JPH10244573A - Production of polyester film for thermal stencil printing base paper - Google Patents
Production of polyester film for thermal stencil printing base paperInfo
- Publication number
- JPH10244573A JPH10244573A JP9053024A JP5302497A JPH10244573A JP H10244573 A JPH10244573 A JP H10244573A JP 9053024 A JP9053024 A JP 9053024A JP 5302497 A JP5302497 A JP 5302497A JP H10244573 A JPH10244573 A JP H10244573A
- Authority
- JP
- Japan
- Prior art keywords
- film
- polyester
- polyester resin
- melting point
- production
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Printing Plates And Materials Therefor (AREA)
- Laminated Bodies (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は感熱孔版印刷原紙用
ポリエステルフィルムの製造方法に関するものであり、
詳しくは、共押出成型法を用いて製造し、種々の特性に
おいて優れた感熱孔版印刷原紙用フイルムの製造方法に
関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a polyester film for heat-sensitive stencil printing paper,
More specifically, the present invention relates to a method for producing a film for heat-sensitive stencil printing paper, which is produced using a co-extrusion molding method and is excellent in various properties.
【0002】[0002]
【従来の技術】ポリエステル等の熱可塑性樹脂フイルム
に多孔性薄葉紙をラミネートした感熱孔版印刷用原紙が
知られており、感熱孔版印刷用原紙に使用される上記の
フイルムの要求特性としては、フイルムの巻き特性、穿
孔感度、耐カール性、印刷時の画像の解像度および濃度
などが挙げられる。2. Description of the Related Art A heat-sensitive stencil printing base paper in which porous thin paper is laminated on a thermoplastic resin film such as polyester is known. The characteristics required for the above-mentioned film used for the heat-sensitive stencil printing paper are as follows. Examples include winding characteristics, perforation sensitivity, curl resistance, image resolution and density during printing.
【0003】かかる要求特性を満足させるために、これ
まで種々の提案がなされている。例えば、熱可塑性樹脂
を対象とした二軸延伸フイルムであって、その熱的特性
を規定することにより印刷特性を改善したフイルム(特
開昭62−149496号公報)、表面の粗度および突
起個数を規定したフイルム(特開昭63−227634
号公報)、熱収縮特性を規定したフイルム(特開昭62
−282983号公報、特開昭63−160895号公
報、特開昭63−312192号公報、特開平3−30
996号公報)等が提案されている。Various proposals have been made to satisfy such required characteristics. For example, a biaxially stretched film intended for a thermoplastic resin, the film having improved printing characteristics by defining its thermal characteristics (Japanese Patent Application Laid-Open No. 62-149496), surface roughness and number of protrusions (JP-A-63-227634)
Japanese Patent Application Laid-Open No. Sho 62-62), a film having specified heat shrinkage characteristics
-282983, JP-A-63-160895, JP-A-63-31192, JP-A-3-30
No. 996) has been proposed.
【0004】しかしながら、これらのフイルムは、上記
の要求特性の一方を満足するために他方の特性を犠牲と
しており、数多くの要求特性を同時にかつ十分に満足す
るものではない。However, these films sacrifice one of the above-mentioned required characteristics in order to satisfy one of the required characteristics, and do not satisfy many required characteristics simultaneously and sufficiently.
【0005】[0005]
【発明が解決しようとする課題】本発明は、上記実情に
鑑みなされたものであり、その目的は、上記従来法の欠
点を解決し、製造コストが大幅に低減され、しかも、印
刷時の画像の解像度、濃度に優れた感熱孔版印刷原紙用
フイルムを提供することにある。SUMMARY OF THE INVENTION The present invention has been made in view of the above circumstances, and has as its object to solve the above-mentioned drawbacks of the conventional method, to greatly reduce the manufacturing cost, and to further reduce the image quality at the time of printing. An object of the present invention is to provide a heat-sensitive stencil film having excellent resolution and density.
【0006】[0006]
【課題を解決するための手段】すなわち、本発明の要旨
は、(a)溶融ポリエステル樹脂を回転冷却ドラム上に
シート状に押出して未配向シートを得る工程と、(b)
得られた未配向シートを二軸延伸して延伸フイルムを得
る工程と、(c)得られた延伸フイルムの端部をトリミ
ングにより除去して製品フイルムを得る工程からなり、
前記(a)工程において、未配向シートの端部の少なく
とも一方が、当該端部に隣接する部分を構成するポリエ
ステル樹脂(A)の融点との差が90℃以内であるポリ
エステル樹脂(B)を用い共押出により設けられたもの
であり、ポリエステル樹脂(A)の融点が150〜24
0℃であることを特徴とする感熱孔版印刷原紙用ポリエ
ステルフィルムの製造方法に存する。That is, the gist of the present invention is that (a) a step of extruding a molten polyester resin into a sheet on a rotary cooling drum to obtain an unoriented sheet;
Biaxially stretching the obtained unoriented sheet to obtain a stretched film, and (c) removing the end of the obtained stretched film by trimming to obtain a product film,
In the step (a), at least one of the ends of the unoriented sheet has a polyester resin (B) having a difference from the melting point of the polyester resin (A) constituting the portion adjacent to the end within 90 ° C. or less. The polyester resin (A) has a melting point of 150 to 24.
A method for producing a polyester film for heat-sensitive stencil printing paper characterized by being at 0 ° C.
【0007】[0007]
【発明の実施の形態】以下、本発明を詳細に説明する。
本発明における、(a)溶融ポリエステル樹脂を回転冷
却ドラム上にシート状に押出して未配向シートを得る工
程と、(b)得られた未配向シートを少なくとも一軸方
向に延伸して延伸フイルムを得る工程と、(c)得られ
た延伸フイルムの端部をトリミングにより除去して製品
フイルムを得る工程からなる熱可塑性樹脂シートまたは
フイルムの製造方法は、それ自体公知である。BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, the present invention will be described in detail.
In the present invention, (a) a step of extruding a molten polyester resin into a sheet on a rotary cooling drum to obtain an unoriented sheet, and (b) stretching the obtained unoriented sheet in at least one axial direction to obtain a stretched film. A method for producing a thermoplastic resin sheet or a film, which comprises a step and (c) a step of obtaining an end product of the obtained stretched film by trimming to obtain a product film, is known per se.
【0008】本発明でいうポリエステル樹脂とは二官能
性酸成分が芳香族ジカルボン酸もしくはそのエステル形
成性誘導体を主とするものであり、具体的にはテレフタ
ル酸、2,6−ナフタレンジカルボン酸、そのエステル
形成誘導体としてはテレフタル酸ジメチル、2,6−ナ
フタレンジカルボン酸ジメチルなどが挙げられ、使用用
途に応じて選ばれる。これらの中でもテレフタル酸、テ
レフタル酸ジメチルが好ましく選ばれる。The polyester resin referred to in the present invention is one in which the bifunctional acid component is mainly composed of an aromatic dicarboxylic acid or an ester-forming derivative thereof. Specifically, terephthalic acid, 2,6-naphthalenedicarboxylic acid, Examples of the ester-forming derivative include dimethyl terephthalate and dimethyl 2,6-naphthalenedicarboxylate, which are selected according to the intended use. Of these, terephthalic acid and dimethyl terephthalate are preferably selected.
【0009】またグリコール成分としてはエチレングリ
コール、ブチレングリコール、プロピレングリコール、
ポリエチレングリコール、1,4−シクロヘキサンジメ
タノールなどが挙げられ、エチレングリコール、ブチレ
ングリコールが好ましい。The glycol component includes ethylene glycol, butylene glycol, propylene glycol,
Examples thereof include polyethylene glycol and 1,4-cyclohexanedimethanol, and ethylene glycol and butylene glycol are preferred.
【0010】かかるポリエステル樹脂は、1種の芳香族
ジカルボン酸もしくはそのエステル形成性誘導体と、1
種のグリコール成分とを出発原料とするポリエステルで
もよいし、2種以上の成分を含む共重体であってもよ
い。共重合する成分として上記のほかに、例えば、ジエ
チレングリコール、ネオペンチルグリコール、ポリアル
キレングリコールなどのジオール成分、アジピン酸、セ
バシン酸、フタル酸、イソフタル酸などのジカルボン酸
成分、トリメリット酸、ピロメリット酸などが挙げら
れ、用途に応じて選択される。[0010] Such a polyester resin comprises one kind of aromatic dicarboxylic acid or an ester-forming derivative thereof,
The polyester may be a polyester starting from a different glycol component, or may be a copolymer containing two or more components. In addition to the above as components to be copolymerized, for example, diol components such as diethylene glycol, neopentyl glycol, polyalkylene glycol, adipic acid, sebacic acid, phthalic acid, dicarboxylic acid components such as isophthalic acid, trimellitic acid, pyromellitic acid And the like are selected according to the application.
【0011】本発明において、少なくとも一方の端部を
構成するポリエステル樹脂(B)は、当該端部に隣接す
る部分を構成するポリエステル樹脂(A)との界面での
親和性を有することが好ましい。そのため、ポリエステ
ル樹脂(B)は、ポリマー構造の点でポリエステル樹脂
(A)と類似することが好ましい。何故ならば、ポリエ
ステル樹脂(A)および(B)が全く異なる成分からな
る場合は、界面での剥離が起こることがある。また、そ
れぞれのポリマーの好適な延伸条件が異なり、その結
果、延伸時に結晶化が起こったり、延伸ロールとの間で
部分的な粘着が起こる可能性もある。In the present invention, it is preferable that the polyester resin (B) constituting at least one end has an affinity at the interface with the polyester resin (A) constituting a portion adjacent to the end. Therefore, the polyester resin (B) is preferably similar to the polyester resin (A) in polymer structure. If the polyester resins (A) and (B) are composed of completely different components, peeling at the interface may occur. In addition, suitable stretching conditions for each polymer are different, and as a result, crystallization may occur at the time of stretching, and partial adhesion may occur between the polymer and a stretching roll.
【0012】本発明においては、通常、少なくとも一方
の端部を構成するポリエステル樹脂(B)として、ポリ
エステル樹脂(A)を構成する成分を50モル%以上含
有するポリマーであることが好ましい。ポリエステル樹
脂(B)に上記の構成成分を含有させる方法としては、
ポリエステル樹脂(B)に再生品を使用する方法、端部
用ポリマーに中央部用ポリマーをブレンドする方法のい
ずれでもよい。In the present invention, it is usually preferable that the polyester resin (B) constituting at least one end is a polymer containing 50 mol% or more of the component constituting the polyester resin (A). As a method for allowing the polyester resin (B) to contain the above constituent components,
Either a method of using a recycled product for the polyester resin (B) or a method of blending a polymer for the center with a polymer for the end may be used.
【0013】本発明は、少なくとも一方の端部を構成す
るポリエステル樹脂(B)と当該端部に隣接する部分を
構成するポリエステル樹脂(A)の融点差を90℃以
内、好ましくは70℃以内、さらに好ましくは50℃以
内とする。かかる融点差が90℃を超えた場合は、ポリ
マーの溶融工程での温度設定が難しく、目的とするフィ
ルムが得られず好ましくない。According to the present invention, the difference in melting point between the polyester resin (B) constituting at least one end and the polyester resin (A) constituting a portion adjacent to the end is within 90 ° C., preferably within 70 ° C. More preferably, the temperature is within 50 ° C. If the melting point difference exceeds 90 ° C., it is difficult to set the temperature in the polymer melting step, and it is not preferable because a desired film cannot be obtained.
【0014】通常、押出機に関しては、端部用および中
央部用のポリマーそれぞれの融点に応じて押出機の温度
設定を行えるが、端部用と中央部用の溶融ポリマーが合
流してからダイス部分までは、両端部と中央部がほぼ同
じ温度で押出されるため、端部および中央部のポリマー
それぞれの融点に応じた温度設定を行うことが難しい。
上記の融点差が90℃を超えてしまうと、高い融点の
ポリマーに押出温度を合わせた場合は、低い融点のポリ
マーが熱劣化してしまい、低いポリマーの融点に押出温
度を合わせた場合は、高い融点のポリマーが固化してし
まう等の問題が生じて好ましくない。Usually, the temperature of the extruder can be set in accordance with the melting point of the polymer for the end portion and the melting point of the polymer for the center portion. Up to the portion, both ends and the central portion are extruded at substantially the same temperature, so that it is difficult to set the temperature according to the melting points of the polymers at the end and the central portion.
If the above melting point difference exceeds 90 ° C., if the extrusion temperature is adjusted to the high melting point polymer, the low melting point polymer is thermally degraded, and if the extrusion temperature is adjusted to the low melting point polymer, Problems such as solidification of a polymer having a high melting point occur, which is not preferable.
【0015】また、フィルムの延伸工程における延伸温
度の設定は、製品となる中央部のポリマーに合わせて設
定を行うが、端部ポリマーの融点が中央部ポリマーより
も90℃を超えて低い場合は、端部ポリマーが延伸ロー
ルやクリップなどに粘着し製造不能となったり、90℃
を超えて高い場合は、端部ポリマーが延伸されず端部と
中央部の界面で剥離してしまう等の問題が生じて好まし
くない。The stretching temperature in the stretching process of the film is set in accordance with the polymer at the center of the product. If the melting point of the end polymer is lower than the center polymer by more than 90 ° C., , The end polymer sticks to the stretching rolls or clips, etc., making it impossible to manufacture, 90 ° C
If the temperature is higher than, the polymer at the end is not stretched and undesirably causes a problem such as separation at the interface between the end and the center.
【0016】ポリエステル樹脂(B)として、共重合ポ
リエステルや2種以上のポリエステルを配合し、ポリマ
ーの融点が2つ以上測定された場合は、少なくとも一つ
の融点が本発明の範囲内であれば構わない。In the case where a copolymerized polyester or two or more polyesters are blended as the polyester resin (B) and two or more melting points of the polymer are measured, if at least one melting point is within the range of the present invention, it does not matter. Absent.
【0017】さらに、本発明は、優れた感熱孔版印刷原
紙用ポリエステルフィルムを得るため、ポリエステル樹
脂(A)の融点を150〜240℃、好ましくは170
〜230℃、さらに好ましくは180〜220℃の範囲
とする。ポリエステル樹脂(A)の融点が240℃より
高い場合には、本発明の目的とする高度な穿孔感度が得
られなくなり、150℃未満では、印刷画像の階調性が
劣るようになるので好ましくない。Further, in the present invention, in order to obtain an excellent polyester film for heat-sensitive stencil printing paper, the melting point of the polyester resin (A) is from 150 to 240 ° C., preferably from 170 to 240 ° C.
To 230 ° C, more preferably 180 to 220 ° C. When the melting point of the polyester resin (A) is higher than 240 ° C., the high perforation sensitivity aimed at by the present invention cannot be obtained, and when the melting point is lower than 150 ° C., the gradation of a printed image becomes inferior. .
【0018】本発明は、両端部がトリミングにより除去
されるため、再生原料や製造コストの安価な原料を両端
部に用いることができる。In the present invention, since both ends are removed by trimming, a recycled material or a material having a low production cost can be used for both ends.
【0019】ポリエステルフィルムの製造コストの低減
には、再生原料の配合が効果的であるが、トリミングに
より除去されたフィルム端部や、製品とならなかったフ
ィルムから再生原料を製造する際に、異物の混入や原料
の熱劣化を避けることができず、そのため、再生原料の
配合量はフィルム特性から制限されており、特にフィル
ム厚みが薄い場合、ポリマーの熱劣化や異物の影響が大
きく、限られた量の再生原料しか配合できないのが現状
である。The blending of the recycled material is effective in reducing the production cost of the polyester film. However, when the recycled material is produced from the film edge removed by trimming or the film that has not become a product, foreign materials are not effectively mixed. Inevitably, the mixing of recycled materials is limited by the film properties, and especially when the film thickness is small, the thermal degradation of the polymer and the effects of foreign matter are large and limited. At present, only a small amount of recycled materials can be blended.
【0020】本発明においては、両端部がトリミングに
より除去されるため、再生原料を両端部に用いても、再
生原料の影響が中央部である製品に反映しないため、端
部への配合量の制限が少なく、従来の製造方法よりも多
くの再生原料の配合が可能である。中央部に関しては、
再生原料を配合しなくても、必要に応じて配合しても構
わない。ただし、限られた配合量の中で、中央部への再
生原料の配合も製造コストの低減には効果的である。In the present invention, since both ends are removed by trimming, even if the recycled material is used at both ends, the effect of the recycled material is not reflected on the product at the center, so that the amount of the blended material at the ends is reduced. There are few restrictions, and it is possible to mix more recycled materials than conventional production methods. As for the central part,
Even if the recycled material is not blended, it may be blended if necessary. However, within the limited blending amount, blending of the recycled material in the central portion is also effective in reducing the production cost.
【0021】再生原料と同じように、製品としての必要
特性は不十分であるが、製造コストの低い安価な原料を
両端部に用いて製造コストを低減することもできる。本
発明においては、得られるフイルムの滑り性を向上さ
せ、耐ブロッキング性を付与して取り扱い性を良好にす
るため、少なくともポリエステル樹脂(A)には粒子を
含有させることが好ましい。As in the case of recycled materials, the characteristics required as a product are insufficient, but the production costs can be reduced by using inexpensive raw materials having low production costs at both ends. In the present invention, it is preferable that at least the polyester resin (A) contains particles in order to improve the slipperiness of the obtained film and impart good blocking resistance to handleability.
【0022】かかる方法の中の一つにポリエステル製造
時に反応系内に溶存している金属化合物、例えばエステ
ル交換反応後系内に溶存している金属化合物にリン化合
物等を作用させて微細な粒子を析出させる方法、いわゆ
る析出粒子法がある。この方法は簡便で工業的に容易に
採用し得る。もう一つの方法として、ポリエステル製造
工程から製膜前の押出工程のいずれかの工程で、ポリエ
ステルに微粒子を配合する方法、いわゆる添加粒子法が
あるが、どちらの方法を採用してもかまわない。In one of the methods, fine particles are produced by reacting a metal compound dissolved in the reaction system during the production of polyester, for example, a metal compound dissolved in the system after the transesterification reaction with a phosphorus compound or the like. There is a so-called precipitated particle method. This method is simple and can be industrially easily adopted. As another method, there is a method of adding fine particles to polyester in any of the steps from the polyester production step to the extrusion step before film formation, that is, a so-called additive particle method, but either method may be employed.
【0023】本発明の添加粒子法で用いる微細粒子の例
としては、酸化ケイ素、酸化チタン、ゼオライト、窒化
ケイ素、窒化ホウ素、セライト、アルミナ、炭酸カルシ
ウム、炭酸マグネシウム、炭酸バリウム、硫酸カルシウ
ム、硫酸バリウム、リン酸カルシウム、リン酸リチウ
ム、リン酸マグネシム、フッ化リチウム、酸化アルミニ
ウム、酸化ケイ素、酸化チタン、カオリン、タルク、カ
ーボンブラック、窒化ケイ素、窒化ホウ素および特公昭
59−5216号公報に記載されているような架橋高分
子微粒子を挙げることができるが、これらに限定される
ものではない。Examples of the fine particles used in the additive particle method of the present invention include silicon oxide, titanium oxide, zeolite, silicon nitride, boron nitride, celite, alumina, calcium carbonate, magnesium carbonate, barium carbonate, calcium sulfate, and barium sulfate. , Calcium phosphate, lithium phosphate, magnesium phosphate, lithium fluoride, aluminum oxide, silicon oxide, titanium oxide, kaolin, talc, carbon black, silicon nitride, boron nitride and those described in JP-B-59-5216. Examples of the crosslinked polymer fine particles include, but are not limited to, these.
【0024】この微細粒子の形状は球状、塊状あるいは
偏平状のいずれであってもよく、またその硬度、比重、
色等についても特に制限はない。微細粒子の平均粒径は
特に限定されるわけではないが、通常、等価球直径で
0.01〜10μm、好ましくは0.05〜8μmの範
囲から選ばれる。また、配合する微細粒子は単成分でも
よく、また2成分以上を同時に用いてもよい。The shape of the fine particles may be spherical, massive or flat, and the hardness, specific gravity,
There is no particular limitation on the color and the like. The average particle size of the fine particles is not particularly limited, but is usually selected from a range of 0.01 to 10 μm, preferably 0.05 to 8 μm in equivalent sphere diameter. The fine particles to be blended may be a single component, or two or more components may be used simultaneously.
【0025】微細粒子の添加量は0.05〜3重量%、
さらには0.1〜2重量%が好ましい。微細粒子の添加
量が0.05重量%未満では、フィルムの滑り性が悪く
巻き特性が劣る傾向がある。また微細粒子の添加量が3
重量%を超えるとフィルム表面の粗面化の度合いが大き
過ぎて穿孔が不均一となることがある。本発明において
は上記したような方法により表面を適度に粗面化したフ
ィルムを得るが、作業性や印刷時の解像度、印字品位性
をさらに高度に満足させるためには、フィルム表面の中
心線平均粗さ(Ra)が0.01〜0.20μmである
ことが好ましく、さらに好ましくは0.02〜0.15
μmの範囲である。Raが0.01μm未満では、巻き
取りが困難となる傾向があり、フィルムにシワが入り製
品とならないことがある。またRaが0.20μmを超
えるとフィルム表面の平面性が損なわれて、穿孔が不均
一となり、解像度が劣ったり、印字品位性を損なったり
する傾向がある。The addition amount of the fine particles is 0.05 to 3% by weight,
Further, the content is preferably 0.1 to 2% by weight. If the amount of the fine particles is less than 0.05% by weight, the film tends to have poor slipperiness and poor winding characteristics. When the amount of the fine particles added is 3
If the amount exceeds the weight percentage, the degree of surface roughening of the film surface is too large, and the perforation may be non-uniform. In the present invention, a film whose surface is appropriately roughened by the method as described above is obtained.However, in order to further satisfy workability and printing resolution, print quality, the center line average of the film surface is required. The roughness (Ra) is preferably 0.01 to 0.20 μm, and more preferably 0.02 to 0.15.
It is in the range of μm. If Ra is less than 0.01 μm, winding tends to be difficult, and the film may be wrinkled and may not be a product. On the other hand, when Ra exceeds 0.20 μm, the flatness of the film surface is impaired, the perforations become uneven, and the resolution tends to be poor, and the print quality tends to be impaired.
【0026】本発明のフィルムの厚さは0.5〜10μ
m、好ましくは0.5〜7μm、さらに好ましくは0.
5〜5μmの範囲である。フィルムの厚さが薄いほど熱
伝導距離が短縮され、その結果、穿孔時に必要な熱エネ
ルギーが減少して穿孔性が向上し、印刷時の解像度や印
字品位性が向上する。しかしながら、フィルムの厚さが
0.5μm未満の場合は、印字が不鮮明で濃淡むらが生
じやすく、耐刷性も著しく低下する傾向がある。逆に、
フィルムの厚さが10μmを超える場合は、穿孔性が悪
化するため、印刷時にむらが生じるようになる傾向があ
る。The thickness of the film of the present invention is 0.5 to 10 μm.
m, preferably 0.5 to 7 μm, more preferably 0.1 μm.
The range is 5 to 5 μm. The thinner the film is, the shorter the heat conduction distance is. As a result, the heat energy required at the time of perforation is reduced, the perforation is improved, and the resolution and print quality at the time of printing are improved. However, when the thickness of the film is less than 0.5 μm, the printing tends to be unclear, uneven shading tends to occur, and the printing durability tends to be significantly reduced. vice versa,
When the thickness of the film exceeds 10 μm, the perforation property is deteriorated, so that the printing tends to be uneven.
【0027】ポリエステル樹脂(A)と(B)とを、前
述のように幅方向に合わせて溶融押出する方法は従来知
られている方法、例えば、特開昭55−118832号
公報、特開平1−118428号公報、特開平8−20
7119号公報などに開示されている合わせ方法が適用
できる。The method of melt-extruding the polyester resins (A) and (B) in the width direction as described above is a conventionally known method, for example, Japanese Patent Application Laid-Open Nos. -118428, JP-A-8-20
The matching method disclosed in, for example, Japanese Patent No. 7119 can be applied.
【0028】これらの方法で、溶融シートの幅方向に見
て端部ポリエステル/中央部ポリエステル/(必要に応
じ)端部ポリエステルの順となるように溶融ポリエステ
ル融液を事前に合流させ、共押出した後は常法に従って
二軸延伸を施す。スリット状のダイから共押出された溶
融ポリマーを、回転冷却ドラム上でガラス転移温度以下
の温度になるように急冷固化し、実質的に非晶状態の未
配向シートを得る。この場合、シートの平面性を向上さ
せるため、シートと回転冷却ドラムとの密着性を高める
ことが好ましく、本発明においては静電印加密着法およ
び/または液体塗布密着法が好ましく採用される。With these methods, the molten polyester melt is preliminarily merged in the order of end polyester / central polyester / (if necessary) end polyester when viewed in the width direction of the molten sheet, and is co-extruded. After that, biaxial stretching is performed according to a conventional method. The molten polymer co-extruded from the slit die is quenched and solidified on a rotary cooling drum to a temperature equal to or lower than the glass transition temperature to obtain a substantially amorphous unoriented sheet. In this case, in order to improve the flatness of the sheet, it is preferable to increase the adhesion between the sheet and the rotary cooling drum. In the present invention, the electrostatic application adhesion method and / or the liquid application adhesion method are preferably employed.
【0029】本発明においては、上記のようにして得ら
れた、幅方向に見て端部ポリエステル/中央部ポリエス
テル/(必要に応じ)端部ポリエステルの未延伸シート
を2軸方向に延伸してフイルム化する。具体的には、ま
ず、ロールまたはテンター方式の延伸機により、前記未
延伸シートを一方向に延伸する。この一段目において、
延伸温度は、通常20〜100℃、好ましくは25〜8
0℃、延伸倍率は、通常3.0〜7倍、好ましくは3.
5〜7倍とされる。次に、テンター方式の延伸機によ
り、一段目と直交する方向に延伸する。この二段目にお
いて、延伸温度は、通常20〜100℃、好ましくは2
5〜90℃、延伸倍率は、通常3.0〜7倍、好ましく
は3.5〜7倍、さらに好ましくは4.0〜7倍とされ
る。In the present invention, the unstretched sheet of the polyester at the end, the polyester at the center, and the polyester at the end (if necessary) obtained in the width direction obtained as described above is biaxially stretched. Film. Specifically, first, the unstretched sheet is stretched in one direction by a roll or tenter type stretching machine. In this first stage,
The stretching temperature is usually from 20 to 100 ° C, preferably from 25 to 8 ° C.
At 0 ° C., the stretching ratio is usually 3.0 to 7 times, preferably 3.
5 to 7 times. Next, the film is stretched in a direction orthogonal to the first stage by a tenter-type stretching machine. In the second stage, the stretching temperature is usually 20 to 100 ° C., preferably 2 to 100 ° C.
The stretching ratio is usually 5 to 90 ° C, preferably 3.0 to 7 times, preferably 3.5 to 7 times, and more preferably 4.0 to 7 times.
【0030】一方向の延伸を2段階以上で行う方法も採
用することができるが、その場合も最終的な延伸倍率が
上記した範囲に入ることが好ましい。また、前記未延伸
シートを面積倍率が10〜40倍になるように同時二軸
延伸することも可能である。得られたフイルムの熱処理
は、任意に行うことができ、また、必要に応じ、熱処理
を行う前または後に再度縦および/または横方向に延伸
してもよい。A method in which unidirectional stretching is performed in two or more stages can be adopted, but in such a case, it is preferable that the final stretching ratio is in the above range. It is also possible to simultaneously biaxially stretch the unstretched sheet so that the area magnification becomes 10 to 40 times. The heat treatment of the obtained film can be carried out arbitrarily, and if necessary, before or after the heat treatment, the film may be stretched again in the vertical and / or horizontal direction.
【0031】本発明においては、前記した熱収縮特性を
有するフイルムを得るため、延伸倍率を面積倍率として
15倍以上とし、延伸後の熱処理を実質的に行わない
か、または、熱処理を行う場合は次の条件を採用するの
が好ましい。すなわち、熱処理温度は、通常110℃以
下、好ましくは90℃以下とし、熱処理時間は1秒から
5分間とする。そして、定長下または30%以内の伸長
下のフイルムについて熱処理を施す。In the present invention, in order to obtain a film having the above-mentioned heat shrinkage characteristics, the stretching ratio is set to 15 times or more in terms of area, and the heat treatment after the stretching is substantially not carried out. Preferably, the following conditions are employed. That is, the heat treatment temperature is usually 110 ° C. or less, preferably 90 ° C. or less, and the heat treatment time is 1 second to 5 minutes. Then, heat treatment is performed on the film under the constant length or under the elongation within 30%.
【0032】熱固定を施した後室温まで冷却したものを
ワインダーで巻き取り、さらに各用途に応じた幅にスリ
ット加工する。ワインダー巻き取りあるいはスリット加
工の際、端部ポリマーと中央部ポリマーとの境界よりも
内側、すなわち、融点150〜240℃のポリエステル
樹脂(A)からなる境域でスリットして端部を製品から
除去する。After being heat-set and cooled to room temperature, it is wound up by a winder, and further slit into widths suitable for each application. During winding or slitting of the winder, the edge is removed from the product by slitting inside the boundary between the end polymer and the center polymer, that is, at the boundary made of the polyester resin (A) having a melting point of 150 to 240 ° C. .
【0033】本発明のフイルムは、常法に従い、公知の
接着剤によって所定の多孔性薄葉紙をラミネートするこ
とにより、優れた熱穿孔性を有しかつ印刷時の解像度お
よび階調性に優れた感熱孔版印刷用原紙とすることがで
きる。かくして得られた本発明の二軸配向ポリエステル
フィルムは感熱孔版印刷原紙用として最適である。The film of the present invention has excellent heat-perforation properties and is excellent in thermal sensitivity and excellent in printing resolution and gradation by laminating a predetermined porous thin paper with a known adhesive according to a conventional method. It can be used as a stencil sheet. The biaxially oriented polyester film of the present invention thus obtained is most suitable for heat-sensitive stencil printing paper.
【0034】[0034]
【実施例】以下、実施例により本発明をさらに詳細に説
明するが、本発明は、その要旨を越えない限り、以下の
実施例に限定されるものではない。なお、本発明で用い
た物性測定法を以下に示す。 (1)微粒子の平均粒径 (株)島津製作所製遠心沈降式粒度分布測定装置SA−
CP3型を用いてストークスの抵抗則に基づく沈降法に
よって粒子の大きさを測定した。測定により得られた粒
子の等価球形分布における積算(体積基準)50%の値
を用いて平均粒径とした。EXAMPLES The present invention will be described in more detail with reference to the following Examples, which should not be construed as limiting the scope of the invention. The methods for measuring physical properties used in the present invention are shown below. (1) Average particle size of fine particles Centrifugal sedimentation type particle size distribution analyzer SA- manufactured by Shimadzu Corporation
The particle size was measured using a CP3 type by the sedimentation method based on Stokes' resistance law. The average particle size was determined using a value of 50% of the integrated (volume basis) in the equivalent spherical distribution of the particles obtained by the measurement.
【0035】(2)フィルム厚み 幅W(cm)、長さL(cm)のフィルム試片を作成
し、試片の重さをG(g)、密度d(g/cm3 )とし
たとき、フィルム厚さt(μm)は、次式により計算し
た。(2) Film thickness A film specimen having a width W (cm) and a length L (cm) is prepared, and the weight of the specimen is G (g) and the density d (g / cm 3 ). The film thickness t (μm) was calculated by the following equation.
【0036】[0036]
【数1】t=G/(W×L×d)×10000 (3)融点 パーキンエルマー製示差走査カロリーメーターDSC7
型を用いて測定した。DSC測定条件は以下のとおりで
ある。すなわち、試料フィルム6mgをDSC装置にセ
ットし、10℃/分の速度で昇温し、0℃〜300℃の
範囲で測定し、融点を融解吸熱ピークの頂点として測定
した。T = G / (W × L × d) × 10000 (3) Melting point Perkin Elmer differential scanning calorimeter DSC7
It was measured using a mold. The DSC measurement conditions are as follows. That is, 6 mg of a sample film was set in a DSC device, heated at a rate of 10 ° C./min, measured in the range of 0 ° C. to 300 ° C., and the melting point was measured as the top of the melting endothermic peak.
【0037】(4)感熱孔版印刷原紙実用特性 フィルムに和紙を貼り合わせて原紙を作製した。得られ
た原紙をサーマルヘッドにより、印加エネルギー0.0
9mJおよび0.12mJにて文字画像および16段階
の階調画像を製版した。製版された原紙のフィルム側か
ら顕微鏡で階調画像部の穿孔状態を観察し、以下の項目
について評価した。 (a)感度 ◎:所定の穿孔が確実に行われ、穿孔の大きさも十分で
あり非常に良好 ○:所定の穿孔がほぼ確実に行われ、穿孔の大きさも十
分であり良好 △:稀に所定の穿孔が得られない部分や穿孔の大きさが
不十分な部分がある ×:所定の穿孔が得られない部分が数多くあり、穿孔の
大きさも不十分であり、実用上支障がある また、製版原紙を用い、理想科学工業(株)製リソグラ
フAP7200印刷機を用いて実際に印刷し、得られた
文字、画像について、下記の特性を目視で判定した。(4) Practical properties of heat-sensitive stencil printing base paper Japanese paper was bonded to a film to prepare a base paper. The obtained base paper is applied with an applied energy of 0.0 by a thermal head.
At 9 mJ and 0.12 mJ, character images and 16-step gradation images were made. The perforated state of the gradation image portion was observed with a microscope from the film side of the perforated base paper, and the following items were evaluated. (A) Sensitivity :: Predetermined perforation is performed reliably and the size of perforation is sufficient and very good ○: Predetermined perforation is performed almost reliably and the size of perforation is sufficient and good △: Rarely predetermined There is a portion where the perforation cannot be obtained or a portion where the perforation size is insufficient. X: There are many portions where the predetermined perforation cannot be obtained, the perforation size is insufficient, and there is a problem in practical use. The base paper was actually printed using a lithograph AP7200 printing machine manufactured by Riso Kagaku Kogyo KK, and the following characteristics of the obtained characters and images were visually judged.
【0038】(b)印字品位性 ◎:濃度のムラ、にじみが全くなく、鮮明に印字でき、
非常に良好 ○:濃度のムラ、にじみがなく、鮮明に印字でき、良好 △:わずかに濃淡のムラ、にじみが認められ、やや鮮明
さに欠ける ×:濃淡のムラ、あるいはにじみ、かすれがはっきり出
ている (c)耐刷性 ○:2000枚以上の連続印刷が可能 ×:感熱ヘッドの汚れなどの原因で、数百枚程度しか連
続印刷できない 次に、実施例中で用いた原料ポリエステル樹脂の製造方
法を説明する。(B) Printing quality ◎: Clear printing without any unevenness or blur of density
Very good ○: Clear printing without density unevenness and bleeding, good Δ: Slightly uneven shading and bleeding observed, and slightly lacking in clearness ×: Uneven shading, bleeding and blurring clearly appear (C) Printing durability :: Continuous printing of 2,000 or more sheets possible ×: Continuous printing of only about several hundred sheets due to contamination of the thermal head, etc. Next, the raw material polyester resin used in the examples was The manufacturing method will be described.
【0039】(ポリエステル−1の製造)テレフタル酸
ジメチル80重量部、イソフタル酸ジメチル20重量部
とエチレングリコール60重量部とを出発原料とし、触
媒として酢酸マグネシウム・四水塩0.09重量部を反
応器にとり、反応開始温度を150℃とし、メタノール
の留去とともに徐々に反応温度を上昇させ、3時間後に
230℃とした。4時間後実質的にエステル交換反応を
終了させた。次いで、エチルアシッドフォスフェート
0.04部を添加した後、平均粒子径1.2μmのエチ
レングリコールに分散させた球状シリカ粒子を0.5
部、三酸化アンチモン0.04部を加えて、4時間重縮
合反応を行った。すなわち、温度を230℃から徐々に
昇温し280℃とした。一方、圧力は常圧より徐々に減
じ、最終的には0.3mmHgとした。反応開始後、4
時間を経た時点で反応を停止し、窒素加圧下ポリマーを
吐出させた。得られたポリエステルの極限粘度は0.6
5、融点は198℃であった。(Production of Polyester-1) Starting with 80 parts by weight of dimethyl terephthalate, 20 parts by weight of dimethyl isophthalate and 60 parts by weight of ethylene glycol, 0.09 parts by weight of magnesium acetate tetrahydrate was reacted as a catalyst. The reaction start temperature was set to 150 ° C. in the vessel, and the reaction temperature was gradually increased as methanol was distilled off. After 4 hours, the transesterification reaction was substantially terminated. Next, after adding 0.04 parts of ethyl acid phosphate, 0.5 g of spherical silica particles dispersed in ethylene glycol having an average particle diameter of 1.2 μm were added.
And 0.04 part of antimony trioxide, and a polycondensation reaction was carried out for 4 hours. That is, the temperature was gradually raised from 230 ° C. to 280 ° C. On the other hand, the pressure was gradually reduced from the normal pressure, and finally was 0.3 mmHg. After the reaction starts, 4
After a lapse of time, the reaction was stopped, and the polymer was discharged under nitrogen pressure. The intrinsic viscosity of the obtained polyester is 0.6
5. The melting point was 198 ° C.
【0040】(ポリエステル−2〜4の製造)ポリエス
テル−1の製造において、テレフタル酸とイソフタル酸
を下記表1記載に変えた以外は、ポリエステル−1の製
造と同様の方法でポリエステル−2〜ポリエステル−4
を製造した。(Production of Polyesters 2 to 4) Polyesters 2 to 4 were produced in the same manner as in the production of polyester 1 except that terephthalic acid and isophthalic acid were changed as shown in Table 1 below. -4
Was manufactured.
【0041】[0041]
【表1】 ────────────────────────────── テレフタル酸 イソフタル酸 融点 ────────────────────────────── ポリエステル−1 80モル% 20モル% 200℃ ポリエステル−2 90モル% 10モル% 229℃ ポリエステル−3 100モル% 0モル% 254℃ ポリエステル−4 65モル% 35モル% 162℃ ──────────────────────────────[Table 1] テ レ Terephthalic acid Isophthalic acid Melting point ───────────ポ リ エ ス テ ル Polyester-1 80 mol% 20 mol% 200 ° C Polyester-2 90 mol% 10 mol% 229 ° C Polyester-3 100 mol% 0 mol% 254 ° C Polyester-4 65 mol% 35 mol% 162 ° C
【0042】(ポリエステル−5の製造)テレフタル酸
ジメチル60重量部、イソフタル酸ジメチル40重量部
と1,4−ブタンジオール56重量部とを出発原料と
し、触媒としてテトラブチルチタネート0.005重量
部を反応器にとり、反応開始温度を150℃とし、メタ
ノールの留去とともに徐々に反応温度を上昇させ、3時
間後に210℃とした。4時間後実質的にエステル交換
反応を終了させた。次いで、平均粒子径1.2μmのエ
チレングリコールに分散させた球状シリカ粒子を0.5
部、重合触媒としてテトラブチルチタネート0.005
重量部を加えて、4時間重縮合反応を行った。すなわ
ち、温度を210℃から徐々に昇温し260℃とした。
一方、圧力は常圧より徐々に減じ、最終的には0.3m
mHgとした。反応開始後、4時間を経た時点で反応を
停止し、窒素加圧下ポリマーを吐出させた。得られたポ
リエステルの極限粘度は0.85、融点は147℃であ
った。(Production of polyester-5) Starting with 60 parts by weight of dimethyl terephthalate, 40 parts by weight of dimethyl isophthalate and 56 parts by weight of 1,4-butanediol, 0.005 part by weight of tetrabutyl titanate was used as a catalyst. In the reactor, the reaction start temperature was set to 150 ° C., and the reaction temperature was gradually increased with the removal of methanol by distillation. After 4 hours, the transesterification reaction was substantially terminated. Next, 0.5 g of spherical silica particles dispersed in ethylene glycol having an average particle diameter of 1.2 μm were added.
Parts, 0.005 tetrabutyl titanate as polymerization catalyst
The polycondensation reaction was performed for 4 hours by adding the weight part. That is, the temperature was gradually raised from 210 ° C. to 260 ° C.
On the other hand, the pressure gradually decreases from normal pressure, and finally 0.3 m
mHg. After 4 hours from the start of the reaction, the reaction was stopped and the polymer was discharged under nitrogen pressure. The intrinsic viscosity of the obtained polyester was 0.85, and the melting point was 147 ° C.
【0043】(ポリエステル−6の製造)ポリエステル
−5の製造において、テレフタル酸ジメチル60重量部
を65重量部に、イソフタル酸ジメチル40重量を35
重量部に変えた以外は、ポリエステル−5の製造と同様
の方法でポリエステル−6を製造した。得られたポリエ
ステルの極限粘度は0.85、融点は153℃であっ
た。(Production of Polyester-6) In the production of Polyester-5, 60 parts by weight of dimethyl terephthalate was added to 65 parts by weight, and 40 parts by weight of dimethyl isophthalate was added to 35 parts by weight.
A polyester-6 was produced in the same manner as in the production of the polyester-5 except that the amount was changed to parts by weight. The intrinsic viscosity of the obtained polyester was 0.85, and the melting point was 153 ° C.
【0044】(再生原料の製造)ポリエステル−1を乾
燥後、押出機で260℃にて溶融し、Tダイよりシート
状に押出し、表面温度を30℃に設定した回転冷却ドラ
ムで静電印加冷却法を利用して急冷固化させ、厚み30
μmの実質的に非晶質のシートを作成した。次いでこの
無定型シートを縦方向に70℃で3.7倍縦延伸し、横
方向に75℃で4.0倍延伸し90℃で3秒間熱処理を
行い、厚さ2μmの二軸配向フィルムを製造した際に発
生したスクラップおよびトリミングにより除去された耳
部を破砕し、ベント付き押出機でチップ状の再生原料−
1を製造した。得られた再生原料−1の極限粘度は0.
63、融点は198℃であった。(Production of Recycled Raw Material) Polyester-1 was dried, melted at 260 ° C. by an extruder, extruded into a sheet from a T-die, and cooled by electrostatic application with a rotary cooling drum having a surface temperature set at 30 ° C. Quenched and solidified using the
A μm substantially amorphous sheet was produced. Next, the amorphous sheet is longitudinally stretched 3.7 times in the longitudinal direction at 70 ° C., stretched 4.0 times in the transverse direction at 75 ° C., and heat-treated at 90 ° C. for 3 seconds to obtain a biaxially oriented film having a thickness of 2 μm. The scraps generated during the production and the ears removed by trimming are crushed, and the chip-shaped regenerated raw material is extruded with an extruder equipped with a vent.
1 was produced. The intrinsic viscosity of the obtained recycled material-1 is 0.1.
63, melting point was 198 ° C.
【0045】実施例1 ポリエステル−1と再生原料−1とを乾燥後、それぞれ
別の押出機で260℃にて溶融し、Tダイから押し出す
に際して幅方向に、再生原料/ポリエステル−1/再生
原料−1の構成となるよう溶融ポリマーを事前に合流さ
せた。溶融ポリマーが合流してからTダイより押し出さ
れるまでの温度は260℃として、Tダイよりシート状
に押出し、表面温度を30℃に設定した回転冷却ドラム
で静電印加冷却法を利用して急冷固化させ、厚み30μ
mの実質的に非晶質のシートを作成した。なお、この時
の各ポリエステル領域は、幅方向の長さ比で1:8:1
であった。次いでこの無定型シートを縦方向に70℃で
3.7倍縦延伸し、横方向に75℃で4.0倍延伸し9
0℃で3秒間熱処理を行い、耳部(端部)をトリミング
により除去し、厚さ2μmの二軸配向フィルムを製造し
た。Example 1 Polyester-1 and recycled material-1 were dried at a temperature of 260 ° C. by separate extruders and then extruded from a T-die. The molten polymer was previously combined so as to have a configuration of -1. The temperature from when the molten polymer merges to when it is extruded from the T-die is set at 260 ° C, extruded into a sheet from the T-die, and rapidly cooled using a rotating cooling drum with a surface temperature set at 30 ° C using the electrostatic application cooling method. Solidified, thickness 30μ
m of substantially amorphous sheet was produced. In this case, each polyester region has a length ratio of 1: 8: 1 in the width direction.
Met. Next, the amorphous sheet was stretched 3.7 times in the machine direction at 70 ° C. and 4.0 times in the transverse direction at 75 ° C.
Heat treatment was performed at 0 ° C. for 3 seconds, and the ears (ends) were removed by trimming to produce a 2 μm-thick biaxially oriented film.
【0046】製造に用いた再生原料−1の配合量は、2
5重量%であり、両端部と中央部の融点差は2℃であっ
た。The amount of the recycled material-1 used in the production was 2
5% by weight, and the difference in melting point between both ends and the center was 2 ° C.
【0047】実施例2 実施例1において、再生原料−1をポリエステル−2に
変えた以外は、実施例1と同様の方法で厚さ2μmの二
軸配向フィルムを製造した。この時のフィルムは幅方向
に、ポリエステル−2/ポリエステル−1/ポリエステ
ル−1の構成となり、製造に用いた両端部と中央部の融
点差は、29℃であった。Example 2 A biaxially oriented film having a thickness of 2 μm was produced in the same manner as in Example 1 except that the recycled material-1 was changed to polyester-2. At this time, the film had a structure of polyester-2 / polyester-1 / polyester-1 in the width direction, and the difference in melting point between both ends and the center used in the production was 29 ° C.
【0048】実施例3 実施例1において、ポリエステル−1を、ポリエステル
−1と再生原料−1の混合原料に変えた以外は、実施例
1と同様の方法で厚さ2μmの二軸配向フィルムを製造
した。中央部に用いたポリエステル−1と再生原料−1
の配合比は80/20であった。Example 3 A biaxially oriented film having a thickness of 2 μm was prepared in the same manner as in Example 1 except that polyester-1 was changed to a mixed raw material of polyester-1 and recycled raw material-1. Manufactured. Polyester-1 and recycled material-1 used in the center
Was 80/20.
【0049】この時のフィルムは幅方向に、再生原料−
1/ポリエステル−1と再生原料−1の混合物/再生原
料−1の構成となり、製造に用いた再生原料−1の配合
量は、40重量%であり、両端部と中央部の融点差は無
かった。At this time, the film is made of recycled material in the width direction.
1 / a mixture of polyester-1 and recycled raw material-1 / regenerated raw material-1. The blending amount of recycled raw material-1 used in the production was 40% by weight, and there was no difference in melting point between both ends and the central part. Was.
【0050】実施例4 実施例1において、ポリエステル−1をポリエステル−
6に変え、ポリエステル−6に用いる押出機、中央部と
端部の溶融ポリマーが合流してからTダイで押し出され
るまでの温度を230℃に変えた以外は、実施例1と同
様の方法で厚さ2μmの二軸配向フィルムを製造した。Example 4 In Example 1, polyester-1 was replaced with polyester-
6, except that the extruder used for polyester-6 and the temperature from the time when the molten polymer at the center and the end merged to the time when the polymer was extruded with a T-die were changed to 230 ° C., in the same manner as in Example 1. A biaxially oriented film having a thickness of 2 μm was produced.
【0051】この時のフィルムは幅方向に、再生原料−
1/ポリエステル−6/再生原料−1の構成となり、製
造に用いた再生原料の配合量は、25重量%であり、両
端部と中央部の融点差は45℃であった。At this time, the film is made of recycled material in the width direction.
The composition of 1 / polyester-6 / recycled raw material-1 was used. The blending amount of the recycled raw material used in the production was 25% by weight, and the difference in melting point between both ends and the center was 45 ° C.
【0052】比較例1 実施例4において、再生原料−1をポリエステル−3に
変え、ポリエステル−3に用いる押出機の溶融温度と溶
融ポリマーが合流してからTダイで押し出されるまでの
温度を290℃とした以外は、実施例4と同様の方法で
厚さ2μmの二軸配向フィルムを製造した。フィルムの
中央部に気泡が発生する等で破断が多発し、また得られ
たフィルムは厚みフレが大きかった。Comparative Example 1 In Example 4, the recycled material-1 was changed to polyester-3, and the melting temperature of the extruder used for polyester-3 and the temperature from the time when the molten polymer merged to the time when it was extruded with a T-die were set to 290. A biaxially-oriented film having a thickness of 2 µm was produced in the same manner as in Example 4 except that the temperature was changed to ° C. The film frequently broke due to generation of air bubbles in the center of the film, and the obtained film had large thickness deflection.
【0053】この時のフィルムは幅方向に、ポリエステ
ル−3/ポリエステル−6/ポリエステル−3の構成と
なり、製造に用いた両端部と中央部の融点差は、101
℃であった。At this time, the film had a structure of polyester-3 / polyester-6 / polyester-3 in the width direction.
° C.
【0054】比較例2 比較例1において、中央部と端部の溶融ポリマーが合流
してからTダイで押し出されるまでの温度を290℃か
ら260℃に変えた以外は、比較例1と同様の方法押し
出しを行ったが、押し出し不良でフィルムが得られなか
った。製造に用いた両端部と中央部の融点差は、101
℃であった。Comparative Example 2 Comparative Example 1 was carried out in the same manner as in Comparative Example 1 except that the temperature from the time when the molten polymer at the center portion and the edge portion merged to the time when the polymer was extruded by the T-die was changed from 290 ° C. to 260 ° C. Method Extrusion was performed, but no film was obtained due to poor extrusion. The melting point difference between the both ends and the center used in the production was 101
° C.
【0055】比較例3 比較例1において、ポリエステル−6をポリエステル−
3に変え、押出機と溶融ポリマーが合流してからTダイ
で押し出されるまでの温度を全て290℃に変えた以外
は、比較例1と同様の方法で厚さ2μmの二軸配向フィ
ルムを製造した。 この時のフィルムは幅方向に、ポリ
エステル−3/ポリエステル−3/ポリエステル−3の
構成となり、製造に用いた両端部と中央部の融点差はな
かった。Comparative Example 3 In Comparative Example 1, polyester-6 was replaced with polyester-
3, and a biaxially oriented film having a thickness of 2 μm was produced in the same manner as in Comparative Example 1 except that the temperature from the time when the molten polymer was merged with the extruder to the time when the molten polymer was extruded was changed to 290 ° C. did. At this time, the film had a composition of polyester-3 / polyester-3 / polyester-3 in the width direction, and there was no difference in melting point between the both ends and the center used in the production.
【0056】比較例4 実施例1において、ポリエステル−1をポリエステル−
5に変えた以外は、実施例1と同様の方法で厚さ2μm
の二軸配向フィルムを製造した。この時のフィルムは幅
方向に、再生原料−1/ポリエステル−5/再生原料−
1の構成となり、製造に用いた両端部と中央部の融点差
は、51℃であった。Comparative Example 4 In Example 1, polyester-1 was replaced with polyester-
5 in the same manner as in Example 1 except that the thickness was 2 μm.
Was produced. At this time, the film was made in the width direction by using recycled material-1 / polyester-5 / recycled material-
In this case, the difference in melting point between both ends and the center used in the production was 51 ° C.
【0057】比較例5 ポリエステル−1を60重量部と再生原料−1を40重
量部とを乾燥後、押出機で260℃にて溶融し、Tダイ
よりシート状に押出し、表面温度を30℃に設定した回
転冷却ドラムで静電印加冷却法を利用して急冷固化さ
せ、厚み30μmの実質的に非晶質のシートを作成し
た。次いでこの無定型シートを縦方向に70℃で3.7
倍縦延伸し、横方向に75℃で4.0倍延伸し90℃で
3秒間熱処理を行い、耳部(端部)をトリミングにより
除去し、厚さ2μmの二軸配向フィルムを製造した。Comparative Example 5 After drying 60 parts by weight of polyester-1 and 40 parts by weight of regenerated raw material-1, the mixture was melted at 260 ° C. by an extruder and extruded into a sheet from a T-die. The solid was rapidly cooled and solidified by using the electrostatic cooling method with a rotating cooling drum set as described above to form a substantially amorphous sheet having a thickness of 30 μm. Next, the amorphous sheet was 3.7 mm long at 70 ° C.
The film was stretched twice in the longitudinal direction, stretched 4.0 times in the horizontal direction at 75 ° C., heat-treated at 90 ° C. for 3 seconds, and the ears (ends) were removed by trimming to produce a biaxially oriented film having a thickness of 2 μm.
【0058】製造に用いた再生原料の配合量は、40重
量%であった。The amount of the recycled material used in the production was 40% by weight.
【0059】実施例1〜4、比較例1〜5 下記表2に実施例1〜3、比較例1〜5の幅方向のフィ
ルム構成と、再生原料の配合比、および両端部に用いた
ポリエステルと中央部に用いたポリエステルの融点差を
示す。Examples 1 to 4 and Comparative Examples 1 to 5 Table 2 below shows the film structures in the width direction of Examples 1 to 3 and Comparative Examples 1 to 5, the blending ratio of the recycled materials, and the polyester used at both ends. And the melting point difference of the polyester used in the center part.
【0060】[0060]
【表2】 [Table 2]
【0061】実施例1〜4、比較例1〜5で得られたフ
ィルムを常法に従い、多孔性薄葉紙に貼り合わせ感熱孔
版印刷用原紙を作成し、謄写印刷を行った。得られたフ
ィルムの特性および感熱孔版原紙の特性を下記表3に示
す。The films obtained in Examples 1 to 4 and Comparative Examples 1 to 5 were laminated on a porous thin paper according to a conventional method to prepare a heat-sensitive stencil sheet, followed by copy printing. Table 3 shows the properties of the obtained film and the properties of the heat-sensitive stencil sheet.
【0062】[0062]
【表3】 [Table 3]
【0063】[0063]
【発明の効果】本発明のフィルムによれば、高度な穿孔
感度が得られ、多数回製版時においても熱穿孔感度が低
下しない優れた二軸配向ポリエステルフィルムが安価に
製造でき、その工業的価値は高い。According to the film of the present invention, a high perforation sensitivity can be obtained, and an excellent biaxially oriented polyester film which does not lower the heat perforation sensitivity even during multiple plate making can be produced at a low cost. Is expensive.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 FI // B29K 67:00 B29L 7:00 9:00 ──────────────────────────────────────────────────の Continued on the front page (51) Int.Cl. 6 Identification code FI // B29K 67:00 B29L 7:00 9:00
Claims (3)
ドラム上にシート状に押出して未配向シートを得る工程
と、(b)得られた未配向シートを二軸延伸して延伸フ
イルムを得る工程と、(c)得られた延伸フイルムの端
部をトリミングにより除去して製品フイルムを得る工程
からなり、前記(a)工程において、未配向シートの端
部の少なくとも一方が、当該端部に隣接する部分を構成
するポリエステル樹脂(A)の融点との差が90℃以内
であるポリエステル樹脂(B)を用い共押出により設け
られたものであり、ポリエステル樹脂(A)の融点が1
50〜240℃であることを特徴とする感熱孔版印刷原
紙用ポリエステルフィルムの製造方法。1. A step of (a) extruding a molten polyester resin into a sheet on a rotary cooling drum to obtain an unoriented sheet, and (b) a step of biaxially stretching the obtained unoriented sheet to obtain a stretched film. And (c) removing the end of the obtained stretched film by trimming to obtain a product film. In the step (a), at least one of the ends of the unoriented sheet is adjacent to the end. The difference between the melting point of the polyester resin (A) and the melting point of the polyester resin (A) is 90 ° C. or less.
A method for producing a polyester film for heat-sensitive stencil printing paper, which is at 50 to 240 ° C.
有することを特徴とする請求項1記載の感熱孔版印刷原
紙用ポリエステルフィルムの製造方法。2. The method for producing a polyester film for heat-sensitive stencil printing paper according to claim 1, wherein the polyester resin (B) contains a recycled material.
の範囲であることを特徴とする請求項1記載の感熱孔版
印刷原紙用ポリエステルフィルムの製造方法。3. The stretched film has a thickness of 0.5 to 10 μm.
2. The method for producing a polyester film for heat-sensitive stencil printing paper according to claim 1, wherein
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP9053024A JPH10244573A (en) | 1997-03-07 | 1997-03-07 | Production of polyester film for thermal stencil printing base paper |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP9053024A JPH10244573A (en) | 1997-03-07 | 1997-03-07 | Production of polyester film for thermal stencil printing base paper |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH10244573A true JPH10244573A (en) | 1998-09-14 |
Family
ID=12931335
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP9053024A Pending JPH10244573A (en) | 1997-03-07 | 1997-03-07 | Production of polyester film for thermal stencil printing base paper |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH10244573A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009160900A (en) * | 2008-01-10 | 2009-07-23 | Nitto Denko Corp | Method for manufacturing stretched film |
-
1997
- 1997-03-07 JP JP9053024A patent/JPH10244573A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009160900A (en) * | 2008-01-10 | 2009-07-23 | Nitto Denko Corp | Method for manufacturing stretched film |
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