JP3048272U - Terrace deck panel - Google Patents

Abstract

(57) [Summary] [Purpose] To provide a terrace deck panel that is resistant to decay and insect damage, is lightweight, has a solid surface, and is beautiful. Kind Code: A1 A partition wall made of a plastic thin plate, a wooden thin plate, paper, or the like is inserted between synthetic resin foam plates coated and coated with a phenol resin on the entire surface, and a frame member made of a wooden square is formed around the periphery thereof. A two-layer plate in which an upper plate and a lower plate are bonded to each other with the wooden opening being inverted on the front and back surfaces is bonded to form a terrace deck panel.

Description

[Detailed description of the invention]

[0001]

[Technical field to which the invention belongs]

 The present invention is a wooden terrace deck panel that can be climbed barefoot or slippers as outdoor open space, or as a shoe.

[0002]

[Prior art]

 Wet rims have been widely used in Japanese houses. However, the wet edge has a narrow frontage, and the height is the same as or slightly lower than the building floor. For this reason, it could not be used as a place for children to play or a garden party. For this reason, terrace decks have been installed in houses, but it was not possible to produce high-quality wooden terrace decks due to the lack of high-quality materials for terrace decking wood.

[0003] Wood has long been used as a building material in various parts. Although it is easy to process and light in weight, it has relatively high strength, and the unique texture of natural wood has been given particular importance in Japan. Although it is a promising material that will not be depleted in terms of resources, thick wood has the disadvantages that its size will be out of order when it becomes heavy, and that it is difficult to obtain good quality wood. Although wood has many advantages, it has the above-mentioned disadvantages, so the material must be selected according to the construction site and application to be used. Wood rot and insect damage can be prevented to some extent by preserving them sufficiently, but this is not sufficient. Wood shrinks when it dries, leading to turbulence, which can be partially remedied by using well dried wood. Good quality wood has a solid surface and is thick, but especially thick wood is difficult to obtain and expensive.

[0004]

[Problems to be solved by the invention]

 The present invention meets the needs of outdoor open spaces due to diversification of lifestyles and westernization, and relates to the improvement technology of terrace deck panels that can be climbed with bare feet, slippers or shoes. An object of the present invention is to provide a wooden terrace deck panel which has a good appearance, is rigid, is lightweight, and can be easily laid and constructed by an amateur even without using high quality wood materials.

[0005]

[Means for Solving the Problems]

 In the present invention, a phenolic resin is applied to the entire surface of the synthetic resin foam board to cover the board, and a frame made of a wooden square is formed around the periphery of the board to form a core material. A two-layer board in which a wooden plate is spliced on the front and back surfaces of the core material, the top and bottom plates of the board are turned upside down by 90 degrees is adhered as a front plate and a back plate to form a terrace deck panel.

The synthetic resin foam plate may be a single sheet, but when the size of the terrace deck panel is large, the synthetic resin foam plate is divided by a partition wall such as a thin plastic plate, a thin wooden plate, or paper.

[0007]

[Embodiment of the invention]

 The types of resin used for the synthetic resin foam board used in the present invention include thermoplastic resins such as polystyrene, polypropylene, polyethylene, vinyl chloride, and polyurethane, and thermosetting resins such as urea, epoxy, hard polyurethane, and phenol. However, polystyrene is most suitable as the thermoplastic resin. In addition, a crushed waste plastic foam material can be used as a part of the synthetic resin foam board.

[0008] The reason why the phenol resin is applied to the entire surface of the synthetic resin foam plate is to improve the durability, chemical resistance, fire resistance and waterproofness of the core material. The phenolic resin applied here is a resol-type phenolic resin obtained by the addition condensation reaction of phenols and aldehydes.

[0009] The resole type phenolic resin is obtained by converting phenols such as phenol, cresol, xylenol, paraalkylphenol, paraphenylphenol, resorcin and modified products thereof and aldehydes such as formaldehyde, paraformaldehyde, furfural and acetaldehyde with sodium hydroxide, It is a resol type produced by reaction with an alkaline catalyst such as potassium hydroxide, calcium hydroxide, hexamethylenetetramine, trimethylamine, triethylamine and the like.

A phenol resin to which a curing agent or the like is added may be directly applied or immersed in the phenol resin, and the phenol resin may be used as an alcohol-soluble or water-soluble adhesive. The alcohol-soluble phenol resin adhesive uses a resol type phenol resin as an alcohol solution. The water-soluble phenolic resin adhesive is produced by reacting sodium hydroxide as a catalyst and concentrating under reduced pressure.

The reason why the synthetic resin foam plate is partitioned by a plastic thin plate, a wooden thin plate, paper or the like is to increase the surface pressure strength of the synthetic resin foam plate. If the size of the terrace deck panel is small, it is not necessary to put a partition wall in the synthetic resin foam board, but when the terrace deck panel becomes large, the synthetic resin foam board is dented by the load applied to the wooden flat plate attached to the surface. It may cause distortion and the like. The simplest method of reinforcing the surface pressure applied to the synthetic resin foam plate is to provide a partition wall in the synthetic resin foam plate. The effect can be maximized by subdividing the pressure receiving area.

The partition wall to be installed on the synthetic resin foam board is made of a thin plastic sheet, a thin wooden board, paper, or the like, and the thickness thereof is in the range of 0.3 to 1.5 mm. When the thickness is 0.3 mm or less, the reinforcing effect is not sufficiently exhibited, and when the thickness is 1.5 mm or more, there is no difference in the effect of the strength.

The wooden frame material to be installed around the synthetic resin foam plate material has a width of 20 to 100 mm and a thickness of 20 to 100 mm, and the entire surface of the wooden frame material is coated with a phenol resin to cover the synthetic resin foam. Put the board. The material of the wooden frame is not particularly limited.

[0014] The corners of the wooden frame material are set to include a splice, a splice splice, a snap-wrap splice, a one-sided insert splice, and a splice splice.

The wooden flat plate to be attached to the front and back surfaces may be a veneer made of plywood or the like. However, for aesthetic purposes, the upper and lower plates are glued together with an adhesive or the like by reversing the opening of the flat plate by 90 degrees. A two-layer plate. The grade of the flat plate is not particularly limited, but the flat plate used for the upper plate of the two-layer plate is solid and has roots (addresses), skins, round pieces, raw knots, dead knots, omission knots, Use the one without cracked knots and cracks. The flat plate used for the lower plate of the two-layer plate and the back plate to be adhered to the back surface of the terrace deck panel may have both the upper plate and the lower plate with some of the above-mentioned disadvantages. The thickness of the flat plate is 5 to 20 mm and the width is 3 times or more the thickness.

[0016] The upper and lower plates of the two-layer plate which is glued to the upper plate and the lower plate by inverting the wood opening by 90 degrees are used for the splicing, interlocking, feathering, hiring splicing, book splicing, etc. It is manufactured by the method. The two-layer board is attached to the wooden frame material by an adhesive or nailing. The reason why the upper and lower panels of the two-layer board are inverted by 90 degrees is to prevent distortion, distortion, sagging, and warping of the terrace deck panel due to the synergistic strength of the wooden boards in the vertical and horizontal directions. It is preferable to attach a two-layer plate to the back surface of the terrace deck panel. However, when the dimensions of the terrace deck panel are small, a single flat plate, that is, only the upper plate of the back plate may be used instead of the two-layer plate.

[0017] A two-layer plate of a front plate and a back plate serving as front and back materials is adhered so that two sides are concave at the end of the terrace deck panel and the other two sides are convex. This is because when connecting terrace deck panels and laying them on the terrace deck, they will be used as a seam joint. The concave dent and convex protrusion shall be 10 to 50 mm.

When laying a terrace deck panel as an outdoor terrace deck, the high floor type, which has a high floor type and a low floor type, is the same as or slightly lower than the floor of the building. Get up barefoot or slippers from inside the building. The low-floor type is often raised directly by shoes, and is used as a wooden open belter.

When a terrace deck panel is laid on a terrace deck, vibration and sound can be absorbed by attaching a rubber plate to the back surface of the terrace deck panel. The rubber plate may be the whole or part of the terrace deck panel. When sticking to a part, for example, it may be at the corner of the terrace deck panel so that it is cross-shaped around the center or at the center. This is because when the terrace deck panel is laid, it has the effect of absorbing the vibration due to the unevenness of the ground and absorbing the sound on the terrace deck panel surface.

When laying the terrace deck panels, it is only necessary to set the placing foundation at a predetermined position and arrange it on this. The joint between the terrace deck panels is to be made with a main joint, and the surface of the terrace deck panels is joined with the tip of the terrace deck panel reversed. The periphery of the terrace deck panel is to be covered with a decorative panel.

[0021]

【Example】

 Hereinafter, embodiments of the present invention will be described in detail.

Example A polystyrene foam plate having an expansion ratio of 80 was immersed in a water-soluble phenol resin adhesive, and six surfaces of the polystyrene foam plate were covered with a phenol resin. The dimensions of the polystyrene foam plate are 50 mm in thickness, 430 mm in width, and 860 mm in length.

As the wooden frame surrounding the periphery of the polystyrene foam plate, a wooden square having a width of 50 mm and a height of 50 mm was used. The inside dimensions of the wooden frame material are 900 mm both vertically and horizontally, and the outside dimensions are 1000 mm.

Two polystyrene foam plates were placed inside the wooden frame, and a 0.8 mm-thick wooden thin plate was inserted between the polystyrene foam plates to produce a core material for the terrace deck panel.

The two-layer surface plate serving as the surface material of the core material has some defects in the surface having the same dimensions as the solid cypress board of 8 mm in thickness, 1000 mm in width and 1000 mm in length, and the same size as the lower board. Cedar boards were attached with an adhesive. Both the upper and lower boards were butt-jointed, and the wooden ends of the upper and lower boards were aligned at 90 degrees. The back plate of the two-layer plate to be adhered to the back side of the terrace deck panel was made of a cedar plate with a thickness of 8 mm, a width of 1000 mm, and a length of 1000 mm, with some defects. The wooden edge of the upper plate and the lower plate was inverted by 90 degrees. The two edges of the terrace deck panel are concave with a 30 mm dent inside, and the other two edges of the terrace deck panel are provided with a top plate and a core so that the core of the terrace deck panel has a convex shape protruding 30 mm outside. The back plate was fixed with nails. A rubber having a thickness of 3 mm was adhered to the entire rear surface of the terrace deck panel with an adhesive. Six of these terrace deck panels were laid to make a terrace deck, and a rounded decorative material having concave and convex shapes was attached around the terrace deck.

[0026]

[Effect of the invention]

 As described above, in the present invention, the synthetic resin foam plate is coated with phenol resin to improve the durability, chemical resistance, fire resistance, and waterproofness of the synthetic resin foam plate as the core material, and the periphery is formed of a wooden frame. By using a solid wooden slab as the top plate of the surface material, it is possible to make a beautiful and lightweight terrace deck panel, and lay this terrace deck panel to obtain a terrace deck. Was.

[Brief description of the drawings]

FIG. 1 is a sectional view of a terrace deck panel.

FIG. 2 is another example of a sectional view of a terrace deck panel.

FIG. 3 is an exploded view of a terrace deck panel.

FIG. 4 is a sectional view of a terrace deck.

FIG. 5 is a perspective view of a terrace deck.

FIG. 6 is a sectional view of a terrace deck panel.

[Explanation of Codes] 1. Top plate of top plate 2. Lower plate of top plate 3. Upper plate of back plate 4. Lower plate of back plate 5. Phenolic resin-coated polystyrene foam board Wooden frame material 7. Core material 8. Wooden sheet 9. Adhesive 10. Nails 11. Rubber plate 12. Placement foundation 13. Wrapping decorative material 14. Building 15. Terrace deck panel 16. Terrace deck

Claims (1)

[Utility model registration claims] 1. A partition wall made of a plastic thin plate, a thin wooden plate, paper, or the like is inserted between synthetic resin foam plates coated and coated on the entire surface with a phenol resin, and a frame made of a wooden square is formed around the periphery thereof. A two-layer board consisting of an upper board and a lower board attached to the front and back surfaces of a board obtained by joining wooden boards by 90 degrees is attached to the front and back surfaces, and a rubber plate is attached to the entire back surface or a part thereof. A terrace deck panel characterized by wearing.