JPH10316739A - Refuse sack - Google Patents
Refuse sackInfo
- Publication number
- JPH10316739A JPH10316739A JP14315297A JP14315297A JPH10316739A JP H10316739 A JPH10316739 A JP H10316739A JP 14315297 A JP14315297 A JP 14315297A JP 14315297 A JP14315297 A JP 14315297A JP H10316739 A JPH10316739 A JP H10316739A
- Authority
- JP
- Japan
- Prior art keywords
- weight
- aliphatic polyester
- polylactic acid
- melting point
- acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
- Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics
Landscapes
- Bag Frames (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Polyesters Or Polycarbonates (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、自然分解性である
ため自然環境下で分解するので廃棄が容易であり、且つ
自然環境の保護に貢献する新規ごみ袋に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a novel garbage bag which is naturally decomposable and is decomposed in a natural environment so that it can be easily disposed of and contributes to protection of the natural environment.
【0002】[0002]
【従来の技術】合成樹脂や合成繊維からなるごみ袋や水
切り袋など(以下ごみ袋と記す)は、家庭のごみ、生ご
み、産業ごみなどを集め廃棄するために多量に用いられ
ている。しかし合成樹脂は自然環境下では分解しにくい
ため、使用後の廃棄が困難で、燃焼時の発熱も大きいた
め環境汚染の原因にもなっている。このため、自然環境
下で分解する脂肪族ポリエステルからなる樹脂を用いた
ごみ袋や水切り袋が、例えば特開平4−362080号
公報、特開平6−32357号公報、特開平8−188
706号公報などに提案されている。2. Description of the Related Art Garbage bags and drain bags made of synthetic resins and synthetic fibers (hereinafter referred to as garbage bags) are used in large quantities to collect and discard household garbage, garbage, industrial garbage and the like. However, synthetic resins are difficult to decompose in a natural environment, so that they are difficult to dispose after use and generate a large amount of heat during combustion, which causes environmental pollution. For this reason, garbage bags and drainage bags using a resin composed of an aliphatic polyester that decomposes in a natural environment are disclosed in, for example, JP-A-4-362080, JP-A-6-32357, and JP-A-8-188.
No. 706, for example.
【0003】これらの公報では、自然分解性樹脂の最も
好ましい例(実施例など)として、ポリカプロラクトン
及びポリブチレンサクシネートが示されている。しか
し、ポリカプロラクトン及びポリブチレンサクシネート
は、融点が低いため溶融紡糸や溶融製膜に問題がある上
に、性能や耐熱性にも劣り、しかも原料が石油に依存す
るため地球環境保護の見地から問題が多い。[0003] In these publications, polycaprolactone and polybutylene succinate are disclosed as the most preferable examples (examples and the like) of naturally degradable resins. However, polycaprolactone and polybutylene succinate have low melting points and thus have problems in melt spinning and melt film formation.In addition, they are inferior in performance and heat resistance. There are many problems.
【0004】本発明者等の知見では、繊維やフィルム性
能及び耐熱性に優れるのでごみ袋の材料として特に好ま
しいと期待される分解性ポリマーとして、ポリ乳酸が挙
げられる。更にポリ乳酸は、原料が農産物(澱粉など)
であるから、地球環境保護の見地からも好ましい(なお
上記公報にも、列挙された多数の脂肪族ポリエステルの
中の一つとしてポリ乳酸が示されているが、特に好適で
あるとは記されていない)。しかし、ポリ乳酸のホモポ
リマーは(1)融点(175〜185℃)が高すぎて分
解温度に近く、溶融重合、溶融紡糸および溶融製膜が困
難である、(2)ポリマーが硬く脆く紡糸や延伸が困難
で、フィルムも固く脆く使用中破れるなど取扱い難く実
用性に乏しい、(3)さらに自然環境下での分解速度が
遅いため廃棄が困難、などの多くの問題がある。According to the findings of the present inventors, polylactic acid is mentioned as a degradable polymer which is expected to be particularly preferable as a material for a garbage bag because of its excellent fiber and film properties and heat resistance. Furthermore, polylactic acid is made from agricultural products (starch, etc.)
Therefore, it is preferable from the viewpoint of protecting the global environment. (Although the above publication also discloses polylactic acid as one of many aliphatic polyesters listed, it is described as being particularly suitable. Not). However, the homopolymer of polylactic acid has the following disadvantages: (1) the melting point (175-185 ° C.) is too high, close to the decomposition temperature, and melt polymerization, melt spinning and melt film formation are difficult; There are many problems such as difficulty in stretching, difficulty in handling such as the film being hard and brittle and breaking during use, and poor practicality; and (3) difficulty in disposal due to slow decomposition rate in a natural environment.
【0005】[0005]
【発明が解決しようとする課題】本発明の目的は、上記
ポリ乳酸の長所を生かし且つ問題点を改良した新規なポ
リマー組成物からなる自然分解性のごみ袋を提供するこ
とにある。SUMMARY OF THE INVENTION An object of the present invention is to provide a naturally degradable garbage bag made of a novel polymer composition which makes use of the above-mentioned advantages of polylactic acid and has improved the problems.
【0006】[0006]
【課題を解決するための手段】本発明の目的は、
「(1)融点150℃以上の結晶性ポリ乳酸(A)と、
鎖状ジオールと脂肪族ジカルボン酸を主成分とし融点1
40℃以下の脂肪族ポリエステル(B)との混合物、
(2)上記ポリ乳酸(A)と、上記脂肪族ポリエステル
(B)とのブロック共重合物(C)、及び(3)上記ポ
リ乳酸(A)及び/又は上記脂肪族ポリエステル(B)
と、上記ブロック共重合物(C)との混合物」の群から
選ばれた少なくとも1種のポリマー組成物であって、乳
酸由来の成分の比率が50〜99重量%であり、脂肪族
ポリエステル由来の成分の比率が1〜50重量%である
ポリマー組成物から製造された繊維及び/又はフィルム
を50重量%以上含有する自然分解性のごみ袋によって
達成される。The object of the present invention is to provide
"(1) crystalline polylactic acid (A) having a melting point of 150 ° C. or more,
Mainly composed of chain diol and aliphatic dicarboxylic acid, melting point 1
A mixture with an aliphatic polyester (B) having a temperature of 40 ° C. or lower,
(2) a block copolymer (C) of the polylactic acid (A) and the aliphatic polyester (B), and (3) the polylactic acid (A) and / or the aliphatic polyester (B)
And a mixture of the above-mentioned block copolymer (C) ", wherein the proportion of the component derived from lactic acid is 50 to 99% by weight, and This is achieved by a naturally degradable garbage bag containing 50% by weight or more of a fiber and / or a film produced from a polymer composition having a ratio of 1 to 50% by weight.
【0007】[0007]
【発明の実施の形態】ここで融点150℃以上の結晶性
ポリ乳酸(A)の例としては、ポリL−乳酸、ポリD−
乳酸、及びそれらに少量(50重量%以下、特に30重
量%以下、多くの場合20重量%以下)の異種ポリエス
テル重合原料を、融点を150℃以上に保つように留意
しつつ、共重合したものが挙げられる。結晶性ポリ乳酸
(A)の融点は、耐熱性の見地からは高いことが好まし
く、160℃以上が特に好ましく、170℃以上が最も
好ましい。このような高融点のポリ乳酸を用いても、上
記低融点の脂肪族ポリエステルと組み合わせるため、溶
融流動性や柔軟性などが改善されるので何ら問題はな
く、むしろ耐熱性などの点で好ましい結果が得られるこ
とが多い。DESCRIPTION OF THE PREFERRED EMBODIMENTS Examples of crystalline polylactic acid (A) having a melting point of 150 ° C. or higher include poly-L-lactic acid and poly-D-lactic acid.
Lactic acid and a small amount thereof (not more than 50% by weight, especially not more than 30% by weight, often not more than 20% by weight) obtained by copolymerizing lactic acid and a different kind of raw material for the polyester, while keeping the melting point at 150 ° C. or more Is mentioned. The melting point of the crystalline polylactic acid (A) is preferably high from the viewpoint of heat resistance, particularly preferably 160 ° C. or higher, and most preferably 170 ° C. or higher. Even when such a high melting point polylactic acid is used, there is no problem because the melt flowability and flexibility are improved because the combination with the above-mentioned low melting point aliphatic polyester is used. Is often obtained.
【0008】鎖状ジオールとは芳香族環状構造を持たな
いジオールで、直鎖及び側鎖を持つ脂肪族ジオール、エ
ーテル結合を持つジオール、カーボネート結合を持つジ
オール等が挙げられる。脂肪族ジオールの例としては、
エチレングリコール、プロピレングリコール、ブタンジ
オール、ヘキサンジオール、ネオペンチルグリコール、
オクタンジオール等の他、不飽和結合を持つものなどが
挙げられ、エーテル結合を持つジオールとしては、ジエ
チレングリコール、トリエチレングリコール、エチレン
/プロピレングリコール、ジプロピレングリコール、ジ
ヒドロキシエトキシブタン、ポリエチレングリコール、
ポリプロピレングリコール、ポリエチレン/フロピレン
グリコールなどのようなポリアルキレンエーテルのオリ
ゴマー及びポリマーが挙げられる。カーボネート結合を
持つジオールとしては、ポリプロピレンカーボネート、
ポリブチレンカーボネート、ポリヘキサンカーボネート
などの脂肪族ポリカーボネートのオリゴマーおよびポリ
マーが挙げられる。The chain diol is a diol having no aromatic cyclic structure, and includes aliphatic diols having straight and side chains, diols having an ether bond, diols having a carbonate bond, and the like. Examples of aliphatic diols include:
Ethylene glycol, propylene glycol, butanediol, hexanediol, neopentyl glycol,
In addition to octanediol and the like, those having an unsaturated bond may be mentioned. Examples of the diol having an ether bond include diethylene glycol, triethylene glycol, ethylene / propylene glycol, dipropylene glycol, dihydroxyethoxybutane, polyethylene glycol, and the like.
Oligomers and polymers of polyalkylene ethers, such as polypropylene glycol, polyethylene / propylene glycol, and the like, are mentioned. As the diol having a carbonate bond, polypropylene carbonate,
Examples include oligomers and polymers of aliphatic polycarbonates such as polybutylene carbonate and polyhexane carbonate.
【0009】脂肪族ジカルボン酸の例としては、サクシ
ン酸、アジピン酸、スベリン酸、アゼライン酸、セバシ
ン酸、デカンジカルボン酸などの他、側鎖を持つものや
不飽和結合を持つものも挙げられる。Examples of the aliphatic dicarboxylic acid include succinic acid, adipic acid, suberic acid, azelaic acid, sebacic acid and decanedicarboxylic acid, as well as those having a side chain and those having an unsaturated bond.
【0010】上記鎖状ジオール及び脂肪族ジカルボン酸
は、結晶性ポリ乳酸の共重合原料としても用いられる。
それら以外の脂肪族ポリエステル原料、例えばグリコー
ル酸、グリコリド、乳酸の光学異性体、ラクチドの光学
異性体、ブチロラクトン、カプロラクトン、ヒドロキシ
ブチルカルボン酸などのヒドロキシアルキルカルボン酸
及びその環状エステルも共重合原料として利用可能であ
る。又、少量(10重量%程度以下)ならば、テレフタ
ル酸、イソフタル酸、ナフタレンジカルボン酸、スルホ
イソフタル酸などの芳香族原料も応用可能である。The above chain diol and aliphatic dicarboxylic acid are also used as a raw material for copolymerizing crystalline polylactic acid.
Other aliphatic polyester raw materials, for example, glycolic acid, glycolide, optical isomers of lactic acid, optical isomers of lactide, butyrolactone, caprolactone, hydroxyalkylcarboxylic acids such as hydroxybutylcarboxylic acid, and cyclic esters thereof are also used as raw materials for copolymerization. It is possible. If the amount is small (about 10% by weight or less), aromatic raw materials such as terephthalic acid, isophthalic acid, naphthalenedicarboxylic acid, and sulfoisophthalic acid can be applied.
【0011】ポリマーの融点は、十分に熱処理したり延
伸した乾燥試料を用い、示差熱量計(以下DSCと記
す)を用い、試料10mg、窒素雰囲気中、昇温速度1
0℃/分で測定した時の、ポリマーの結晶の溶融による
吸熱ピークのピーク値温度とする。純粋なポリ乳酸(ポ
リL−乳酸、ポリD−乳酸)の融点は185℃前後とさ
れるが、通常は若干の光学異性体が反応中のラセミ化現
象などで生成して共重合体化されるため、融点は175
〜180℃を示すことが多い。The melting point of the polymer was determined by using a dried sample that had been sufficiently heat-treated or stretched, using a differential calorimeter (hereinafter referred to as DSC), 10 mg of the sample, in a nitrogen atmosphere, and at a heating rate of 1%.
The peak temperature of the endothermic peak due to the melting of the polymer crystal when measured at 0 ° C./min. The melting point of pure polylactic acid (poly-L-lactic acid, poly-D-lactic acid) is about 185 ° C., but usually some optical isomers are formed due to the racemization phenomenon during the reaction and are formed into a copolymer. Therefore, the melting point is 175
~ 180 ° C is often indicated.
【0012】脂肪族ジオールと脂肪族ジカルボン酸とを
組み合わせたポリエステルの多くは、融点が140℃以
下、ガラス転移点も常温以下で、上記(低融点)脂肪族
ポリエステル(B)として本発明に用いることが出来
る。その具体例としては、ポリエチレンサクシネート
(融点約102℃)、ポリエチレンアジペート(同49
℃)、ポリエチレンスベレート(同65℃)、ポリエチ
レンスベレート(同65℃)、ポリエチレンアゼレート
(同52℃)、ポリエチレンセバケート(同72℃)、
ポリブチレンサクシネート(同116℃)、ポリブチレ
ンアジペート(同72℃)、ポリブチレンセバケート
(同66℃)、ポリブチレンアゼレート(同52℃)、
ポリヘキサンセバケート(同74℃)などが挙げられ
る。これらはホモポリマーの例だが、勿論共重合体も用
いられる。なお共重合体等で非結晶性のものは、ガラス
転移点を融点と見なす。Many polyesters obtained by combining an aliphatic diol and an aliphatic dicarboxylic acid have a melting point of 140 ° C. or less and a glass transition point of ordinary temperature or less, and are used in the present invention as the above (low melting point) aliphatic polyester (B). I can do it. Specific examples thereof include polyethylene succinate (melting point: about 102 ° C.) and polyethylene adipate (49
° C), polyethylene suberate (65 ° C), polyethylene suberate (65 ° C), polyethylene azelate (52 ° C), polyethylene sebacate (72 ° C),
Polybutylene succinate (116 ° C), polybutylene adipate (72 ° C), polybutylene sebacate (66 ° C), polybutylene azelate (52 ° C),
Polyhexane sebacate (74 ° C.). These are examples of homopolymers, but of course copolymers are also used. In the case of a non-crystalline copolymer or the like, the glass transition point is regarded as the melting point.
【0013】本発明のごみ袋に用いる特定の繊維及びフ
ィルムを形成する組成物は、上記の比較的融点の高いポ
リ乳酸(A)と、低融点の脂肪族ポリエステル(B)と
を成分とする下記の5種類に大別される。The composition for forming the specific fibers and films used in the garbage bag of the present invention comprises the above-mentioned polylactic acid (A) having a relatively high melting point and the aliphatic polyester (B) having a low melting point. It is roughly divided into the following five types.
【0014】1.(A)と(B)との混合物。混合比率
としては、好ましくは(A)が70重量%以上、更に好
ましくは85重量%以上である。85重量%未満では、
(A)と(B)との相溶性が乏しく、成型物が脆かった
り、或いは不透明になりがちである。 2.(A)と(B)とのブロック共重合物(C)。
(A)と(B)との反応比率は、(A)が50〜99重
量%、(B)が1〜50重量%の範囲であれば、大きな
問題はないが(B)の比率が大きいところでは、耐熱性
や結晶性が低下し用途、目的によっては制限を受けるた
めに、(B)の比率は、高々40重量%が好ましく、更
に好ましくは30重量%である。 3.(A)と(C)との混合物。ここで使用する(C)
としては、(B)を高々50重量%含有するブロック共
重合体が使用できるが、(A)と(C)との混合物の中
での脂肪族ポリエステル由来の成分比率としては、高々
50重量%、好ましくは高々40重量%、更に好ましく
は、高々30重量%である。 4.(B)と(C)との混合物。ここで使用する(C)
も上記3の組成と同じで良く、又混合物中の脂肪族ポリ
エステル由来の成分量も同様である。 5.(A)、(B)及び(C)の3成分混合物。ここで
使用する(C)の量も、上記3の組成と同じで良い。更
に、三者混合系での脂肪族ポリエステル由来の成分比率
は、高々50重量%、好ましくは高々40重量%であ
る。更に好ましくは、(B)/(A)+(B)=0.1
〜0.5よりなる(C)を3成分混合系中の(B)の量
の0.2〜0.7程度使用するのがよい。1. A mixture of (A) and (B). As a mixing ratio, (A) is preferably 70% by weight or more, more preferably 85% by weight or more. If it is less than 85% by weight,
The compatibility between (A) and (B) is poor, and the molded product tends to be brittle or opaque. 2. Block copolymer (C) of (A) and (B).
As for the reaction ratio of (A) and (B), there is no major problem if (A) is in the range of 50 to 99% by weight and (B) is in the range of 1 to 50% by weight, but the ratio of (B) is large By the way, the ratio of (B) is preferably at most 40% by weight, more preferably 30% by weight, because heat resistance and crystallinity are reduced and there are restrictions depending on applications and purposes. 3. A mixture of (A) and (C). Used here (C)
Can be used, a block copolymer containing at most 50% by weight of (B) can be used, and the proportion of the aliphatic polyester-derived component in the mixture of (A) and (C) is at most 50% by weight. , Preferably at most 40% by weight, more preferably at most 30% by weight. 4. A mixture of (B) and (C). Used here (C)
May be the same as the composition of the above item 3, and the amount of the component derived from the aliphatic polyester in the mixture is also the same. 5. A ternary mixture of (A), (B) and (C). The amount of (C) used here may be the same as the composition of the above 3. Further, the proportion of the component derived from the aliphatic polyester in the triple mixture system is at most 50% by weight, preferably at most 40% by weight. More preferably, (B) / (A) + (B) = 0.1
(C) consisting of about 0.5 to about 0.2 of the amount of (B) in the three-component mixed system is preferably used.
【0015】勿論、本発明のごみ袋にもちいる繊維やフ
ィルムは一種類に限らず、組成の異なる複数の繊維やフ
ィルムが混合使用されていても良い。同様に、複数のポ
リマー組成物が複合された複合繊維や複合フィルムも応
用可能であり、本発明に包含される。Of course, the fiber or film used in the garbage bag of the present invention is not limited to one kind, and a plurality of fibers or films having different compositions may be mixed and used. Similarly, composite fibers or composite films in which a plurality of polymer compositions are composited are also applicable and are included in the present invention.
【0016】ポリ乳酸(A)と脂肪族ポリエステル
(B)との混合方法は特に限定されないが、両者を溶液
状態で機械的に攪拌してもよく、又流れの分割と合流を
多段的に繰り返す静止混合装置を応用してもよく、両者
を併用してもよい。溶融混合は能率的で好ましいが、ポ
リマー同志が反応してランダム共重合体化するのを防ぐ
ため、短時間(例えば20分以内、特に10分以内)に
混合可能な装置、例えば2軸押出機などを用いることが
好ましい。同様に、一方のポリマー(例えば(B))の
末端を封鎖し反応性を抑制したものを、他方のポリマー
(例えば(A))の重合中に添加混合することも出来
る。The method of mixing the polylactic acid (A) and the aliphatic polyester (B) is not particularly limited, but the two may be mechanically stirred in a solution state, and the flow splitting and merging are repeated in multiple stages. A static mixing device may be applied, or both may be used in combination. Melt mixing is efficient and preferable, but a device capable of mixing in a short time (for example, within 20 minutes, particularly 10 minutes), for example, a twin-screw extruder, in order to prevent the polymers from reacting to form a random copolymer. It is preferable to use such as. Similarly, one in which the end of one polymer (for example, (B)) is blocked to suppress the reactivity can be added and mixed during the polymerization of the other polymer (for example, (A)).
【0017】ポリ乳酸(A)と脂肪族ポリエステル
(B)のブロック共重合方法も特に限定されない。例え
ば、L又はDラクチドを溶融重合してポリ乳酸を製造す
る際に、重合系に分子末端の一方又は双方に水酸基を持
つ脂肪族ポリエステル(B)を添加混合すれば、その末
端水酸基からラクチドの重合が開始され、容易にブロッ
ク共重合体が得られる。仮に両者が未反応であれば、両
者の混合物が得られ、一部が反応し一部が未反応であれ
ば、「両者のブロック共重合物」と「両者の混合物」と
の混合物が得られる。しかし、反応が過度に進行し完全
なランダム共重合体にまで至らぬように注意が必要であ
る。The method for block copolymerization of the polylactic acid (A) and the aliphatic polyester (B) is not particularly limited. For example, when an L or D lactide is melt-polymerized to produce polylactic acid, if an aliphatic polyester (B) having a hydroxyl group at one or both molecular terminals is added to and mixed with the polymerization system, lactide is converted from the terminal hydroxyl group. The polymerization is started, and a block copolymer is easily obtained. If both are unreacted, a mixture of both is obtained, and if a part is reacted and a part is unreacted, a mixture of "a block copolymer of both" and "a mixture of both" is obtained . However, care must be taken so that the reaction does not proceed excessively to reach a complete random copolymer.
【0018】同様に、共に末端に水酸基を持つポリ乳酸
(A)と脂肪族ポリエステルを混合し、それにジイソシ
アナートやジカルボン酸クロリドなどの多官能反応剤
(鎖伸長剤)を添加、反応せしめて、両成分を連結しブ
ロック共重合体化することが出来る。両成分の溶融混合
時のエステル交換反応によるブロック共重合体化につい
ては、既に記した通りである。両成分が反応しているか
どうかは、GPC分析などでかなり判定出来る。過度に
ランダム共重合が進行すると、DSC分析により融点の
急激な低下と溶融吸熱量(結晶性)の著しい減少が見ら
れる。ブロック共重合による融点の低下は、比較的緩や
かである。Similarly, polylactic acid (A) having a hydroxyl group at both ends and an aliphatic polyester are mixed, and a polyfunctional reactant (chain extender) such as diisocyanate or dicarboxylic acid chloride is added thereto and reacted. The two components can be linked to form a block copolymer. The block copolymerization by transesterification at the time of melt mixing of both components is as described above. Whether or not both components have reacted can be considerably determined by GPC analysis or the like. If the random copolymerization proceeds excessively, a sharp decrease in the melting point and a remarkable decrease in the melting endotherm (crystallinity) are observed by DSC analysis. The decrease in melting point due to block copolymerization is relatively slow.
【0019】前述のように本発明に用いる組成物は5種
に大別されるが、特にポリ乳酸(A)と脂肪族ポリエス
テル(B)のブロック共重合体(C)は、溶融流動性お
よび混和性にすぐれ、均一なものが得られやすく、製造
が容易であるという特徴を有する。更に上記ブロック共
重合体(C)は、成分(A)及び成分(B)との混和性
に優れるので、(A)と(C)との混合物、(B)と
(C)との混合物、(A)、(B)及び(C)の3成分
混合物は、本発明の目的に特に好ましい。As described above, the composition used in the present invention is roughly classified into five types. In particular, the block copolymer (C) of polylactic acid (A) and aliphatic polyester (B) has a melt flowability and It is excellent in miscibility, easy to obtain a uniform product, and easy to manufacture. Further, since the block copolymer (C) is excellent in miscibility with the component (A) and the component (B), a mixture of (A) and (C), a mixture of (B) and (C), A ternary mixture of (A), (B) and (C) is particularly preferred for the purpose of the present invention.
【0020】本発明のごみ袋を形成する主要な材料であ
る繊維及びフィルムは、ポリ乳酸(A)と、低融点の脂
肪族ポリエステル(B)の2つを主要な構成成分とす
る。低融点の脂肪族ポリエステル(B)の導入により、
前記のポリ乳酸の問題点、即ち製品が硬く脆いこと、溶
融流動性が低く溶融重合や溶融成型が困難、自然分解速
度が低いことなどが大幅に改善され、流動性、柔軟性、
耐衝撃性、自然分解性なども改善され、しかも紡糸性や
製膜性の良さ、耐熱性や強度に優れることなどのポリ乳
酸の長所が十分に発揮される。The fibers and films, which are the main materials forming the garbage bag of the present invention, are mainly composed of polylactic acid (A) and a low-melting aliphatic polyester (B). By introducing the low melting point aliphatic polyester (B),
The problems of the above-mentioned polylactic acid, that is, the product is hard and brittle, the melt fluidity is low and the melt polymerization or melt molding is difficult, the spontaneous decomposition rate is low, and the fluidity, flexibility,
The impact resistance, spontaneous decomposition property, etc. are also improved, and the advantages of polylactic acid, such as good spinnability and film forming properties, and excellent heat resistance and strength, are fully exhibited.
【0021】ごみ処理では、堆肥化可能な有機物ごみは
堆肥にして再利用することが最も好ましく、ごみ袋は堆
肥(コンポスト)化工程で十分に分解(少なくとも細片
化)することが望まれる。しかし、ポリ乳酸ホモポリマ
ーは、温度60℃の堆肥の中で、ようやく10日後に分
解による炭酸ガスの発生が顕著(セルロースと同等)に
なり、完全に分解するには約30日を要する。もっと低
温の堆肥中ではもっと分解が遅くなる。実用的には40
〜50℃の堆肥中で10〜30日間程度で堆肥化するこ
とが最も望ましいが、本発明によりそれが可能となっ
た。In the waste treatment, it is most preferable that the compostable organic waste is reused as compost, and it is desired that the garbage bag be sufficiently decomposed (at least fragmented) in the composting step. However, in polylactic acid homopolymer, in a compost at a temperature of 60 ° C., the generation of carbon dioxide due to decomposition becomes remarkable after 10 days (equivalent to cellulose), and it takes about 30 days to completely decompose. Degradation is slower in cooler compost. Practically 40
It is most desirable to compost in a compost at 5050 ° C. in about 10 to 30 days, but the present invention has made it possible.
【0022】これらの改善又は変性は、低融点の脂肪族
ポリエステル(B)の導入量(重量比率)が大きいほど
顕著である。例えば堆肥化速度をかなり早くするには、
脂肪族ポリエステル(B)の導入量を10重量%以上、
特に20重量%以上にすれば効果的である。しかし、低
融点の脂肪族ポリエステル(B)の量が過度になると、
ポリ乳酸の好ましい物性(耐熱性、紡糸性、製膜性など
の良さ)が失われるため、また石油由来の成分を抑制す
るため、組成物中の乳酸由来の成分は、50〜99重量
%の範囲である必要があり、特に60〜95重量%の範
囲が好ましく、65〜92重量%の範囲が最も広く用い
られる。同様に、組成物中の低融点の脂肪族ポリエステ
ル由来の成分は、1〜50重量%の範囲である必要があ
り、5〜40重量%が好ましく、8〜35重量%の範囲
が最も広く用いられる。These improvements or modifications become more remarkable as the introduction amount (weight ratio) of the low melting point aliphatic polyester (B) increases. For example, to make the composting speed much faster,
The introduction amount of the aliphatic polyester (B) is 10% by weight or more,
In particular, it is effective if the content is 20% by weight or more. However, when the amount of the low melting point aliphatic polyester (B) becomes excessive,
In order to lose desirable physical properties of polylactic acid (good heat resistance, spinnability, film forming property, etc.) and to suppress petroleum-derived components, the content of lactic acid-derived components in the composition is 50 to 99% by weight. It must be in the range, particularly preferably in the range of 60 to 95% by weight, and the range of 65 to 92% by weight is most widely used. Similarly, the component derived from the low melting point aliphatic polyester in the composition should be in the range of 1 to 50% by weight, preferably 5 to 40% by weight, and most preferably 8 to 35% by weight. Can be
【0023】本発明のごみ袋に用いる組成物には、主成
分である上記の(A)及び(B)のほかに例えば流動性
改善剤、可塑剤、離型剤、はっ水剤、酸化防止剤、安定
剤、相溶化剤、着色剤、分散剤(界面活性剤など)、分
解促進剤、その他の添加剤や改良のための成分、充填
剤、増量材、その他の成分を導入や混合することが出来
る。充填材の例としては、無機化合物の粒子などが挙げ
られ、増量材の例としては、澱粉、変成澱粉、セルロー
ス粉、変成セルロース粉などがあげられる。添加量は目
的に応じて選択すればよいが、増量材の場合は比較的大
きな添加量、例えば10〜49重量%、特に15〜45
重量%程度とされることが比較的多く、添加剤や充填材
の場合は、通常20重量%程度以下、特に0.1〜10
重量%程度の場合が多い。The composition used in the garbage bag of the present invention contains, in addition to the above-mentioned main components (A) and (B), for example, a fluidity improver, a plasticizer, a release agent, a water repellent, an oxidizer, and the like. Introducing and mixing inhibitors, stabilizers, compatibilizers, colorants, dispersants (surfactants, etc.), decomposition accelerators, other additives and components for improvement, fillers, extenders, and other components You can do it. Examples of the filler include particles of an inorganic compound, and examples of the filler include starch, modified starch, cellulose powder, and modified cellulose powder. The amount to be added may be selected according to the purpose, but in the case of an extender, a relatively large amount is added, for example, 10 to 49% by weight, particularly 15 to 45%.
% By weight, and in the case of additives and fillers, usually about 20% by weight or less, particularly 0.1 to 10% by weight.
In many cases, it is about weight%.
【0024】本発明に用いる組成物を形成するポリ乳酸
成分(A)の分子量は特に限定されないが、通常3万以
上、特に5〜30万の範囲が好適であり、7〜20万の
範囲が最も広く用いられる。低融点の脂肪族ポリエステ
ル成分(B)の分子量も特に限定されないが、通常2万
以上、特に3〜30万の範囲が好適であり、5〜20万
の範囲が最も広く用いられる。分子量は、試料の0.1
%クロロホルム溶液のGPC分析に於いて、分子量10
00以下の成分を除く高分子成分の分散の重量平均分子
量とする。The molecular weight of the polylactic acid component (A) forming the composition used in the present invention is not particularly limited, but is usually preferably 30,000 or more, particularly preferably in the range of 50,000 to 300,000, and more preferably in the range of 70 to 200,000. Most widely used. Although the molecular weight of the aliphatic polyester component (B) having a low melting point is not particularly limited, it is usually preferably 20,000 or more, particularly preferably in the range of 30,000 to 300,000, and most preferably in the range of 50,000 to 200,000. The molecular weight is 0.1
% GPC analysis of chloroform solution
The weight average molecular weight of the dispersion of the polymer component excluding the components of 00 or less is defined.
【0025】本発明のごみ袋は、上記のポリ乳酸(A)
と低融点の脂肪族ポリエステル(B)とを主成分とする
組成物からなる繊維やフィルムを50重量%以上含む。
即ち50重量%以下の他の成分を含んでいてもよい。し
かし本発明の特徴を強く発揮するためには、他の成分の
使用率は抑制することが好ましく、例えば30%重量以
下が好ましく、20%重量以下が特に好ましく、10重
量%以下が最も好ましい。The garbage bag of the present invention comprises the above polylactic acid (A)
And 50% by weight or more of a fiber or film composed of a composition mainly composed of a low melting point aliphatic polyester (B).
That is, it may contain 50% by weight or less of other components. However, in order to strongly exert the features of the present invention, it is preferable to suppress the usage of other components, for example, preferably 30% by weight or less, particularly preferably 20% by weight or less, and most preferably 10% by weight or less.
【0026】他成分の混合の例としては、木綿、羊毛、
セルロース及び再生セルロース等の天然繊維及びセルロ
ース系の繊維、セルロース系のフィルムなどが挙げられ
る。またアクリル酸金属塩基等を多量に持つ高吸水合成
繊維やフィルム等を少量(例えば10重量%程度以下)
混合することにより、廃棄したときの自然分解速度を上
げることが出来る。混合の方法としては、通常の混紡や
混繊により行うことが出来る。例えば、本願繊維のステ
ープルとコットン、ウール、レーヨン等のステープルを
所定の比率でカードに掛け混紡することが最も簡単な方
法である。天然繊維やレーヨン等と混合使用することに
より、吸湿性や分解性の制御が容易となる。又、適度の
硬さや風合いも調整が可能である。Examples of the mixture of other components include cotton, wool,
Examples include natural fibers such as cellulose and regenerated cellulose, cellulose-based fibers, and cellulose-based films. In addition, a small amount of superabsorbent synthetic fibers or films having a large amount of metal acrylate base or the like (for example, about 10% by weight or less)
By mixing, the natural decomposition rate at the time of disposal can be increased. The mixing method can be performed by ordinary blending or blending. For example, the simplest method is to staple the fibers of the present application and staples such as cotton, wool, rayon, etc. on a card at a predetermined ratio and blend them. By mixing and using natural fibers and rayon, it becomes easy to control hygroscopicity and degradability. In addition, it is possible to adjust the hardness and the hand feel.
【0027】高吸水材料を使用した時は、例えば廃棄時
に炭酸ソーダなどの弱アルカリ水溶液を噴霧などで付与
すれば、吸水材料がそのアルカリを吸着し、周辺の脂肪
族ポリエステルを急速に分解し、袋が細片化され、処理
が容易になる。又繊維やフィルム相互の結合や接着のた
め、接着剤を用いることも出来るが、接着剤も自然分解
性であることが好ましい。本発明に用いるポリエステル
組成物の数平均分子量は特に限定されないが、5万以上
が好ましく、7万〜30万の範囲が更に好ましく、8万
〜20万が特に好ましいことが多い。When a highly water-absorbing material is used, for example, when a weak alkaline aqueous solution such as sodium carbonate is applied by spraying at the time of disposal, the water-absorbing material adsorbs the alkali and rapidly decomposes the surrounding aliphatic polyester, The bags are shredded to facilitate processing. An adhesive may be used for bonding and bonding the fibers and the film to each other, but the adhesive is preferably naturally decomposable. The number average molecular weight of the polyester composition used in the present invention is not particularly limited, but is preferably 50,000 or more, more preferably 70,000 to 300,000, and particularly preferably 80,000 to 200,000.
【0028】本発明のごみ袋は、上記特定のポリマー組
成物を主成分とするもので、構造は特に限定されない
が、不織布、織物、編物、その他の繊維からなるシート
状構造物、フィルム、繊維とフィルムの複合体等が広く
用いられる。The garbage bag of the present invention contains the above-mentioned specific polymer composition as a main component, and its structure is not particularly limited. However, a nonwoven fabric, a woven fabric, a knitted fabric, a sheet-like structure composed of other fibers, a film, and a fiber And a composite of a film and the like are widely used.
【0029】繊維としては、連続フィラメントや、短繊
維(ステープル)を用いることが出来、両者を併用する
ことも出来る。繊維は溶融紡糸、乾式紡糸、湿式紡糸、
乾湿式紡糸などの公知方法によるものが多く用いられ、
不織布では、フラッシュ紡糸法、スパンボンド法、ステ
ープルの乾式ウェブ(カード法)、湿式ウェブ、その他
の周知の製造方法が応用可能であり、繊維相互の交絡法
ではニードルパンチ法、水や空気などの流体の高速ジェ
ット流を利用したもの、接着剤の応用、比較的低融点の
繊維や低融点ポリマーと高融点ポリマーが複合された熱
接着繊維(自己接着繊維)を混合したウェブを加熱する
方法、エンボス加工する方法などあらゆる方法が応用可
能である。As the fibers, continuous filaments and short fibers (staples) can be used, and both can be used in combination. Fibers are melt-spun, dry-spun, wet-spun,
Known methods such as dry and wet spinning are often used,
For non-woven fabrics, flash spinning, spunbonding, dry staple web (card method), wet web, and other well-known manufacturing methods can be applied. A method using a high-speed jet stream of fluid, application of an adhesive, a method of heating a web in which fibers having a relatively low melting point or a heat-bonded fiber (a self-adhesive fiber) in which a low-melting polymer and a high-melting polymer are combined, Any method such as embossing can be applied.
【0030】同様に、本発明のごみ袋に用いるフィルム
は溶融製膜法、湿式製膜法、乾式製膜法など周知の方法
が応用可能であり、繊維とフィルムの複合体の製造には
ラミネート法、コーティング法、浸漬法などが応用可能
である。上記の本発明に用いる特定の組成物は、組成に
よって熱融着温度が異なるので、その1種又は2種以上
を用いて単成分繊維や2成分複合繊維を製造し、熱接着
繊維とすることも可能である。例えば、熱接着温度が2
0℃以上、好ましくは30℃以上異なる2種の組成物を
芯/鞘又は並列関係に複合し、熱接着繊維を製造するこ
とが出来る。Similarly, for the film used for the garbage bag of the present invention, known methods such as a melt film forming method, a wet film forming method and a dry film forming method can be applied. Method, coating method, dipping method and the like can be applied. Since the specific composition used in the present invention has a different heat fusing temperature depending on the composition, a single component fiber or a bicomponent composite fiber is manufactured by using one or two or more types of the heat bonding fibers. Is also possible. For example, if the heat bonding temperature is 2
Two kinds of compositions differing by 0 ° C. or more, preferably 30 ° C. or more can be combined in a core / sheath or side-by-side relationship to produce a heat-bonded fiber.
【0031】又、低融点ポリマーから熱接着に好適なフ
ィルムを製造することが出来、同じく複数のポリマーか
ら多層フィルムやその他の複合フィルムを製造すること
が出来る。袋の構造や大きさは特に限定されないが、接
合部分は接着または縫い合わせるのが一般的である。Further, a film suitable for heat bonding can be produced from a low-melting polymer, and a multilayer film and other composite films can be produced from a plurality of polymers. Although the structure and size of the bag are not particularly limited, it is common to bond or sew the joint.
【0032】本発明のごみ袋で多孔構造のものや適宜孔
を設けたものは水切り袋として、台所ごみや生ごみなど
水分を持つごみの袋として好適である。例えば円周上に
多数の押し出しノズルを設けた内外2個の口金板を相互
に回転させて得た、繊維が網状に接着された筒状の構造
物(編み物の一種)は、製造が容易で効率的であり、水
切り袋として特に好ましい。この他、種々の構造の袋や
水切り袋を目的に応じて用いるとよい。The garbage bag of the present invention having a porous structure or provided with holes as appropriate is suitable as a draining bag, as a garbage bag having moisture such as kitchen garbage and kitchen garbage. For example, a tubular structure (a kind of knitting) in which fibers are bonded in a net shape, obtained by mutually rotating two inner and outer base plates provided with a number of extrusion nozzles on the circumference, is easy to manufacture. It is efficient and is particularly preferred as a drain bag. In addition, bags and draining bags having various structures may be used according to the purpose.
【0033】本発明のごみ袋を構成する繊維やフィルム
の太さや厚み特に限定されない。通常は、繊維の単糸繊
度は0.5〜500デニール程度のもの、特に1〜20
0デニール程度の繊維が広く用いられ、フィルムの厚さ
は5〜500μm程度、特に10〜200μm程度のも
のが多く用いられる。The thickness and thickness of the fibers and films constituting the garbage bag of the present invention are not particularly limited. Usually, the single fiber fineness of the fiber is about 0.5 to 500 denier, especially 1 to 20 denier.
A fiber having a denier of about 0 is widely used, and a film having a thickness of about 5 to 500 μm, particularly about 10 to 200 μm is often used.
【0034】[0034]
【実施例】以下の実施例において、%、部は特に断らな
い限り重量比である。EXAMPLES In the following examples,% and parts are by weight unless otherwise specified.
【0035】実施例1、2及び比較例1 L−ラクチドに対しオクチル酸錫を200ppm混合
し、窒素雰囲気中188℃で8分間、2軸混練押出機中
で重合し、冷却チップ化後、140℃の窒素雰囲気中で
処理(固相重合)してポリL−乳酸ホモポリマーP1を
得た。P1の融点は176℃、分子量は18.1万であ
った。Examples 1 and 2 and Comparative Example 1 L-lactide was mixed with 200 ppm of tin octylate and polymerized in a twin-screw kneading extruder at 188 ° C. for 8 minutes in a nitrogen atmosphere. The mixture was treated in a nitrogen atmosphere at ℃ (solid state polymerization) to obtain a poly-L-lactic acid homopolymer P1. P1 had a melting point of 176 ° C. and a molecular weight of 181,000.
【0036】P1に対して、2軸押出機を用い、分子量
12.8万のポリブチレンサクシネート(以下PBSと
記す、融点116℃)を10%添加して190℃で3分
間混合し、ポリ乳酸/PBS=9/1の混合ポリマーP
2を得た。ポリマーP2の融点は176℃、分子量は1
4.7万であった。同様にして、但し混合比率をポリ乳
酸/PBS=75/25として、混合ポリマーP3を得
た。混合ポリマーP3の融点は173℃、分子量は1
2.9万であった。Using a twin screw extruder, 10% of polybutylene succinate having a molecular weight of 128,000 (hereinafter referred to as PBS, melting point: 116 ° C.) was added to P1, and mixed at 190 ° C. for 3 minutes. Lactic acid / PBS = 9/1 mixed polymer P
2 was obtained. Polymer P2 has a melting point of 176 ° C. and a molecular weight of 1
It was 47,000. Similarly, a mixed polymer P3 was obtained with a mixing ratio of polylactic acid / PBS = 75/25. The melting point of the mixed polymer P3 is 173 ° C. and the molecular weight is 1
It was 29,000.
【0037】ポリマーP1を230℃のスクリュー押出
機で溶融し、直径10cmの円周上に2mm間隔で直径
0.2mmの半円形のオリフィスを配列し、密着状態で
互いに逆方向に回転する内外二つの口金板より、230
℃で空気中に押し出し、直ちに常温の水中に導き冷却
し、辺の長さが約2mmの菱形の網目を持ち繊維の太さ
約0.2mmの筒形の網を得た。The polymer P1 is melted by a screw extruder at 230 ° C., and semicircular orifices having a diameter of 0.2 mm are arranged at intervals of 2 mm on a circumference of 10 cm in diameter. 230 caps
The mixture was extruded into the air at a temperature of 0 ° C., immediately introduced into normal-temperature water, and cooled to obtain a cylindrical net having a rhombic mesh having a side length of about 2 mm and a fiber thickness of about 0.2 mm.
【0038】この筒形の網を長さ45cmに切断し一端
を収束した状態で190℃の刃形の金属を用いヒートシ
ール法で接着して、水切り袋B1(比較例1)を得た。
同様にしてポリマーP2及びP3を用い、それぞれ水切
り袋B2(実施例1)及びB3(実施例2)を得た。水
切り袋B1は硬く破れやすくやや使い難いが、B2及び
B3は柔らかくやぶれにくく使い易い。The tubular net was cut to a length of 45 cm, and one end of the net was converged by using a blade-shaped metal at 190 ° C. and bonded by a heat sealing method to obtain a drainage bag B1 (Comparative Example 1).
Similarly, draining bags B2 (Example 1) and B3 (Example 2) were obtained using polymers P2 and P3, respectively. The drainer bag B1 is hard and easy to tear, but slightly difficult to use, while B2 and B3 are soft and hard to break and easy to use.
【0039】水切り袋B1、B2、B3に、野菜屑、さ
つまいもの屑(細片)および紙屑の1/1/1の混合物
をそれぞれ1kg入れ、入口を麻縄で縛り、さらにその
上をポリプロピレンの同様な筒状の網の袋に入れて封を
した上で、野菜屑、さつまいもの屑(細片)及びおが屑
の1/1/10の混合物50kgと共に小型コンポスト
試験機(ステンレス回転タンク)に投入した。Into the draining bags B1, B2, and B3, put 1 kg of a mixture of vegetable waste, sweet potato waste (strips) and 1/1/1 of paper waste, tie the entrance with a hemp rope, and further place polypropylene on the entrance. After putting it in a similar tubular net bag and sealing it, put it in a small compost tester (stainless steel rotating tank) together with 50 kg of a mixture of vegetable waste, sweet potato waste (strips) and 1/1/10 sawdust. did.
【0040】その上からEM発酵菌(EM発酵ぼかし:
宮崎クリーン・ファーム製)1Kgを用いた。初めは内
部温度を40℃に保つよう加熱し、3日目より発酵によ
る発熱で温度が50〜55℃に上昇したがそのまま運転
した。20日目ごろから、また温度が40℃前後に低下
したがそのまま運転を続け、30日間後に運転を停止
し、内部の様子を観察した。From above, EM fermentation bacteria (EM fermentation blur:
(Miyazaki Clean Farm) 1 kg was used. Initially, the internal temperature was maintained at 40 ° C., and from the third day, the temperature increased to 50 to 55 ° C. due to the heat generated by fermentation, but the operation was continued. From about the 20th day, although the temperature dropped to around 40 ° C. again, the operation was continued as it was. After 30 days, the operation was stopped, and the inside was observed.
【0041】その結果、水切り袋B1(比較例)はほぼ
原型を保っており、この条件では分解速度が不足である
ことが判明した。一方水切り袋B2(実施例1)は、若
干原型を止めているが細片化しており、この条件でのコ
ンポスト化には問題ないことが判明した。また水切り袋
B3(実施例2)は完全に分解しており、細片も見当た
らなかった。なおポリプロピレンの網は完全に原形を保
ち、野菜屑や紙屑は、ほぼ分解されており、おが屑はコ
ンポスト化していた。尚、活性汚泥を用いても同様な結
果を得ることができた。As a result, it was found that the draining bag B1 (comparative example) was almost intact and the decomposition rate was insufficient under these conditions. On the other hand, the drainer bag B2 (Example 1) was slightly cut off from the original form but was fragmented, and it was found that composting under these conditions did not pose any problem. The draining bag B3 (Example 2) was completely decomposed, and no small pieces were found. In addition, the polypropylene net kept its original shape completely, vegetable waste and paper waste were almost decomposed, and sawdust was composted. Similar results could be obtained using activated sludge.
【0042】実施例3、4及び比較例2 L−ラクチド91部、分子量12.8万のPBS10
部、オクチル酸錫200ppmを混合し窒素雰囲気中1
88℃で9分間、2軸押出機中で重合し、冷却チップ化
後、140℃の窒素雰囲気中で処理(固相重合)して、
ポリ乳酸/PBS(約10%)ブロック共重合物P4を
得た。P4の融点は173℃、分子量は16.4万であ
る。Examples 3 and 4 and Comparative Example 2 91 parts of L-lactide, PBS 10 having a molecular weight of 128,000
Parts, 200 ppm of tin octylate mixed in a nitrogen atmosphere
Polymerization was performed at 88 ° C for 9 minutes in a twin screw extruder, and after cooling chips were formed, the mixture was treated in a nitrogen atmosphere at 140 ° C (solid state polymerization).
A polylactic acid / PBS (about 10%) block copolymer P4 was obtained. P4 has a melting point of 173 ° C. and a molecular weight of 164,000.
【0043】P4とほぼ同様にして、但しPBSの添加
量を20%として、融点170℃、分子量13.9万の
ポリ乳酸/PBS(20%)ブロック共重合物P5を得
た。P4、P5をスクリュー押出機で230℃で220
℃のT型ダイより押し出し冷却ロールで冷却したのち8
0℃で立て方向に3.3倍、横方向に2.7倍延伸し1
10℃でヒートセットして厚さ0.12mmのフィルム
F1、F2を得た。A polylactic acid / PBS (20%) block copolymer P5 having a melting point of 170 ° C. and a molecular weight of 1390,000 was obtained in substantially the same manner as in P4 except that the amount of PBS added was 20%. P4 and P5 are 220 at 230 ° C. with a screw extruder.
Extruded from a T-shaped die at 80 ° C and cooled with a cooling roll.
Stretched 3.3 times in the vertical direction and 2.7 times in the horizontal direction at 0 ° C,
The film was heat-set at 10 ° C. to obtain films F1 and F2 having a thickness of 0.12 mm.
【0044】120℃のヒートシール機を用い、まずフ
ィルムF1を直径55cmの円筒とし、長さ60cmに
切断し一端をヒートシールしてごみ袋B4(実施例3)
を得た。同様にしてフィルムF2のごみ袋をB5(実施
例4)を得た。同様に前記比較例1に用いたポリマーP
1を用いて得たフィルムのごみ袋をB6(比較例2)と
する。ごみ袋B4、B5は柔軟性に富み扱い易いが、ご
み袋B6は硬く取扱難く、しかも取扱うときにガサガサ
と雑音を生じ問題がある。Using a heat sealing machine at 120 ° C., first, the film F1 was formed into a cylinder having a diameter of 55 cm, cut into a length of 60 cm, and heat-sealed at one end, thereby forming a garbage bag B4 (Example 3).
I got Similarly, a garbage bag of film F2 was obtained as B5 (Example 4). Similarly, the polymer P used in Comparative Example 1 was used.
The garbage bag of the film obtained using No. 1 was designated as B6 (Comparative Example 2). Although the garbage bags B4 and B5 are flexible and easy to handle, the garbage bag B6 is hard and difficult to handle, and there is a problem in that the garbage bag B6 is rough and noisy when handling.
【0045】ごみ袋B4、B5及びB6を用い、以下実
施例1、同2、比較例1と同様にコンポスト試験を行な
った。その結果、B4(実施例3)は細片化、B5(実
施例4)は消失しており、コンポスト化に問題はなかつ
た。一方、B6(比較例2)は、一部破損していたがか
なり原形をとどめており分解不足でこの条件では、コン
ポスト化に不適当であることが判明した。Using the garbage bags B4, B5 and B6, a compost test was carried out in the same manner as in Examples 1, 2 and Comparative Example 1. As a result, B4 (Example 3) was fragmented and B5 (Example 4) disappeared, and there was no problem in composting. On the other hand, B6 (Comparative Example 2) was partially damaged, but remained in its original form and was inadequately decomposed. Under these conditions, B6 was found to be unsuitable for composting.
【0046】実施例5及び比較例3 実施例1のP1とL−ラクチド70部、分子量12.8
万のPBS30部、オクチル酸錫200ppmを混合し
窒素雰囲気中190℃で12分間、2軸押出機中で溶融
攪拌・重合し、押し出しガット化後、冷却チップ化後、
ポリ乳酸/PBS=70/30のブロック共重合物P6
を得た。Example 5 and Comparative Example 3 P1 and L-lactide of Example 1 70 parts, molecular weight 12.8
30 parts of PBS and 200 ppm of tin octylate are mixed, melt-stirred and polymerized in a twin-screw extruder at 190 ° C. for 12 minutes in a nitrogen atmosphere, extruded into a gut, cooled into chips,
Polylactic acid / PBS = 70/30 block copolymer P6
I got
【0047】P6とP1及び分子量12.8万のPBS
をそれぞれ20/60/20の比率で予備的に混合した
後、225℃に設定したスクリュー押出機で溶融・混合
し実施例1に用いたネット成型機より水中に押し出し実
施例1と同様の筒状ネットを成形した。230℃で22
0℃のT型ダイより押し出し、冷却ロールで冷却した後
80℃で立て方向に3.3倍、横方向に2.7倍延伸し
110℃でヒートセットして厚さ0.12mmのフィル
ムF3を得た。P6 and P1 and PBS having a molecular weight of 128,000
Were preliminarily mixed at a ratio of 20/60/20, then melted and mixed with a screw extruder set at 225 ° C., extruded into water from a net molding machine used in Example 1, and the same cylinder as in Example 1. The shape net was formed. 22 at 230 ° C
Extruded from a T-die at 0 ° C., cooled by a cooling roll, stretched 3.3 times in a vertical direction and 2.7 times in a lateral direction at 80 ° C., and heat-set at 110 ° C. to obtain a film F3 having a thickness of 0.12 mm. I got
【0048】145℃に設定したヒートシール機によ
り、長さ15cmの長さにヒートシール部を作り次いで
カッターにて切断して台所用の水切りネット(B7)を
得た。同ネットは比較的柔らかくて、丈夫なものであ
り、台所の生ごみを入れるには特に支障がなかった。A heat-sealing machine set at 145 ° C. was used to form a heat-sealed portion having a length of 15 cm and then cut with a cutter to obtain a kitchen drainer net (B7). The net was relatively soft and durable and did not hinder the kitchen garbage.
【0049】本ごみ袋を家庭の台所の排水孔に設置し通
常発生する生ごみを回収した。比較的大きなごみはもち
ろん、茶葉、コーヒー粉等も回収できた。従って、排水
として下水に流す有機物の量を大きく削減することがで
きた。ごみが一杯になった時点で取り出し、上記実施例
1、同2、比較例1と同様にコンポスト試験を行なっ
た。その結果、ネットは粉々になり大部分は消滅してい
た。又、生ごみの大部分は堆肥化していた。一方、市販
のポリオレフィン製の水切りネット(B8)は生ごみが
コンポスト化した時点でも尚、原形をとどめており全く
分解しておらずコンポストしない事を確認した。The garbage bag was set in a drain in a home kitchen, and garbage normally generated was collected. Tea leaves, coffee powder, etc., as well as relatively large garbage could be collected. Therefore, the amount of organic substances flowing to the sewage as wastewater could be greatly reduced. When the garbage was full, it was taken out and subjected to a compost test in the same manner as in Examples 1, 2 and Comparative Example 1 above. As a result, the net was shattered and largely lost. Most of the garbage was composted. On the other hand, it was confirmed that the commercially available polyolefin draining net (B8) still remained in its original form even when the garbage was composted, did not decompose at all, and did not compost.
【0050】P1とP6、P7(分子量13.0万のP
BS)とを、表1の様に混合し、実施例5と同じ方法に
てネット成形しごみ袋(B9〜B17)を作成した。P1, P6, P7 (P of molecular weight 13,000)
And BS) were mixed as shown in Table 1 and net-molded in the same manner as in Example 5 to form garbage bags (B9 to B17).
【0051】[0051]
【表1】 [Table 1]
【0052】実施例6及び比較例4 実施例2のP2を230℃に設定したスクリュー押出機
で溶融し0.3mmの孔を1000個有する紡糸ノズル
より空中に押し出し、次いで3500mmの速度にて引
き取り、動いているネットに吹き付けた後、130℃の
エンボスローラーにて圧着後、目付15g/m2 の極め
て薄いスパンボンドを得た。スパンボンドは長さ方向、
幅方向に斑のない均一な品質を有していた。Example 6 and Comparative Example 4 P2 of Example 2 was melted by a screw extruder set at 230 ° C., extruded into the air from a spinning nozzle having 1000 holes of 0.3 mm, and then taken up at a speed of 3500 mm. After spraying on a moving net, it was pressure-bonded with an embossing roller at 130 ° C. to obtain an extremely thin spun bond having a basis weight of 15 g / m 2 . Spunbond is longitudinal,
It had uniform quality without unevenness in the width direction.
【0053】得られたスパンボンドを幅15cmに折り
曲げて長さ方向に高周波ミシンで溶融縫製すると同時に
長さ15cmにヒートシール機により溶融切断して、袋
状とした。この袋(ごみ袋(B18))は非常に柔らか
くて、丈夫であった。The obtained spunbond was bent to a width of 15 cm and sewn in a length direction by a high-frequency sewing machine, and simultaneously melt-cut to a length of 15 cm by a heat sealing machine to form a bag. This bag (garbage bag (B18)) was very soft and strong.
【0054】このごみ袋で実施例5と同様にゴミの回収
テストとコンポストテストを実施した。水の通過性は実
施例5のネットよりも悪いものであったが、ごみの回収
効率は非常に高く殆どの食物残滓を回収できた。従っ
て、排水中にも殆どBOD負荷はかからず、下水処理の
負荷を下げる効果が大きいものであった。しかも、ごみ
が一杯になった時点で取り出すと、上記実施例5と同様
にコンポスト化は全く問題なかった。一方、市販のポリ
エステルスパンボンド製の水切り袋(B19)も同時に
コンポストテストをしたが、原形をとどめており全く分
解しておらずコンポストしない事を確認した。A garbage collection test and a compost test were performed on this garbage bag in the same manner as in Example 5. Although the water permeability was worse than that of the net of Example 5, the waste collection efficiency was very high and most of the food residue could be collected. Therefore, almost no BOD load was applied to the wastewater, and the effect of reducing the load of the sewage treatment was large. Moreover, when the dust was taken out when it became full, composting did not cause any problem as in the case of the fifth embodiment. On the other hand, a composting test was also performed on a commercially available polyester spunbond draining bag (B19), and it was confirmed that the original shape was not decomposed at all and no composting was performed.
【0055】実施例7及び比較例5,6 P2のポリマーを使って、230℃に加熱した溶融押し
出し機により溶融し、次いで孔径0.25mmの孔を1025
ヶ有する紡糸ノズルより空中にポリマーを押し出し冷却
後、60℃に設定した温水中で1.8倍延伸後、90℃
に設定した温水中で2.5倍延伸後、クリンパーにて1
5ヶ/インチの捲縮を付け、次いで乾燥後、カットして
1.5d×51mmのステープルを得た。Example 7 and Comparative Examples 5 and 6 The polymer of P2 was melted by a melt extruder heated to 230 ° C., and a hole having a hole diameter of 0.25 mm was formed in 1025.
The polymer was extruded from the spinning nozzle into the air, cooled, stretched 1.8 times in warm water set at 60 ° C, and then stretched to 90 ° C.
After stretching 2.5 times in warm water set at
A crimp of 5 pieces / inch was applied, then dried and cut to obtain a staple of 1.5d × 51 mm.
【0056】本ステープルと1.5d×38mmのレー
ヨンを75/25の比率でカードに掛けて均一に混合し
た後、高圧の水流下で交絡させた。次いで、加熱ローラ
ー上にて乾燥し目付20g/m2 の水流交絡不織布を得
た。本不織布を実施例6と同様にしてごみ袋(B20)
を作り、生ごみの回収とこのコンポスト性をテストし
た。ごみ袋は非常にソフトで使い心地がよく、又ごみの
回収時にも細かいごみまで回収でき、排水の品質(特に
BOD)改善に非常に効果的であった。又、コンポスト
化も特に問題はなく良好であった。The staple and 1.5d × 38 mm rayon were hung on a card at a ratio of 75/25, mixed uniformly, and entangled under high-pressure water flow. Then, it was dried on a heating roller to obtain a hydroentangled nonwoven fabric having a basis weight of 20 g / m 2 . Garbage bag (B20) using this nonwoven fabric as in Example 6
The garbage was collected and tested for its compostability. The garbage bag was very soft and comfortable to use, and was able to collect fine garbage when collecting garbage, and was very effective in improving the quality of wastewater (particularly BOD). Also, composting was satisfactory without any particular problem.
【0057】1.5d×51mmのポリエステルステー
プルを100%使ったものとポリエステルステープル/
レーヨンステープルを75/25の割合で混合して同様
に作成したごみ袋(B21、B22)を同時にテストし
たが、B21ではごみ袋は何の変化もなく残っており、
又B22でもやや薄くはなっていたが殆ど変化無く残っ
ていた。A polyester staple using 100% of 1.5d × 51 mm polyester staples and a polyester staple /
A garbage bag (B21, B22) similarly prepared by mixing rayon staples at a ratio of 75/25 was tested at the same time, but in B21 the garbage bag remained without any change,
B22 was slightly thinner but remained almost unchanged.
【0058】[0058]
【発明の効果】本発明によって、柔軟で取扱い易く、し
かも自然環境下での分解速度が改善され廃棄やコンポス
ト化が容易なごみ袋が提供可能となり、環境保護に大き
く貢献することが期待される。また本発明品は原料樹
脂、繊維及びフィルムの生産性が改善されるため、工業
生産が容易でコストが低くなるという利点もあげられ
る。さらに本発明品の主要な原料は空気中の炭酸ガスを
固定委し得たでんぷんが粗原料である為に、廃棄時に消
却したとしても、現行の石油系原料からなるポリオレフ
ィン、ポリエステル製のごみ袋の消却と異なり、空気中
の炭酸ガスを増加させることが少なく、地球の温暖化防
止にも貢献することが期待される。According to the present invention, it is possible to provide a garbage bag which is flexible and easy to handle, has an improved decomposition rate in a natural environment, and is easy to dispose or compost, and is expected to greatly contribute to environmental protection. The product of the present invention also has the advantage that the productivity of raw material resin, fiber and film is improved, so that industrial production is easy and the cost is low. In addition, the main raw material of the product of the present invention is starch, which can fix carbon dioxide in the air, and is a crude raw material. Unlike the extinction, it is expected that carbon dioxide in the air will not increase much and will contribute to the prevention of global warming.
Claims (2)
乳酸(A)と、鎖状ジオールと脂肪族ジカルボン酸を主
成分とし融点140℃以下の脂肪族ポリエステル(B)
との混合物、(2)上記ポリ乳酸(A)と上記脂肪族ポ
リエステル(B)とのブロック共重合物(C)、及び
(3)上記ポリ乳酸(A)及び/又は上記脂肪族ポリエ
ステル(B)と、上記ブロック共重合物(C)との混合
物」の群から選ばれた少なくとも1種の組成物であっ
て、乳酸由来の成分の比率が50〜99重量%であり、
脂肪族ポリエステル由来の成分の比率が1〜50重量%
であるポリマー組成物から製造された繊維及び/又はフ
ィルムを50重量%以上含有する自然分解性ごみ袋。1. (1) A crystalline polylactic acid (A) having a melting point of 150 ° C. or higher, and an aliphatic polyester (B) having a chain diol and an aliphatic dicarboxylic acid as main components and a melting point of 140 ° C. or lower.
(2) a block copolymer (C) of the polylactic acid (A) and the aliphatic polyester (B), and (3) a polylactic acid (A) and / or the aliphatic polyester (B). ) And the above-mentioned block copolymer (C), "wherein at least one composition is selected from the group consisting of lactic acid-derived components and 50 to 99% by weight;
The ratio of the component derived from the aliphatic polyester is 1 to 50% by weight.
A naturally degradable garbage bag containing 50% by weight or more of a fiber and / or a film produced from the polymer composition as described above.
ポリエステル組成物からなる繊維及び/又はフィルムを
50重量%以上含み、且つ天然繊維、セルロース系繊維
及びセルロース系フィルムの群から選ばれた少なくとも
1種の材料を含む請求項1記載のごみ袋。2. A fiber and / or film comprising a polyester composition containing from 60 to 95% by weight of a component derived from lactic acid, containing at least 50% by weight of a polyester composition, and selected from the group consisting of natural fibers, cellulose fibers and cellulose films. A garbage bag according to claim 1, comprising at least one material.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP14315297A JP3791122B2 (en) | 1997-05-16 | 1997-05-16 | garbage bag |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP14315297A JP3791122B2 (en) | 1997-05-16 | 1997-05-16 | garbage bag |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH10316739A true JPH10316739A (en) | 1998-12-02 |
JP3791122B2 JP3791122B2 (en) | 2006-06-28 |
Family
ID=15332142
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP14315297A Expired - Lifetime JP3791122B2 (en) | 1997-05-16 | 1997-05-16 | garbage bag |
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---|---|
JP (1) | JP3791122B2 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002167497A (en) * | 2000-11-30 | 2002-06-11 | Dainippon Ink & Chem Inc | Lactic acid based polymer composition |
JP2003082140A (en) * | 2001-09-10 | 2003-03-19 | Unitika Ltd | Biodegradable porous film and its production process |
JP2006045300A (en) * | 2004-08-03 | 2006-02-16 | Sekisui Seikei Ltd | Sheet material |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH07118513A (en) * | 1993-10-22 | 1995-05-09 | Dainippon Ink & Chem Inc | Lactic acid polymer composition |
JPH08193168A (en) * | 1995-01-19 | 1996-07-30 | Mitsui Toatsu Chem Inc | Biodegradable resin composition |
JPH08325362A (en) * | 1994-11-17 | 1996-12-10 | Mitsui Toatsu Chem Inc | Production of degradable polymer |
-
1997
- 1997-05-16 JP JP14315297A patent/JP3791122B2/en not_active Expired - Lifetime
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH07118513A (en) * | 1993-10-22 | 1995-05-09 | Dainippon Ink & Chem Inc | Lactic acid polymer composition |
JPH08325362A (en) * | 1994-11-17 | 1996-12-10 | Mitsui Toatsu Chem Inc | Production of degradable polymer |
JPH08193168A (en) * | 1995-01-19 | 1996-07-30 | Mitsui Toatsu Chem Inc | Biodegradable resin composition |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002167497A (en) * | 2000-11-30 | 2002-06-11 | Dainippon Ink & Chem Inc | Lactic acid based polymer composition |
JP2003082140A (en) * | 2001-09-10 | 2003-03-19 | Unitika Ltd | Biodegradable porous film and its production process |
JP2006045300A (en) * | 2004-08-03 | 2006-02-16 | Sekisui Seikei Ltd | Sheet material |
Also Published As
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JP3791122B2 (en) | 2006-06-28 |
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