JPH10279711A - Aromatic polyamide film - Google Patents

Aromatic polyamide film

Info

Publication number
JPH10279711A
JPH10279711A JP9639397A JP9639397A JPH10279711A JP H10279711 A JPH10279711 A JP H10279711A JP 9639397 A JP9639397 A JP 9639397A JP 9639397 A JP9639397 A JP 9639397A JP H10279711 A JPH10279711 A JP H10279711A
Authority
JP
Japan
Prior art keywords
film
aromatic polyamide
density
para
present
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP9639397A
Other languages
Japanese (ja)
Other versions
JP2853036B2 (en
Inventor
Hideo Kasatani
秀雄 笠谷
Satomi Fujimoto
里美 藤本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Asahi Chemical Industry Co Ltd
Original Assignee
Asahi Chemical Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to JP9639397A priority Critical patent/JP2853036B2/en
Publication of JPH10279711A publication Critical patent/JPH10279711A/en
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Abstract

PROBLEM TO BE SOLVED: To provide a film using para-oriented aromatic polyamide, excellent in mechanical performance and dimensional stability and especially excellent in durability. SOLUTION: This film contains as a main component a para-oriented aromatic polyamide having an intrinsic viscosity of >=1.5 measured in the form of a solution obtained by dissolving 0.2g of the polymer in 100 ml of 98% concentrated sulfuric acid, has a Young's modulus of >=500 kg/mm<2> on both the longitudinal and latitudinal directions of the film, an elongation of >=8% and a moisture-absorbing expansion coefficient of <=40×10<-6> /%RH, an average density of >=1.38 /cm<3> and a density difference of <=0.01 g/cm<3> between the front and back surfaces of the film.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、パラ配向型芳香族
ポリアミドよりなるフィルムに関するものであり、更に
詳しくは、フィルムの長尺方向(以下「MD方向」と略
す。)および幅方向(以下「TD方向」と略す。)とも
に優れた機械的性能を示し、さらに、寸法安定性及び耐
久性に優れたフィルムに関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a film made of para-oriented aromatic polyamide, and more particularly, to a film in a longitudinal direction (hereinafter abbreviated as "MD direction") and a width direction (hereinafter "A" direction). Abbreviated as “TD direction”), which relates to a film exhibiting excellent mechanical performance, and further having excellent dimensional stability and durability.

【0002】[0002]

【従来の技術】パラ配向型の芳香族ポリアミドは、優れ
た結晶性や高い融点を有し、また剛直な分子構造の故に
高い機械的強度を有しており、高性能の繊維及びフィル
ムとしてすでに工業的に利用されている。代表的なパラ
配向型の芳香族ポリアミドであるポリパラフェニレンテ
レフタルアミド(以下「PPTA」という。)のフィル
ムとしての利用については、例えば、特公昭57ー17
886号公報に記載された如くPPTAを濃硫酸等の強
酸に溶解した光学異方性ドープを凝固直前に光学等方性
になるまで加熱した後、凝固させることによって透明で
機械的物性が等方的に優れたフィルムを得る方法により
実用化されている。PPTAを製膜する際に、光学異方
性ドープを光学等方性に変化させることなくそのまま凝
固させたフィルムは、一般的に不透明であり、フィルム
の幅方向の機械的物性、寸法安定性が悪く、工業的な応
用は困難である。
2. Description of the Related Art Para-oriented aromatic polyamides have excellent crystallinity and a high melting point, and have high mechanical strength due to a rigid molecular structure. Used industrially. With respect to the use of polyparaphenylene terephthalamide (hereinafter, referred to as “PPTA”), which is a typical para-oriented aromatic polyamide, as a film, for example, Japanese Patent Publication No. Sho 57-17
As described in JP-A-886, an optically anisotropic dope in which PPTA is dissolved in a strong acid such as concentrated sulfuric acid is heated until it becomes optically isotropic immediately before coagulation, and then coagulated, whereby the transparent and mechanical properties are isotropic. It has been put to practical use by a method of obtaining an excellent film. When a PPTA film is formed, a film solidified as it is without changing the optically anisotropic dope to optically isotropic is generally opaque, and the mechanical properties and dimensional stability in the width direction of the film are poor. Bad, industrial application is difficult.

【0003】パラ配向型芳香族ポリアミドの芳香核にハ
ロゲンを導入した単位を共重合することにより有機溶剤
に可溶化し、その有機溶剤溶液から製膜した、透明で等
方的な性質を有するフィルムが提案されている(例え
ば、特公昭56ー45421号公報)。このような、パ
ラ配向型芳香族ポリアミドフィルムは、優れた機械的性
質、耐熱性、耐薬品性等を有するため、例えば磁気記録
用記録媒体、フレキシブルプリント配線板(FPC)、
テープオートメーティドボンディング(TAB)用キャ
リアテープなどの絶縁基板、スピーカー振動板、ボイス
コイル等の音響部材、太陽電池用基板等としての応用が
期待されている。
[0003] A transparent and isotropic film formed from a solution of an organic solvent by solubilizing an organic solvent by copolymerizing a unit in which a halogen is introduced into an aromatic nucleus of a para-oriented aromatic polyamide. (Eg, Japanese Patent Publication No. 56-45421). Such a para-oriented aromatic polyamide film has excellent mechanical properties, heat resistance, chemical resistance, and the like. For example, a recording medium for magnetic recording, a flexible printed wiring board (FPC),
It is expected to be applied to insulating substrates such as carrier tapes for tape automated bonding (TAB), acoustic members such as speaker diaphragms and voice coils, and substrates for solar cells.

【0004】しかしながら、パラ配向型芳香族ポリアミ
ドフィルムには、かかる長所がある反面、吸湿率が大き
いという問題点があり、吸湿による寸法変化をおこし易
く、高密度磁気記録媒体や高密度プリント配線板等のフ
ィルムの寸法安定性が要求される用途においては問題が
ある。パラ配向型芳香族ポリアミドフィルムの吸湿特性
を改良する方法として、高度の熱処理及び/または延伸
により結晶化、配向を進める試みが特開昭62−246
719号公報、特開平6−136156号公報等により
提案されており、例えば特開昭62−246719号公
報には、凝固、洗浄して得られたフィルムを300℃〜
500℃で緊張下にて熱処理する方法が開示されてい
る。しかし、このように熱処理によって結晶化を進めた
フィルムは、湿度変化を繰り返し受けた時の物性変化が
大きいという問題があった。
However, although the para-oriented aromatic polyamide film has such advantages, it has a problem in that it has a large moisture absorption rate, is apt to undergo dimensional changes due to moisture absorption, and has a high density magnetic recording medium and a high density printed wiring board. However, there is a problem in applications where dimensional stability of the film is required. As a method for improving the moisture absorption characteristics of a para-oriented aromatic polyamide film, an attempt has been made to promote crystallization and orientation by advanced heat treatment and / or stretching.
719, JP-A-6-136156, and the like. For example, JP-A-62-246719 discloses that a film obtained by coagulation and washing is heated to 300 ° C.
A method of heat treatment under tension at 500 ° C. is disclosed. However, the film which has been crystallized by the heat treatment as described above has a problem that a change in physical properties upon repeated changes in humidity is large.

【0005】[0005]

【発明が解決しようとする課題】本発明の目的は、パラ
配向型芳香族ポリアミドを用いた機械的性能及び寸法安
定性の優れたフィルムであって、特に耐久性に優れた芳
香族ポリアミドフィルムを提供するにある。
An object of the present invention is to provide a film having excellent mechanical performance and dimensional stability using a para-oriented aromatic polyamide, particularly an aromatic polyamide film having excellent durability. To offer.

【0006】[0006]

【課題を解決するための手段】本発明者らは、上記目的
に沿ったフィルムを得るべく鋭意研究を重ねた結果、熱
処理によって結晶化を進めた特定の機械的特性、吸湿膨
張率を有するフィルムにおいては、フィルムの厚み方向
の密度差が大きくなっていること見い出し、さらに、こ
の密度差を特定の範囲とすることによって湿度変化に対
する耐久性の優れたフィルムが得られることを見い出
し、更に研究を重ねた結果、本発明を完成させたもので
ある。
Means for Solving the Problems The present inventors have conducted intensive studies to obtain a film meeting the above-mentioned object, and as a result, a film having specific mechanical properties and a coefficient of hygroscopic expansion, which has been crystallized by heat treatment. In the above, it was found that the density difference in the thickness direction of the film was large, and further, it was found that by setting this density difference in a specific range, a film having excellent durability against humidity changes could be obtained. As a result of the superposition, the present invention has been completed.

【0007】すなわち本発明は、濃硫酸100mlにポ
リマー0. 2gを溶解した溶液を30℃で測定した対数
粘度が1.5以上のパラ配向型芳香族ポリアミドを主た
る成分としてなるフィルムであり、該フィルムの長手及
び幅方向ともにそのヤング率がともに500kg/mm
2 以上、伸度が8%以上、吸湿膨張係数40×10-6
%RH以下であり、平均密度が1.38g/cm3 以上
であり、フィルムの表裏の密度差が0.01g/cm3
以下であることを特徴とする芳香族ポリアミドフィルム
である。本発明のフィルムを形成する主成分であるパラ
配向型芳香族ポリアミドは、次の構成単位(1)〜
(3)からなる群より選択された単位から実質的に構成
される。
That is, the present invention is a film comprising, as a main component, a para-oriented aromatic polyamide having a logarithmic viscosity of 1.5 or more measured at 30 ° C. in a solution obtained by dissolving 0.2 g of a polymer in 100 ml of concentrated sulfuric acid. The Young's modulus in both the longitudinal and width directions of the film is 500 kg / mm
2 or more, elongation 8% or more, hygroscopic expansion coefficient 40 × 10 -6 /
% RH or less, the average density is 1.38 g / cm 3 or more, and the density difference between the front and back of the film is 0.01 g / cm 3.
An aromatic polyamide film characterized by the following. The para-oriented aromatic polyamide which is a main component forming the film of the present invention has the following structural units (1) to (1).
It consists essentially of units selected from the group consisting of (3).

【0008】−NH−Ar1 −NH− (1) −CO−Ar2 −CO− (2) −NH−Ar3 −CO− (3) ここでAr1 、Ar2 、およびAr3 は各々少なくとも
1個の芳香環を含んだ2価の基であり、(1)と(2)
はポリマー中に存在する場合は実質的に等モルである。
-NH-Ar 1 -NH- (1) -CO-Ar 2 -CO- (2) -NH-Ar 3 -CO- (3) wherein Ar 1 , Ar 2 and Ar 3 are each at least Divalent group containing one aromatic ring, (1) and (2)
Are substantially equimolar when present in the polymer.

【0009】本発明において、良好な機械的性能及び寸
法安定性を確保するために、Ar1、Ar2 、およびA
3 は各々、パラ配向型の基である必要がある。ここ
で、パラ配向型とは、芳香環における主鎖の結合方向が
パラ位に位置しているか、または2つ以上の芳香環から
なる残基において両端の主鎖の結合方向が同軸または平
行であることを意味する。このような2価の芳香族基の
代表例としては次の化1で表される基等が挙げられる。
In the present invention, in order to ensure good mechanical performance and dimensional stability, Ar 1 , Ar 2 and A
Each of r 3 must be a para-oriented group. Here, the para-oriented type means that the bonding direction of the main chain in the aromatic ring is located at the para-position, or the bonding direction of the main chains at both ends is coaxial or parallel in a residue composed of two or more aromatic rings. It means there is. Representative examples of such a divalent aromatic group include a group represented by the following chemical formula 1.

【0010】[0010]

【化1】 Embedded image

【0011】ここで、Xは −O−、−CH2 −、−S
2 −、−S−、−CO−の中から選ばれた基である。
また、これらの芳香環の水素原子の一部が、ハロゲン
基、ニトロ基、スルホン基、アルキル基、アルコキシ基
等で置換されていてもよい。Ar1 、Ar2 およびAr
3 はいずれも2種以上であってもよく、また相互に同じ
であっても異なっていてもよい。本発明に用いられるポ
リマーは、これまでに知られた方法により、各々の単位
に対応するジアミン、ジカルボン酸、アミノカルボン酸
より製造することが出来る。具体的には、カルボン酸基
をまず酸ハライド、酸イミダゾライド、エステル等に誘
導した後にアミノ基と反応させる方法が用いられ、重合
の形式もいわゆる低温溶液重合法、界面重合法、溶融重
合法、固相重合法などの方法を用いることが出来る。
Here, X is -O-, -CH 2- , -S
It is a group selected from O 2 —, —S—, and —CO—.
Further, some of the hydrogen atoms of these aromatic rings may be substituted with a halogen group, a nitro group, a sulfone group, an alkyl group, an alkoxy group, or the like. Ar 1 , Ar 2 and Ar
Each of 3 may be two or more kinds, and may be the same or different from each other. The polymer used in the present invention can be produced from a diamine, a dicarboxylic acid, or an aminocarboxylic acid corresponding to each unit by a method known hitherto. Specifically, a method is used in which a carboxylic acid group is first derived into an acid halide, an acid imidazolide, an ester, and the like, and then reacted with an amino group. The type of polymerization is also called a low-temperature solution polymerization method, an interfacial polymerization method, or a melt polymerization method. And a method such as a solid phase polymerization method.

【0012】本発明で用いる芳香族ポリアミドには、上
記した以外の基が約10モル%以下共重合されたり、他
のポリマーがブレンドされたりしていてもよい。本発明
に用いられる芳香族ポリアミドとして最も代表的なもの
は、ポりーp−フェニレンテレフタルアミド(PPT
A)である。本発明に用いる芳香族ポリアミドの重合度
は、あまりに低いと本発明の目的とする機械的性質の良
好なフィルムが得られなくなるため、通常1. 5以上の
対数粘度ηinhを与える重合度のものが選ばれる。
In the aromatic polyamide used in the present invention, groups other than those described above may be copolymerized in an amount of about 10 mol% or less, or other polymers may be blended. The most typical aromatic polyamide used in the present invention is poly-p-phenylene terephthalamide (PPT).
A). If the degree of polymerization of the aromatic polyamide used in the present invention is too low, a film having good mechanical properties aimed at by the present invention cannot be obtained. To be elected.

【0013】本発明における対数粘度ηinhとは、9
8%濃硫酸100mlにポリマー0. 2gを溶解した溶
液を30℃で測定した値である。本発明のフィルムは、
加工時、及び使用時の良好な機械的特性を確保するた
め、長手及び幅方向のヤング率が500kg/mm2
上である必要があり、800kg/mm2 以上であるこ
とが好ましい。本発明のフィルムは、加工及び使用する
際のハンドリング性を確保するために、8%以上の伸度
を有することが必要であり、更に15%以上であること
が好ましい。
The logarithmic viscosity ηinh in the present invention is 9
It is a value measured at 30 ° C. for a solution in which 0.2 g of a polymer is dissolved in 100 ml of 8% concentrated sulfuric acid. The film of the present invention,
In order to secure good mechanical properties during processing and during use, the Young's modulus in the longitudinal and width directions needs to be 500 kg / mm 2 or more, and preferably 800 kg / mm 2 or more. The film of the present invention needs to have an elongation of 8% or more, and more preferably 15% or more, in order to ensure the handling properties during processing and use.

【0014】本発明のフィルムの吸湿膨張係数は、40
×10-6/%RH以下であることが必要であり、35×
10-6/%RH以下であることが好ましく、30×10
-6/%RH以下であることが更に好ましい。吸湿膨張係
数が40×10-6/%RHを越えるフィルムは、絶縁基
板用途においては配線パターンの位置の湿度による変化
が大きく、磁気記録媒体の用途においては湿度による寸
法変化のために記録した情報が再生できなくなることが
ある等の問題があり、高い寸法精度が要求される用途に
使用できない。本発明のフィルムの熱収縮率は、0.2
%以下であることが好ましく、0.1%以下であること
がさらに好ましい。熱収縮率が大きいフィルムは、高温
での加工時に寸法の永久変化が起こり、設計寸法とのず
れが生ずる等の問題がある。
The coefficient of hygroscopic expansion of the film of the present invention is 40
It is necessary to be not more than × 10 −6 /% RH, and 35 ×
It is preferably 10 −6 /% RH or less.
-6 /% RH or less. In a film having a coefficient of hygroscopic expansion of more than 40 × 10 −6 /% RH, the position of the wiring pattern greatly changes due to humidity in an insulating substrate application, and information recorded due to dimensional change due to humidity in a magnetic recording medium application. Cannot be reproduced, and cannot be used for applications requiring high dimensional accuracy. The heat shrinkage of the film of the present invention is 0.2
%, More preferably 0.1% or less. A film having a large heat shrinkage has problems such as a permanent change in dimensions at the time of processing at a high temperature and a deviation from a design dimension.

【0015】本発明のフィルム中のアルカリまたはアル
カリ土類金属の含有量は1000ppm以下が好まし
く、100ppm以下が更に好ましい。アルカリまたは
アルカリ土類金属がフィルム中に多く存在していると、
吸湿寸法安定性、電気絶縁性が悪化することが多く、本
発明においては、これらの金属含有量の少ないフィルム
を用いることが好ましい。本発明のフィルムの厚さは、
通常3μm以上100μm以下であり、10μm以上7
0μm以下がさらに好ましい。
The content of the alkali or alkaline earth metal in the film of the present invention is preferably 1000 ppm or less, more preferably 100 ppm or less. If the alkali or alkaline earth metal is abundant in the film,
The moisture absorption dimensional stability and electrical insulation often deteriorate, and in the present invention, it is preferable to use a film having a small content of these metals. The thickness of the film of the present invention,
Usually 3 μm or more and 100 μm or less, 10 μm or more and 7 μm or more
0 μm or less is more preferable.

【0016】本発明におけるフィルムの平均密度は、
1.38cm3 以上が好ましく、更に1.40cm3
上が好ましい。ここで、平均密度とは、フィルムの厚み
方向の密度を平均化した値であり、通常、フィルムを5
mm角程度に切断して密度勾配管に入れて測定する。フ
ィルムの密度は芳香族ポリアミドの結晶性と相関関係に
あり、平均密度が1.38g/cm3 未満では、結晶化
が不十分であり、フィルムの寸法安定性が不十分であ
る。フィルムの平均密度の上限は通常は1.50g/c
3 程度である。
The average density of the film in the present invention is:
1.38Cm 3 or more, further 1.40Cm 3 or more. Here, the average density is a value obtained by averaging the density in the thickness direction of the film.
It is cut into about square mm and placed in a density gradient tube for measurement. The density of the film is correlated with the crystallinity of the aromatic polyamide. If the average density is less than 1.38 g / cm 3 , the crystallization is insufficient and the dimensional stability of the film is insufficient. The upper limit of the average density of the film is usually 1.50 g / c.
m 3 .

【0017】本発明のフィルムの表裏の密度差は0.0
1g/cm3 以下とすることが必要であり、0.005
g/cm3 以下とするのが好ましく、0.002g/c
3以下とするのが更に好ましい。フィルムの表裏の密
度差は、フィルムの製造工程での表裏の不均一性のため
に生ずると考えられるが、実用性のあるパラ配向型芳香
族ポリアミドフィルムの製造において、完全に表裏対称
なプロセスで表裏均一なフィルムを得るのは事実的に不
可能であった。表裏の密度差が0.01g/cm3 を越
える場合には、フィルムの湿熱条件によるカール変化が
大きく、湿熱サイクルでの耐久性が悪くなるなどの問題
があり、配線基盤や磁気記録媒体としての長期使用時に
問題が起きることがある。
The difference in density between the front and back of the film of the present invention is 0.0
1 g / cm 3 or less, and 0.005
g / cm 3 or less, preferably 0.002 g / c
More preferably, it is not more than m 3 . It is thought that the density difference between the front and back of the film is caused by the non-uniformity of the front and back in the manufacturing process of the film.However, in the production of a practically oriented para-aromatic polyamide film, the process is completely symmetrical. It was virtually impossible to obtain a uniform film on both sides. If the density difference between the front and back surfaces exceeds 0.01 g / cm 3 , there is a problem that the curl changes greatly due to the wet heat condition of the film, and the durability in the wet heat cycle is deteriorated. May cause problems during long-term use.

【0018】次に本発明の芳香族ポリアミドフィルムの
製造方法について説明する。パラ配向型芳香族ポリアミ
ドは融点が高く溶融成形できないため、溶媒に溶解した
成形溶液(以下「ドープ」と称する。)を用いて、湿式
法、乾式法、または乾湿式法で製膜する。有機溶剤に難
溶性のPPTAにおいては、ポリマーを濃硫酸等の無機
の強酸に溶解してドープとし、湿式法にて製膜すること
が行われ、例えば、特開昭62−174118号公報に
示されるように一旦液晶状態で押し出し、光学等方化し
た後に凝固させる方法が好ましく用いられる。一方、例
えば、クロル置換PPTAなどの有機溶剤可溶な芳香族
ポリアミドにおいては、重合時に副生する塩酸を中和し
て重合反応混合物をそのまま成形溶液(以下「ドープ」
と称する。)とし、湿式法または乾式法、または乾湿式
法にて製膜する方法が好ましく用いられる。
Next, a method for producing the aromatic polyamide film of the present invention will be described. Since the para-oriented aromatic polyamide has a high melting point and cannot be melt-formed, the film is formed by a wet method, a dry method, or a dry-wet method using a forming solution (hereinafter referred to as “dope”) dissolved in a solvent. In the case of PPTA which is hardly soluble in an organic solvent, a polymer is dissolved in a strong inorganic acid such as concentrated sulfuric acid to form a dope, and a film is formed by a wet method, for example, as disclosed in JP-A-62-174118. As described above, a method of once extruding in a liquid crystal state, optically isotropic, and then solidifying is preferably used. On the other hand, for example, in an aromatic polyamide soluble in an organic solvent such as chloro-substituted PPTA, hydrochloric acid by-produced during polymerization is neutralized and the polymerization reaction mixture is directly used as a molding solution (hereinafter referred to as “dope”).
Called. ), And a method of forming a film by a wet method, a dry method, or a dry-wet method is preferably used.

【0019】ドープをフィルム状に成形する方法は、本
発明を実施する上で特に限定されるものではなく、ダイ
から直接凝固浴に押し出す方法、ダイから一旦エンドレ
スベルト上にキャストするか、エンドレスベルト上にド
クターナイフやその他の方法でドープをコーティングし
た後、ベルト上で溶剤を蒸発させるか、ベルトと共に凝
固浴に導いて湿式凝固させる方法がある。この様に製膜
された後、フィルムは水洗され、次いで重合時に副生す
る酸や溶解するのに用いた酸が残っていれば中和処理を
行う。
The method of forming the dope into a film is not particularly limited in practicing the present invention, and may be a method in which the dope is extruded directly from a die into a coagulation bath, a method in which the dope is cast once on an endless belt, or an endless belt. There is a method in which a dope is coated thereon by a doctor knife or other methods, and then the solvent is evaporated on a belt or guided to a coagulation bath together with the belt for wet coagulation. After the film is formed in this manner, the film is washed with water, and then subjected to a neutralization treatment if an acid by-produced during polymerization or an acid used for dissolution remains.

【0020】製膜されたフィルムに酸が含まれている
と、乾燥、熱処理に際して加熱による機械的物性の低下
を生じるために中和を行うことが好ましい。中和に用い
るアルカリとしては、水酸化リチウム、水酸化ナトリウ
ム、水酸化カリウム、水酸化カルシウム、炭酸リチウ
ム、炭酸ナトリウム、炭酸水素ナトリウム等が挙げられ
る。中和後のフィルムは、余剰のアルカリ及び中和で生
成した無機塩を洗浄により除去した後、好ましくは二酸
化炭素水溶液で処理する。二酸化炭素水溶液の処理によ
り、芳香族ポリアミド分子の末端基等に結合するアルカ
リまたはアルカリ土類金属イオンンを除去することがで
き、フィルム中の金属イオン含有量を少なくすることが
できる。
If an acid is contained in the formed film, it is preferable to neutralize the film, because the mechanical properties are reduced by heating during drying and heat treatment. Examples of the alkali used for neutralization include lithium hydroxide, sodium hydroxide, potassium hydroxide, calcium hydroxide, lithium carbonate, sodium carbonate, sodium hydrogen carbonate and the like. The neutralized film is preferably treated with an aqueous solution of carbon dioxide after removing excess alkali and inorganic salts generated by the neutralization by washing. By the treatment with the aqueous carbon dioxide solution, the alkali or alkaline earth metal ions bound to the terminal groups of the aromatic polyamide molecules can be removed, and the metal ion content in the film can be reduced.

【0021】このようにして得たフィルムは、更に水洗
した後、乾燥されるが、望むならば乾燥に先立って延伸
することもできる。即ち、乾燥前の湿潤フィルムを1方
向または2方向に1.01〜1.4倍程度延伸すること
によりフィルムの寸法安定性及び機械的性質を向上させ
ることができる。フィルムの乾燥は、通常緊張下、定長
下または僅かに延伸しつつ、行うのが好ましい。このよ
うな乾燥を行う方法としては、例えば、テンター乾燥器
や金属枠に固定して乾燥することができる。乾燥温度
は、通常、100℃以上200℃以下の範囲で行われ
る。
The film thus obtained is further washed with water and then dried. If desired, the film can be stretched before drying. That is, the dimensional stability and mechanical properties of the film can be improved by stretching the wet film before drying by about 1.01 to 1.4 times in one or two directions. Drying of the film is usually preferably performed under tension, under constant length, or while slightly stretching. As a method for performing such drying, for example, it can be fixed to a tenter dryer or a metal frame and dried. The drying temperature is usually in the range of 100 ° C to 200 ° C.

【0022】本発明のフィルムを得るには、このように
して得た乾燥フィルムを通常300℃以上500℃以下
で熱処理する。この熱処理により機械的性能、寸法安定
性の向上が可能である。本発明において、表裏の密度差
が0.01g/cm3 以下のフィルムを得るための方法
として、ドープをキャストした後、フィルムを巻き取る
までの工程において、表裏の差がでないように工程を設
計することが一つの方法であるが、通常行われる、キャ
スト、凝固をベルト等の支持体上行う方法では、表裏の
構造の差が生じることをさけるのは困難である。従っ
て、従来の方法で製造した場合、表裏均一な加熱条件で
熱処理後した場合、製品フィルムの密度差が生じるのを
避けるのは困難である。
In order to obtain the film of the present invention, the dried film thus obtained is usually heat-treated at a temperature of 300 ° C. or more and 500 ° C. or less. This heat treatment can improve mechanical performance and dimensional stability. In the present invention, as a method for obtaining a film having a front and back density difference of 0.01 g / cm 3 or less, in the process from casting the dope to winding up the film, a process is designed so that there is no difference between the front and back surfaces. One of the methods is to perform casting or solidification on a support such as a belt, which is usually performed. However, it is difficult to avoid a difference in structure between the front and back sides. Therefore, it is difficult to avoid a density difference between product films when heat-treated under uniform heating conditions on the front and back when manufactured by a conventional method.

【0023】従って、本発明のフィルムを得るために
は、表裏の密度差が0.01g/cm以下となるよ
うに熱処理の温度を制御するのが適切な方法であり、熱
処理時の表裏の温度を変えて、製品フィルムの密度差が
小さくするように調節する。加熱の方法として主に輻射
熱を用いた場合、フィルムの表裏の密度差を調整するの
は困難なので、表裏に温度の異なる加熱流体を吹き付け
て熱処理するのが好ましい方法である。流体としては、
加熱空気、加熱窒素、加熱蒸気等が通常用いられるが、
熱処理工程に至るまでの構造差が大きい場合は、片面の
みに加熱気体を吹き付ける場合や、片面に加熱気体を吹
き付け、他の面を冷却することもある。 熱処理は、緊
張下、定長下または弛緩状態で行うことが出来、熱処理
時間は、熱処理温度との組み合わせで、適切な条件を採
用する必要があり、通常、1秒〜20秒程度で行われ
る。
Therefore, in order to obtain the film of the present invention, it is an appropriate method to control the temperature of the heat treatment so that the difference in density between the front and back is 0.01 g / cm 3 or less. The temperature is adjusted so that the density difference of the product film is reduced. When radiant heat is mainly used as the heating method, it is difficult to adjust the difference in density between the front and back surfaces of the film. Therefore, it is preferable to perform a heat treatment by spraying heating fluids having different temperatures on the front and back surfaces. As a fluid,
Heated air, heated nitrogen, heated steam, etc. are usually used,
When the structural difference up to the heat treatment step is large, a heated gas may be blown only on one side, or a heated gas may be blown on one side to cool the other side. The heat treatment can be performed under tension, under a fixed length, or in a relaxed state, and the heat treatment time needs to adopt appropriate conditions in combination with the heat treatment temperature, and is usually performed in about 1 second to 20 seconds. .

【0024】[0024]

【発明の実施の形態】以下に本発明の実施態様、本発明
の効果について理解を助けるため、芳香族ポリアミドと
して典型的なPPTAを選び、以下に実施例を示すが、
これらの実施例は本発明を限定するものではない。ま
た、他のパラ配向型芳香族芳香族ポリアミドにおいても
同様に本発明の効果が得られるであろうことが容易に理
解できるであろう。なお、実施例中、特に規定しない場
合は重量部または重量%を示す。対数粘度ηinhは9
8%硫酸100mlにポリマー0.2gを溶解した溶液
を30℃で常法で測定した。ドープの粘度は、B型粘度
計を用い0.5rpmの回転速度で測定したものであ
る。
BEST MODE FOR CARRYING OUT THE INVENTION In order to facilitate understanding of embodiments of the present invention and effects of the present invention, typical PPTA is selected as an aromatic polyamide, and examples are shown below.
These examples do not limit the invention. Further, it will be easily understood that the effects of the present invention will be similarly obtained in other para-oriented aromatic aromatic polyamides. In the examples, unless otherwise specified, parts by weight or% by weight are indicated. Logarithmic viscosity ηinh is 9
A solution prepared by dissolving 0.2 g of the polymer in 100 ml of 8% sulfuric acid was measured at 30 ° C. by a conventional method. The viscosity of the dope was measured using a B-type viscometer at a rotation speed of 0.5 rpm.

【0025】フィルムの厚さは、直径2mmの測定面を
持ったダイヤルゲージで測定した。強伸度及びヤング率
は、200mm×10mmの大きさのサンプルを定速伸
張型強伸度試験機を用い、測定長100mm、引張速度
50mm/分で測定したものである。吸湿膨張係数は、
50mm×10mm(測定長40mm)の大きさのサン
プルを用いエアーオーブンで200℃、2時間フィルム
を乾燥させた時から、23℃、55%RH雰囲気で充分
吸湿させた時までのフィルムの寸法変化から計算して求
めた。なおフィルムの寸法測定は、読み取り顕微鏡(オ
リンパス社製)を用いて測定したものである。
The thickness of the film was measured with a dial gauge having a measuring surface having a diameter of 2 mm. The elongation and Young's modulus are obtained by measuring a sample having a size of 200 mm × 10 mm using a constant-speed elongation type elongation tester at a measurement length of 100 mm and a tensile speed of 50 mm / min. The coefficient of hygroscopic expansion is
Dimensional change of the film from when the film was dried in an air oven at 200 ° C. for 2 hours using a sample of 50 mm × 10 mm (measurement length 40 mm) to when the film was sufficiently absorbed in a 23 ° C. and 55% RH atmosphere. Calculated from The dimensions of the film were measured using a reading microscope (Olympus).

【0026】熱収縮率は、フィルムから2cm×5cm
の試料片を切り出し、4cmの間隔に刃物で傷をつけて
標識とし、予め23℃、55%RHの雰囲気下に72時
間放置した後、標識間の距離を読み取り顕微鏡にて測定
し、次いで200℃の熱風式オーブンに2時間拘束する
ことなく放置した後、再度23℃、55%RHの雰囲気
下に72時間放置した後、標識間の距離を読み取り顕微
鏡にて測定して求めた。フィルムの平均密度は、フィル
ムを約5mm角に切断し、四塩化炭素−トルエンを使用
した密度勾配管に入れ、密度勾配管法により30℃で測
定したものである。フィルムの表裏の密度差の測定は次
の方法で行った。
The heat shrinkage is 2 cm × 5 cm from the film.
Was cut out with a knife at 4 cm intervals to form a label. After leaving in advance in an atmosphere of 23 ° C. and 55% RH for 72 hours, the distance between the labels was read and measured with a microscope. The sample was left in a hot-air oven at 2 ° C. for 2 hours without restraint, and then left again in an atmosphere of 23 ° C. and 55% RH for 72 hours. The distance between the labels was read and measured with a microscope. The average density of the film is obtained by cutting the film into a square of about 5 mm, placing the film in a density gradient tube using carbon tetrachloride-toluene, and measuring at 30 ° C. by a density gradient tube method. The density difference between the front and back of the film was measured by the following method.

【0027】フィルムの片面を、サンドペーパーを用い
てフィルムの厚さが元の厚さの半分になるまで削り、約
5mm角に切断して上記の密度勾配管に入れて片面の密
度を測定した。この操作を、フィルムの表裏の両面につ
いて行って、表裏の密度をそれぞれ測定し、その差をフ
ィルムの表裏の密度差とした。フィルム中の金属イオン
含有量は誘導結合型プラズマ発光分析装置(日本ジャー
レルアッシュ社製 ICAP−575−II)により測
定したものである。 (参考例−PPTAの製造)低温溶液重合法により、次
のごとくPPTAを得た。
One side of the film was shaved using sandpaper until the film thickness became half of the original thickness, cut into about 5 mm squares, and placed in the above-mentioned density gradient tube to measure the density of one side. . This operation was performed on both the front and back surfaces of the film, the front and back densities were measured, and the difference was defined as the difference between the front and back surfaces of the film. The metal ion content in the film was measured by an inductively coupled plasma emission spectrometer (ICAR-575-II, manufactured by Nippon Jarrell Ash). Reference Example-Production of PPTA PPTA was obtained by a low-temperature solution polymerization method as follows.

【0028】特公昭53−43986号公報に開示され
た重合装置中でN−メチルピロリドン1000部に無水
塩化リチウム70部を溶解し、ついでパラフェニレンジ
アミン48.6部を溶解した。8℃に冷却した後、テレ
フタル酸ジクロライド91.4部を粉末状で一度に加え
た。数分後に重合反応物はチーズ状に固化したので、特
公昭53−43986号公報記載の方法に従って重合装
置より重合反応物を排出し、直ちに2軸の密閉型ニーダ
ーに移し、同ニーダー中で重合反応物を微粉砕した。次
に微粉砕物をヘンシェルミキサー中に移し、ほぼ等量の
水を加えさらに粉砕した後、濾過し、数回温水中で洗浄
して、110℃の熱風中で乾燥した。ηinhが6.1
の淡黄色のポリマー95部を得た。
In a polymerization apparatus disclosed in Japanese Patent Publication No. 53-43986, 70 parts of anhydrous lithium chloride was dissolved in 1000 parts of N-methylpyrrolidone, and 48.6 parts of paraphenylenediamine were dissolved. After cooling to 8 ° C., 91.4 parts of terephthalic acid dichloride were added at once in powder form. After a few minutes, the polymerization reaction product solidified in a cheese-like manner. Therefore, the polymerization reaction product was discharged from the polymerization apparatus according to the method described in Japanese Patent Publication No. 53-43986, immediately transferred to a twin-screw closed kneader, and polymerized in the kneader. The reaction was milled. Next, the finely pulverized product was transferred into a Henschel mixer, to which an approximately equal amount of water was added and further pulverized, filtered, washed several times in warm water, and dried in hot air at 110 ° C. ηinh is 6.1
95 parts of a pale yellow polymer were obtained.

【0029】[0029]

【実施例1】濃度99.5%の濃硫酸にηinhが6.
1であるPPTAを60℃で溶解し、ポリマー濃度12
%の原液を調製した。この原液の粘度を60℃で測定し
たところ、4800ポイズだった。この原液は光学異方
性を有していた。この原液を、60℃に保ったまま真空
下に脱気した。タンクからフィルタを通し、ギアポンプ
により送液し、0.4mm×700mmのスリットを有
するTダイから、鏡面に磨いたタンタル製のベルト上に
ドープをキャストし、相対湿度約25%、温度約120
℃の空気を吹き付けて、流延ドープを光学等方化し、ベ
ルトと共に15℃の57%硫酸水溶液中に導いて凝固さ
せた。ついで凝固フィルムをベルトから引き剥がし、室
温水中を6分間、次に2.0重量%水酸化ナトリウム水
溶液中を6分間、更に室温の水の中を6分間走行させて
洗浄した後、二酸化炭素約0.01%水溶液(pH=
4.5)中を12分間走行させ、更に室温の水で5分間
洗浄した。洗浄後、フィルムを1.02倍長尺方向(以
下「MD方向」と略す。)にロール延伸し、次いで幅方
向(以下「TD方向」と略す。)に1.08倍テンター
で延伸した後、テンターに挟んだまま定長で200℃で
熱風乾燥し、更にテンターに挟んだままフィルムの上面
には440℃の加熱空気を吹き付け、下面には415℃
の加熱空気を吹き付けた。加熱空気の平均風速は、上下
ともに1.5m/秒とし、熱処理時間は30秒とした。
Example 1 ηinh was 6 in concentrated sulfuric acid having a concentration of 99.5%.
Is dissolved at 60 ° C. and the polymer concentration is 12
% Stock solutions were prepared. When the viscosity of this stock solution was measured at 60 ° C., it was 4800 poise. This stock solution had optical anisotropy. This stock solution was degassed under vacuum while maintaining the temperature at 60 ° C. The dope was passed from a tank through a filter, fed by a gear pump, and a dope was cast from a T-die having a slit of 0.4 mm × 700 mm onto a tantalum belt polished to a mirror surface, with a relative humidity of about 25% and a temperature of about 120.
The casting dope was optically isotropic by blowing air at a temperature of ° C, and was introduced into a 57% aqueous sulfuric acid solution at 15 ° C together with a belt to solidify it. Next, the coagulated film was peeled off from the belt, washed in room temperature water for 6 minutes, then in a 2.0% by weight aqueous sodium hydroxide solution for 6 minutes, and further run in room temperature water for 6 minutes. 0.01% aqueous solution (pH =
4.5) was run for 12 minutes, and further washed with water at room temperature for 5 minutes. After washing, the film is roll-stretched in a 1.02-fold lengthwise direction (hereinafter abbreviated as “MD direction”), and then stretched in a width direction (hereinafter abbreviated as “TD direction”) with a 1.08-fold tenter. Then, the film was dried with hot air at 200 ° C. at a constant length while sandwiched between tenters, and further heated at 440 ° C. was blown onto the upper surface of the film while sandwiched between tenters, and 415 ° C. on the lower surface.
Of heated air. The average air velocity of the heated air was 1.5 m / sec both vertically and the heat treatment time was 30 seconds.

【0030】得られたフィルムの厚さは48μm、平均
密度は1.402g/cm3 であり、表裏の密度差は
0.004g/cm3 であり、長手及び幅方向のヤング
率はそれぞれ1160kg/mm2 ,1210kg/m
2 、伸度はそれぞれ18.2%,17.6%、吸湿膨
張率はそれぞれ29×10-6/%RH,26×10-6
%RH、熱収縮率はそれぞれ0.12%,0.11%、
金属イオンとしてナトリウムイオンを48ppm含んで
いた。このフィルムを、温度を85℃で一定とし、相対
湿度0%と85%に変化させる500サイクルの湿度サ
イクルテストを行った。各条件での滞留時間は1時間と
した。湿度サイクルテスト後の強度、伸度の保持率はそ
れぞれ95%、92%で良好な性能を保持していた。
The thickness of the obtained film was 48 μm, the average density was 1.402 g / cm 3 , the density difference between the front and back was 0.004 g / cm 3 , and the Young's modulus in the longitudinal and width directions was 1160 kg / cm. mm 2 , 1210kg / m
m 2 and elongation are 18.2% and 17.6%, respectively, and the coefficient of hygroscopic expansion is 29 × 10 −6 /% RH and 26 × 10 −6 /%, respectively.
% RH and heat shrinkage are 0.12% and 0.11%, respectively.
It contained 48 ppm of sodium ions as metal ions. The film was subjected to a humidity cycle test of 500 cycles in which the temperature was kept constant at 85 ° C. and the relative humidity was changed between 0% and 85%. The residence time under each condition was 1 hour. The strength and elongation retention after the humidity cycle test were 95% and 92%, respectively, indicating good performance.

【0031】[0031]

【比較例1】実施例1において熱処理を420℃に加熱
した熱板間を通すように変更したこと以外は実施例1と
全く同様にしてPPTAフィルムを製造した。得られた
フィルムの厚さは48μm、平均密度は1.402g/
cm3 、表裏の密度差は0.015g/cm3 であり、
長手及び幅方向のヤング率はそれぞれ1130kg/m
2 、1150kg/mm2 、伸度はそれぞれ19.5
%,20.3%、吸湿膨張率はそれぞれ28%,29
%、熱収縮率はそれぞれ0.06%,0.05%、金属
イオンとしてナトリウムイオンを45ppm含んでい
た。このフィルムを、温度を85℃で一定とし、相対湿
度0%と85%に変化させる500サイクルの湿度サイ
クルテストを行った。各条件での滞留時間は1時間とし
た。湿度サイクルテスト後の強度、伸度の保持率はそれ
ぞれ38%、32%で物性が大きく低下していた。
Comparative Example 1 A PPTA film was produced in exactly the same manner as in Example 1 except that the heat treatment was changed to pass between hot plates heated to 420 ° C. The thickness of the obtained film was 48 μm, and the average density was 1.402 g /
cm 3 , the density difference between the front and back is 0.015 g / cm 3 ,
Young's modulus in the longitudinal and width directions is 1130 kg / m each
m 2 , 1150 kg / mm 2 , elongation 19.5 each
%, 20.3%, and the coefficient of hygroscopic expansion is 28% and 29, respectively.
%, The thermal shrinkage rates were 0.06% and 0.05%, respectively, and 45 ppm of sodium ions were contained as metal ions. The film was subjected to a humidity cycle test of 500 cycles in which the temperature was kept constant at 85 ° C. and the relative humidity was changed between 0% and 85%. The residence time under each condition was 1 hour. The strength and elongation retention after the humidity cycle test were 38% and 32%, respectively.

【0032】[0032]

【比較例2】実施例1において、熱処理を上側の熱板温
度を440℃とし、下側の熱板温度を415℃に加熱し
た熱板間を通すように変更したこと以外は実施例1と全
く同様にしてPPTAフィルムを製造した。得られたフ
ィルムの厚みは49μm、平均密度は1.403g/c
3 、表裏の密度差は0.013g/cm3 であり、長
手及び幅方向のヤング率はそれぞれ1120kg/mm
2 、1130kg/mm2 、伸度はそれぞれ19.3
%、20.2%、吸湿膨張率はそれぞれ28×10-6
%RH、29×10-6/%RH、熱収縮率はそれぞれ
0.09%、0.10%、金属イオンとしてナトリウム
イオン38ppm含んでいた。このフィルムを、温度を
85℃で一定とし、相対湿度0%と85%に変化させる
500サイクルの湿度サイクルテストを行った。各条件
での滞留時間は1時間とした。湿度サイクルテスト後の
強度、伸度の保持率はそれぞれ48%、42%で物性が
大きく低下していた。
Comparative Example 2 Example 1 was the same as Example 1 except that the heat treatment was changed such that the upper hot plate temperature was 440 ° C. and the lower hot plate temperature was passed between hot plates heated to 415 ° C. A PPTA film was produced in exactly the same way. The thickness of the obtained film is 49 μm, and the average density is 1.403 g / c.
m 3 , the difference in density between the front and back is 0.013 g / cm 3 , and the Young's modulus in the longitudinal and width directions is 1120 kg / mm, respectively.
2 , 1130 kg / mm 2 , elongation 19.3 each
%, 20.2%, and the coefficient of hygroscopic expansion is 28 × 10 -6 /
% RH, 29 × 10 −6 /% RH, and heat shrinkage were 0.09% and 0.10%, respectively, and contained 38 ppm of sodium ions as metal ions. The film was subjected to a humidity cycle test of 500 cycles in which the temperature was kept constant at 85 ° C. and the relative humidity was changed between 0% and 85%. The residence time under each condition was 1 hour. The strength and elongation retention after the humidity cycle test were 48% and 42%, respectively.

【0033】[0033]

【実施例2】80nmのコロイド状シリカ粒子を40%
含有する分散液を蒸留水に混合して8%のシリカ濃度の
希釈液を準備し、100.6%の濃硫酸に添加し、シリ
カを0.035%含有する濃硫酸を調製した。この濃硫
酸を用いてPPTAをポリマー濃度が12.5%になる
ように溶解し、PPTAのドープを調整した。ドープは
撹拌時に光を乱反射し、また、光学顕微鏡下の観察で、
偏光顕微鏡のクロスニコルの暗視野を明視野にする光学
的異方性を示すなど、液晶状態にあることが分かった。
Example 2 40% colloidal silica particles of 80 nm
The resulting dispersion was mixed with distilled water to prepare a diluent having a silica concentration of 8%, and added to 100.6% concentrated sulfuric acid to prepare concentrated sulfuric acid containing 0.035% silica. Using this concentrated sulfuric acid, PPTA was dissolved so that the polymer concentration became 12.5%, and the dope of PPTA was adjusted. The dope reflects light irregularly during stirring, and when observed under an optical microscope,
The liquid crystal was found to be in a liquid crystal state, such as exhibiting optical anisotropy that makes the dark field of crossed Nicols of a polarizing microscope a bright field.

【0034】このPPTAドープを5μmカットのステ
ンレス鋼の焼結不織布製のフィルターでろ過した後、ダ
イからエンドレスベルト上にドラフト率が1.2となる
ようにキャストした。次いで、ベルト上で加熱と同時に
吸湿処理して、ドープを液晶相から等方相に相転換した
後、10℃の30%硫酸中にて凝固させ、中和、水洗
し、二酸化炭素の飽和水溶液中を走行させ、更に水洗し
た後、縦方向に1.1倍に延伸した後、クリップテンタ
ーにより横方向に1.1倍の延伸を施し、定長状態を保
ちつつ180℃で10分間熱風乾燥した。更にテンター
に挟んだままフィルムの上面には470℃の加熱空気を
吹き付け、下面には440℃の加熱空気を吹き付けた。
加熱空気の平均風速は、上下ともに2.0m/秒とし、
熱処理時間は20秒とした。
After the PPTA dope was filtered through a 5 μm-cut filter made of sintered nonwoven fabric of stainless steel, it was cast from a die onto an endless belt at a draft rate of 1.2. Next, the dope is heated and moisture-absorbed simultaneously with the heating to convert the dope from a liquid crystal phase to an isotropic phase, and then coagulated in 30% sulfuric acid at 10 ° C., neutralized, washed with water, and saturated aqueous solution of carbon dioxide. After running through the inside and further washing with water, stretched 1.1 times in the vertical direction, stretched 1.1 times in the horizontal direction with a clip tenter, and dried with hot air at 180 ° C for 10 minutes while maintaining the fixed length state. did. Further, while being held between the tenters, heated air at 470 ° C. was blown to the upper surface of the film, and heated air at 440 ° C. was blown to the lower surface.
The average wind speed of the heated air is 2.0 m / sec both up and down,
The heat treatment time was 20 seconds.

【0035】得られたPPTAフィルムは4.5μmの
厚みであり、平均密度は1.415g/cm3 、表裏の
密度差は0.001g/cm3 であり、金属イオンとし
てナトリウムイオンを45ppm含むものであった。フ
ィルムの物性は長尺方向、幅方向にそれぞれ、強度4
1、39kg/mm2 、伸度12、11%、弾性率15
480、1510kg/mm2 、吸湿膨張係数27×1
-6/%RHであった。このフィルムを、温度を85℃
で一定とし、相対湿度0%と85%に変化させる500
サイクルの湿度サイクルテストを行った。各条件での滞
留時間は1時間とした。湿熱サイクルテスト後の強度、
伸度の保持率はそれぞれ97%、94%で良好な性能を
保持していた。
The resulting PPTA film was 4.5μm thick, the average density of 1.415g / cm 3, the density difference between the front and back is 0.001 g / cm 3, those containing 45ppm sodium ions as the metal ions Met. The physical properties of the film are strength 4
1, 39 kg / mm 2 , elongation 12, 11%, elastic modulus 15
480, 1510 kg / mm 2 , coefficient of hygroscopic expansion 27 × 1
It was 0 -6 /% RH. The film is heated to 85 ° C
And the relative humidity changes to 0% and 85% 500
A cycle humidity cycle test was performed. The residence time under each condition was 1 hour. Strength after wet heat cycle test,
The elongation retention rates were 97% and 94%, respectively, indicating good performance.

【0036】[0036]

【比較例3】熱処理時の熱風温度を上下とも455℃と
する以外は、実施例2を繰り返した。得られたPPTA
フィルムは4.5μmの厚みであり、平均密度は1.4
13g/cm3 、表裏の密度差は0.012g/cm3
であり、金属イオンとしてナトリウムイオンを45pp
m含むものであった。フィルムの物性は長尺方向、幅方
向にそれぞれ、強度38、39kg/mm2 、伸度1
2、13%、弾性率1520、1490kg/mm2
吸湿膨張係数26×10-6/%RHであった。このフィ
ルムを、温度を85℃で一定とし、相対湿度0%と85
%に変化させる500サイクルの湿度サイクルテストを
行った。各条件での滞留時間は1時間とした。湿度サイ
クルテスト後の強度、伸度の保持率はそれぞれ43%、
34%で物性が大きく低下していた
Comparative Example 3 Example 2 was repeated except that the hot air temperature during the heat treatment was 455 ° C. for both the upper and lower sides. The obtained PPTA
The film has a thickness of 4.5 μm and an average density of 1.4.
13g / cm 3 , density difference between front and back is 0.012g / cm 3
And 45 pp of sodium ions as metal ions
m. The physical properties of the film were as follows: strength 38, 39 kg / mm 2 , elongation 1
2, 13%, elastic modulus 1520, 1490 kg / mm 2 ,
The coefficient of hygroscopic expansion was 26 × 10 −6 /% RH. The film was kept at a constant temperature of 85 ° C. and a relative humidity of 0% and 85%.
% Humidity cycle test of 500 cycles. The residence time under each condition was 1 hour. The strength and elongation retention after the humidity cycle test are 43%, respectively.
Physical properties were greatly reduced at 34%

【0037】[0037]

【発明の効果】本発明のフィルムは、パラ配向型芳香族
ポリアミドフィルムの良好な機械的性能、耐熱性、寸法
安定性を有するフィルムであり、且つ、従来のフィルム
に比較して、特に湿度、及び熱サイクルによる物性低下
が小さい。従って、製品使用上の特徴として、使用環境
の変化による物性低下が小さく、長期間使用時の信頼性
が高いという特徴を有する。この特長を生かして、高密
度記録媒体、フレキシブルプリント配線板(FPC),
テープオートメーティドボンディング(TAB)用キャ
リアテープなどの絶縁基板、スピーカー振動板、ボイス
コイル等の音響部材、太陽電池用基板等として利用する
ことができる。
The film of the present invention is a film having good mechanical performance, heat resistance and dimensional stability of a para-oriented type aromatic polyamide film. And a decrease in physical properties due to a heat cycle is small. Therefore, as a feature in using the product, there is a feature that a decrease in physical properties due to a change in a use environment is small and reliability during long-term use is high. Taking advantage of this feature, high-density recording media, flexible printed wiring boards (FPC),
It can be used as an insulating substrate such as a carrier tape for tape automated bonding (TAB), an acoustic member such as a speaker diaphragm and a voice coil, and a solar cell substrate.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 FI // G11B 5/704 G11B 5/704 B29K 77:00 B29L 7:00 ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 6 Identification symbol FI // G11B 5/704 G11B 5/704 B29K 77:00 B29L 7:00

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 98%濃硫酸100mlにポリマー0.
2gを溶解した溶液を30℃で測定した対数粘度が1.
5以上のパラ配向型芳香族ポリアミドを主たる成分とし
てなるフィルムであり、該フィルムの長手及び幅方向と
もにそのヤング率が500kg/mm2 以上、伸度が8
%以上、吸湿膨張係数40×10-6/%RH以下であ
り、平均密度が1.38g/cm3 以上であり、フィル
ムの表裏の密度差が0.01g/cm3 以下であること
を特徴とする芳香族ポリアミドフィルム。
1. Polymer 100% in 98 ml of 98% concentrated sulfuric acid.
The logarithmic viscosity measured at 30 ° C. of a solution in which 2 g was dissolved was 1.
A film mainly comprising 5 or more para-oriented aromatic polyamides, and having a Young's modulus of 500 kg / mm 2 or more and an elongation of 8 in both the longitudinal and width directions of the film.
%, The coefficient of hygroscopic expansion is 40 × 10 −6 /% RH or less, the average density is 1.38 g / cm 3 or more, and the difference in density between the front and back of the film is 0.01 g / cm 3 or less. Aromatic polyamide film.
【請求項2】 フィルム中のアルカリまたはアルカり土
類金属の含有量が1000ppm以下であることを特徴
とする請求項1記載の芳香族ポリアミドフィルム。
2. The aromatic polyamide film according to claim 1, wherein the content of the alkali or alkaline earth metal in the film is 1000 ppm or less.
JP9639397A 1997-04-01 1997-04-01 Aromatic polyamide film Expired - Fee Related JP2853036B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP9639397A JP2853036B2 (en) 1997-04-01 1997-04-01 Aromatic polyamide film

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP9639397A JP2853036B2 (en) 1997-04-01 1997-04-01 Aromatic polyamide film

Publications (2)

Publication Number Publication Date
JPH10279711A true JPH10279711A (en) 1998-10-20
JP2853036B2 JP2853036B2 (en) 1999-02-03

Family

ID=14163722

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2020097710A (en) * 2018-12-19 2020-06-25 住友化学株式会社 Optical film, flexible display device, and resin composition
CN112646371A (en) * 2019-10-11 2021-04-13 住友化学株式会社 Optical film and flexible display device

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005046968A1 (en) 2003-11-14 2005-05-26 Toray Industries, Inc. Film and magnetic-recording medium using the same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2020097710A (en) * 2018-12-19 2020-06-25 住友化学株式会社 Optical film, flexible display device, and resin composition
CN112646371A (en) * 2019-10-11 2021-04-13 住友化学株式会社 Optical film and flexible display device

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