JPH1060469A - Composition for one powder type slow-hardening back-filling material - Google Patents
Composition for one powder type slow-hardening back-filling materialInfo
- Publication number
- JPH1060469A JPH1060469A JP22011996A JP22011996A JPH1060469A JP H1060469 A JPH1060469 A JP H1060469A JP 22011996 A JP22011996 A JP 22011996A JP 22011996 A JP22011996 A JP 22011996A JP H1060469 A JPH1060469 A JP H1060469A
- Authority
- JP
- Japan
- Prior art keywords
- powder
- parts
- weight
- composition
- clay mineral
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/08—Slag cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00724—Uses not provided for elsewhere in C04B2111/00 in mining operations, e.g. for backfilling; in making tunnels or galleries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Excavating Of Shafts Or Tunnels (AREA)
- Lubricants (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、推進工法により管
本体を地中に敷設する際に管本体と地山との間の空隙に
注入され滑材の機能をも有する裏込め材、或いは護岸・
岸壁の基礎地盤改良、合成鋼管杭工法、連続壁工法、大
深度の地盤改良などの地盤改良やその他の土木現場にお
いて注入される裏込め材に適した一粉型の徐硬性裏込め
材用組成物に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a backfill material or a seawall which is injected into a gap between a pipe body and a ground when the pipe body is laid underground by a propulsion method and also has a sliding material function.・
One-powder type gradual hardening backing material suitable for ground improvement such as quay foundation ground improvement, synthetic steel pipe pile method, continuous wall method, deep ground improvement, and other backfill materials injected into civil engineering sites It is about things.
【0002】[0002]
【従来の技術】本出願人は、滑材と裏込め材の双方の機
能を兼備させて、推進工法時に地山と管本体との間の摩
擦抵抗を低減させるとともに、管本体と地山との間の空
隙に起因した地盤沈下を防ぐことができる「自硬性滑
材」を特許出願した(特開昭62−265395)。こ
の自硬性滑材は、ベントナイトと、高吸水性樹脂及び/
又はメチルセルロースと、水とによりなる推進工法用滑
材1m3に、セメント50〜250kgと、主な化学組
成Al2O3 20〜40重量%、CaO 30〜50重量
%、SO3 10〜30重量%を含有する水硬性物質2〜
15kgと、凝結遅延剤1〜10kgとを添加してな
る。2. Description of the Related Art The applicant of the present invention has a function of both a lubricating material and a backfill material to reduce the frictional resistance between the ground and the pipe body during the propulsion method, and to reduce the friction between the pipe body and the ground body. A patent application was filed for a "self-hardening lubricating material" that can prevent land subsidence caused by a gap between the two (Japanese Patent Application Laid-Open No. 62-265395). This self-hardening lubricating material is composed of bentonite, a super absorbent resin and / or
Or, in 1 m 3 of a lubricating material for propulsion method composed of methyl cellulose and water, 50 to 250 kg of cement, 20 to 40 wt% of main chemical composition Al 2 O 3 , 30 to 50 wt% of CaO, 10 to 30 wt of SO 3 % Containing 2%
15 kg and 1 to 10 kg of a setting retarder are added.
【0003】この自硬性滑材は次の性能を有する。即
ち、従来一般的に使用されている滑材の流動性から大
きく逸脱せず、JAロートの流下時間が12秒以下であ
る。滑り抵抗が小さく、推進工法が完了するまで管本
体と地山との間の摩擦抵抗を考慮して0.03kgf/
cm2以下のせん断強度を保持する。注入後90日を
経過すると地山と同程度の強度、一般的には1〜2kg
f/cm2以上の強度となる。管本体と地山の一体化
のためにブリーディング率が5%以下である。そしてこ
の自硬性滑材は、施工現場でベントナイトと高吸水性樹
脂及び/又はメチルセルロースと水とを混合してベント
ナイト泥水を調製した後、この混合液を撹拌しつつ、こ
れにセメント、水硬性物質等の粉体を添加してミキサー
で均一に混練することにより得られる。[0003] This self-hardening lubricant has the following properties. That is, the flow time of the JA funnel is 12 seconds or less without largely deviating from the fluidity of the conventional sliding material. Slip resistance is small, and 0.03 kgf /, considering the frictional resistance between the pipe body and the ground, until the propulsion method is completed.
Maintain a shear strength of not more than cm 2 . 90 days after injection, same strength as the ground, generally 1-2kg
The strength becomes f / cm 2 or more. The bleeding rate is 5% or less for the integration of the pipe body and the ground. Then, the self-hardening lubricant is prepared by mixing bentonite with a superabsorbent resin and / or methylcellulose and water at a construction site to prepare bentonite muddy water. And kneading them uniformly with a mixer.
【0004】[0004]
【発明が解決しようとする課題】しかしながら、この自
硬性滑材を調製するために数種類以上の材料の調合に時
間を要するばかりか、作業員が未熟な場合には調合ミス
を生じる恐れがあった。このため、水を除いた粉末材料
を予め均一に混合して、プレミックスした状態にしてお
くことが考えられるけれども、上記粉末材料をプレミッ
クスすると、ベントナイトがセメントが水和してできる
水酸化カルシウム及びカルシウムイオンの存在で、その
水分吸収機能、即ち膨潤機能が抑制され、施工時に水と
混練して滑材を調製しても、滑材に適切な粘性が得られ
ず、ブリーディングが過大となるため、上記自硬性滑材
のプレミックス化はこれまで試みられなかった。However, in order to prepare this self-hardening lubricating material, it takes a long time to prepare several or more kinds of materials, and if the operator is immature, there is a possibility that a mixing mistake may occur. . For this reason, it is conceivable that the powdered material excluding water is preliminarily mixed and premixed, but when the powdered material is premixed, bentonite becomes calcium hydroxide formed by hydration of cement. And, in the presence of calcium ions, its water absorbing function, that is, the swelling function is suppressed, and even when preparing a sliding material by kneading with water at the time of construction, proper viscosity is not obtained in the sliding material, and bleeding becomes excessive. Therefore, premixing of the self-hardening lubricant has not been attempted so far.
【0005】一方、産業界にはコンクリート廃材粉、流
動床ボイラー灰、下水汚泥溶融スラグ、ゴミ焼却灰溶融
スラグ等の処分に困窮する粉末状の産業廃棄物が多量に
発生し、その利用方法が望まれている。On the other hand, in the industry, a large amount of powdery industrial waste is generated which is difficult to dispose of concrete waste material powder, fluidized bed boiler ash, sewage sludge melting slag, refuse incineration ash melting slag, and the like. Is desired.
【0006】本発明の目的は、プレミックス化してもス
メクタイト型粘土鉱物の水分吸収機能が損なわれない一
粉型徐硬性裏込め材用組成物を提供することにある。本
発明の別の目的は、水と混練後に所定の粘性が得られ、
ブリーディング率の小さい裏込め材となり、硬化後には
所定の強度を発現する一粉型徐硬性裏込め材用組成物を
提供することにある。本発明の別の目的は、施工現場で
迅速に調合でき、作業員による調合ミスを起こすことの
ない一粉型徐硬性裏込め材用組成物を提供することにあ
る。本発明の更に別の目的は、粉末状の産業廃棄物を有
効に利用することのできる一粉型徐硬性裏込め材用組成
物を提供することにある。An object of the present invention is to provide a one-powder type slowly hardening backing material composition which does not impair the moisture absorption function of a smectite type clay mineral even when premixed. Another object of the present invention is to obtain a predetermined viscosity after kneading with water,
An object of the present invention is to provide a one-powder type slowly hardening backing material composition which becomes a backing material having a small bleeding rate and exhibits a predetermined strength after curing. Another object of the present invention is to provide a one-powder type slowly hardening backing material composition that can be quickly compounded at a construction site and does not cause a compounding error by an operator. Still another object of the present invention is to provide a one-powder type slowly hardening backing material composition that can effectively utilize powdered industrial waste.
【0007】[0007]
【課題を解決するための手段】請求項1に係る発明は、
スメクタイト型粘土鉱物とコンクリート廃材粉とケイ酸
質粉末と高炉スラグとセメントと増粘剤と凝結遅延剤が
所定の割合で均一に混合して調製された一粉型徐硬性裏
込め材用組成物である。請求項2に係る発明は、スメク
タイト型粘土鉱物とコンクリート廃材粉とケイ酸質粉末
と高炉スラグと増粘剤と凝結遅延剤が所定の割合で均一
に混合して調製された一粉型徐硬性裏込め材用組成物で
ある。請求項3に係る発明は、スメクタイト型粘土鉱物
とコンクリート廃材粉とケイ酸質粉末と高炉スラグとフ
ライアッシュと増粘剤と凝結遅延剤が所定の割合で均一
に混合して調製された一粉型徐硬性裏込め材用組成物で
ある。請求項4に係る発明は、スメクタイト型粘土鉱物
と流動床ボイラー灰とケイ酸質粉末と高炉スラグとセメ
ントと増粘剤と凝結遅延剤が所定の割合で均一に混合し
て調製された一粉型徐硬性裏込め材用組成物である。請
求項5に係る発明は、スメクタイト型粘土鉱物と流動床
ボイラー灰とケイ酸質粉末と高炉スラグと増粘剤と凝結
遅延剤が所定の割合で均一に混合して調製された一粉型
徐硬性裏込め材用組成物である。The invention according to claim 1 is
A one-powder type slowly hardening backing material composition prepared by uniformly mixing a smectite type clay mineral, concrete waste powder, siliceous powder, blast furnace slag, cement, a thickener, and a setting retarder in a predetermined ratio. It is. The invention according to claim 2 is a one-powder type stiffness prepared by uniformly mixing a smectite-type clay mineral, a concrete waste powder, a siliceous powder, a blast furnace slag, a thickener, and a setting retarder in a predetermined ratio. It is a composition for backfill material. The invention according to claim 3 is a powder prepared by uniformly mixing a smectite-type clay mineral, a concrete waste powder, a siliceous powder, a blast furnace slag, a fly ash, a thickener, and a setting retarder in a predetermined ratio. It is a composition for a mold-graded backfill material. The invention according to claim 4 is a powder prepared by uniformly mixing a smectite-type clay mineral, a fluidized-bed boiler ash, a siliceous powder, a blast furnace slag, a cement, a thickener, and a setting retarder in a predetermined ratio. It is a composition for a mold-graded backfill material. The invention according to claim 5 is a one-powder type slurry prepared by uniformly mixing a smectite-type clay mineral, a fluidized-bed boiler ash, a siliceous powder, a blast furnace slag, a thickener, and a setting retarder in a predetermined ratio. A composition for a hard backfill material.
【0008】請求項6に係る発明は、スメクタイト型粘
土鉱物と流動床ボイラー灰とケイ酸質粉末と高炉スラグ
とフライアッシュと増粘剤と凝結遅延剤が所定の割合で
均一に混合して調製された一粉型徐硬性裏込め材用組成
物である。請求項7に係る発明は、スメクタイト型粘土
鉱物と下水汚泥溶融スラグとケイ酸質粉末とセメントと
増粘剤と凝結遅延剤が所定の割合で均一に混合して調製
された一粉型徐硬性裏込め材用組成物である。請求項8
に係る発明は、スメクタイト型粘土鉱物と下水汚泥溶融
スラグとケイ酸質粉末とセメントと高炉スラグと増粘剤
と凝結遅延剤が所定の割合で均一に混合して調製された
一粉型徐硬性裏込め材用組成物である。請求項9に係る
発明は、スメクタイト型粘土鉱物とゴミ焼却灰溶融スラ
グとケイ酸質粉末とセメントと増粘剤と凝結遅延剤が所
定の割合で均一に混合して調製された一粉型徐硬性裏込
め材用組成物である。請求項10に係る発明は、スメク
タイト型粘土鉱物とゴミ焼却灰溶融スラグとケイ酸質粉
末とセメントと高炉スラグと増粘剤と凝結遅延剤が所定
の割合で均一に混合して調製された一粉型徐硬性裏込め
材用組成物である。請求項1ないし10のいずれかに係
る発明では、プレミックス化してもスメクタイト型粘土
鉱物の水分吸収機能が損なわれず、水と混練後に所定の
粘性とブリーディング率を有する裏込め材となり、硬化
後には所定の強度を発現し、施工現場で迅速に調合で
き、作業員による調合ミスを起こすことがない。またコ
ンクリート廃材粉、流動床ボイラー灰、下水汚泥溶融ス
ラグ、ゴミ焼却灰溶融スラグを材料とすることにより、
処分に困窮する粉末状の産業廃棄物の利用を図ることが
できる。According to a sixth aspect of the present invention, a smectite type clay mineral, a fluidized bed boiler ash, a siliceous powder, a blast furnace slag, a fly ash, a thickener, and a setting retarder are uniformly mixed at a predetermined ratio. The composition for a one-powder type gradually hardening backing material is provided. The invention according to claim 7 is a one-powder type stiffness prepared by uniformly mixing a smectite-type clay mineral, sewage sludge molten slag, siliceous powder, cement, a thickener and a setting retarder at a predetermined ratio. It is a composition for backfill material. Claim 8
The invention according to the invention is a one-powder type stiffness prepared by uniformly mixing a smectite type clay mineral, sewage sludge molten slag, siliceous powder, cement, blast furnace slag, a thickener and a setting retarder in a predetermined ratio. It is a composition for backfill material. The invention according to claim 9 is a one-powder type slurry prepared by uniformly mixing a smectite-type clay mineral, refuse incineration ash molten slag, siliceous powder, cement, a thickener, and a setting retarder at a predetermined ratio. A composition for a hard backfill material. According to a tenth aspect of the present invention, a smectite-type clay mineral, refuse incineration ash molten slag, siliceous powder, cement, blast furnace slag, a thickener, and a setting retarder are uniformly mixed at a predetermined ratio. It is a powder type slowly hardening backing material composition. In the invention according to any one of claims 1 to 10, even if premixed, the moisture absorption function of the smectite-type clay mineral is not impaired, and becomes a backfill material having a predetermined viscosity and bleeding rate after kneading with water, and after curing. It exhibits a predetermined strength and can be quickly compounded at the construction site, so that there is no mistake in compounding by workers. In addition, by using concrete waste powder, fluidized bed boiler ash, sewage sludge melting slag, garbage incineration ash melting slag,
It is possible to use powdery industrial waste that is in need of disposal.
【0009】[0009]
【発明の実施の形態】請求項1に係る一粉型徐硬性裏込
め材用組成物は、100重量部のスメクタイト型粘土鉱
物に対して、5〜2000重量部のコンクリート廃材粉
と、5〜2000重量部のケイ酸質粉末と、5〜200
0重量部の高炉スラグと、3〜800重量部のセメント
と、2〜1000重量部の増粘剤と、0.2〜1000
重量部の凝結遅延剤を含む。請求項2に係る一粉型徐硬
性裏込め材用組成物は、100重量部のスメクタイト型
粘土鉱物に対して、5〜1500重量部のコンクリート
廃材粉と、3〜1500重量部のケイ酸質粉末と、5〜
1500重量部の高炉スラグと、2〜800重量部の増
粘剤と、0.2〜800重量部の凝結遅延剤を含む。請
求項3に係る一粉型徐硬性裏込め材用組成物は、100
重量部のスメクタイト型粘土鉱物に対して、5〜200
0重量部のコンクリート廃材粉と、5〜2000重量部
のケイ酸質粉末と、5〜2000重量部の高炉スラグ
と、5〜2000重量部のフライアッシュと、2〜10
00重量部の増粘剤と、0.2〜1000重量部の凝結
遅延剤を含む。BEST MODE FOR CARRYING OUT THE INVENTION The composition for a one-powder type gradually hardening backing material according to claim 1 comprises 5-2,000 parts by weight of concrete waste material powder and 5-5-2 parts by weight based on 100 parts by weight of smectite type clay mineral. 2000 parts by weight of siliceous powder, 5 to 200 parts
0 parts by weight of blast furnace slag, 3 to 800 parts by weight of cement, 2 to 1000 parts by weight of thickener, 0.2 to 1000 parts by weight
Contains parts by weight set retarder. The composition for a one-powder type slow-hardening backing material according to claim 2 comprises 5 to 1500 parts by weight of a concrete waste material powder and 3 to 1500 parts by weight of a siliceous substance based on 100 parts by weight of a smectite-type clay mineral. Powder and 5
It contains 1500 parts by weight of blast furnace slag, 2 to 800 parts by weight of a thickener, and 0.2 to 800 parts by weight of a setting retarder. The composition for a one-powder type slowly hardening backing material according to claim 3 has 100
5 to 200 parts by weight of the smectite-type clay mineral
0 parts by weight of concrete waste powder, 5 to 2000 parts by weight of siliceous powder, 5 to 2000 parts by weight of blast furnace slag, 5 to 2000 parts by weight of fly ash, 2 to 10 parts by weight
It contains 00 parts by weight of a thickening agent and 0.2 to 1000 parts by weight of a setting retarder.
【0010】請求項4に係る一粉型徐硬性裏込め材用組
成物は、100重量部のスメクタイト型粘土鉱物に対し
て、5〜1500重量部の流動床ボイラー灰と、3〜1
500重量部のケイ酸質粉末と、5〜1500重量部の
高炉スラグと、3〜800重量部のセメントと、2〜8
00重量部の増粘剤と、0.2〜800重量部の凝結遅
延剤を含む。請求項5に係る一粉型徐硬性裏込め材用組
成物は、100重量部のスメクタイト型粘土鉱物に対し
て、5〜2000重量部の流動床ボイラー灰と、5〜2
000重量部のケイ酸質粉末と、5〜2000重量部の
高炉スラグと、2〜800重量部の増粘剤と、0.2〜
800重量部の凝結遅延剤を含む。請求項6に係る一粉
型徐硬性裏込め材用組成物は、100重量部のスメクタ
イト型粘土鉱物に対して、5〜1500重量部の流動床
ボイラー灰と、5〜1500重量部のケイ酸質粉末と、
5〜1500重量部の高炉スラグと、5〜1500重量
部のフライアッシュと、2〜800重量部の増粘剤と、
0.2〜800重量部の凝結遅延剤を含む。[0010] The composition for a one-powder type slow-hardening backing material according to claim 4 comprises 5 to 1500 parts by weight of a fluidized bed boiler ash and 3 to 1 parts by weight based on 100 parts by weight of a smectite type clay mineral.
500 parts by weight of siliceous powder, 5 to 1500 parts by weight of blast furnace slag, 3 to 800 parts by weight of cement, 2 to 8 parts
It contains 00 parts by weight of a thickener and 0.2 to 800 parts by weight of a setting retarder. The composition for a one-powder type slow-hardening backing material according to claim 5, comprising 100 parts by weight of a smectite-type clay mineral, 5 to 2000 parts by weight of a fluidized-bed boiler ash, and 5 to 2 parts by weight.
000 parts by weight of siliceous powder, 5 to 2000 parts by weight of blast furnace slag, 2 to 800 parts by weight of thickener, 0.2 to
Contains 800 parts by weight set retarder. The composition for a one-powder type slow-hardening backing material according to claim 6, comprising 5 to 1500 parts by weight of a fluidized-bed boiler ash and 5 to 1500 parts by weight of silicic acid based on 100 parts by weight of a smectite-type clay mineral. Powder and
5 to 1500 parts by weight of blast furnace slag, 5 to 1500 parts by weight of fly ash, and 2 to 800 parts by weight of a thickener,
It contains 0.2-800 parts by weight of a set retarder.
【0011】請求項7に係る一粉型徐硬性裏込め材用組
成物は、100重量部のスメクタイト型粘土鉱物に対し
て、5〜2000重量部の下水汚泥溶融スラグと、5〜
2000重量部のケイ酸質粉末と、3〜800重量部の
セメントと、2〜1000重量部の増粘剤と、0.2〜
800重量部の凝結遅延剤を含む。請求項8に係る一粉
型徐硬性裏込め材用組成物は、100重量部のスメクタ
イト型粘土鉱物に対して、5〜1500重量部の下水汚
泥溶融スラグと、5〜1500重量部のケイ酸質粉末
と、3〜800重量部のセメントと、5〜1500重量
部の高炉スラグと、2〜800重量部の増粘剤と、0.
2〜800重量部の凝結遅延剤を含む。請求項9に係る
一粉型徐硬性裏込め材用組成物は、100重量部のスメ
クタイト型粘土鉱物に対して、5〜2000重量部のゴ
ミ焼却灰溶融スラグと、5〜2000重量部のケイ酸質
粉末と、3〜800重量部のセメントと、2〜1000
重量部の増粘剤と、0.2〜800重量部の凝結遅延剤
を含む。請求項10に係る一粉型徐硬性裏込め材用組成
物は、100重量部のスメクタイト型粘土鉱物に対し
て、5〜1500重量部のゴミ焼却灰溶融スラグと、5
〜1500重量部のケイ酸質粉末と、3〜800重量部
のセメントと、5〜1500重量部の高炉スラグと、2
〜1000重量部の増粘剤と、0.2〜800重量部の
凝結遅延剤を含む。[0011] The one-powder type gradually hardening backing material composition according to claim 7 is characterized in that, based on 100 parts by weight of smectite type clay mineral, 5 to 2000 parts by weight of sewage sludge molten slag;
2000 parts by weight of siliceous powder, 3 to 800 parts by weight of cement, 2 to 1000 parts by weight of thickener, 0.2 to
Contains 800 parts by weight set retarder. The composition for a one-powder type slow-hardening backing material according to claim 8, wherein the sewage sludge molten slag and the silicate are contained in an amount of 5 to 1500 parts by weight based on 100 parts by weight of the smectite-type clay mineral. 3 to 800 parts by weight of cement, 5 to 1500 parts by weight of blast furnace slag, 2 to 800 parts by weight of thickener,
It contains 2 to 800 parts by weight of a set retarder. The composition for a one-powder type slow-hardening backing material according to claim 9, comprising 5 to 2000 parts by weight of refuse incineration ash molten slag and 5 to 2000 parts by weight of silica based on 100 parts by weight of smectite type clay mineral. Acidity powder, 3 to 800 parts by weight cement, 2 to 1000 parts
Parts by weight of a thickening agent and from 0.2 to 800 parts by weight of a setting retarder. The composition for a one-powder type slow-hardening backing material according to claim 10, comprising 5 to 1500 parts by weight of refuse incineration ash molten slag and 100 parts by weight of smectite-type clay mineral.
To 1500 parts by weight of siliceous powder, 3 to 800 parts by weight of cement, 5 to 1500 parts by weight of blast furnace slag,
10001000 parts by weight thickener and 0.2-800 parts by weight set retarder.
【0012】請求項1〜3においてコンクリート廃材粉
の好ましい含有量は20〜800重量部である。ケイ酸
質粉末の好ましい含有量は請求項1〜10において50
〜1000重量部である。請求項4〜6において流動床
ボイラー灰の好ましい含有量は20〜800重量部であ
る。請求項7及び8において下水汚泥溶融スラグの好ま
しい含有量は10〜800重量部である。請求項9及び
10においてゴミ焼却灰溶融スラグの好ましい含有量は
20〜800重量部である。請求項1〜6、8及び10
において高炉スラグの好ましい含有量は100〜100
0重量部である。請求項1、4、7〜10においてセメ
ントの好ましい含有量は50〜500重量部である。請
求項3及び6においてフライアッシュの好ましい含有量
は100〜1000重量部である。請求項1〜10にお
いて増粘剤の好ましい含有量は5〜500重量部であ
る。請求項1〜10において凝結遅延剤の好ましい含有
量は2〜500重量部である。In the first to third aspects, the preferable content of the concrete waste material powder is 20 to 800 parts by weight. The preferred content of the siliceous powder is 50 in claims 1 to 10.
10001000 parts by weight. The preferred content of the fluidized-bed boiler ash in claims 4 to 6 is 20 to 800 parts by weight. In claims 7 and 8, the preferred content of the sewage sludge molten slag is 10 to 800 parts by weight. In Claims 9 and 10, the preferable content of the refuse incineration ash molten slag is 20 to 800 parts by weight. Claims 1 to 6, 8 and 10
The preferred content of blast furnace slag is 100 to 100
0 parts by weight. In claims 1, 4, 7 to 10, the preferred content of cement is 50 to 500 parts by weight. In claims 3 and 6, the preferred content of fly ash is 100 to 1000 parts by weight. In Claims 1 to 10, the preferred content of the thickener is 5 to 500 parts by weight. The preferred content of the setting retarder in claims 1 to 10 is 2 to 500 parts by weight.
【0013】コンクリート廃材粉、流動床ボイラー灰、
下水汚泥溶融スラグ、及びゴミ焼却灰溶融スラグが上記
下限値未満では産業廃棄物の活用が十分でなく、上記上
限値を越えると強度発現性が低下する不具合を生じる。
ケイ酸質粉末が上記下限値未満ではスメクタイト型粘土
鉱物の膨潤が損なわれ、上記上限値を越えると適切な粘
性が得難くなる不具合を生じる。高炉スラグが上記下限
値未満ではスメクタイト型粘土鉱物の膨潤が損なわれ、
上記上限値を越えると適切な粘性が得難くなる不具合を
生じる。セメントが上記下限値未満では強度発現が不十
分になり、上記上限値を越えるとスメクタイト型粘土鉱
物の膨潤が損なわれる不具合を生じる。フライアッシュ
が上記範囲を逸脱すると裏込め材として適切な粘性が得
られなくなる不具合を生じる。増粘剤が上記下限値未満
では材料分離を生じ易く、上記上限値を越えるとハンド
リングが悪化し不経済になる。凝結遅延剤が上記下限値
未満では徐硬性が得難く、上記上限値を越えると適切な
硬化時期を逸脱する不具合を生じる。Concrete waste powder, fluidized bed boiler ash,
If the sewage sludge molten slag and the refuse incinerated ash molten slag are less than the above lower limit, the utilization of industrial waste is not sufficient, and if the sewage sludge molten slag is more than the above upper limit, there is a problem that strength developability decreases.
If the siliceous powder is less than the above lower limit, the swelling of the smectite-type clay mineral will be impaired, and if it exceeds the above upper limit, it will be difficult to obtain an appropriate viscosity. If the blast furnace slag is less than the lower limit, the swelling of the smectite-type clay mineral is impaired,
Exceeding the above upper limit causes a problem that it is difficult to obtain an appropriate viscosity. If the cement is less than the above lower limit, the strength development becomes insufficient, and if it exceeds the above upper limit, the swelling of the smectite type clay mineral is impaired. If the fly ash deviates from the above range, a problem arises in which appropriate viscosity cannot be obtained as a backfill material. If the thickener is less than the above lower limit, material separation is liable to occur, and if it exceeds the above upper limit, handling deteriorates and becomes uneconomical. If the setting retarder is less than the above lower limit value, it is difficult to obtain gradual hardening, and if it exceeds the above upper limit value, there occurs a problem that a proper curing time is deviated.
【0014】請求項1ないし請求項10に係る徐硬性裏
込め材用組成物を通じて、各材料について詳述する。な
お、本発明の徐硬性裏込め材用組成物は微粉末状の各材
料が均一に混合して調製される。本発明のスメクタイト
型粘土鉱物としては、ベントナイト、モンモリロナイ
ト、バイデライト、ノントロナイト、サポナイト、鉄サ
ポナイト、ヘクトライト等の層状ケイ酸塩であって、層
間にNaイオン,Caイオン等の各種の交換性陽イオン
を含む粉末が挙げられる。上記層状ケイ酸塩を単独で使
用しても、複数種類併用してもよい。このスメクタイト
型粘土鉱物は層間に水を取り込み膨潤する性質がある。
スメクタイト型粘土鉱物は所望の粘性を有する裏込め材
を得るために用いられる。Each of the materials will be described in detail through the composition for a slowly hardening backing material according to any one of the first to tenth aspects. In addition, the composition for a gradual hardening backfill material of the present invention is prepared by uniformly mixing the respective fine powder materials. Examples of the smectite-type clay mineral of the present invention include layered silicates such as bentonite, montmorillonite, beidellite, nontronite, saponite, iron saponite, hectorite, and various types of exchangeability of Na ions, Ca ions, etc. between layers. Powders containing cations may be mentioned. The above-mentioned layered silicates may be used alone or in combination. This smectite-type clay mineral has the property of taking in water between layers and swelling.
The smectite-type clay mineral is used to obtain a backing material having a desired viscosity.
【0015】本発明の産業廃棄物であるコンクリート廃
材粉、流動床ボイラー灰、下水汚泥溶融スラグ、及びゴ
ミ焼却灰溶融スラグには、それぞれブレーン値(比表面
積)が1000〜6000cm2/g、好ましくは20
00〜4500cm2/gの粉体を用いる。これらの粉
体を珪砂と置換して使用する場合には、粒径が0.01
〜1.0mm、好ましくは0.05〜0.6mmのもの
を用いる。更に収縮低減剤は、粒径が0.6mm以下、
好ましくは0.3mm以下のものを用いる。The concrete waste material powder, fluidized bed boiler ash, sewage sludge melting slag, and refuse incineration ash melting slag, which are the industrial wastes of the present invention, each have a Blaine value (specific surface area) of 1000 to 6000 cm 2 / g, preferably. Is 20
A powder of 00 to 4500 cm 2 / g is used. When these powders are used in place of silica sand, the particle size is 0.01
1.01.0 mm, preferably 0.05-0.6 mm. Further, the shrinkage reducing agent has a particle size of 0.6 mm or less,
Preferably, one having a thickness of 0.3 mm or less is used.
【0016】本発明のケイ酸質粉末としては粉末珪石、
鋳物用珪砂、ケイ酸白土等が挙げられる。本発明の高炉
スラグとしてはコンクリート用高炉スラグ微粉末(JI
S A6206−1995)に適合するものが好まし
い。本発明のセメントとしては、(ア)普通ポルトランド
セメント、早強ポルトランドセメント、超早強ポルトラ
ンドセメント、中庸熱ポルトランドセメント等のポルト
ランドセメント、(イ)高炉セメント、フライアッシュセ
メント、シリカセメント等の混合セメント、(ウ)低熱ポ
ルトランドセメント、(エ)マスコンクリート用に混和材
を使用したセメント、(オ)土質安定用セメント、(カ)シリ
カフュームセメント等が挙げられる。上記(ア)〜(カ)のセ
メントを単独で使用しても、複数種類併用してもよい。
セメントは裏込め材の硬化後の強度発現のために用いら
れる。The siliceous powder of the present invention includes powdered silica,
Silica sand for castings, silicate clay, and the like. As the blast furnace slag of the present invention, blast furnace slag fine powder for concrete (JI
(SA6206-1995) are preferred. As the cement of the present invention, (A) Portland cement such as ordinary Portland cement, early-strength Portland cement, ultra-high-strength Portland cement, moderate heat Portland cement, etc., (a) blast furnace cement, fly ash cement, mixed cement such as silica cement (C) low heat Portland cement, (d) cement using an admixture for mass concrete, (e) soil stabilizing cement, (f) silica fume cement, and the like. The above cements (A) to (F) may be used alone or in combination of two or more.
Cement is used to develop the strength of the backfill after hardening.
【0017】本発明のフライアッシュは、石炭を用いる
火力発電所等で発生する、主成分がSiO2、Al2O3
からなる石炭灰である。JIS A 6201に規定され
ているものであれば、より好ましい。The fly ash of the present invention is mainly composed of SiO 2 or Al 2 O 3 which is generated in a thermal power plant using coal or the like.
Coal ash. It is more preferable that it is specified in JIS A6201.
【0018】本発明の増粘剤としては、メチルセルロー
ス、エチルセルロース、セルロース誘導体、可溶性でん
ぷん、α化でんぷん、デキストリン、アクリル系ポリマ
ー、アクリル系水中不分離性混和剤等が挙げられる。こ
れらの増粘剤を単独で使用しても、複数種類併用しても
よい。増粘剤は裏込め材の徐硬性を高め、かつブリーデ
ィングを低減させるために用いられる。本発明の凝結遅
延剤としては、リグニンスルホン酸又はその塩、オキシ
カルボン酸又はその塩、ポリビニルアルコール、ポリオ
ール複合体、セルロース類、糖類、リン酸塩、ケイフッ
化物、酸化亜鉛、塩化亜鉛、酸化鉛、酸化ホウ素、ホウ
砂、塩化マグネシウム等のハロゲン化マグネシウム、硝
酸マグネシウム等のマグネシウム化合物等が挙げられ
る。これらの凝結遅延剤を単独で使用しても、複数種類
併用してもよい。凝結遅延剤はセメント及び/又はフィ
ラーの水和反応を遅延させ、裏込め材の徐硬性を高め
る。Examples of the thickener of the present invention include methylcellulose, ethylcellulose, cellulose derivatives, soluble starch, pregelatinized starch, dextrin, acrylic polymers, and acrylic insoluble admixtures in water. These thickeners may be used alone or in combination of two or more. Thickeners are used to increase the stiffness of the backfill and reduce bleeding. Examples of the setting retarder of the present invention include ligninsulfonic acid or a salt thereof, oxycarboxylic acid or a salt thereof, polyvinyl alcohol, a polyol complex, celluloses, saccharides, phosphates, silicofluorides, zinc oxide, zinc chloride, and lead oxide. , Boron oxide, borax, magnesium halides such as magnesium chloride, and magnesium compounds such as magnesium nitrate. These set retarders may be used alone or in combination of two or more. Setting retarders retard the hydration of the cement and / or filler and increase the stiffness of the backing material.
【0019】本発明の一粉型徐硬性裏込め材用組成物を
調製するには、各材料をV型ミキサ、縦型ミキサ、万能
混合機等の通常の粉体混合装置により乾式混合する。ま
た本発明の一粉型徐硬性裏込め材用組成物を用いて裏込
め材を調製するには、一粉型徐硬性裏込め材用組成物1
00重量部に対して、水30〜500重量部、好ましく
は100〜400重量部をミキサで混合して調製する。In order to prepare the composition for a one-powder type slow-hardening backfill material of the present invention, each material is dry-mixed by a usual powder mixing apparatus such as a V-type mixer, a vertical mixer, a universal mixer or the like. In addition, in order to prepare a backing material using the one-powder type slow-hardening backing material composition of the present invention, the one-powder type slow-hardening backing material composition 1
It is prepared by mixing 30 to 500 parts by weight, preferably 100 to 400 parts by weight of water with respect to 00 parts by weight using a mixer.
【0020】[0020]
【実施例】次に本発明の実施例を比較例とともに説明す
る。 <実施例1>スメクタイト型粘土鉱物であるベントナイ
ト100重量部に対して、ブレーン値が3200cm2
/gのコンクリート廃材粉50重量部と、ケイ酸質粉末
200重量部と、高炉スラグ200重量部と、普通ポル
トランドセメント50重量部とを万能混合機の容器に採
取し、撹拌羽根を取付けて、最初低速で10分間撹拌し
た。続いてこの容器に増粘剤であるアクリル系水中不分
離性混和剤4重量部及びメチルセルロース2重量部を入
れ、更に凝結遅延剤のクエン酸6重量部を入れ、撹拌速
度を高速にして20分間撹拌混合し、一粉型徐硬性裏込
め材用組成物を調製し、これを密閉容器に入れた。Next, examples of the present invention will be described together with comparative examples. <Example 1> With respect to 100 parts by weight of bentonite which is a smectite-type clay mineral, the Blaine value was 3200 cm 2.
/ G concrete waste powder 50 parts by weight, siliceous powder 200 parts by weight, blast furnace slag 200 parts by weight, and ordinary Portland cement 50 parts by weight are collected in a container of a universal mixer, and a stirring blade is attached thereto. The mixture was first stirred at low speed for 10 minutes. Subsequently, 4 parts by weight of an acrylic insoluble admixture in water and 2 parts by weight of methylcellulose, which are thickeners, and 6 parts by weight of citric acid as a setting retarder were further added to this container, and the stirring speed was increased to 20 minutes. The mixture was stirred and mixed to prepare a one-powder type slowly hardening backing material composition, which was placed in a closed container.
【0021】<実施例2>セメントを入れない代わり
に、コンクリート廃材粉を200重量部に増量し、ケイ
酸質粉末を100重量部に減量し、増粘剤であるアクリ
ル系水中不分離性混和剤2重量部及びメチルセルロース
2重量部を入れ、更に凝結遅延剤のクエン酸4重量部を
入れた以外は実施例1と同様にして一粉型徐硬性裏込め
材用組成物を調製し、これを密閉容器に入れた。Example 2 Instead of adding no cement, the concrete waste material powder was increased to 200 parts by weight and the siliceous powder was reduced to 100 parts by weight. 2 parts by weight of the agent and 2 parts by weight of methylcellulose, and 4 parts by weight of a setting retarder, citric acid, were added in the same manner as in Example 1 to prepare a one-powder type slowly hardening backing material composition. Was placed in a closed container.
【0022】<実施例3>セメントを入れない代わり
に、新たにフライアッシュ100重量部を加え、コンク
リート廃材粉を100重量部に増量し、ケイ酸質粉末を
100重量部に減量し、増粘剤であるアクリル系水中不
分離性混和剤2重量部及びメチルセルロース2重量部を
入れ、更に凝結遅延剤のクエン酸3重量部を入れた以外
は実施例1と同様にして一粉型徐硬性裏込め材用組成物
を調製し、これを密閉容器に入れた。Example 3 Instead of adding no cement, 100 parts by weight of fly ash was newly added, the amount of concrete waste powder was increased to 100 parts by weight, the amount of siliceous powder was reduced to 100 parts by weight, and the viscosity was increased. One-powder type slowly hardening backing was carried out in the same manner as in Example 1 except that 2 parts by weight of an acrylic insoluble admixture in water and 2 parts by weight of methylcellulose were added as well as 3 parts by weight of citric acid as a setting retarder. A composition for a filling material was prepared and placed in a closed container.
【0023】<比較例1>コンクリート廃材粉を入れな
い代わりにセメントを100重量部に増量した以外は実
施例1と同様にして一粉型徐硬性裏込め材用組成物を調
製し、これを密閉容器に入れた。<Comparative Example 1> A one-powder type slowly hardening backing material composition was prepared in the same manner as in Example 1 except that the amount of cement was increased to 100 parts by weight instead of adding no concrete waste material powder. Placed in closed container.
【0024】<比較例2>コンクリート廃材粉及びセメ
ントを入れない代わりに、新たにフライアッシュ200
重量部と消石灰0.2重量部と水硬性物質4重量部とを
加え、ケイ酸質粉末を100重量部に減量し、高炉スラ
グを196重量部に減量し、増粘剤であるアクリル系水
中不分離性混和剤2重量部を入れ、更に凝結遅延剤のク
エン酸3重量部を入れた以外は実施例1と同様にして一
粉型徐硬性裏込め材用組成物を調製し、これを密閉容器
に入れた。<Comparative Example 2> Instead of adding concrete waste powder and cement, fly ash 200 was newly added.
Parts by weight, 0.2 parts by weight of slaked lime and 4 parts by weight of a hydraulic substance, the siliceous powder was reduced to 100 parts by weight, the blast furnace slag was reduced to 196 parts by weight, and acrylic water as a thickener was added. A one-powder type slowly hardening backing material composition was prepared in the same manner as in Example 1 except that 2 parts by weight of an inseparable admixture and 3 parts by weight of citric acid as a setting retarder were further added. Placed in closed container.
【0025】実施例1の一粉型徐硬性裏込め材用組成物
には1782重量部の水を、実施例2の一粉型徐硬性裏
込め材用組成物には1778重量部の水を、実施例3の
一粉型徐硬性裏込め材用組成物には1772重量部の水
を、比較例1の一粉型徐硬性裏込め材用組成物には17
86重量部の水を、更に比較例2の一粉型徐硬性裏込め
材用組成物には1768重量部の水を加えて混合し、5
種類の裏込め材を調製した。その配合内容を表1に示
す。In the composition for the one-powder type slowly hardening backing material of Example 1, 1782 parts by weight of water was added, and in the composition for the one-powder type slowly hardening backing material of Example 2, 1778 parts by weight of water was used. In addition, 1772 parts by weight of water was used for the one-powder type gradually hardening backing material composition of Example 3, and 17
86 parts by weight of water and 1768 parts by weight of water were added to the one-powder type slowly hardening backing material composition of Comparative Example 2 and mixed.
Various backfill materials were prepared. The composition is shown in Table 1.
【0026】[0026]
【表1】 [Table 1]
【0027】(注)表1において、増粘剤Aはアクリル
系水中不分離性混和剤を、増粘剤Bはメチルセルロース
をそれぞれ示す。(Note) In Table 1, thickener A indicates an acrylic insoluble admixture in water, and thickener B indicates methylcellulose.
【0028】<裏込め材の物性及び硬化後の強度>実施
例1〜3及び比較例1,2の徐硬性裏込め材を用いて、
その粘度、ブリーディング率、及び硬化後の強度を測定
した。これらの結果を表2に示す。粘度は回転粘度計に
より測定した。またブリーディング率はJSCE−F5
22−1994「プレパックドコンクリート用注入モル
タル試験法」の規定に基づいて測定した。強度につい
て、比較的軟弱なものに対しては土質調査法によるベー
ン試験(地盤工学会基準(JGS 1411-1995)の原位置ベー
ンせん断試験)を行い、せん断強度を求め、表2におい
て記号「τ」を付記した。またある程度硬化したものに
対してはJIS A 1216T「土の一軸圧縮試験方
法」の規定に基づいて一軸圧縮試験を行い、表2におい
て記号「qu」を付記した。供試体の材令は10日、3
0日、50日、70日、90日、110日及び130日
とした。<Physical Properties of Backfill Material and Strength after Curing> Using the gradually hardened backfill materials of Examples 1 to 3 and Comparative Examples 1 and 2,
The viscosity, bleeding rate, and strength after curing were measured. Table 2 shows the results. The viscosity was measured with a rotational viscometer. The bleeding rate is JSCE-F5
22-1994, "Poured mortar test method for prepacked concrete". Regarding the strength, for those that are relatively soft, a vane test (in-situ vane shear test according to JGS 1411-1995) was performed by the soil survey method, and the shear strength was determined. Was added. In addition, those cured to a certain degree were subjected to a uniaxial compression test based on the provisions of JIS A1216T “Uniaxial compression test method for soil”, and the symbol “q u ” was added in Table 2. The age of the specimen is 10 days, 3 days
0 day, 50 days, 70 days, 90 days, 110 days and 130 days.
【0029】[0029]
【表2】 [Table 2]
【0030】表2から次のことが判明した。粉末状の産
業廃棄物を利用した実施例1〜3から作られた本発明の
一粉型徐硬性裏込め材用組成物は粘度、ブリーディング
率及び強度について粉末状の産業廃棄物を利用しない比
較例1及び2の供試体とほぼ同等であり、裏込め材とし
て十分な性能を示した。The following was found from Table 2. The compositions for the one-powder type slow-hardening backing material of the present invention prepared from Examples 1 to 3 using powdered industrial wastes were compared in terms of viscosity, bleeding rate and strength without using powdered industrial wastes. It was almost equivalent to the specimens of Examples 1 and 2, and showed sufficient performance as a backfill material.
【0031】<実施例4>スメクタイト型粘土鉱物であ
るベントナイト100重量部に対して、ブレーン値が2
560cm2/gの流動床ボイラー灰50重量部と、ケ
イ酸質粉末200重量部と、高炉スラグ200重量部
と、普通ポルトランドセメント50重量部とを万能混合
機の容器に採取し、撹拌羽根を取付けて、最初低速で1
0分間撹拌した。続いてこの容器に増粘剤であるアクリ
ル系水中不分離性混和剤4重量部及びメチルセルロース
2重量部を入れ、更に凝結遅延剤のクエン酸6重量部を
入れ、撹拌速度を高速にして20分間撹拌混合し、一粉
型徐硬性裏込め材用組成物を調製し、これを密閉容器に
入れた。Example 4 A 100% by weight of bentonite which is a smectite type clay mineral has a Blaine value of 2
50 parts by weight of 560 cm 2 / g fluidized bed boiler ash, 200 parts by weight of siliceous powder, 200 parts by weight of blast furnace slag, and 50 parts by weight of ordinary Portland cement are collected in a vessel of a universal mixer, and the stirring blades are collected. Attach, first at low speed 1
Stirred for 0 minutes. Subsequently, 4 parts by weight of an acrylic insoluble admixture in water and 2 parts by weight of methylcellulose, which are thickeners, and 6 parts by weight of citric acid as a setting retarder were further added to this container, and the stirring speed was increased to 20 minutes. The mixture was stirred and mixed to prepare a one-powder type slowly hardening backing material composition, which was placed in a closed container.
【0032】<実施例5>セメントを入れない代わり
に、流動床ボイラー灰を200重量部に増量し、ケイ酸
質粉末を100重量部に減量し、増粘剤であるアクリル
系水中不分離性混和剤2重量部及びメチルセルロース2
重量部を入れ、更に凝結遅延剤のクエン酸4重量部を入
れた以外は実施例4と同様にして一粉型徐硬性裏込め材
用組成物を調製し、これを密閉容器に入れた。<Example 5> Instead of adding cement, the fluidized bed boiler ash was increased to 200 parts by weight, and the siliceous powder was reduced to 100 parts by weight. 2 parts by weight of admixture and methyl cellulose 2
In the same manner as in Example 4 except that 4 parts by weight of citric acid as a setting retarder was further added, a one-powder type slowly hardening backing material composition was prepared and placed in a closed container.
【0033】<実施例6>セメントを入れない代わり
に、新たにフライアッシュ100重量部を加え、流動床
ボイラー灰を100重量部に増量し、ケイ酸質粉末を1
00重量部に減量し、増粘剤であるアクリル系水中不分
離性混和剤2重量部及びメチルセルロース2重量部を入
れ、更に凝結遅延剤のクエン酸3重量部を入れた以外は
実施例4と同様にして一粉型徐硬性裏込め材用組成物を
調製し、これを密閉容器に入れた。<Example 6> Instead of adding no cement, 100 parts by weight of fly ash was newly added, the fluidized bed boiler ash was increased to 100 parts by weight, and the siliceous powder was added in an amount of 1 part.
Example 4 except that the amount was reduced to 00 parts by weight, and 2 parts by weight of an acrylic insoluble admixture in water and 2 parts by weight of methylcellulose, which were thickeners, and 3 parts by weight of citric acid as a setting retarder were further added. In the same manner, a one-powder type slowly hardening backing material composition was prepared and placed in a closed container.
【0034】<比較例3>流動床ボイラー灰を入れない
代わりにセメントを100重量部に増量した以外は実施
例4と同様にして一粉型徐硬性裏込め材用組成物を調製
し、これを密閉容器に入れた。<Comparative Example 3> A one-powder type slowly hardening backing material composition was prepared in the same manner as in Example 4 except that the amount of cement was increased to 100 parts by weight instead of adding the fluidized bed boiler ash. Was placed in a closed container.
【0035】<比較例4>流動床ボイラー灰及びセメン
トを入れない代わりに、新たにフライアッシュ200重
量部と消石灰0.2重量部と水硬性物質4重量部とを加
え、ケイ酸質粉末を100重量部に減量し、高炉スラグ
を196重量部に減量し、増粘剤であるアクリル系水中
不分離性混和剤2重量部を入れ、更に凝結遅延剤のクエ
ン酸3重量部を入れた以外は実施例4と同様にして一粉
型徐硬性裏込め材用組成物を調製し、これを密閉容器に
入れた。Comparative Example 4 Instead of adding fluidized bed boiler ash and cement, 200 parts by weight of fly ash, 0.2 part by weight of slaked lime and 4 parts by weight of a hydraulic substance were added, and a siliceous powder was added. 100 parts by weight, blast furnace slag to 196 parts by weight, 2 parts by weight of an acrylic insoluble admixture in water as a thickener, and 3 parts by weight of citric acid as a setting retarder Prepared a one-powder type slowly hardening backing material composition in the same manner as in Example 4, and placed this in a closed container.
【0036】実施例4の一粉型徐硬性裏込め材用組成物
には1780重量部の水を、実施例5の一粉型徐硬性裏
込め材用組成物には1768重量部の水を、実施例6の
一粉型徐硬性裏込め材用組成物には1768重量部の水
を、比較例3の一粉型徐硬性裏込め材用組成物には17
86重量部の水を、更に比較例4の一粉型徐硬性裏込め
材用組成物には1768重量部の水を加えて混合し、5
種類の裏込め材を調製した。その配合内容を表3に示
す。1780 parts by weight of water was used for the one-powder type slowly hardening backing material composition of Example 4, and 1768 parts by weight of water was used for the one-powder type slowly hardening backing material composition of Example 5. 1768 parts by weight of water was used for the composition for the one-powder type slow-hardening backing material of Example 6, and 17
86 parts by weight of water and 1768 parts by weight of water were further added to the one-powder type slowly hardening backing material composition of Comparative Example 4 and mixed.
Various backfill materials were prepared. The composition is shown in Table 3.
【0037】[0037]
【表3】 [Table 3]
【0038】<裏込め材の物性及び硬化後の強度>実施
例4〜6及び比較例3,4の徐硬性裏込め材を用いて、
その粘度、ブリーディング率、及び硬化後の強度を測定
した。これらの結果を表4に示す。<Physical Properties of Backfill Material and Strength after Curing> Using the gradually hardening backfill materials of Examples 4 to 6 and Comparative Examples 3 and 4,
The viscosity, bleeding rate, and strength after curing were measured. Table 4 shows the results.
【0039】[0039]
【表4】 [Table 4]
【0040】表4から次のことが判明した。粉末状の産
業廃棄物を利用した実施例4〜6から作られた本発明の
一粉型徐硬性裏込め材用組成物は粘度、ブリーディング
率及び強度について粉末状の産業廃棄物を利用しない比
較例3及び4の供試体とほぼ同等であり、裏込め材とし
て十分な性能を示した。The following was found from Table 4. The compositions for the one-powder type slow-hardening backing material of the present invention prepared from Examples 4 to 6 using powdery industrial wastes were compared in terms of viscosity, bleeding rate and strength without using powdery industrial wastes. It was almost equivalent to the specimens of Examples 3 and 4, and showed sufficient performance as a backfill material.
【0041】<実施例7>スメクタイト型粘土鉱物であ
るベントナイト100重量部に対して、ブレーン値が3
230cm2/gの下水汚泥溶融スラグ200重量部
と、ケイ酸質粉末200重量部と、普通ポルトランドセ
メント100重量部とを万能混合機の容器に採取し、撹
拌羽根を取付けて、最初低速で10分間撹拌した。続い
てこの容器に増粘剤であるアクリル系水中不分離性混和
剤4重量部及びメチルセルロース2重量部を入れ、更に
凝結遅延剤のクエン酸6重量部を入れ、撹拌速度を高速
にして20分間撹拌混合し、一粉型徐硬性裏込め材用組
成物を調製し、これを密閉容器に入れた。Example 7 A Blaine value of 3 per 100 parts by weight of bentonite which is a smectite-type clay mineral was used.
200 parts by weight of sewage sludge molten slag of 230 cm 2 / g, 200 parts by weight of siliceous powder, and 100 parts by weight of ordinary Portland cement were collected in a container of a universal mixer, and a stirring blade was attached. Stirred for minutes. Subsequently, 4 parts by weight of an acrylic insoluble admixture in water and 2 parts by weight of methylcellulose, which are thickeners, and 6 parts by weight of citric acid as a setting retarder were further added to this container, and the stirring speed was increased to 20 minutes. The mixture was stirred and mixed to prepare a one-powder type slowly hardening backing material composition, which was placed in a closed container.
【0042】<実施例8>高炉スラグを新たに100重
量部入れた以外は実施例7と同様にして一粉型徐硬性裏
込め材用組成物を調製し、これを密閉容器に入れた。<Example 8> A one-powder type slowly hardening backing material composition was prepared in the same manner as in Example 7 except that 100 parts by weight of blast furnace slag was newly added, and this was placed in a closed container.
【0043】<実施例9>下水汚泥溶融スラグを入れな
い代わりに、新たにゴミ焼却灰溶融スラグ200重量部
を加えた以外は実施例7と同様にして一粉型徐硬性裏込
め材用組成物を調製し、これを密閉容器に入れた。<Example 9> A one-powder type slowly hardening backing material composition was prepared in the same manner as in Example 7 except that sewage sludge molten slag was not added and 200 parts by weight of refuse incineration ash molten slag was newly added. Was prepared and placed in a closed container.
【0044】<実施例10>下水汚泥溶融スラグを入れ
ない代わりに、新たにゴミ焼却灰溶融スラグ100重量
部を加え、更に高炉スラグを100重量部入れた以外は
実施例7と同様にして一粉型徐硬性裏込め材用組成物を
調製し、これを密閉容器に入れた。<Example 10> Instead of adding sewage sludge molten slag, 100 parts by weight of garbage incinerated ash molten slag was newly added, and 100 parts by weight of blast furnace slag was further added, except that blast furnace slag was added. A powdery slow-hardening backing material composition was prepared and placed in a closed container.
【0045】<比較例5>下水汚泥溶融スラグを入れな
い代わりに、新たに高炉スラグを200重量部入れた以
外は実施例7と同様にして一粉型徐硬性裏込め材用組成
物を調製し、これを密閉容器に入れた。<Comparative Example 5> A one-powder type slowly hardening backing material composition was prepared in the same manner as in Example 7, except that 200 parts by weight of blast furnace slag was newly added instead of adding sewage sludge molten slag. This was placed in a closed container.
【0046】実施例7の一粉型徐硬性裏込め材用組成物
には1788重量部の水を、実施例8の一粉型徐硬性裏
込め材用組成物には1786重量部の水を、実施例9の
一粉型徐硬性裏込め材用組成物には1788重量部の水
を、実施例10の一粉型徐硬性裏込め材用組成物には1
786重量部の水を、更に比較例5の一粉型徐硬性裏込
め材用組成物には1786重量部の水を加えて混合し、
5種類の裏込め材を調製した。その配合内容を表5に示
す。1788 parts by weight of water was added to the one-powder type slowly hardening backing material composition of Example 7, and 1786 parts by weight of water was used to the one-powder type slowly hardening backing material composition of Example 8. The composition for the one-powder type slow-hardening backing material of Example 9 contained 1788 parts by weight of water, and the composition for the one-powder-type slow-hardening backing material of Example 10 contained 1
786 parts by weight of water and 1786 parts by weight of water were added to the one-powder type slowly hardening backing material composition of Comparative Example 5, and mixed.
Five types of backfill materials were prepared. Table 5 shows the composition.
【0047】[0047]
【表5】 [Table 5]
【0048】<裏込め材の物性及び硬化後の強度>実施
例7〜10及び比較例5の徐硬性裏込め材を用いて、そ
の粘度、ブリーディング率、及び硬化後の強度を測定し
た。これらの結果を表6に示す。<Physical Properties of Backfill Material and Strength after Curing> Using the slow-hardening backfill materials of Examples 7 to 10 and Comparative Example 5, the viscosity, bleeding ratio, and strength after curing were measured. Table 6 shows the results.
【0049】[0049]
【表6】 [Table 6]
【0050】表6から次のことが判明した。粉末状の産
業廃棄物を利用した実施例7〜10から作られた本発明
の一粉型徐硬性裏込め材用組成物は粘度、ブリーディン
グ率及び強度について粉末状の産業廃棄物を利用しない
比較例5の供試体とほぼ同等であり、裏込め材として十
分な性能を示した。The following was found from Table 6. The composition for the one-powder type slow-hardening backing material of the present invention prepared from Examples 7 to 10 using powdered industrial wastes was compared in terms of viscosity, bleeding rate and strength without using powdered industrial wastes. It was almost equivalent to the specimen of Example 5, and showed sufficient performance as a backfill material.
【0051】[0051]
【発明の効果】以上述べたように、本発明の一粉型徐硬
性裏込め材用組成物は、プレミックス化してもスメクタ
イト型粘土鉱物の水分吸収機能が損なわれないため、従
来のベントナイト泥水を別途調製する必要がなく、施工
現場で迅速に調合でき、徐硬性裏込め材の施工上の悪影
響を最小限に留めることができる。また作業員が未熟で
あっても、調合ミスを起こすことがない。また推進工法
において管本体の推進時に管本体の周囲に注入した場
合、推進期間中は滑材としての機能を維持し、推進終了
後はそのままの裏込め材として十分な強度を発現する。
更にこのような機能により大規模な土木工事では工区間
の一体化を実現できるとともに、オーバーラップ部分の
硬化がないため、作業効率の低下をなくすことができ
る。また粉末状の産業廃棄物を有効に利用することがで
きるので、こうした産業廃棄物の処分ために困窮してい
た産業界にとって福音となる。As described above, the one-powder type slowly hardening backing material composition of the present invention does not impair the water absorption function of the smectite-type clay mineral even if it is premixed. Does not need to be separately prepared, can be quickly compounded at the construction site, and the adverse effect on the construction of the gradual backing material can be minimized. Also, even if the worker is immature, there is no possibility of mis-mixing. In addition, when injected around the pipe body during the propulsion of the pipe body in the propulsion method, the function as a lubricating material is maintained during the propulsion period, and after the propulsion, sufficient strength is exhibited as the backfill material as it is.
Further, with such a function, in a large-scale civil engineering work, integration of construction sections can be realized, and since there is no hardening of an overlap portion, a decrease in work efficiency can be prevented. In addition, since the industrial waste in powder form can be effectively used, it is a gospel for the industry that was in need of disposing of such industrial waste.
Claims (10)
廃材粉とケイ酸質粉末と高炉スラグとセメントと増粘剤
と凝結遅延剤が所定の割合で均一に混合して調製された
一粉型徐硬性裏込め材用組成物。1. A one-powder type hardened backing prepared by uniformly mixing a smectite type clay mineral, concrete waste powder, siliceous powder, blast furnace slag, cement, thickener and setting retarder in a predetermined ratio. Composition for filling material.
廃材粉とケイ酸質粉末と高炉スラグと増粘剤と凝結遅延
剤が所定の割合で均一に混合して調製された一粉型徐硬
性裏込め材用組成物。2. A one-powder type gradually hardening backing material prepared by uniformly mixing a smectite type clay mineral, concrete waste powder, siliceous powder, blast furnace slag, a thickener, and a setting retarder in a predetermined ratio. Composition.
廃材粉とケイ酸質粉末と高炉スラグとフライアッシュと
増粘剤と凝結遅延剤が所定の割合で均一に混合して調製
された一粉型徐硬性裏込め材用組成物。3. A one-powder type stiffness prepared by uniformly mixing a smectite type clay mineral, a concrete waste powder, a siliceous powder, a blast furnace slag, a fly ash, a thickener and a setting retarder in a predetermined ratio. Composition for backfill material.
ー灰とケイ酸質粉末と高炉スラグとセメントと増粘剤と
凝結遅延剤が所定の割合で均一に混合して調製された一
粉型徐硬性裏込め材用組成物。4. A one-powder type stiffness prepared by uniformly mixing a smectite type clay mineral, a fluidized bed boiler ash, a siliceous powder, a blast furnace slag, a cement, a thickener and a setting retarder in a predetermined ratio. Composition for backfill material.
ー灰とケイ酸質粉末と高炉スラグと増粘剤と凝結遅延剤
が所定の割合で均一に混合して調製された一粉型徐硬性
裏込め材用組成物。5. A one-powder type gradually hardened backfill prepared by uniformly mixing a smectite type clay mineral, a fluidized bed boiler ash, a siliceous powder, a blast furnace slag, a thickener and a setting retarder in a predetermined ratio. Material composition.
ー灰とケイ酸質粉末と高炉スラグとフライアッシュと増
粘剤と凝結遅延剤が所定の割合で均一に混合して調製さ
れた一粉型徐硬性裏込め材用組成物。6. A one-powder type slurry prepared by uniformly mixing a smectite-type clay mineral, a fluidized-bed boiler ash, a siliceous powder, a blast furnace slag, a fly ash, a thickener and a setting retarder in a predetermined ratio. A composition for a hard backfill material.
スラグとケイ酸質粉末とセメントと増粘剤と凝結遅延剤
が所定の割合で均一に混合して調製された一粉型徐硬性
裏込め材用組成物。7. A one-powder type gradually hardening backing material prepared by uniformly mixing a smectite type clay mineral, a sewage sludge molten slag, a siliceous powder, a cement, a thickener and a setting retarder in a predetermined ratio. Composition.
スラグとケイ酸質粉末とセメントと高炉スラグと増粘剤
と凝結遅延剤が所定の割合で均一に混合して調製された
一粉型徐硬性裏込め材用組成物。8. A one-powder type stiffness prepared by uniformly mixing a smectite-type clay mineral, sewage sludge molten slag, siliceous powder, cement, blast furnace slag, a thickener and a setting retarder in a predetermined ratio. Composition for backfill material.
融スラグとケイ酸質粉末とセメントと増粘剤と凝結遅延
剤が所定の割合で均一に混合して調製された一粉型徐硬
性裏込め材用組成物。9. A one-powder type gradually hardened backfill prepared by uniformly mixing a smectite type clay mineral, refuse incineration ash molten slag, siliceous powder, cement, a thickener and a setting retarder in a predetermined ratio. Material composition.
溶融スラグとケイ酸質粉末とセメントと高炉スラグと増
粘剤と凝結遅延剤が所定の割合で均一に混合して調製さ
れた一粉型徐硬性裏込め材用組成物。10. A one-powder type slurry prepared by uniformly mixing a smectite-type clay mineral, refuse incineration ash molten slag, siliceous powder, cement, blast furnace slag, a thickener and a setting retarder in a predetermined ratio. A composition for a hard backfill material.
Priority Applications (1)
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---|---|---|---|
JP22011996A JPH1060469A (en) | 1996-08-21 | 1996-08-21 | Composition for one powder type slow-hardening back-filling material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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JP22011996A JPH1060469A (en) | 1996-08-21 | 1996-08-21 | Composition for one powder type slow-hardening back-filling material |
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Publication Number | Publication Date |
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Family
ID=16746222
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CN103979880A (en) * | 2014-05-30 | 2014-08-13 | 济南城建集团有限公司 | Pipeline engineering trench backfill material cement all-in-one mixture and preparation method thereof |
JP2022107878A (en) * | 2021-01-12 | 2022-07-25 | 日本シビックコンサルタント株式会社 | Injection method and device for tunnel back-filling material, and back-filling material |
JP2024005957A (en) * | 2022-06-30 | 2024-01-17 | 日本シビックコンサルタント株式会社 | Injection method and device of back-filling material, and back-filling material |
-
1996
- 1996-08-21 JP JP22011996A patent/JPH1060469A/en not_active Withdrawn
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103979880A (en) * | 2014-05-30 | 2014-08-13 | 济南城建集团有限公司 | Pipeline engineering trench backfill material cement all-in-one mixture and preparation method thereof |
JP2022107878A (en) * | 2021-01-12 | 2022-07-25 | 日本シビックコンサルタント株式会社 | Injection method and device for tunnel back-filling material, and back-filling material |
JP2024005957A (en) * | 2022-06-30 | 2024-01-17 | 日本シビックコンサルタント株式会社 | Injection method and device of back-filling material, and back-filling material |
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