JPH11298196A - Fitting method and equipment of electronic component - Google Patents

Fitting method and equipment of electronic component

Info

Publication number
JPH11298196A
JPH11298196A JP10103238A JP10323898A JPH11298196A JP H11298196 A JPH11298196 A JP H11298196A JP 10103238 A JP10103238 A JP 10103238A JP 10323898 A JP10323898 A JP 10323898A JP H11298196 A JPH11298196 A JP H11298196A
Authority
JP
Japan
Prior art keywords
electronic component
suction nozzle
suction
mounting
held
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP10103238A
Other languages
Japanese (ja)
Inventor
Hideki Hoshikawa
英樹 星川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TDK Corp
Original Assignee
TDK Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TDK Corp filed Critical TDK Corp
Priority to JP10103238A priority Critical patent/JPH11298196A/en
Publication of JPH11298196A publication Critical patent/JPH11298196A/en
Withdrawn legal-status Critical Current

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  • Supply And Installment Of Electrical Components (AREA)

Abstract

PROBLEM TO BE SOLVED: To judge possibility of generation of imperfect fitting and decide whether fitting operation is acceptable by detecting a lower surface position of an electronic component in the ascending state of a chucking nozzle, and making the electronic component possible to be fitted on a printed board when a chucking hold attitude is correctable. SOLUTION: At a chucking nozzle position 21a, a chucking nozzle 21 which does not chuck an electronic component 14 descends and is in contact with the upper surface 13 of a board. At a chucking nozzle position 21c, the nozzle 21 chucking and holding the component 14 descends, and the component 14 is in contact with the upper surface 13 of the board. The nozzle 21 at an accurate ascending position descends a stroke 15 and is in a state of the position 21a. The nozzle 21 chucks and holds the electronic component 14, decends toward the upper surface 13 of the board and is in a state of the position 21c. An ascent fitting head body and the nozzle 21 chuck and hold the component 14, and imperfect fitting can be prevented as far as a chucking nozzle position 21b. Since a light is shielded by the held component 14, a detecting signal of an off state is outputted by the positional relation ship of the position 21b and the optical axis of optical sensors 11, 12.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、チップ状の電子部
品を基板上に装着するための電子部品の装着方法及び装
置に係り、電子部品を装着ヘッドにより保持して基板上
に移載する間に、この電子部品の平面的な位置ないし姿
勢を光学的に認識して、その位置を制御するようにした
電子部品の装着方法及び装置の改良に係り、電子部品の
平面的な位置ないし姿勢に加えて高さ方向を検出する手
段を設け、電子部品を基板上に装着する際の装着不良を
防止する技術に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an electronic component mounting method and apparatus for mounting a chip-shaped electronic component on a substrate, while the electronic component is held by a mounting head and transferred onto the substrate. In addition, the present invention relates to an improvement in an electronic component mounting method and apparatus which optically recognizes the planar position or posture of the electronic component and controls the position, and relates to the planar position or posture of the electronic component. In addition, the present invention relates to a technique for providing a means for detecting a height direction to prevent a mounting failure when mounting an electronic component on a substrate.

【0002】[0002]

【従来の技術】従来、本出願人の出願に係る特開平8−
222895号において、電子部品を吸着する吸着ノズ
ルを有する装着ヘッドを、間欠回転するインデックステ
ーブルの周縁部に複数個設け、該インデックステーブル
の間欠回転で前記装着ヘッドを周回移動し、所定の吸着
ヘッドの吸着ノズルで所定の供給装置から電子部品を吸
着保持し、移送して基板に装着する電子部品装着装置に
おいて、前記装着ヘッドは、前記インデックステーブル
に対し昇降自在でかつ前記インデックステーブルの間欠
回転中心軸に平行な回転中心軸で回転し複数位置にて位
置決めされる装着ヘッド本体と、該装着ヘッド本体に対
して少なくとも2つ以上の位置に、該装着ヘッド本体に
対して回転自在かつ昇降自在に配された複数種の吸着ノ
ズルと、前記吸着ノズルを上方への非選択状態又は下方
への選択状態に保持する選択手段とを備え、複数種の前
記吸着ノズルのうちいずれか1個を下方への突出長さの
大きな選択状態とし、他の吸着ノズルは非選択状態とし
て、所定の装着ヘッドが備える装着ヘッド本体及び吸着
ノズルを下降し、選択状態の吸着ノズルで電子部品を吸
着保持して上昇し、周回移動し、当該所定の装着ヘッド
が備える装着ヘッド本体及び吸着ノズルを下降して当該
選択状態の吸着ノズルで前記電子部品を前記基板に装着
する構成が開示される。
2. Description of the Related Art Conventionally, Japanese Unexamined Patent Publication No.
In Japanese Patent No. 222895, a plurality of mounting heads each having a suction nozzle for sucking an electronic component are provided on a peripheral portion of an index table that rotates intermittently, and the mounting head is circulated by the intermittent rotation of the index table. In an electronic component mounting apparatus that sucks and holds an electronic component from a predetermined supply device by a suction nozzle, transfers the electronic component, and mounts the electronic component on a substrate, the mounting head is capable of moving up and down with respect to the index table and intermittent rotation center axis of the index table A mounting head body which is rotated at a plurality of positions by rotating about a rotation center axis parallel to the mounting head body, and is rotatably and vertically movable with respect to the mounting head body at at least two or more positions with respect to the mounting head body. And holding the suction nozzles in an upward non-selection state or a downward selection state. Selecting means for selecting one of a plurality of types of the suction nozzles into a selected state having a large downward protruding length, and setting the other suction nozzles to a non-selected state, thereby setting a mounting head included in a predetermined mounting head. The main body and the suction nozzle are lowered, the electronic component is suctioned and held by the suction nozzle in the selected state, the electronic component is moved upward, orbits, and the mounting head body and the suction nozzle of the predetermined mounting head are lowered to suck the selected state. A configuration is disclosed in which the electronic component is mounted on the substrate with a nozzle.

【0003】[0003]

【発明が解決しようとする課題】上記した電子部品装着
装置は、吸着ノズルで電子部品を吸着保持して周回移動
する途中において、吸着保持した電子部品を下方からC
CDカメラにより撮像し、その撮像結果から制御装置は
電子部品のサイズや姿勢が、あらかじめ画像処理手段に
記憶した所定のサイズか、吸着保持された姿勢が修正可
能な範囲であるかを判断して、その結果から吸着した電
子部品を前記基板に装着する動作を行うか行わないかを
決める手段を備えている、しかし、この手段では電子部
品のサイズや姿勢の判断ができても電子部品の高さ方向
の位置が判断出来ない、従って、装着ヘッド本体に対し
て吸着ノズルが下方への突出長さの大きな選択状態で電
子部品を吸着保持しており、吸着ノズルは装着ヘッド本
体に対して所定寸法が下方に圧縮ばねで押されている、
所定の供給装置から電子部品を吸着保持するときなど、
その吸着ノズルに下方から押し上げる力が働くと吸着ノ
ズルは装着ヘッド本体の中に押し戻される構成である、
装着ヘッド本体が上昇すると吸着ノズルは元の下方に戻
るが、電子部品を吸着保持して周回移動している吸着ノ
ズルの所定寸法が下方に戻りきっていない場合、装着ヘ
ッド本体及び吸着ノズルを下降して吸着ノズルが吸着保
持した電子部品を基板に装着しようとすると、電子部品
の底面と基板に距離が生じてしまい基板に電子部品を装
着しない装着不良が発生する。本発明の目的は簡単な構
成で、装着ヘッド本体が上昇し吸着ノズルに吸着保持さ
れた電子部品の高さ方向位置を検出し、装着ヘッド本体
及び吸着ノズルを下降して電子部品を基板に装着しよう
としても、装着不良を発生させることがないかどうかを
予め判定して、装着動作を行うか行わないかを判断する
方法及び装置を提供しようとすることにある。
In the electronic component mounting apparatus described above, while the electronic component is being sucked and held by the suction nozzle and orbitally moved, the electronic component thus sucked and held is pressed from below by C.
The control device determines whether the size and posture of the electronic component is a predetermined size stored in advance in the image processing unit or whether the posture held by suction is correctable, based on a result of the image captured by the CD camera. There is provided a means for determining whether or not to perform the operation of mounting the sucked electronic component on the substrate based on the result. However, even if the size and posture of the electronic component can be determined with this means, the height of the electronic component can be determined. Position cannot be determined.Therefore, the suction nozzle holds the electronic component in a selected state in which the downward protruding length is large with respect to the mounting head main body, and the suction nozzle is fixed with respect to the mounting head main body. The dimensions are pushed downward by a compression spring,
When picking up and holding electronic components from a given supply device,
The suction nozzle is pushed back into the mounting head body when a force to push up from below is applied to the suction nozzle.
When the mounting head body rises, the suction nozzle returns to its original lower position.However, when the predetermined size of the suction nozzle that is moving around while holding the electronic component has not returned downward, the mounting head body and the suction nozzle are lowered. When mounting the electronic component sucked and held by the suction nozzle on the substrate, a distance is generated between the bottom surface of the electronic component and the substrate, and a mounting failure in which the electronic component is not mounted on the substrate occurs. The object of the present invention is a simple configuration, in which the mounting head main body is raised, the height position of the electronic component sucked and held by the suction nozzle is detected, and the mounting head main body and the suction nozzle are lowered to mount the electronic component on the substrate. It is an object of the present invention to provide a method and apparatus for determining in advance whether a mounting failure will not occur and determining whether to perform a mounting operation.

【0004】[0004]

【問題を解決するための手段】上記目的を達成するため
に、本発明の請求項1に記載の発明は、電子部品を吸着
保持する吸着ノズルが上昇している状態で、前記吸着ノ
ズルの吸着保持する電子部品下面位置が所定の高さ位置
であることを検出か非検出かと、前記吸着ノズルで吸着
保持する電子部品を下方から撮像して所定のサイズか否
かと、前記吸着ノズルの吸着保持する電子部品を下方か
ら撮像して吸着保持姿勢が修正可能な範囲であるか否か
とを判定し、所定の高さ位置であることを検出しかつ所
定のサイズであり吸着保持姿勢が修正可能な範囲である
と判定は吸着保持する電子部品をプリント基板上に装着
し、否は吸着保持する電子部品をプリント基板上に装着
しないことを特徴とする電子部品の装着方法としてい
る。また、請求項2に記載の発明は、供給装置配置ステ
ーションからプリント基板への電子部品装着ステーショ
ンへ再び供給装置配置ステーションへと所定の高さ位置
を循環する装着ヘッドと、該装着ヘッドにおいて昇降す
る装着ヘッド本体と、該装着ヘッド本体が備えるノズル
ホルダから下方に付勢されて所定位置まで突出し上方に
摺動自在な吸着ノズルと、前記吸着ノズルが供給装置配
置ステーションから電子部品装着ステーションへ循環す
る途中に設けられ、前記装着ヘッド本体が備えるノズル
ホルダから下方に付勢されて所定位置まで突出した前記
吸着ノズルの遮光を検出する光センサと、前記吸着ノズ
ルの吸着保持する電子部品を下方から撮像する手段と、
装着ヘッドの装着動作を判定する制御装置とを備え、前
記吸着ノズルの吸着保持する電子部品下面位置が所定の
高さ位置であることを光センサで検出か非検出かと、前
記吸着ノズルの吸着保持する電子部品を撮像する手段で
下方から撮像して所定のサイズか否かと、前記吸着ノズ
ルの吸着保持する電子部品を撮像する手段で下方から撮
像して吸着保持姿勢が修正可能な範囲であるか否かとを
制御装置は判定し、所定の高さ位置であることを検出し
かつ所定のサイズであり吸着保持された姿勢が修正可能
な範囲であると判定は吸着保持する電子部品をプリント
基板上に装着し、否は吸着保持する電子部品をプリント
基板上に装着しないことを特徴とする電子部品の装着装
置としている。
In order to achieve the above object, according to the first aspect of the present invention, the suction nozzle for sucking and holding an electronic component is lifted in a state where the suction nozzle is raised. Whether the lower surface position of the electronic component to be held is at a predetermined height position is detected or not detected, whether the electronic component to be sucked and held by the suction nozzle is imaged from below and has a predetermined size, and whether or not the suction nozzle is held by suction. The electronic component to be picked up is imaged from below, and it is determined whether or not the suction holding posture is in a range that can be corrected, and it is detected that the electronic component is at a predetermined height position. The electronic component mounting method is characterized in that the electronic component to be sucked and held is mounted on the printed circuit board when the electronic component is determined to be within the range, and the electronic component to be sucked and held is not mounted on the printed circuit board. According to a second aspect of the present invention, there is provided a mounting head which circulates at a predetermined height position from a supply device arrangement station to an electronic component mounting station on a printed circuit board and back to a supply device arrangement station, and moves up and down at the mounting head. A mounting head body, a suction nozzle urged downward from a nozzle holder provided in the mounting head body and protruding to a predetermined position and slidable upward, and the suction nozzle circulates from a supply device arrangement station to an electronic component mounting station. An optical sensor that is provided in the middle and is urged downward from a nozzle holder provided in the mounting head main body and that detects light blocking of the suction nozzle that protrudes to a predetermined position, and an electronic component that suctions and holds the suction nozzle is imaged from below. Means to
A control device for determining a mounting operation of the mounting head, wherein whether the lower surface position of the electronic component to be suction-held by the suction nozzle is at a predetermined height position is detected or not detected by an optical sensor; The electronic component to be picked up is imaged from below by a means for imaging the electronic component, and whether or not the electronic component to be sucked and held by the suction nozzle is in a range where the electronic component to be sucked and held is imaged from below and the suction holding posture can be corrected. The control device determines whether or not the electronic component to be sucked and held on the printed circuit board is determined to be at a predetermined height position, and is determined to be of a predetermined size and the posture held by suction is within a range that can be corrected. The electronic component mounting device is characterized in that the electronic component to be sucked and held is not mounted on the printed circuit board.

【0005】[0005]

【発明の実施の形態】以下、本発明に係る電子部品の装
着方法及び装置の実施の形態を図面に従って説明する。
図6は本発明を実施する対象であり一例として電子部品
装着装置全体の概要を示す、1はインデックステーブ
ル、2は装着ヘッドである、3はX−Yテーブルであ
り、X−Yテーブル3は基板を位置決め固定する基板載
置部5を備え、基板載置部5を含むX−Y移動部分は本
体架台4に対してX−Y方向に移動自在である、6は基
板搬入コンベア、7は基板搬出コンベアである、前工程
から送られたプリント基板は基板搬入コンベア6から取
り込まれて搬送され、続いて、X−Yテーブル3の移動
で基板搬入コンベア6に位置を合わせて連続する基板載
置部5で両側を支持搬送されて所定の位置に固定され
る。8は電子部品の供給装置を複数個有する部品供給部
である。インデックステーブル1の周縁部には装着ヘッ
ド2が複数個等間隔に配置して取り付けられ、装着ヘッ
ド2の各々はインデックステーブル1の回転に伴って、
電子部品をピックアップする部品供給部8上から該電子
部品を装着するプリント基板を基板載置部5に固定する
X−Yテーブル3上を経て再び部品供給部8上にと循環
する。9は操作パネルである。装着ヘッド2の装着ヘッ
ド本体20及び吸着ノズル21は各々インデックステー
ブル1に対して昇降自在であり、インデックステーブル
1の回転に伴って、所定の装着ヘッド2の装着ヘッド本
体20及び吸着ノズル21が所定の供給装置に至ると昇
降して、装着ヘッド本体20に対して下方への突出長さ
の大きな選択状態にある吸着ノズル21で所定の電子部
品を吸着し保持する。各々所定の電子部品を保持した装
着ヘッド2はインデックステーブル1の回転に伴って、
次々とX−Yテーブル3上の装着作業位置に至る。プリ
ント基板を載置するX−Yテーブル3の基板載置部5は
X−Y方向に移動し、所定の電子部品を装着すべきプリ
ント基板面上の位置を装着作業位置に位置決めされる。
電子部品を保持した装着ヘッド2の装着ヘッド本体20
及び吸着ノズル21は装着作業位置で昇降してプリント
基板面に電子部品を装着する。電子部品はあらかじめプ
リント基板面に塗布されている接着剤により保持され
る。所定の電子部品を全て装着されたプリント基板は基
板搬出コンベア7により送り出されて後工程に送られ
る。
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view of an electronic component mounting method and apparatus according to an embodiment of the present invention.
FIG. 6 shows an outline of an entire electronic component mounting apparatus as an object to which the present invention is applied. As an example, 1 is an index table, 2 is a mounting head, 3 is an XY table, and 3 is an XY table. A substrate mounting portion 5 for positioning and fixing the substrate is provided. An XY moving portion including the substrate mounting portion 5 is movable in the XY directions with respect to the main body gantry 4. The printed circuit board sent from the previous process, which is a board unloading conveyer, is taken in from the board unloading conveyer 6 and is conveyed. Both sides are supported and transported by the placing section 5 and fixed at a predetermined position. Reference numeral 8 denotes a component supply unit having a plurality of electronic component supply devices. A plurality of mounting heads 2 are mounted at equal intervals on the periphery of the index table 1, and each of the mounting heads 2 is rotated by rotation of the index table 1.
The electronic components are circulated from the component supply unit 8 for picking up the electronic components to the component supply unit 8 again via the XY table 3 for fixing the printed circuit board on which the electronic components are mounted to the board mounting unit 5. 9 is an operation panel. The mounting head main body 20 and the suction nozzle 21 of the mounting head 2 are respectively movable up and down with respect to the index table 1, and the rotation of the index table 1 causes the mounting head main body 20 and the suction nozzle 21 of the predetermined mounting head 2 to move to a predetermined position. When the suction nozzle 21 is in a selected state in which the length of the protrusion protruding downward from the mounting head main body 20 is large, the predetermined electronic component is sucked and held. With the rotation of the index table 1, the mounting head 2 holding each predetermined electronic component
One after another, the mounting work position on the XY table 3 is reached. The board mounting portion 5 of the XY table 3 on which the printed circuit board is mounted moves in the XY directions, and the position on the printed circuit board surface where a predetermined electronic component is to be mounted is positioned at the mounting operation position.
Mounting head body 20 of mounting head 2 holding electronic components
The suction nozzle 21 moves up and down at the mounting operation position to mount the electronic component on the printed circuit board surface. The electronic component is held by an adhesive previously applied to the printed circuit board surface. The printed circuit board on which all the predetermined electronic components are mounted is sent out by the board unloading conveyer 7 and sent to a subsequent process.

【0006】図5は図6に示す電子部品装着装置を上か
ら見た主要部の配置図である、インデックステーブル1
の円周を48分割して等間隔で装着ヘッド2を設けてい
る、インデックステーブル1は右回り(矢印F方向)に
間欠回転するが、配置図ではインデックステーブル1は
省略して直交する中心線(一点鎖線)1a,1bが交わ
る点で回転中心を示す。この場合、インデックステーブ
ル1の間欠回転に伴い前記装着ヘッド2が停止する位置
に対応する48個のステーションをインデックステーブ
ル1の周囲に定めることができ、1番目のステーション
S1がチップ状の電子部品(コンデンサ、抵抗、インダ
クタ、IC等)をプリント基板に装着する位置すなわち
装着ステーションである。16番目乃至35番目のステ
ーションS16乃至S35が、チップ状の電子部品を供
給する供給装置より電子部品を吸着して取り込む所であ
り、供給装置配置ステーションとなる。なお、その前の
37番目の供給装置選択ステーションS37では装着ヘ
ッド2の回転部分である装着ヘッド本体20の右又は左
回りの回転を実行する。この回転動作は、装着ヘッド本
体20側の図4に示す歯車25に本機側の外部駆動手段
の歯車をかみ合わせることによって行う。
FIG. 5 is a layout view of a main part of the electronic component mounting apparatus shown in FIG.
The index table 1 is intermittently rotated clockwise (in the direction of arrow F), but the index table 1 is omitted in the layout drawing, and the orthogonal center line is provided. (Dotted line) The point of intersection of 1a and 1b indicates the center of rotation. In this case, forty-eight stations corresponding to the positions where the mounting heads 2 stop due to the intermittent rotation of the index table 1 can be defined around the index table 1, and the first station S1 is a chip-shaped electronic component ( This is a position where a capacitor, a resistor, an inductor, an IC, etc.) are mounted on a printed circuit board, that is, a mounting station. The sixteenth to thirty-fifth stations S16 to S35 are where the electronic components are sucked and taken in from the supply device that supplies the chip-shaped electronic components, and are the supply device placement stations. At the 37th supply device selection station S37 before that, the rotation of the mounting head main body 20, which is the rotating portion of the mounting head 2, is performed clockwise or counterclockwise. This rotation operation is performed by meshing the gear 25 of the main unit 20 with the external drive means on the gear 25 shown in FIG.

【0007】このように、装着ヘッド本体20は、イン
デックステーブル1の間欠回転軸と平行な回転中心軸で
90度毎回転し(水平面内で回転し)、この結果、各装
着ヘッド2の選択された吸着ノズル21は1つの供給装
置配置ステーションにおいて複数箇所の吸着位置を持つ
ことになり、これらの複数箇所の吸着位置に対応させ
て、部品供給部8に供給装置をインデックステーブル1
の外側に向けて放射状に配列することができる。例えば
装着ヘッド本体20を90度毎回転させることで3箇所
の供給装置のいずれかを選択して当該供給装置の部品供
給位置から吸着ノズル21で所定の電子部品を吸着保持
(ピックアップ)できる。
As described above, the mounting head body 20 rotates by 90 degrees (rotates in the horizontal plane) about the rotation center axis parallel to the intermittent rotation axis of the index table 1, and as a result, each mounting head 2 is selected. The suction nozzle 21 has a plurality of suction positions in one supply device disposition station, and the component supply unit 8 stores the supply device in the index table 1 in accordance with the plurality of suction positions.
Can be arranged radially outward. For example, by rotating the mounting head body 20 every 90 degrees, one of three supply devices can be selected, and a predetermined electronic component can be sucked and held (picked up) by the suction nozzle 21 from the component supply position of the feed device.

【0008】ステーションS12では、制御装置は装着
プログラムで指示された電子部品のプリント基板に対す
る装着姿勢となるように、電子部品を吸着保持している
選択状態の吸着ノズル21を回転させ、電子部品を必要
な角度だけ旋回させる。この吸着ノズル21の回転は、
吸着ノズル21の上部に一体に形成された図4に示す摩
擦車54に本機側の外部ゴムローラーを圧接させて、当
該ゴムローラーの回転を摩擦車54に伝達することで行
う。ステーションS11では吸着ノズル21にて吸着保
持された電子部品をCCDカメラで撮像し、電子部品の
撮像画像を画像処理手段で画像処理し、装着プログラム
で指示された電子部品のプリント基板に対する装着姿勢
と、画像処理で認識された電子部品の吸着保持姿勢との
差に応じて、制御装置はステーションS10にて微小角
度の補正旋回を行う、このステーションS10は外部ゴ
ムローラーを用いたステーションS12の場合と同様の
構成である。
In the station S12, the control device rotates the suction nozzle 21 in the selected state for sucking and holding the electronic component so that the electronic component is mounted on the printed circuit board in accordance with the mounting program. Turn by the required angle. The rotation of the suction nozzle 21
This is performed by bringing an external rubber roller on the main unit side into pressure contact with a friction wheel 54 shown in FIG. 4 integrally formed above the suction nozzle 21, and transmitting the rotation of the rubber roller to the friction wheel 54. At the station S11, the electronic component sucked and held by the suction nozzle 21 is imaged by a CCD camera, and a captured image of the electronic component is image-processed by image processing means. In accordance with a difference between the electronic component and the suction holding posture of the electronic component recognized by the image processing, the control device performs a correction rotation of a small angle at station S10. This station S10 is different from station S12 using an external rubber roller. It has a similar configuration.

【0009】インデックステーブル1の間欠回転動作に
伴い、図6のX−Yテーブル3の基板載置部5に固定さ
れたプリント基板上に、電子部品の装着を行うステーシ
ョンS1に所定の吸着ノズル21は到着する。このステ
ーションS1で本機側の図4に示す昇降用ハンマーソレ
ノイド46のソレノイドピン47により装着ヘッド本体
20が下方に駆動され、これに伴い電子部品を吸着した
吸着ノズル21も下降してプリント基板上に電子部品を
載置する。
Along with the intermittent rotation operation of the index table 1, a predetermined suction nozzle 21 is attached to a station S1 for mounting electronic components on a printed board fixed to the board mounting portion 5 of the XY table 3 in FIG. Arrives. At this station S1, the mounting head body 20 is driven downward by the solenoid pins 47 of the lifting / lowering hammer solenoid 46 shown in FIG. Place electronic components on

【0010】装着ヘッド2及びその周辺の機構部分を主
に断面図で示す図4において、インデックステーブル1
には装着ヘッド2のハウジング部30が直接固定され、
該ハウンジング部30に対して、軸受33,34を介し
て装着ヘッド本体20がインデックステーブル1の間欠
回転中心軸に平行な回転中心軸を持つように回転可能に
取り付けられている。装着ヘッド本体20は、ハウジン
グ部30に嵌着された軸受33,34で回転可能に支持
された中空回転軸31と、該中空回転軸31の中心穴2
2に対し昇降方向に摺動自在に挿入された中空の昇降中
心軸23と、該昇降中心軸23の下端部に連結固着され
てノズルガイドブラケット24とを具備している。中空
回転軸31は、ハウンジング部30に対し回転可能であ
るが上下方向には移動しないように支持されており、中
空回転軸31の上部には、本機側(インデックステーブ
ル1に搭載されている機構以外の装置本体側)に設置さ
れた外部駆動手段の歯車にかみ合って回転駆動力を受け
る歯車25が固着一体化されている。
FIG. 4 is a cross-sectional view mainly showing the mounting head 2 and its peripheral mechanical parts.
The housing part 30 of the mounting head 2 is directly fixed to
The mounting head body 20 is rotatably attached to the housing 30 via bearings 33 and 34 so as to have a rotation axis parallel to the intermittent rotation axis of the index table 1. The mounting head body 20 includes a hollow rotary shaft 31 rotatably supported by bearings 33 and 34 fitted to the housing portion 30, and a central hole 2 of the hollow rotary shaft 31.
2 has a hollow elevating center shaft 23 slidably inserted in the elevating direction, and a nozzle guide bracket 24 connected and fixed to the lower end of the elevating center shaft 23. The hollow rotary shaft 31 is rotatable with respect to the housing part 30 but is supported so as not to move in the vertical direction. Above the hollow rotary shaft 31, the main unit side (mounted on the index table 1). A gear 25 that receives a rotational driving force by meshing with a gear of an external driving means installed on the apparatus main body (other than the mechanism) is fixedly integrated.

【0011】図4に示すように、昇降中心軸23の上部
には本機側からの昇降駆動力を受ける昇降リング40が
固着一体化されており、その昇降リング40の凹溝41
に対し中空回転軸31の上端に垂直に立設固定された回
転伝達軸42が嵌合している。回転伝達軸42は凹溝4
1と係合し円周方向(回転方向)に遊びが生じない状態
で、昇降中心軸23に中空回転軸31の回転を伝達する
ようになっている。また、昇降リング40の下端面と中
空回転軸31の上端側との間に圧縮ばね44が設けられ
ており、昇降中心軸23を常時上方に付勢している。昇
降リング40の外周面には円周方向に係合溝45が形成
され、本機側において周期的に上下している昇降用ソレ
ノイド46を励磁するとソレノイドピン47が(仮想線
で示す如く突出する)係合し、昇降用ソレノイド46全
体が下降することによって昇降中心軸23を下方に駆動
することができる。昇降中心軸23の下降位置にて昇降
用ソレノイド46の励磁を解除すれば、ソレノイドピン
47が引っ込んで係合溝45との係合が外れ、前記圧縮
ばね44の弾性力で昇降中心軸23は上昇位置に復帰す
る。
As shown in FIG. 4, an elevating ring 40 for receiving an elevating driving force from the machine is fixedly integrated above the elevating central shaft 23, and a concave groove 41 of the elevating ring 40 is provided.
A rotation transmission shaft 42 vertically fixed to the upper end of the hollow rotation shaft 31 is fitted. The rotation transmitting shaft 42 has the concave groove 4
The rotation of the hollow rotary shaft 31 is transmitted to the lifting center shaft 23 in a state where there is no play in the circumferential direction (rotation direction) by engaging with the shaft 1. In addition, a compression spring 44 is provided between the lower end surface of the elevating ring 40 and the upper end side of the hollow rotary shaft 31, and constantly urges the elevating central shaft 23 upward. An engagement groove 45 is formed on the outer peripheral surface of the elevating ring 40 in the circumferential direction. When the elevating solenoid 46 that is periodically moved up and down on the machine side is excited, the solenoid pin 47 protrudes (as indicated by a virtual line). ) The engaging and lowering of the entire lifting solenoid 46 allows the lifting center shaft 23 to be driven downward. When the excitation of the lifting solenoid 46 is released at the lowered position of the lifting center shaft 23, the solenoid pin 47 is retracted and disengaged from the engagement groove 45, and the lifting center shaft 23 is moved by the elastic force of the compression spring 44. Return to the ascending position.

【0012】昇降中心軸23下端部に固着一体化された
ノズルガイドブラケット24には、ノズルホルダ51が
固定されており吸着ノズル21が上下及び回転方向に摺
動自在に保持されている、ノズルホルダ51の中心穴の
上部に軸受52が固定され、この軸受52の内側を吸着
ノズル21の中間フランジ50aよりも下の部分が摺動
自在に嵌合し、かつ軸受52の内輪とともに回転可能に
している。中間フランジ50aは吸着ノズル21の下降
位置を規定するものであり、吸着ノズル21の中間フラ
ンジ50aよりも上の部分に全周にわたる係合凸部53
及び摩擦車54が形成されている。この摩擦車54の外
周面には例えば、ローレット加工が施されている。ま
た、ノズルブラケット24上部に穴56が形成され、該
穴56の下部内側には軸受55が固定され、この軸受5
5の内側を吸着ノズル21の上端部の円筒部50bが昇
降自在に嵌合している。さらに、前記穴56の上部内側
には軸受57を介してばね受け部材58が回転自在に取
り付けられている。このばね受け部材58の下面中心部
には、前記円筒部50b内径よりも小径のばねガイド棒
59が固着されている。そして、吸着ノズル21の中心
穴60の中に設けられた閉塞部材61と前記ばね受け部
材58との間に吸着ノズル21を下方に付勢する圧縮ば
ね62が配設されている。この圧縮ばね62の下部は中
心穴60の閉塞部材61よりも上の部分に入り込んでお
り、圧縮ばね62の上部はばねガイド棒59の外周には
まって外れないようにガイドされている。図示しないが
ノズルホルダ51には吸着ノズル21を非選択又は選択
状態に保持するための選択手段を有する、図4に示す吸
着ノズル21は選択状態である、すなわち、ノズルブラ
ケット24に対して圧縮ばね62で常に下方に押し下げ
られている吸着ノズル21は軸受52の内側を上下に摺
動するが、選択状態では吸着ノズル21の中間フランジ
50aが軸受52の上端で受けとめらて最下端に押し下
げられている。
A nozzle holder 51 is fixed to a nozzle guide bracket 24 fixedly integrated with a lower end portion of a lifting center shaft 23, and the suction nozzle 21 is slidably held in the vertical and rotational directions. A bearing 52 is fixed to the upper part of the center hole of the bearing 51. A portion of the inside of the bearing 52 below the intermediate flange 50a of the suction nozzle 21 is slidably fitted and rotatable together with the inner ring of the bearing 52. I have. The intermediate flange 50 a defines the lowering position of the suction nozzle 21, and is provided at a portion above the intermediate flange 50 a of the suction nozzle 21 over the entire circumference.
And a friction wheel 54 are formed. The outer peripheral surface of the friction wheel 54 is, for example, knurled. A hole 56 is formed in the upper part of the nozzle bracket 24, and a bearing 55 is fixed inside the lower part of the hole 56.
A cylindrical portion 50b at the upper end of the suction nozzle 21 is fitted to the inside of the nozzle 5 so as to be able to move up and down. Further, a spring receiving member 58 is rotatably attached to the upper inside of the hole 56 via a bearing 57. At the center of the lower surface of the spring receiving member 58, a spring guide rod 59 having a diameter smaller than the inner diameter of the cylindrical portion 50b is fixed. A compression spring 62 for urging the suction nozzle 21 downward is provided between the closing member 61 provided in the center hole 60 of the suction nozzle 21 and the spring receiving member 58. The lower portion of the compression spring 62 enters a portion of the center hole 60 above the closing member 61, and the upper portion of the compression spring 62 is guided by the outer periphery of the spring guide rod 59 so as not to come off. Although not shown, the nozzle holder 51 has a selection means for holding the suction nozzle 21 in a non-selected or selected state. The suction nozzle 21 shown in FIG. The suction nozzle 21 which is always pushed downward at 62 slides up and down inside the bearing 52, but in the selected state, the intermediate flange 50a of the suction nozzle 21 is received at the upper end of the bearing 52 and pushed down to the lowermost end. I have.

【0013】図1は本発明の主要な構成を説明するため
の図である、すでに図4乃至図6に本発明を実施する対
象である電子部品装着装置の一例を示したので、図1に
おいては同一の番号を付して説明に必要な構成のみを簡
略に強調して示す、従って、図1は図4乃至図6に示す
電子部品装着装置の必要部分を模式的に示した説明図で
ある。まずインデックステーブル1と装着ヘッド2と電
子部品を吸着保持していない選択状態でかつ装着ヘッド
本体20が上昇している状態の吸着ノズル21を示す、
この状態の吸着ノズル21下端を検出可能な光センサ1
1,12をステーションS13に備える、光センサ11
は発光側であり光センサ12は受光側で1組の光センサ
を構成し、光センサ11,12は図示しない支持手段で
本体架台4側に固定する、光センサ12の検出信号出力
側は電子部品装着装置の制御装置に接続する、光センサ
11から光センサ12に至る光は光軸10として一点鎖
線で示す位置にある、光軸10は装着ヘッド本体20の
昇降方向における吸着ノズル21の中心と交わり、装着
ヘッド本体20が昇降する方向に光軸10が直交する如
く光センサ11,12を固定するが、光センサ11,1
2の位置を高くすると光軸10は吸着ノズル21下端か
ら上側で遮られることになり、光センサ12は所定の光
量が到達しないオフ状態を示す検出信号を制御装置に出
力する。
FIG. 1 is a diagram for explaining a main structure of the present invention. FIGS. 4 to 6 show an example of an electronic component mounting apparatus to which the present invention is applied. 1 are given the same reference numerals and only the components necessary for the description are simply emphasized. Therefore, FIG. 1 is an explanatory view schematically showing the necessary parts of the electronic component mounting apparatus shown in FIGS. is there. First, the suction nozzle 21 in a selected state in which the index table 1, the mounting head 2, and the electronic component are not suction-held and the mounting head body 20 is in an up state is shown.
Optical sensor 1 capable of detecting the lower end of suction nozzle 21 in this state
Optical sensor 11 provided with stations 1 and 12 at station S13
Is a light emitting side, and the optical sensor 12 constitutes a set of optical sensors on the light receiving side, and the optical sensors 11 and 12 are fixed to the main body base 4 side by supporting means (not shown). The detection signal output side of the optical sensor 12 is electronic. The light from the optical sensor 11 to the optical sensor 12, which is connected to the control device of the component mounting apparatus, is located at a position indicated by a dashed line as the optical axis 10. And the optical sensors 11 and 12 are fixed such that the optical axis 10 is orthogonal to the direction in which the mounting head body 20 moves up and down.
When the position 2 is raised, the optical axis 10 is blocked from the lower end of the suction nozzle 21 at the upper side, and the optical sensor 12 outputs a detection signal indicating an off state in which a predetermined amount of light has not reached to the control device.

【0014】始めに、正確な上昇位置にある吸着ノズル
21に対して光センサ11,12の位置設定をする、光
センサ11,12の位置を低くし、光センサ12に所定
の光量が到達してオン状態を示す検出信号が出力される
状態から、光センサ11,12の位置を高くすると光軸
10は吸着ノズル21下端から遮られて、やがて光セン
サ12は所定の光量が到達しないオフ状態を示す検出信
号を出力する高さ位置になる、この高さ位置から光セン
サ11,12をさらに0.1mm高くして本体架台4側
に固定し位置設定する。別の位置設定方法として、光セ
ンサ11,12の検出範囲において光センサ12に到達
する光量に応じた検出信号が得られる光センサ11,1
2を用い、光センサ11,12の高さ位置はあらかじめ
定めた位置で本体架台4側に固定し、正確な上昇位置に
ある吸着ノズル21に一部を遮られた光量に応じた光セ
ンサ12の検出信号から、吸着ノズル21が0.1mm
相対的に低い場合に遮られる光量に応じた光センサ12
の検出信号を基準とすることもできる。
First, the positions of the optical sensors 11 and 12 are set with respect to the suction nozzle 21 at an accurate ascending position. The positions of the optical sensors 11 and 12 are lowered, and a predetermined amount of light reaches the optical sensor 12. When the position of the optical sensors 11 and 12 is raised from the state where the detection signal indicating the ON state is output, the optical axis 10 is blocked from the lower end of the suction nozzle 21, and the optical sensor 12 eventually becomes the OFF state where the predetermined amount of light does not reach. The optical sensors 11 and 12 are further raised by 0.1 mm from this height position to output a detection signal indicating the detection signal, and are fixed to the main body gantry 4 side for position setting. As another position setting method, an optical sensor 11, 1 that can obtain a detection signal corresponding to the amount of light reaching the optical sensor 12 in the detection range of the optical sensor 11, 12
2, the height of the optical sensors 11 and 12 is fixed to the main body base 4 at a predetermined position, and the optical sensor 12 corresponding to the amount of light partially blocked by the suction nozzle 21 at the accurate ascending position. From the detection signal of FIG.
Optical sensor 12 according to the amount of light blocked when it is relatively low
Can be used as a reference.

【0015】続いて本発明の主要な構成について全体的
な動作を説明するが、説明は図1乃至図3に基づいて行
う、主要な構成を説明する図1には前述の光センサ1
1,12の構成に加えて、同一図上に異なるステーショ
ンの構成を同時に示し位置関係を比較して説明する、す
なわち、ステーションS1における基板載置部5に固定
されたプリント基板の基板上面13を示し、吸着ノズル
21の昇降位置が異なる場合を説明の都合上で吸着ノズ
ル位置21a,21b,21cと示す、さらに吸着ノズ
ル21が吸着保持する電子部品を電子部品14として示
す、その他の記号は説明の過程で示す。
Next, the overall operation of the main structure of the present invention will be described with reference to FIGS. 1 to 3. FIG.
In addition to the configurations 1 and 12, the configurations of different stations are simultaneously shown on the same figure to compare and explain the positional relationship. That is, the upper surface 13 of the printed circuit board fixed to the substrate mounting portion 5 in the station S1 is described. The suction nozzle positions 21a, 21b, and 21c are shown for convenience of description when the lifting position of the suction nozzle 21 is different, and the electronic components that the suction nozzle 21 suctions and holds are shown as the electronic components 14, and other symbols are described. Shown in the process.

【0016】吸着ノズル位置21aは電子部品14を吸
着保持していない吸着ノズル21が下降して基板上面1
3に接触した状態であり、吸着ノズル位置21cは電子
部品14を吸着保持した吸着ノズル21が下降して電子
部品14が基板上面13に接触した状態である。15の
両端矢印の幅は装着ヘッド本体20及び吸着ノズル21
が昇降するストロークを示す、正確な上昇位置にある吸
着ノズル21がストローク15を下降すると吸着ノズル
位置21aの状態になることを示す、電子部品を吸着保
持していない吸着ノズル21を基板上面13に下降させ
ても電子部品を装着するためには意味ないが、電子部品
14を吸着保持して吸着ノズル21が基板上面13に向
かって下降すると吸着ノズル位置21cとなる、この場
合の装着ヘッド本体20が下降した状態で、吸着ノズル
21は圧縮ばね62を押し縮めながらノズルホルダ51
に押し戻される、電子部品14の厚みを圧縮ばね62で
吸収するからである、電子部品14を吸着保持した吸着
ノズル21を基板上面13に向かって下降させて基板上
面13に電子部品14が接触すれば装着不良を防止でき
る、従って、上昇している装着ヘッド本体20及び吸着
ノズル21が電子部品14を吸着保持して吸着ノズル位
置21bまでは装着不良を防止できる、吸着ノズル位置
21bと光センサ11,12の光軸10の位置関係は吸
着保持された電子部品14に光が遮られ、光センサ12
は所定の光量が到達しないオフ状態を示す検出信号を出
力しておれば装着不良にならないと判断できる、そこで
装着ヘッド本体20及び吸着ノズル21が上昇している
状態で、光センサ12が所定の光量が到達しないオフ状
態を示す検出信号を出力しておれば装着不良にならない
と判断する、図3に示す装着判定表において、高さ検出
結果としては光センサ12が所定の光量が到達しないオ
フ状態を示す検出信号を出力しておれば検出と表現し、
光センサ12に所定の光量が到達してオン状態を示す検
出信号が出力しておれば非検出と表現する。
At the suction nozzle position 21a, the suction nozzle 21 which does not hold the electronic component 14 by suction moves down and
3, the suction nozzle position 21c is a state in which the suction nozzle 21 holding the electronic component 14 by suction moves down and the electronic component 14 contacts the substrate upper surface 13. The width of the double-headed arrow 15 is the mounting head body 20 and the suction nozzle 21.
Indicates that the suction nozzle 21 at the accurate ascending position is in the state of the suction nozzle position 21a when the stroke 15 is lowered. The suction nozzle 21 not holding the electronic component by suction is placed on the upper surface 13 of the substrate. Although it is meaningless to lower the mounting position of the electronic component 14 when the electronic component 14 is sucked down and the suction nozzle 21 is lowered toward the upper surface 13 of the substrate, the suction nozzle position 21c is reached. Is lowered, the suction nozzle 21 presses and compresses the compression spring 62 while the nozzle holder 51
Since the thickness of the electronic component 14 is absorbed by the compression spring 62, the suction nozzle 21 holding the electronic component 14 by suction is lowered toward the substrate upper surface 13 so that the electronic component 14 comes into contact with the substrate upper surface 13. If the mounting head main body 20 and the suction nozzle 21 which are raised can suck and hold the electronic component 14 to prevent the mounting failure up to the suction nozzle position 21b, the suction nozzle position 21b and the optical sensor 11 can be prevented. The positional relationship between the optical axes 10, 12 is such that the light is blocked by the electronic component 14 held by suction,
If the detection signal indicating the OFF state in which the predetermined light amount does not reach is output, it can be determined that the mounting is not defective. Therefore, in a state where the mounting head body 20 and the suction nozzle 21 are raised, the optical sensor 12 If a detection signal indicating an OFF state in which the light amount does not reach is output, it is determined that the mounting does not result in a mounting failure. In the mounting determination table shown in FIG. If a detection signal indicating the state is output, it is expressed as detection,
If a predetermined amount of light reaches the optical sensor 12 and a detection signal indicating the ON state is output, it is expressed as non-detection.

【0017】一方、従来からの装着不良を防止する判断
として、ステーションS11で吸着ノズル21が吸着保
持した電子部品14をCCDカメラで撮像し、該電子部
品14の撮像画像を画像処理手段で画像処理し、その撮
像結果から電子部品14のサイズがあらかじめ画像処理
手段に記憶した所定のサイズか否かを認識し、かつ吸着
保持された姿勢が修正可能な範囲であるか否かを判断す
る、図3に示す装着判定表において部品認識結果とし
て、前記撮像結果から電子部品14は所定のサイズと認
識され、かつ吸着保持された姿勢が修正可能な範囲と判
断されると正常と表現し、電子部品14は所定のサイズ
に対して否あるいは吸着保持された姿勢の修正が否ある
いは両方とも否であれば異常と表現する。
On the other hand, in order to prevent the conventional mounting failure, the electronic component 14 sucked and held by the suction nozzle 21 is picked up by the CCD camera at the station S11, and the picked-up image of the electronic component 14 is processed by the image processing means. Then, it is determined whether or not the size of the electronic component 14 is a predetermined size stored in advance in the image processing means from the imaging result, and it is determined whether or not the posture held by suction is in a correctable range. In the mounting determination table shown in FIG. 3, as the component recognition result, the electronic component 14 is recognized as a predetermined size from the imaging result, and when it is determined that the posture held and held by the electronic component 14 is within the correctable range, the electronic component 14 is expressed as normal. Reference numeral 14 denotes an abnormality if the predetermined size is not determined or the correction of the posture held and held is not determined or both are not determined.

【0018】図2は本発明に関する動作を説明するフロ
ーチャートである、インデックステーブル1の間欠回転
で装着ヘッド2は周回移動するが、ステーションS16
乃至S35において装着プログラムが指示する所定の装
着ヘッド2が所定の供給装置に至ると、該装着ヘッド2
の装着ヘッド本体20及び吸着ノズル21が昇降して所
定の電子部品14を吸着保持する動作が「装着部品取
込」である、該装着ヘッド2はステーションS13にお
いて光センサ11,12により高さ検出される動作が
「吸着ノズルまたは装着部品の高さ検出」である、図3
の装着判定表に高さ検出結果の判断をNo.1乃至N
o.4について示す動作である、次に該装着ヘッド2は
ステーションS11において吸着ノズル21が吸着保持
した(あるいは全く保持していない場合もある)電子部
品14をCCDカメラで撮像され、電子部品14のサイ
ズや吸着保持姿勢を判断される動作が「装着部品認識」
である、図3の装着判定表に部品認識結果の判断をN
o.1乃至No.4について示す動作である、その後、
装着ヘッド2が電子部品14を基板上面13に装着を行
うステーションS1に到達するまでに、該装着ヘッド2
が装着動作を行うか否かを制御装置が判断する、図3の
装着判定表に「装着動作」として記載してある判断であ
る、前述の高さ検出結果と部品認識結果の組み合わせで
判断される、特に本発明に関してN0.3として示す判
断が可能になった。
FIG. 2 is a flow chart for explaining the operation according to the present invention.
In S35 to S35, when the predetermined mounting head 2 specified by the mounting program reaches the predetermined supply device, the mounting head 2
The operation of raising and lowering the mounting head body 20 and the suction nozzle 21 to suction and hold a predetermined electronic component 14 is "loading of mounted component". The mounting head 2 is detected in height by the optical sensors 11 and 12 in the station S13. The operation performed is “detection of height of suction nozzle or mounted component”, FIG.
No. in the mounting determination table of No. indicates the determination of the height detection result. 1 to N
o. Next, the mounting head 2 picks up an image of the electronic component 14 suctioned and held by the suction nozzle 21 (or may not hold it at all) in the station S11 with a CCD camera in the station S11. The operation to judge the suction and holding posture is "mounted component recognition"
In the mounting determination table shown in FIG.
o. 1 to No. This is the operation shown in FIG.
By the time the mounting head 2 reaches the station S1 where the electronic component 14 is mounted on the upper surface 13 of the substrate, the mounting head 2
The control device determines whether or not to perform the mounting operation. This is a determination described as “mounting operation” in the mounting determination table of FIG. 3, and is determined by a combination of the above-described height detection result and component recognition result. In particular, it is possible to judge the present invention as N0.3.

【0019】[0019]

【発明の効果】以上説明したように、本発明の電子部品
の装着方法及び装置によれば吸着ノズルが上昇している
状態で光センサにより、該吸着ノズル下端あるいは吸着
保持した電子部品の下面の高さの検出あるいは非検出
と、従来からのCCDカメラによる電子部品の撮像でサ
イズや吸着保持姿勢の正常あるいは異常の判断とを組み
合わせ、装着動作するか否かを決定するので、簡単な構
成で吸着ノズルに吸着保持された電子部品の高さ方向を
検出し、該電子部品が確実にプリント基板上面に接触す
ることを判断して装着動作を実行するようにでき、電子
部品をプリント基板上に装着する際の装着不良を防止す
る、従来からのCCDカメラによる撮像では、例えば供
給装置から電子部品を吸着保持するときに吸着ノズル2
1がノズルホルダ51に押し戻され、その後、装着ヘッ
ド本体21が上昇しても吸着ノズル21は下方の元の位
置に戻っていない場合、プリント基板上面に対して吸着
ノズル21が吸着保持した電子部品を装着するときに、
装着ヘッド本体21が下降しても電子部品の下面とプリ
ント基板上面に間隔を生じ電子部品が装着されない現象
を防止する、電子部品装着装置の動作速度がますます速
くなっている現在では大きい効果が得られる。
As described above, according to the electronic component mounting method and apparatus of the present invention, the lower end of the suction nozzle or the lower surface of the electronic component held by suction is detected by the optical sensor while the suction nozzle is raised. The combination of height detection or non-detection and conventional imaging of electronic components using a CCD camera to determine whether the size or suction holding posture is normal or abnormal determines whether or not to perform the mounting operation. The height direction of the electronic component sucked and held by the suction nozzle is detected, and it is determined that the electronic component comes into contact with the upper surface of the printed circuit board, and the mounting operation can be performed. In the conventional imaging by a CCD camera for preventing a mounting failure at the time of mounting, for example, the suction nozzle 2 is used when suctioning and holding an electronic component from a supply device.
When the suction nozzle 21 is pushed back to the nozzle holder 51 and thereafter the suction nozzle 21 does not return to its original lower position even when the mounting head body 21 is raised, the electronic component held by the suction nozzle 21 with respect to the upper surface of the printed circuit board is held. When wearing
Even if the mounting head body 21 is lowered, there is a gap between the lower surface of the electronic component and the upper surface of the printed circuit board to prevent a phenomenon in which the electronic component is not mounted. can get.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の主要な構成を説明するための図FIG. 1 is a diagram for explaining a main configuration of the present invention.

【図2】本発明に関する動作を説明するフローチャートFIG. 2 is a flowchart illustrating an operation according to the present invention.

【図3】高さ検出と部品認識による装着判定表FIG. 3 is a mounting determination table based on height detection and component recognition.

【図4】装着ヘッド及び周辺機構部分の断面図FIG. 4 is a cross-sectional view of a mounting head and peripheral mechanisms.

【図5】電子部品装着装置の主要部配置図FIG. 5 is a layout view of a main part of the electronic component mounting apparatus.

【図6】電子部品装着装置全体の概要を示す図FIG. 6 is a diagram showing an outline of the entire electronic component mounting apparatus.

【符号の説明】[Explanation of symbols]

1 インデックステーブル 2 装着ヘッド 3 X−Yテーブル 4 本体架台 5 基板載置部 8 部品供給部 10 光軸 11、12 光センサ 13 基板上面 14 電子部品 20 装着ヘッド本体 21 吸着ノズル 21a,21b,21c 吸着ノズル位置 S1 電子部品装着ステーション S10 補正旋回ステーション S11 電子部品撮像ステーション S12 電子部品旋回ステーション S13 高さ位置検出ステーション S16乃至S35 供給装置配置ステーション S37 供給装置選択ステーション DESCRIPTION OF SYMBOLS 1 Index table 2 Mounting head 3 XY table 4 Main body base 5 Substrate mounting part 8 Component supply part 10 Optical axis 11, 12 Optical sensor 13 Substrate upper surface 14 Electronic component 20 Mounting head main body 21 Suction nozzle 21a, 21b, 21c Suction Nozzle position S1 Electronic component mounting station S10 Correction turning station S11 Electronic component imaging station S12 Electronic component turning station S13 Height position detection station S16 to S35 Supply device placement station S37 Supply device selection station

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】電子部品を吸着保持する吸着ノズルが上昇
している状態で、前記吸着ノズルの吸着保持する電子部
品下面位置が所定の高さ位置であることを検出か非検出
かと、前記吸着ノズルで吸着保持する電子部品を下方か
ら撮像して所定のサイズか否かと、前記吸着ノズルの吸
着保持する電子部品を下方から撮像して吸着保持姿勢が
修正可能な範囲であるか否かとを判定し、所定の高さ位
置であることを検出しかつ所定のサイズであり吸着保持
姿勢が修正可能な範囲であると判定は吸着保持する電子
部品をプリント基板上に装着し、否は吸着保持する電子
部品をプリント基板上に装着しないことを特徴とする電
子部品の装着方法。
1. A state in which a lower surface position of an electronic component to be sucked and held by the suction nozzle is detected or not detected in a state where the suction nozzle for sucking and holding the electronic component is raised. It is determined whether the electronic component to be sucked and held by the nozzle is imaged from below and has a predetermined size, and whether the electronic component to be sucked and held by the suction nozzle is imaged from below and whether or not the sucking and holding posture is within a correctable range. Then, the electronic component to be suction-held is mounted on the printed circuit board if the predetermined height position is detected and it is determined that the suction-holding posture is within the correctable range when the electronic component to be suction-held is in the predetermined size. A method for mounting an electronic component, wherein the electronic component is not mounted on a printed circuit board.
【請求項2】供給装置配置ステーションからプリント基
板への電子部品装着ステーションへ再び供給装置配置ス
テーションへと所定の高さ位置を循環する装着ヘッド
と、該装着ヘッドにおいて昇降する装着ヘッド本体と、
該装着ヘッド本体が備えるノズルホルダから下方に付勢
されて所定位置まで突出し上方に摺動自在な吸着ノズル
と、前記吸着ノズルが供給装置配置ステーションから電
子部品装着ステーションへ循環する途中に設けられ、前
記装着ヘッド本体が備えるノズルホルダから下方に付勢
されて所定位置まで突出した前記吸着ノズルの遮光を検
出する光センサと、前記吸着ノズルの吸着保持する電子
部品を下方から撮像する手段と、装着ヘッドの装着動作
を判定する制御装置とを備え、前記吸着ノズルの吸着保
持する電子部品下面位置が所定の高さ位置であることを
光センサで検出か非検出かと、前記吸着ノズルの吸着保
持する電子部品を撮像する手段で下方から撮像して所定
のサイズか否かと、前記吸着ノズルの吸着保持する電子
部品を撮像する手段で下方から撮像して吸着保持姿勢が
修正可能な範囲であるか否かとを制御装置は判定し、所
定の高さ位置であることを検出しかつ所定のサイズであ
り吸着保持された姿勢が修正可能な範囲であると判定は
吸着保持する電子部品をプリント基板上に装着し、否は
吸着保持する電子部品をプリント基板上に装着しないこ
とを特徴とする電子部品の装着装置。
2. A mounting head that circulates at a predetermined height from a supply device disposition station to an electronic component mounting station on a printed circuit board and back to the supply device disposition station; a mounting head body that moves up and down at the mounting head;
A suction nozzle urged downward from a nozzle holder provided in the mounting head body and protruding to a predetermined position and slidable upward, and the suction nozzle is provided in the middle of circulation from a supply device arrangement station to an electronic component mounting station, An optical sensor for detecting light blocking of the suction nozzle protruded to a predetermined position by being urged downward from a nozzle holder provided in the mounting head body, a unit for imaging an electronic component of the suction nozzle to be held by suction, and mounting; A control device for judging a mounting operation of the head, wherein whether the lower surface position of the electronic component to be suction-held by the suction nozzle is a predetermined height position is detected or not detected by an optical sensor, and the suction nozzle is suction-held. A means for imaging the electronic component from below to determine whether the electronic component has a predetermined size or not, and a method for imaging the electronic component held by the suction nozzle by suction. The control device determines whether or not the suction holding posture is within a range that can be corrected by capturing an image from below, and detects that the suction holding position is a predetermined height position, and corrects the suction holding position in a predetermined size. An electronic component mounting apparatus characterized in that the electronic component to be sucked and held is mounted on a printed circuit board when it is determined that the electronic component is within a possible range, and the electronic component to be sucked and held is not mounted on the printed circuit board.
JP10103238A 1998-04-15 1998-04-15 Fitting method and equipment of electronic component Withdrawn JPH11298196A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10103238A JPH11298196A (en) 1998-04-15 1998-04-15 Fitting method and equipment of electronic component

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10103238A JPH11298196A (en) 1998-04-15 1998-04-15 Fitting method and equipment of electronic component

Publications (1)

Publication Number Publication Date
JPH11298196A true JPH11298196A (en) 1999-10-29

Family

ID=14348875

Family Applications (1)

Application Number Title Priority Date Filing Date
JP10103238A Withdrawn JPH11298196A (en) 1998-04-15 1998-04-15 Fitting method and equipment of electronic component

Country Status (1)

Country Link
JP (1) JPH11298196A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007007623A2 (en) * 2005-07-08 2007-01-18 Matsushita Electric Industrial Co., Ltd. Electronic component mounting apparatus, height detection method for electronic component, and optical-axis adjustment method for component height detection unit
JP2007019296A (en) * 2005-07-08 2007-01-25 Matsushita Electric Ind Co Ltd Mounting apparatus for electronic component
JP2008021857A (en) * 2006-07-13 2008-01-31 Juki Corp Method for measuring front edge position of component mounting divice, and component mounting device

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007007623A2 (en) * 2005-07-08 2007-01-18 Matsushita Electric Industrial Co., Ltd. Electronic component mounting apparatus, height detection method for electronic component, and optical-axis adjustment method for component height detection unit
JP2007019296A (en) * 2005-07-08 2007-01-25 Matsushita Electric Ind Co Ltd Mounting apparatus for electronic component
WO2007007623A3 (en) * 2005-07-08 2007-05-18 Matsushita Electric Ind Co Ltd Electronic component mounting apparatus, height detection method for electronic component, and optical-axis adjustment method for component height detection unit
US7684061B2 (en) 2005-07-08 2010-03-23 Panasonic Corporation Electronic component mounting apparatus, height detection method for electronic component, and optical-axis adjustment method for component height detection unit
JP4561506B2 (en) * 2005-07-08 2010-10-13 パナソニック株式会社 Electronic component mounting equipment
JP2008021857A (en) * 2006-07-13 2008-01-31 Juki Corp Method for measuring front edge position of component mounting divice, and component mounting device

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Effective date: 20050705