JPH11319641A - Electrostatic coating machine using handgun - Google Patents
Electrostatic coating machine using handgunInfo
- Publication number
- JPH11319641A JPH11319641A JP14234798A JP14234798A JPH11319641A JP H11319641 A JPH11319641 A JP H11319641A JP 14234798 A JP14234798 A JP 14234798A JP 14234798 A JP14234798 A JP 14234798A JP H11319641 A JPH11319641 A JP H11319641A
- Authority
- JP
- Japan
- Prior art keywords
- air
- applied voltage
- paint
- flow rate
- electrostatic coating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、液体塗料を霧化
し、または、霧化塗料の噴出パターンを制御するのに加
圧エアを使用するハンドガンを用いた静電塗装に関す
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to electrostatic coating using a hand gun which uses pressurized air to atomize a liquid paint or to control a spray pattern of the atomized paint.
【0002】[0002]
【従来の技術】静電塗装においては塗料の塗着効率を著
しく高めることができるという効果があるが、ファラデ
ィケージ現象によって、塗料が被塗物のエッジ部分に集
中的に塗着して奥行きの深い狭い部分には塗着しにくい
ため、塗りむらや垂れが起こりやすい。2. Description of the Related Art In an electrostatic coating, there is an effect that the coating efficiency of a coating material can be remarkably increased. Since it is difficult to apply to deep and narrow parts, uneven coating and dripping are likely to occur.
【0003】このため、奥まった部分を塗装するときに
はファラディケージ現象が起きないように高電圧の印加
を解除して吹き付けを行っていた。[0003] For this reason, when painting a deep part, spraying is performed by canceling the application of high voltage so that the Faraday cage phenomenon does not occur.
【0004】特に、平吹きノズルと呼ばれる霧化塗料を
扇形のパターンで噴出するノズルを用いた静電塗装用ハ
ンドガンにおいては、大きな平面を塗装する場合には、
扇形のパターンの幅をさらに大きくするためにノズルの
両側からパターンエアと呼ばれる加圧空気を大量に噴出
するとともに、印加電圧を高くして塗着効率を高めるの
に対し、狭く奥まった部分を塗装する場合には塗料の直
進性を高めて入り込みをよくするため、パターンエアを
弱めて扇形のパターンエアの幅を狭くするとともに、フ
ァラディケージ現象が起きないように印加電圧を下げる
か、遮断している。[0004] In particular, in the case of a hand gun for electrostatic coating using a nozzle called a flat spray nozzle for spraying atomized paint in a fan-shaped pattern, when painting a large flat surface,
In order to further increase the width of the fan-shaped pattern, a large amount of pressurized air called pattern air is jetted from both sides of the nozzle, and the applied voltage is increased to increase the coating efficiency, whereas the narrower recessed part is painted In order to increase the straightness of the paint and improve the penetration, the width of the fan-shaped pattern air is reduced by reducing the pattern air, and the applied voltage is reduced or cut off so that the Faraday cage phenomenon does not occur. I have.
【0005】また、補修塗装の場合には、わずかな塗料
を吐出して少しずつ塗り重ねるため、ノズルから吐出す
る塗料を微粒化するために吹き付ける霧化エアの量を減
らすとともに印加電圧も下げて塗装が行われている。[0005] In the case of repair coating, a small amount of paint is ejected and applied little by little. Therefore, the amount of atomizing air blown to atomize the paint ejected from the nozzles and the applied voltage are reduced. Painting is being done.
【0006】このように、エア流量の多い時には印加電
圧を高くし、エア流量の少ない時には印加電圧を下げる
のが普通である。As described above, it is common to increase the applied voltage when the air flow rate is high and to decrease the applied voltage when the air flow rate is low.
【0007】このことは、エア霧化方式のエアスプレイ
ガンの外に回転霧化式静電スプレイガンにおける、霧化
塗料の放出範囲を規制するシェイピングエアの流量と印
加電圧との関係においても同様である。[0007] This also applies to the relationship between the flow rate of the shaping air that regulates the discharge range of the atomized paint and the applied voltage in the rotary atomization type electrostatic spray gun in addition to the air atomization type air spray gun. It is.
【0008】[0008]
【発明が解決しようとする課題】しかしながら、従来の
ハンドガンを用いた静電塗装機においては、加圧エアの
流量の調節はハンドガンに備えられた絞り弁で行うよう
になっているのに対し、印加電圧の調節はハンドガンと
は離れた位置にある制御盤で行うようになっているた
め、印加電圧の調節のたびに塗装作業を中断しなければ
ならず、作業能率向上の妨げとなっていた。However, in a conventional electrostatic coating machine using a hand gun, the flow rate of pressurized air is adjusted by a throttle valve provided in the hand gun. The adjustment of the applied voltage is performed by the control panel located away from the handgun, so the painting operation had to be interrupted every time the applied voltage was adjusted, which hindered the improvement of work efficiency. .
【0009】[0009]
【課題を解決するための手段、作用及び効果】本発明は
このような課題を解決するための手段として、加圧エア
の流量の増減に応じて高電圧発生器の出力電圧が自動的
に制御されるようにしたものであって、ハンドガンの絞
り弁の操作により加圧エアの流量を調節すると自動的に
印加電圧が制御されるから、塗装作業を中断することな
く印加電圧を調節することができて、作業能率を向上さ
せることができる効果がある。According to the present invention, an output voltage of a high voltage generator is automatically controlled in accordance with an increase or decrease in a flow rate of pressurized air. When the flow rate of the pressurized air is adjusted by operating the throttle valve of the hand gun, the applied voltage is automatically controlled, so that the applied voltage can be adjusted without interrupting the painting operation. This has the effect of improving work efficiency.
【0010】[0010]
【発明の実施の形態】以下、本発明の一実施の形態を添
付図面に基づいて説明する。図において、1はハンドガ
ン本体であって、グリップ2を通して加圧空気圧送管3
と高電圧印加電線4がハンドガン本体1内に導かれ、加
圧空気圧送管3は霧化エア通路5とパターンエア通路6
に分岐されてそれぞれに絞り弁7、8が介設されてい
る。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to the accompanying drawings. In the figure, reference numeral 1 denotes a hand gun main body,
And the high-voltage application electric wire 4 are guided into the handgun body 1, and the pressurized air pressure feed pipe 3 is connected to the atomizing air passage 5 and the pattern air passage 6.
And throttle valves 7 and 8 are interposed respectively.
【0011】ハンドガン本体1内にはトリガ10を引く
ことにより弁体9が後退して塗料管11から圧送される
塗料がノズル12から上下に細長い扇形のパターンで吐
出するようになっており、その塗料に高電圧を印加する
電極13がノズル12から突出している。The valve body 9 is retracted by pulling the trigger 10 into the hand gun body 1 so that the paint that is pressure-fed from the paint pipe 11 is discharged from the nozzle 12 in a vertically elongated fan-shaped pattern. An electrode 13 for applying a high voltage to the paint protrudes from the nozzle 12.
【0012】霧化エアはノズル12の周りに形成された
多数の噴出孔14から、ノズル12から吐出する塗料に
吹き付けられてこれを霧状にし、パターンエアはノズル
12の両側に設けた角部16に形成された噴出孔15か
ら霧化された塗料流に吹き付けられてその塗料流をさら
に上下に細長い扇状のパターンにするようになってい
る。The atomized air is sprayed from a large number of ejection holes 14 formed around the nozzle 12 onto the paint discharged from the nozzle 12 to form a mist, and the pattern air is formed at corners provided on both sides of the nozzle 12. The sprayed paint flow is sprayed from an ejection hole 15 formed in the spray paint flow 16 so that the paint flow is further elongated vertically in a fan-like pattern.
【0013】上記したところは、従来公知のエア霧化式
静電塗装ハンドガンであるが、本実施の形態において
は、加圧空気圧送管3と加圧空気供給源17との間にエ
ア流量センサー18が介設されていて、その検知信号が
高電圧発生器19に入力され、その出力電圧が制御され
るようになっている。Although the above is a conventionally known air atomizing type electrostatic painting hand gun, in the present embodiment, an air flow sensor is provided between the pressurized air supply pipe 3 and the pressurized air supply source 17. The detection signal is input to the high voltage generator 19, and the output voltage is controlled.
【0014】すなわち、このエア霧化式静電塗装ハンド
ガンにおいては、大きな平面を塗装する場合には、扇形
のパターンの幅をさらに大きくするためにノズル12の
両側からパターンエアを大量に噴出するとともに、印加
電圧を高くして塗着効率を高めるのに対し、狭く奥まっ
た部分を塗装する場合には塗料の直進性を高めて入り込
みをよくするため、パターンエアを弱めて扇形のパター
ンエアの幅を狭くするとともに、ファラディケージ現象
が起きないように印加電圧を下げるか、遮断するように
なっている。That is, in the air atomization type electrostatic painting hand gun, when painting a large flat surface, a large amount of pattern air is ejected from both sides of the nozzle 12 in order to further increase the width of the fan-shaped pattern. In contrast to increasing the applied voltage to increase the coating efficiency, when painting a narrow and deep part, the pattern air is weakened by increasing the straightness of the paint and improving the penetration, by weakening the pattern air. And the applied voltage is reduced or cut off so that the Faraday cage phenomenon does not occur.
【0015】また、補修塗装の場合には、わずかな塗料
を吐出して少しずつ塗り重ねるため、ノズルから吐出す
る塗料を微粒化するために吹き付ける霧化エアの量を減
らすとともに印加電圧も下げて塗装が行われている。In the case of repair painting, since a small amount of paint is discharged and applied little by little, the amount of atomizing air blown to atomize the paint discharged from the nozzle and the applied voltage are also reduced. Painting is being done.
【0016】このように、エア流量の多い時には印加電
圧を高くし、エア流量の少ない時には印加電圧を下げる
のが普通である。As described above, it is common to increase the applied voltage when the air flow rate is high and to decrease the applied voltage when the air flow rate is low.
【0017】したがって、高電圧発生器19の出力電圧
の制御はエア流量の多い時には出力電圧を高くし、エア
流量の少ない時には出力電圧を下げるように行われるの
であって、エア流量と出力電圧との関係は高電圧発生器
19内に組み込まれた制御装置にあらかじめセットされ
る。Therefore, the output voltage of the high voltage generator 19 is controlled so that the output voltage is increased when the air flow rate is high and the output voltage is reduced when the air flow rate is low. Is preset in a control device incorporated in the high voltage generator 19.
【図1】本発明の一実施の形態の説明図である。FIG. 1 is an explanatory diagram of one embodiment of the present invention.
【図2】そのハンドガンの一部切欠断面図である。FIG. 2 is a partially cutaway sectional view of the hand gun.
1:ハンドガン本体 3:加圧空気圧送管 4:高電圧印加電線 5:霧化エア通路 6:パターンエア通路 7、8:絞り弁 12:ノズル 13:電極 14、15:噴出孔 18:エア流量センサー 19:高電圧発生器 1: Hand gun body 3: Pressurized air pressure feed pipe 4: High voltage application wire 5: Atomizing air passage 6: Pattern air passage 7, 8: Throttle valve 12: Nozzle 13: Electrode 14, 15: Jet hole 18: Air flow rate Sensor 19: High voltage generator
Claims (1)
噴出形状を制御するのに加圧エアを使用するハンドガン
を用いた静電塗装機において、加圧エアの流量の増減に
応じて高電圧発生器の出力電圧が自動的に制御されるよ
うになっているハンドガンを用いた静電塗装機。1. An electrostatic coating machine using a hand gun that uses pressurized air to atomize a liquid paint or to control the shape of the spray of the atomized paint. An electrostatic coating machine that uses a hand gun that automatically controls the output voltage of a high-voltage generator.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP14234798A JP3909426B2 (en) | 1998-05-08 | 1998-05-08 | Electrostatic coating machine using hand gun |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP14234798A JP3909426B2 (en) | 1998-05-08 | 1998-05-08 | Electrostatic coating machine using hand gun |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH11319641A true JPH11319641A (en) | 1999-11-24 |
JP3909426B2 JP3909426B2 (en) | 2007-04-25 |
Family
ID=15313263
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP14234798A Expired - Fee Related JP3909426B2 (en) | 1998-05-08 | 1998-05-08 | Electrostatic coating machine using hand gun |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3909426B2 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003024834A (en) * | 2001-07-16 | 2003-01-28 | Asahi Sunac Corp | Electrostatic coating apparatus |
WO2006126716A1 (en) * | 2005-05-25 | 2006-11-30 | Anest Iwata Corporation | Spray gun for powder electrostatic coating |
JP2006326452A (en) * | 2005-05-25 | 2006-12-07 | Anest Iwata Corp | Spray gun for powder coating |
JP2007222729A (en) * | 2006-02-22 | 2007-09-06 | Minoru Industrial Co Ltd | Electrostatic sprayer |
-
1998
- 1998-05-08 JP JP14234798A patent/JP3909426B2/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003024834A (en) * | 2001-07-16 | 2003-01-28 | Asahi Sunac Corp | Electrostatic coating apparatus |
JP4623878B2 (en) * | 2001-07-16 | 2011-02-02 | 旭サナック株式会社 | Electrostatic coating equipment |
WO2006126716A1 (en) * | 2005-05-25 | 2006-11-30 | Anest Iwata Corporation | Spray gun for powder electrostatic coating |
JP2006326452A (en) * | 2005-05-25 | 2006-12-07 | Anest Iwata Corp | Spray gun for powder coating |
JP2007222729A (en) * | 2006-02-22 | 2007-09-06 | Minoru Industrial Co Ltd | Electrostatic sprayer |
Also Published As
Publication number | Publication date |
---|---|
JP3909426B2 (en) | 2007-04-25 |
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