like a cup ramen, a heat insulating container that can withstand use can be supplied.

【0007】図2は、本発明による断熱容器のカップ本
体の底面図である。本発明による断熱容器30のカップ
本体20は、図2に示すように、胴部中段に水平リブ4
が設けられているが、この水平リブ4を、図2(a)に
示すように連続的に胴部側壁1を周回させてもよく、ま
た図2(b)に示すように断続して周回させてもよい。
水平リブ4の本数が同じ場合、断続的に周回させた方
が、筒状体20の側壁5の撓み防止の点で若干劣るもの
の、断熱空間が拡がり、また断熱空間が上下に連通して
断熱空間全体における加熱空気の移動が行われ易くなる
ので、温度上昇が均質化され、結果として断熱性がよく
なる効果がみられる。このように水平リブ4を断続させ
て切り欠き部8を設ける場合、分割数は、全周に対して
4〜8分割であって、切り欠き部8の全周に対して占め
る比率が30%以下であることが好ましい。
FIG. 2 is a bottom view of the cup body of the heat insulating container according to the present invention. As shown in FIG. 2, the cup body 20 of the heat insulating container 30 according to the present invention has a horizontal rib 4
The horizontal ribs 4 may be continuously circulated around the body side wall 1 as shown in FIG. 2A, or intermittently circulated as shown in FIG. 2B. May be.
When the number of the horizontal ribs 4 is the same, the intermittent rotation is slightly inferior in preventing the side wall 5 of the tubular body 20 from bending, but the heat insulating space is expanded, and the heat insulating space communicates up and down. Since the movement of the heated air in the entire space is easily performed, the temperature rise is homogenized, and as a result, the effect of improving the heat insulating property is obtained. When the notch 8 is provided by intermittently connecting the horizontal ribs 4 as described above, the number of divisions is 4 to 8 with respect to the entire circumference, and the ratio of the notch 8 to the entire circumference is 30%. The following is preferred.

【0008】図3は、本発明による断熱容器の水平リブ
の断面図である。カップ本体10に形成される水平リブ
4の形状は、断熱空間を広くするためには図3(a)に
示すように、鋭い突起状の方が好ましいが、このような
形状に加工するには、カップ本体10に使用する板紙の
加工適正が優れていることが前提となる。これに反し
て、図3(b)に示すようななだらかな傾斜を有する水
平リブ4は、板紙の紙質を選ばず、成形も容易である
が、両側壁1、5の接合面積が多くなり、また、断熱空
間が少なくなるので断熱性が失われ、好ましくない。従
って、図3(c)に示すような断面を有する水平リブ4
が、断熱性と加工適性(後述する)の点から最も好まし
い。
FIG. 3 is a sectional view of a horizontal rib of the heat insulating container according to the present invention. The shape of the horizontal ribs 4 formed on the cup body 10 is preferably a sharp protrusion as shown in FIG. 3A in order to widen the heat insulating space. It is premised that the processing suitability of the paperboard used for the cup body 10 is excellent. On the other hand, the horizontal rib 4 having a gentle inclination as shown in FIG. 3 (b) can be easily formed regardless of the paperboard quality, but the joint area of the side walls 1, 5 increases, In addition, since the heat insulating space is reduced, heat insulation is lost, which is not preferable. Therefore, the horizontal rib 4 having a cross section as shown in FIG.
Is most preferable from the viewpoint of heat insulation properties and workability (described later).

【0009】また、図1、図3において全ての水平リブ
4が筒状体20に当接しているように描かれているが、
少なくとも一本だけが当接すればよく、他の水平リブ4
は、当接しなくともよい。寧ろ、当接していない方が給
湯調理後、若干の撓みは有るものの、表面温度が低くて
持ち易い。これは、当接しない水平リブ4によって断熱
空間がより大きくなり、また両側壁1、5内で空気の対
流が上下に起こり易くなり、熱の分散が行われ易くなる
ためである。
In FIGS. 1 and 3, all the horizontal ribs 4 are illustrated as contacting the cylindrical body 20.
At least one only needs to be in contact with the other horizontal rib 4
Need not be in contact. Rather, those who are not in contact with each other have a slight bending after hot water supply cooking, but have a low surface temperature and are easy to hold. This is because the horizontal ribs 4 that do not come into contact make the heat insulation space larger, and convection of air in the side walls 1 and 5 easily occurs up and down, and heat is easily dispersed.

【0010】図4は、本発明による断熱容器の水平リブ
の別の態様を示す断面図である。図4(a)に示すよう
に、筒状体20の方に内側に突出する水平リブ9をカッ
プ本体10の水平リブ4と対向する位置に設けるように
してもよい。一般に、水平リブの加工において、水平リ
ブの高さには紙質による限界があるので、極端に高い水
平リブを加工することはできない。そこで水平リブ4、
と上記の水平リブ9同志を対向させることによって、高
さのあるリブと同じ効果が得られ、空間の間隙を大きく
することができる。また図4(b)に示すように、筒状
体20の上端にも内方向のカール部6’を設けることに
よって、上部の空間を形成するようにしてもよい。
FIG. 4 is a sectional view showing another embodiment of the horizontal rib of the heat insulating container according to the present invention. As shown in FIG. 4A, a horizontal rib 9 protruding inward toward the cylindrical body 20 may be provided at a position facing the horizontal rib 4 of the cup body 10. Generally, in processing horizontal ribs, the height of the horizontal ribs is limited by the paper quality, so that extremely high horizontal ribs cannot be processed. So, horizontal rib 4,
By making the horizontal ribs 9 face each other, the same effect as that of a tall rib can be obtained, and the gap in the space can be increased. Further, as shown in FIG. 4B, an upper space may be formed by providing an inward curl portion 6 'also at the upper end of the tubular body 20.

【0011】本発明による断熱容器30が対象とする内
容積は、満注で200〜500ccである。この範囲の
内容積を有する紙カップ本体10を通常の紙カップ成形
機で成形するには、160g/m2 〜300g/m2
坪量のカップ原紙の使用が好ましい。通常、カップ原紙
の内面には、20〜80μmの範囲で低密度ポリエチレ
ン樹脂、中密度ポリエチレン樹脂、高密度ポリエチレン
樹脂、線状低密度ポリエチレン樹脂等のポリオレフィン
系樹脂層が押出しコートされて形成される。このポリオ
レフィン系樹脂層は、内容物の板紙への浸透防止、内容
物保護適性の向上の他に、底部、カール部、胴貼り部に
おけるカップ成形性をよくし、蓋材(図示せず)のトッ
プカール部におけるヒートシールによる封緘性をも良好
にする効果をもたらしている。さらに、容器内面のプラ
スチック層に熱湯が接触する場合に充分配慮しなければ
ならないことは、プラスチック内に残留しているモノマ
ー、重合触媒に使用される重金属類、その他添加物等の
溶出が起こりやすくなり、それらによる食品汚染の問題
である。この場合、これらの溶出量が食品衛生法の定め
る基準値を越えないようにすることは当然であるが、こ
の数値以下の極微量であっても、例えば、哺乳瓶や学校
給食用食器に多用されているポリカーボネート樹脂から
溶出するビスフェノールA、また、発泡ポリスチレン容
器から溶出するスチレンオリゴマーのように生物の内分
泌を乱す危惧があると指摘されている環境ホルモン(外
因性内分泌攪乱化学物質)類を溶出する樹脂の使用は、
予防原則から避けることが望ましい。本発明による断熱
容器30では、このようなリスクの少ないポリオレフィ
ン系樹脂の中から、さらに無添加の樹脂を選んで使用す
るので、安心感を持って断熱容器の最内面に使用するこ
とができる。
The internal volume targeted by the heat insulating container 30 according to the present invention is 200 to 500 cc when fully filled. To mold the paper cup body 10 having an internal volume in this range in a conventional paper cup forming machine, the use of the basis weight of the cup base paper of 160g / m 2 ~300g / m 2 is preferred. Usually, a polyolefin-based resin layer such as a low-density polyethylene resin, a medium-density polyethylene resin, a high-density polyethylene resin, or a linear low-density polyethylene resin is extrusion-coated on the inner surface of the cup base paper in a range of 20 to 80 μm. . This polyolefin-based resin layer not only prevents the penetration of the contents into the paperboard and improves the suitability for protecting the contents, but also improves the moldability of the cup at the bottom, the curled portion, and the body sticking portion. This has the effect of improving the sealing properties of the top curl portion by heat sealing. In addition, when hot water comes into contact with the plastic layer on the inner surface of the container, sufficient consideration must be given to the fact that monomers remaining in the plastic, heavy metals used in the polymerization catalyst, and other additives are easily eluted. It is a problem of food contamination by them. In this case, it is natural that the amount of these eluted does not exceed the standard value defined by the Food Sanitation Law, but even a trace amount less than this value, for example, often used for baby bottles and tableware for school meals Dissolves environmental hormones (exogenous endocrine disrupting chemicals) that have been pointed out to disturb the endocrine secretion of living organisms, such as bisphenol A eluted from polycarbonate resins and styrene oligomers eluted from expanded polystyrene containers. The use of resin
It is desirable to avoid it from the precautionary principle. In the heat insulating container 30 according to the present invention, a non-added resin is further selected and used from the polyolefin-based resin having a small risk, so that it can be used on the innermost surface of the heat insulating container with a sense of security.

【0012】筒状体20に使用する板紙は、印刷適性と
同時にカールの成形性が要求され、坪量230g/m2
〜350g/m2 のコートボール紙、あるいは160g
/m2 〜250g/m2 のカード紙が好適に使用でき
る。坪量が、この限度未満であると筒状体20の剛性が
低くなりすぎて、特に高熱時に撓みが大きくなりすぎて
十分な断熱性を失い、またこの限度を越えると、剛性は
高くなるが、内向きカール部6の加工適正が悪化し、材
料コストも高くなるので好ましくない。筒状体20の素
材をさらに樹脂コートあるいは樹脂含浸処理等を行うこ
とによって、本発明による断熱容器30全体の剛性、耐
圧縮性、耐圧潰性等を高め、物流時に加わる外的な力か
ら内容物を保護するように機能させることができる。ま
た、このように、断熱容器全体に安定した断熱性だけで
なく、剛性を持たせて変形しにくくしたものは、熱湯を
注いでそのまま手に持って食べる場合の食器としての安
全性、信頼性を高めるものであって、特に高齢者や、身
体障害者、子供にとっては重要な要素であり、バリアー
フリー商品としては欠かせない要素である。本発明によ
る断熱容器は、紙製であって、使用後の分別廃棄の必要
はなく、廃棄処理性が良好で、また、剛度はあるといっ
ても、手で押し潰せば容易に潰れる程度のものであり、
廃棄にあたっての減容化は容易である。従って、断熱材
に発泡性プラスチックを使用している他の断熱容器に較
べれば、極めて環境負荷の小さなものである。
The paperboard used for the tubular body 20 is required to have curability and formability simultaneously with printability, and has a basis weight of 230 g / m 2.
~ 350 g / m 2 coated cardboard or 160 g
/ M 2 to 250 g / m 2 card paper can be suitably used. If the grammage is less than this limit, the rigidity of the tubular body 20 becomes too low, and the deflection becomes too large, particularly at high heat, to lose sufficient heat insulating properties. However, it is not preferable because the processing suitability of the inward curl portion 6 is deteriorated and the material cost is increased. The material of the cylindrical body 20 is further subjected to a resin coating or a resin impregnating treatment to enhance the rigidity, compression resistance, crush resistance and the like of the entire heat insulating container 30 according to the present invention, and to reduce the content from the external force applied during distribution. It can function to protect things. In addition, as described above, not only the stable insulation properties of the entire heat insulation container but also the rigidity that makes it hard to deform is the safety and reliability of tableware when pouring hot water and eating it with your hands as it is This is an important factor especially for the elderly, the physically handicapped, and children, and an indispensable factor for barrier-free products. The insulated container according to the present invention is made of paper, does not need to be discarded after use, has a good disposal property, and even if it has rigidity, it can be easily crushed by crushing by hand. Things,
Volume reduction upon disposal is easy. Therefore, compared to other heat insulating containers using foamable plastic as the heat insulating material, they have a very small environmental load.

【0013】本発明による断熱容器30は、胴壁に凹凸
がなく表面は、あくまでスムーズであり、また、筒状体
20の内向きカール部6は、容器の底部にあって適度な
アールを形成しているのでカップ状容器として意匠性に
優れている。また内向きカール部6は、カップ本体10
と筒状体20の両側壁1、5の間隙を底部において埋
め、ゴミや異物の胴部への侵入、あるいは板紙端面から
の液の吸収を防止し、本発明による断熱容器30を衛生
的に保つことができる。また、この筒状体20は、印刷
の自由度が高く、オフセット、グラビア、フレキソ等の
公知の印刷のみならず、各種オーバーコーティング、箔
押し、エンボッシング等の印刷後加工も自由に施すこと
ができるので、前述のスムーズな表面と相まって優れた
美粧効果を発揮することができる。さらに、筒状体20
の側壁面や内向きカール部6の表面はOPニス等のオー
バーコーティング層によって濡れにくく、汚れにくくす
ることができる。
The heat insulating container 30 according to the present invention has no irregularities on the body wall and the surface is only smooth, and the inward curl portion 6 of the tubular body 20 forms an appropriate radius at the bottom of the container. It is excellent in design as a cup-shaped container. Further, the inward curl portion 6 includes the cup body 10.
The gap between the side walls 1 and 5 of the cylindrical body 20 is filled at the bottom to prevent dust and foreign matter from entering the body or absorbing liquid from the end face of the paperboard, thereby making the heat insulating container 30 according to the present invention hygienic. Can be kept. In addition, the tubular body 20 has a high degree of freedom in printing, and can perform not only known printing such as offset, gravure, and flexo, but also post-printing processing such as various overcoating, foil pressing, and embossing. In addition, an excellent cosmetic effect can be exhibited in combination with the smooth surface described above. Further, the cylindrical body 20
The side wall surface and the surface of the inward curl portion 6 are hardly wetted by an overcoating layer such as an OP varnish, and can be hardly stained.

【0014】次に、本発明による断熱容器30の製造方
法について説明する。先ず、紙カップ成形機によって、
扇状のブランクから円錐台形状の筒状体を成形し、底板
2を供給しながらこれを巻き締めして底部を成形し、上
部開放端部に外向きカール3を成形し、次いで、水平リ
ブ4を成形してカップ本体10を製造する。水平リブ4
の加工方法はカップ成形機インラインあるいはオフライ
ンで行うことができる。すなわち成形済みの紙カップ本
体10を予め水平リブ相当部分が溝状に切削されている
キャビティに嵌め込み、回転させながら、溝部において
カップ内側から回転ローラーをエキスパンダーで外側に
向かって強く押し当てれば、外側に突出する水平リブを
形成することができる。その場合に、全周にわたって回
転ローラーを押し当てれば、図2(a)に示す連続的な
水平リブが得られ、また円周上の分割された部分のみに
押し当てれば、図2(b)に示すような断続的な水平リ
ブ4を形成することができる。この場合、最後にキャビ
ティから加工されたカップ本体10を引き抜かねばなら
ないが、図3(c)に示すような上側斜面がなだらかに
なっている水平リブ4の方が図3(a)のようなシャー
プなものよりも引き抜き易く作業性の点で勝っている。
また、水平リブ4の形成は、雄雌型を使用した絞り加工
によっても可能である。
Next, a method of manufacturing the heat insulating container 30 according to the present invention will be described. First, by a paper cup molding machine,
A cylindrical body having a truncated cone shape is formed from the fan-shaped blank, and the bottom plate 2 is supplied and tightened to form a bottom portion, and an outward curl 3 is formed at the upper open end. To manufacture the cup body 10. Horizontal rib 4
Can be performed in-line or off-line on a cup molding machine. That is, the molded paper cup body 10 is previously fitted into a cavity in which a portion corresponding to a horizontal rib is cut in a groove shape, and while rotating, the rotating roller is strongly pressed outward from the inside of the cup with an expander in the groove portion, so that the outer side is rotated. Protruding horizontal ribs can be formed. In this case, if the rotating roller is pressed all over the circumference, a continuous horizontal rib shown in FIG. 2A is obtained, and if the rotary roller is pressed only on the divided portion on the circumference, FIG. The intermittent horizontal rib 4 as shown in FIG. In this case, the cup body 10 processed at the end must be pulled out from the cavity. However, the horizontal rib 4 having a gentle upper slope as shown in FIG. 3 (c) is better as shown in FIG. 3 (a). It is easier to pull out than a sharp one, and it excels in workability.
The horizontal ribs 4 can also be formed by drawing using male and female molds.

【0015】一方、筒状体20は、カード系、コートボ
ール系等の枚葉あるいは巻取紙に絵柄、ロゴ、文字等を
印刷し、打ち抜いて扇状のブランクとし、これをカップ
成形機によって、逆円錐台形状に胴貼りし、次いで、そ
の底部を内向きにカールして製造される。最終的に、こ
の筒状体20をカップ本体10に被せて互いの当接部同
志で糊付けすれば完成する。糊付けは当接部の少なくと
も一か所で行えば充分である。完成した本発明による断
熱容器30はスタッキングして、重ねた状態でユーザー
に供給が可能である。
On the other hand, the cylindrical body 20 is formed by printing a picture, a logo, characters, etc. on a sheet or a roll of a card type, a coated ball type, or the like and punching it out to form a fan-shaped blank. It is manufactured by sticking the body in a trapezoid shape and then curling the bottom inward. Finally, the tubular body 20 is put on the cup body 10 and glued together at the contact portions of each other to complete the process. It is sufficient to perform the gluing at least at one of the contact portions. The completed heat insulating container 30 according to the present invention can be stacked and supplied to a user in an overlapped state.

【0016】[0016]

【実施例】本発明による断熱容器30の実施例サンプル
を次の仕様によって作成した。 カップ本体10の仕様 内容量 ;460cc (満注時) 胴部上端部内径 ; 89mm 底部外径 ; 65mm 高さ ;107mm 素材構成 ; ポリエチレン25μm/カップ原紙280g/m2 水平リブの本数 ; 2本 水平リブの幅 ; 上段 2mm,下段 6mm 筒状体20の仕様 内向きカール部内径; 65mm 内向きカール部厚み; 2mm 上端部内径 ; 91mm 高さ ;104mm 素材構成 ; OPニス層/印刷層/コートボール310g/m2 以上の筒状体20をカップ本体10と2本の水平リブ4
と底部の側壁とで当接させ、底部の当接箇所をアクリル
系エマルジョンタイプの接着剤によって接着したとこ
ろ、上段で1mm、下段で2mmの空間間隙のある実施
例サンプルが得られた。比較例サンプルとして、水平リ
ブ4の加工が施されていない図4に示すような断熱容器
40を作成した。以上の各サンプルに95°Cの熱湯
を、入れ目線まで240cc注入し,2〜3分後に胴部
中段を手で持って官能的に外部表面温度を比較したとこ
ろ、実施例サンプルの方が比較例サンプルより特に断熱
容器の中段と上部において断熱性に優れ、持ち易いこと
がわかった。また実施例サンプルの場合、同一素材であ
りながら、容器全体に剛性があってしっかり持つことが
でき、また強く持っても熱さは変わらなかったが、比較
例サンプルの場合は、筒状体が内側に撓み、しっかり持
つほど熱さが強くなった。
EXAMPLE An example of an insulated container 30 according to the present invention was prepared according to the following specifications. Specifications of the cup body 10 Contents: 460 cc (when fully filled) Body upper end inner diameter: 89 mm Bottom outer diameter: 65 mm Height: 107 mm Material composition: Polyethylene 25 μm / cup base paper 280 g / m 2 Number of horizontal ribs; 2 horizontal Rib width; upper 2 mm, lower 6 mm Specifications of cylindrical body 20 Inward curl inner diameter; 65 mm Inward curl thickness; 2 mm Upper inner diameter; 91 mm height; 104 mm Material composition; OP varnish layer / print layer / coat ball The cylindrical body 20 of 310 g / m 2 or more is connected to the cup body 10 and two horizontal ribs 4.
And the bottom side wall, and the bottom contact point was bonded with an acrylic emulsion type adhesive. As a result, an example sample having a space gap of 1 mm at the upper stage and 2 mm at the lower stage was obtained. As a comparative example sample, a heat insulating container 40 as shown in FIG. After injecting 240 cc of hot water of 95 ° C. into each of the above samples up to the insertion line, and after 2-3 minutes, holding the middle part of the body by hand and comparing the external surface temperatures sensuously, the example sample was compared It was found that the heat insulation property was excellent especially in the middle and upper parts of the heat insulating container and easy to hold than the sample. In addition, in the case of the example sample, although the same material was used, the entire container was rigid and could be held firmly, and the heat did not change even if it was strongly held. The heat became stronger as it was firmly held.

【0017】[0017]

【発明の効果】本発明によれば、持つ位置によっても、
また持ち方によっても変わることのない安定した断熱性
があり、表面がスムーズで高級感のある外観と、印刷の
自由度のある意匠性に優れた紙製の断熱容器を提供でき
る。また、断熱性に加えて容器全体の剛性が高くて変形
が少なく、持ちやすいので、熱湯を注入して調理するイ
ンスタント食品用容器としての物理的安全性を高めるこ
とができるばかりでなく、衛生上の安全性の高い容器を
提供することができる。さらに、材料コスト面、製造面
でコストの上昇を抑えることができ、合理的な経済コス
トで提供できる。さらにまた、本発明による断熱容器
は、使用後は紙製品として廃棄され、また減容化が容易
であるので廃棄処理性が良好であり、さらに、リサイク
ルも可能であるので、環境負荷の低減に貢献することが
できる。
According to the present invention, depending on the holding position,
In addition, it is possible to provide a heat insulating container made of paper having a stable heat insulating property which does not change depending on how the paper is held, having a smooth surface and a high-grade appearance, and having a high degree of freedom in printing and excellent in design. In addition to the heat insulation properties, the rigidity of the whole container is high, the deformation is small, and it is easy to hold. Can provide a highly safe container. Further, it is possible to suppress an increase in cost in terms of material costs and manufacturing, and to provide the product at a reasonable economic cost. Furthermore, the insulated container according to the present invention is discarded as a paper product after use, and is easy to reduce in volume, has good disposal treatment properties, and is also recyclable. Can contribute.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明による断熱容器の構成説明図FIG. 1 is a structural explanatory view of a heat insulating container according to the present invention.

【図2】本発明による断熱容器のカップ本体の底面図FIG. 2 is a bottom view of the cup body of the heat insulating container according to the present invention.

【図3】本発明による断熱容器の水平リブの断面図FIG. 3 is a cross-sectional view of a horizontal rib of the heat insulating container according to the present invention.

【図4】本発明による断熱容器の水平リブの別の態様を
示す断面図
FIG. 4 is a cross-sectional view showing another embodiment of the horizontal rib of the heat insulating container according to the present invention.

【図5】従来の断熱容器の断面図FIG. 5 is a sectional view of a conventional heat insulating container.

【符号の説明】[Explanation of symbols]

1 カップ本体の胴部側壁 2 底板 3 外向きカール部 4 水平リブ 5 筒状体の側壁 6 内向きカール部 7 熱湯の入れ目線 8 切り欠き部 10 カップ本体 20 筒状体 30 本発明による断熱容器 40 従来の断熱容器 DESCRIPTION OF SYMBOLS 1 Body side wall of cup main body 2 Bottom plate 3 Outward curl part 4 Horizontal rib 5 Side wall of cylindrical body 6 Inward curl part 7 Eye line of hot water 8 Notch part 10 Cup main body 20 Cylindrical body 30 Insulated container according to the present invention 40 Conventional Insulated Container

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 内面にポリオレフィン系樹脂がコートさ
れ、上方開口縁に外向きカール部と胴部側壁に外方向に
突出する水平リブとが形成された有底の紙カップ本体
と、下端部に内向きカール部が形成された逆円錐台形状
の紙製の筒状体とからなり、該筒状体が、前記紙カップ
本体の少なくとも一本の前記水平リブと前記胴部側壁の
下端部の外周とからなる当接箇所において当接するよう
に嵌挿されて一体的に組み合わされてなることを特徴と
する断熱容器。
1. A bottomed paper cup body having an inner surface coated with a polyolefin resin, an outwardly curled portion formed on an upper opening edge, and a horizontal rib protruding outwardly on a body side wall, and an inner portion formed on a lower end portion. An inverted truncated cone-shaped paper tubular body having a direction curl portion formed thereon, and the tubular body has at least one of the horizontal ribs of the paper cup main body and an outer periphery of a lower end portion of the body side wall. A heat insulating container, which is fitted so as to abut on an abutting portion made of and integrally assembled.
【請求項2】 前記筒状体が、前記当接箇所の少なくと
も一か所において前記紙カップ本体と接着されているこ
とを特徴とする請求項1記載の断熱容器。
2. The heat insulating container according to claim 1, wherein the tubular body is bonded to the paper cup body at at least one of the contact points.
【請求項3】 前記水平リブが前記紙カップ本体の胴部
側壁を連続して周回するように設けられていることを特
徴とする請求項1あるいは2記載の断熱容器。
3. The heat insulation container according to claim 1, wherein the horizontal rib is provided so as to continuously circumnavigate the body side wall of the paper cup body.
【請求項4】 前記水平リブが前記紙カップ本体の胴部
側壁を断続して周回するように設けられていることを特
徴とする請求項1あるいは2記載の断熱容器。
4. The heat insulating container according to claim 1, wherein the horizontal rib is provided so as to intermittently circumvent the body side wall of the paper cup body.
JP15364698A 1998-05-20 1998-05-20 Insulated container Expired - Lifetime JP3908384B2 (en)

Priority Applications (10)

Application Number Priority Date Filing Date Title
JP15364698A JP3908384B2 (en) 1998-05-20 1998-05-20 Insulated container
US09/463,122 US6193098B1 (en) 1998-05-20 1999-05-20 Insulating container
CN99800799A CN1122619C (en) 1998-05-20 1999-05-20 Insulating container
DE69937440T DE69937440T2 (en) 1998-05-20 1999-05-20 INSULATING CONTAINER
KR1020077013346A KR100829673B1 (en) 1998-05-20 1999-05-20 Insulating container
EP99921186A EP1031514B1 (en) 1998-05-20 1999-05-20 Insulating container
TW088108257A TW393427B (en) 1998-05-20 1999-05-20 Heat-insulating container
PCT/JP1999/002628 WO1999059883A1 (en) 1998-05-20 1999-05-20 Insulating container
KR1020007000247A KR100759164B1 (en) 1998-05-20 1999-05-20 Insulating container
US09/691,556 US6260756B1 (en) 1998-05-20 2000-10-18 Heat-insulating container

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP15364698A JP3908384B2 (en) 1998-05-20 1998-05-20 Insulated container

Publications (2)

Publication Number Publication Date
JPH11321936A true JPH11321936A (en) 1999-11-24
JP3908384B2 JP3908384B2 (en) 2007-04-25

Family

ID=15567093

Family Applications (1)

Application Number Title Priority Date Filing Date
JP15364698A Expired - Lifetime JP3908384B2 (en) 1998-05-20 1998-05-20 Insulated container

Country Status (1)

Country Link
JP (1) JP3908384B2 (en)

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WO2002047523A1 (en) * 2000-12-14 2002-06-20 Dai Nippon Printing Co., Ltd. Microwave oven-compatible paper cup and method of manufacturing the paper cup
JP2002211534A (en) * 2001-01-19 2002-07-31 Dainippon Printing Co Ltd Heat insulation paper cup corresponding to microwave oven
JP2002211533A (en) * 2001-01-19 2002-07-31 Dainippon Printing Co Ltd Heat insulation paper cup corresponding to microwave oven
JP2008174245A (en) * 2007-01-16 2008-07-31 Dainippon Printing Co Ltd Heat insulating container
US8191708B2 (en) 2006-12-05 2012-06-05 Seda S.P.A. Package
KR101200292B1 (en) * 2004-11-22 2012-11-12 미카엘 회라우프 마쉬넨파브리크 게엠베하+체오.카게 Double-walled paperboard cup
US8393886B2 (en) 2005-11-14 2013-03-12 Seda S.P.A. Device for producing a stacking projection and container with same
JP2013538759A (en) * 2010-09-17 2013-10-17 ネステク ソシエテ アノニム Container to hold shrink wrap
US8932428B2 (en) 2005-04-15 2015-01-13 Seda S.P.A. Insulated container, method of fabricating same and apparatus for fabricating
JP2016124581A (en) * 2014-12-26 2016-07-11 東罐興業株式会社 Filling line structure of container
US9783359B2 (en) 2005-09-08 2017-10-10 Seda S.P.A. Double-walled cup
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WO2002047523A1 (en) * 2000-12-14 2002-06-20 Dai Nippon Printing Co., Ltd. Microwave oven-compatible paper cup and method of manufacturing the paper cup
JP2002211534A (en) * 2001-01-19 2002-07-31 Dainippon Printing Co Ltd Heat insulation paper cup corresponding to microwave oven
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US8932428B2 (en) 2005-04-15 2015-01-13 Seda S.P.A. Insulated container, method of fabricating same and apparatus for fabricating
US9783359B2 (en) 2005-09-08 2017-10-10 Seda S.P.A. Double-walled cup
US8393886B2 (en) 2005-11-14 2013-03-12 Seda S.P.A. Device for producing a stacking projection and container with same
US8267250B2 (en) 2006-12-05 2012-09-18 Seda S.P.A. Package
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JP2008174245A (en) * 2007-01-16 2008-07-31 Dainippon Printing Co Ltd Heat insulating container
JP2013538759A (en) * 2010-09-17 2013-10-17 ネステク ソシエテ アノニム Container to hold shrink wrap
JP2016124581A (en) * 2014-12-26 2016-07-11 東罐興業株式会社 Filling line structure of container
KR20170113653A (en) 2015-02-25 2017-10-12 다이니폰 인사츠 가부시키가이샤 An outer sleeve used in a double vessel and a double vessel
US10239649B2 (en) 2015-02-25 2019-03-26 Dai Nippon Printing Co., Ltd. Double container and exterior sleeve used in double container
WO2018066866A1 (en) * 2016-10-07 2018-04-12 승화피앤피 주식회사 Cup
JP2018138476A (en) * 2018-06-08 2018-09-06 東罐興業株式会社 Vessel capacity-line structure

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