JPH1113259A - Terrace deck having housing box - Google Patents

Abstract

PROBLEM TO BE SOLVED: To improve facility of a terrace deck by constituting the terrace deck by laying a composite panel where a wooden plate is stuck to the obverse and reverse of a synthetic resin foaming plate material, and adding a housing box under it. SOLUTION: A surface of a polystyrene foaming plate material is covered with a phenol resin, and is formed as a core material by arranging a wooden frame material on a periphery, and a wooden plate is stuck to the obverse and reverse, and a composite panel is constituted. The composite panel is laid on a placed footing 10 arranged in a prescribed position, and composite panels are joined to each other by a spline joint, and a ceiling cornice decorative plate 12 is stuck to the peripheral edge, and a terrace deck 15 is constituted. A drawer type housing box 16 is arranged under this terrace deck 15, and a raising opening/closing door 19 is also arranged on a surface, and a housing box 20 is arranged under it. A sliding door and a hinged door are also arranged on a front face, and the inside may be formed as a housing box. Therefore, facility of the terrace deck 15 can be improved by housing a small article and the like under the terrace deck 15.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a terrace deck with a storage box which can be lifted barefoot or slippers as outdoor open spaces, or can be lifted as shoes.

[0002]

2. Description of the Related Art Conventionally, there is an example in which a storage space is provided below the edge or a wet edge. However, a terrace deck is generally called a wooden deck and has a completely different concept from an edge, a pedestal, a wet edge, and the like. It is stretched out to continue outside, creating a place like a stage in the corner of the garden,
They attach fences and trellises to decorate plants.

A conventional deck is simply laid in a garden, and there is no such thing that a storage box is provided in a lower part or an inner space thereof.

[0004]

[Problems to be Solved by the Invention] Gardening supplies such as flowerpots, fertilizers, scissors, scoops, and other playground equipment and sports used by children on the terrace deck, in the garden or outdoors for use in the care of plants in the garden. The convenience of the terrace deck can be improved by installing a storage box that is easier to use without compromising the beauty of the terrace deck by attaching it to the terrace deck itself. is there.

[0005]

According to the present invention, a phenolic resin is applied to the entire surface of a synthetic resin foam plate to cover it, and a frame made of a wooden square is formed around the periphery of the plate to form a core material. On the front and back surfaces of the core material, a composite panel in which a wooden flat plate is adhered with the front and back turned upside down is laid to form a terrace deck.

The synthetic resin foam plate may be a single sheet, but the synthetic resin foam plate is divided by a partition wall such as a plastic thin plate, a wooden thin plate, or paper according to the size of the composite panel.

A storage box is provided below and / or inside the composite panel constituting the terrace deck. This storage box is provided with, for example, a drawer-type storage box that can be pulled out forward below a composite panel that forms a terrace deck, and a door that can be lifted and opened and closed on the surface of a composite panel that forms a terrace deck. A storage box to be installed inside or inside and below the composite panel. In this case, when the storage box is small, only the inside of the composite panel is sufficient, but when a large storage box is needed, it is installed inside and below the composite panel. I do. In addition, there is a method of providing a one-sided door, a sliding door, or an opening door below the composite panel and using the inside as a storage box.

[0008]

The type of resin used for the synthetic resin foam plate used in the present invention is a thermoplastic resin such as polystyrene, polypropylene, polyethylene, vinyl chloride, or polyurethane, or a thermosetting resin such as urea, epoxy, hard polyurethane, or phenol. Among them, polystyrene is most suitable as the thermoplastic resin. In addition, a crushed waste plastic foam material can be used as a part of the synthetic resin foam plate.

[0009] The application of phenolic resin to the entire surface of the synthetic resin foam plate material is due to the durability, chemical resistance, fire resistance, and the like of the core material.
This is for improving waterproofness. The phenol resin applied here is a resol-type phenol resin obtained by an addition condensation reaction between phenols and aldehydes.

The resole type phenol resin is phenol,
Cresol, xylenol, paraalkylphenol,
Paraphenylphenol, phenols such as resorcinol and modified products thereof and formaldehyde, paraformaldehyde, furfural, aldehydes such as acetaldehyde, sodium hydroxide, potassium hydroxide, calcium hydroxide, hexamethylenetetramine, trimethylamine,
It is a resol type produced by reacting with an alkaline catalyst such as triethylamine.

A phenol resin to which a curing agent or the like is added may be directly applied or immersed in the phenol resin, or the phenol resin may be used as an alcohol-soluble or water-soluble adhesive. As the alcohol-soluble phenol resin adhesive, a resol type phenol resin is used as an alcohol solution. The water-soluble phenol resin adhesive is produced by reacting sodium hydroxide as a catalyst and concentrating under reduced pressure.

The reason why the synthetic resin foam plate is partitioned by a plastic thin plate, a wooden thin plate, paper or the like is to increase the surface pressure strength of the synthetic resin foam plate. When the dimensions of the composite panel are small, it is not necessary to put a partition wall in the synthetic resin foam plate, but when the composite panel becomes large, dents or distortions etc. occur in the synthetic resin foam plate due to the load applied to the wooden flat plate attached to the surface. There are cases. The simplest method of reinforcing the surface pressure applied to the synthetic resin foam plate is to provide a partition wall in the synthetic resin foam plate. The effect can be maximized by subdividing the pressure receiving area.

The partition wall to be installed on the synthetic resin foam plate is sufficient to be a thin plastic plate, a thin wooden plate, paper, or the like, and its thickness is in the range of 0.3 to 1.5 mm. When the thickness is 0.3 mm or less, the reinforcing effect is not sufficiently exhibited, and when the thickness is 1.5 mm or more, there is no difference in the effect of strength development.

The synthetic resin foam plate is placed in the wooden frame, with the width of the wooden frame around 20-100 mm and the thickness of 20-100 mm around the synthetic resin foam plate. The material of the wooden frame is not particularly limited.

The corners of the wooden frame material are set to accommodate a hook-and-groove joint, a buckle-shaped grooving joint, a buckle-shaped wrap-around splice, a one-body add-on splice, and a wrap-around lap joint.

The wooden flat plate to be adhered to the front and back surfaces may be a single plate made of plywood, decorative plywood or the like, or a plate made of a synthetic resin. The grade of the flat plate is not particularly limited, but the flat plate on the surface is solid and rooted (address),
Use skin, round, raw knots, dead knots, missing knots, knotted knots, and cracks with small cracks. The flat plate used on the back surface may have some of the above-mentioned disadvantages. The thickness of the flat plate is 5
The width is set to 3 times or more of the thickness at 20 mm or less.

The flat plate to be glued to the front and back with the front and back sides turned upside down, the front and back sides are aligned, and the way of joining the boards is a method such as butt seam, intermittent seam, feather seam, hiring splicing, and main splicing. . The flat plate is attached to the wooden frame material with an adhesive or nailing. The reverse of the front and back edges is to prevent distortion and distortion of the composite panel.

The front and back materials are made slightly larger than the size of the wooden frame material in which the synthetic resin foam plate material is placed, so that the ends of the composite panel are concave. This is because the composite panels can be joined together when laid on the terrace deck. 10-30mm concave dent
And

When laying a composite panel as an outdoor terrace deck, the high floor type, which has a high floor type and a low floor type, is the same as or slightly lower than the floor of the building. Go up from the building with bare feet or slippers. The low-floor type often goes up directly with shoes and is used as a wooden open veranda.

When laying a composite panel, it is only necessary to place the foundation on a predetermined position and to arrange it on this. The joining between the composite panels is made by means of a splicer, and the surfaces of the composite panels are joined with the edges of each composite panel reversed. The peripheral edge of the composite panel is stuck with a decorative veneer.

A drawer-type storage box that can be pulled out forward below the position facing the outside of the composite panel constituting the terrace deck is manufactured. The drawer-type storage box uses the space below the terrace deck. The drawer and its holder may be made of wood, synthetic resin, or metal, but it is desirable that the front of the drawer be made of wood. A storage box is fixed below the composite panel that composes the terrace deck, and a single-sliding door, a sliding door, and an opening door are provided on the front of the storage box.

A door which can be lifted and opened and closed on the surface of the composite panel constituting the terrace deck is prepared, and a storage box is provided under or inside the composite panel constituting the terrace deck below the door. Opening and closing of doors is used for taking in and out of objects. The storage box may be made of wood, synthetic resin or metal, but the lifting door is made of wood and is flush with the surface of the terrace deck. If the storage box is small, only the inside of the composite panel is sufficient, but if it is large, the storage box is installed inside and below.

[0023]

Embodiments of the present invention will be described below in detail.

Example A polystyrene foam plate having an expansion ratio of 80 was immersed in a water-soluble phenol resin adhesive, and six surfaces of the polystyrene foam plate were coated with a phenol resin. The dimensions of the polystyrene foam board are 50 mm in thickness, 430 mm in width, and 860 mm in length.

As the wooden frame surrounding the periphery of the polystyrene foam plate, a wooden square having a width of 50 mm and a height of 50 mm was used. The inside dimensions of the wooden frame are 860 mm both vertically and horizontally, and the outside dimensions are 9
60 mm.

Two sheets of polystyrene foam are placed inside the wooden frame, and the thickness of 0.8 m is set between the polystyrene foams.
m of a thin wooden plate was inserted into the core material of the composite panel.

On the surface of the core material, a thickness of 8 mm, a width of 100 mm,
A cypress board with a length of 1000 mm and a solid surface, and a cedar board with the same dimensions on the back were nailed on the back with nails. The flat plate of the front and back materials was made to be a butt joint, and the front edge of the front and back materials was aligned at 90 degrees. The end of the composite panel was concave with a 20 mm dent inside. Six such composite panels were laid to produce a terrace deck.

A drawer-type storage box and a lifting door are formed below the composite panel constituting the terrace deck, and storage boxes are provided inside and below the composite panel under the door. installed.

The drawer type storage box and the holding member were made of synthetic resin, and the front of the drawer was made of wood. Both the lifting door and the storage box provided under it are made of wood.

[0030]

As described above, according to the present invention, the synthetic resin foam plate is coated with a phenol resin to improve the durability, chemical resistance, fire resistance and waterproofness of the synthetic resin foam plate as the core material.
This periphery is surrounded by a wooden frame material to produce a beautiful and lightweight composite panel, and the composite panel is laid to form a terrace deck, and a storage box is provided below and / or inside the composite panel to store small items. The convenience of the terrace deck could be improved easily.

[Brief description of the drawings]

FIG. 1 is a cross-sectional view of a composite panel.

FIG. 2 is an exploded view of a composite panel.

FIG. 3 is a sectional view of a terrace deck.

FIG. 4 is a perspective view of an example terrace deck.

FIG. 5 shows a state where an embodiment storage box is opened.

[Explanation of symbols]

 1. 1. Surface material Core material 3. Back material 4. 4. Phenolic resin adhesive 5. Polystyrene foam board Wooden frame material 7. Nail 8. Wooden sheet 9. 9. Phenolic resin-coated polystyrene foam board Placing foundation 11. No hire 12. Decorative edge veneer 13. Building 14. Composite panel 15. Terrace deck 16. Pull-out storage box 17. Drawer front 18. Drawer holding member 19. Lifting door 20. Storage box

Claims (1)

[Claims] 1. A plastic thin plate, a wooden thin plate, a partition wall such as paper is put between synthetic resin foam plate materials coated and coated on the entire surface with a phenol resin, and a frame member made of a wooden square member is formed around these peripheral edges. A terrace deck with a storage box, wherein a composite flat panel having a storage box provided below and / or inside is laid on a core plate, and a wooden flat plate is stuck on the front and back surfaces of the wood plate with the front and back sides reversed.