JPH10219500A - Finish electrolytic pickling method for descaling of stainless steel strip - Google Patents

Finish electrolytic pickling method for descaling of stainless steel strip

Info

Publication number
JPH10219500A
JPH10219500A JP3431497A JP3431497A JPH10219500A JP H10219500 A JPH10219500 A JP H10219500A JP 3431497 A JP3431497 A JP 3431497A JP 3431497 A JP3431497 A JP 3431497A JP H10219500 A JPH10219500 A JP H10219500A
Authority
JP
Japan
Prior art keywords
sulfuric acid
pickling
electrolytic
stainless steel
descaling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP3431497A
Other languages
Japanese (ja)
Other versions
JP3792335B2 (en
Inventor
Kazuo Sakurai
一生 桜井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Nisshin Co Ltd
Original Assignee
Nisshin Steel Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nisshin Steel Co Ltd filed Critical Nisshin Steel Co Ltd
Priority to JP03431497A priority Critical patent/JP3792335B2/en
Publication of JPH10219500A publication Critical patent/JPH10219500A/en
Application granted granted Critical
Publication of JP3792335B2 publication Critical patent/JP3792335B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To provide a finish electrolytic pickling method for descaling of a stainless steel strip which is capable of easily executing a waste liquid treatment without the generation of materials to be to an environmental problem and is capable of cost effectively executing finish electrolytic pickling to the surface quality of excellent brightness without the remaining of scale on a par with the conventional method of executing the finish electrolytic treatment by using an aq. nitric acid soln. as an electrolyte. SOLUTION: An alternating current electrolysis is executed at a current density in a range of 3 to 8A/dm<2> while the electrolyte contg. sulfate of a molar ratio of 0.4 to 0.6 to a sulfuric acid concn. in an aq. sulfuric acid soln. having a sulfuric acid concn. of 0.25/L to 0.7mol/L is kept at a liquid temp. in a range of 40 to 60 deg.C and the concn. of the metal ions formed in the aq. soln. accompanying a descaling action is maintained at <=0.5 in the molar ratio of the iron ion concn. to the sulfuric acid concn.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、フェライト系等の
ステンレス鋼帯の脱スケールにおける仕上げ電解酸洗を
行うに際し、環境上問題となる硝酸塩や六価クロムイオ
ンを発生させず且つ廃液処理を容易に行うことができ、
硝酸水溶液を電解液として仕上げ電解処理を行う従来方
法と同等のスケール残の無い光沢に優れた表面品質に経
済的に電解酸洗することができるステンレス鋼帯の脱ス
ケールにおける仕上げ電解酸洗方法に関するものであ
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention does not generate nitrate or hexavalent chromium ions, which are environmentally problematic, when descaling a stainless steel strip of ferrite series or the like in descaling, and facilitates waste liquid treatment. Can be done to
A method for finishing electrolytic pickling in descaling of stainless steel strip that can be economically electrolytically pickled to a surface quality excellent in gloss with no scale residue and equivalent to the conventional method of performing a finishing electrolytic treatment using a nitric acid aqueous solution as an electrolytic solution. Things.

【0002】[0002]

【従来の技術】少なくともニッケル及び/又はクロムを
含有する合金鉄鋼帯の代表的なものと言えるJIS G
4304「熱間圧延ステンレス鋼板及び鋼帯」に規定さ
れる熱間圧延ステンレス鋼帯製品は、一般に熱間圧延さ
れたステンレス鋼帯を焼鈍などを含む熱処理,酸洗又は
この酸洗に準じる処理を施すための一連のライン化され
た焼鈍酸洗工程に通板して製造されている。また、前記
JIS G4304「熱間圧延ステンレス鋼板及び鋼
帯」に規定される熱間圧延ステンレス鋼板製品は、前記
熱間圧延ステンレス鋼帯を所望の寸法に剪断して製造さ
れている。
2. Description of the Related Art JIS G which can be said to be a typical alloy steel strip containing at least nickel and / or chromium.
Hot-rolled stainless steel strip products specified in 4304 “Hot-rolled stainless steel strip and steel strip” are generally prepared by subjecting a hot-rolled stainless steel strip to heat treatment including annealing, pickling or a treatment similar to this pickling. It is manufactured by passing through a series of lined annealing and pickling steps for application. A hot-rolled stainless steel sheet product specified in JIS G4304 “Hot-rolled stainless steel sheet and steel strip” is manufactured by shearing the hot-rolled stainless steel strip to a desired size.

【0003】また、JIS G4305「冷間圧延ステ
ンレス鋼板及び鋼帯」に規定されているNo.2D,No.2
B,No.3,No.4,BA等の各種表面仕上げの冷間圧延
ステンレス鋼帯製品は、前記した焼鈍酸洗工程を経て製
造された熱間圧延ステンレス鋼帯を素材とし、これをそ
れぞれライン化された冷間圧延工程,焼鈍酸洗工程に必
要に応じて繰り返し通板し、更にこれらの工程間にあっ
て素材表面の残存スケールや地疵を除去するために必要
に応じてライン化された研磨工程に通板し、更に調質圧
延工程,剪断や裁断処理等がなされる精整工程を経て製
造されている。また、前記JIS G4305「冷間圧
延ステンレス鋼板及び鋼帯」に規定されている冷間圧延
ステンレス鋼板製品は、前記冷間圧延ステンレス鋼帯を
所望の寸法に剪断されて製造されている。
Further, No. 2D and No. 2 specified in JIS G4305 "Cold rolled stainless steel sheet and steel strip".
B, No.3, No.4, BA and other cold-rolled stainless steel strip products with various surface finishes are made from the hot-rolled stainless steel strip produced through the above-mentioned annealing and pickling process, The sheet was repeatedly passed through the cold rolling process and the annealing and pickling process which were lined as necessary, and the line was formed as necessary to remove residual scale and ground flaws on the material surface between these processes. It is manufactured through a polishing process, a temper rolling process, and a refining process in which shearing, cutting, and the like are performed. Further, a cold-rolled stainless steel sheet product defined in JIS G4305 “Cold-rolled stainless steel sheet and steel strip” is manufactured by shearing the cold-rolled stainless steel strip to a desired size.

【0004】ステンレス鋼帯製品等は、上述した如く熱
間圧延処理,この熱間圧延後の焼鈍を含む熱処理,冷間
圧延により加工硬化された素材の軟化焼鈍処理等が施さ
れるので、各処理後の素材表面には程度の差こそあれ、
主としてFeやCrなどの酸化物から成るスケールが生
成される。そして、良好な表面品質を有する最終製品を
得るためには、素材表面に生成されたスケールが各工程
において悪影響を及ぼすので、その都度スケールを完全
に除去してから各工程に送板することが必要である。こ
のため、前記各処理後に脱スケール処理が施されてい
る。
As described above, a stainless steel strip product is subjected to a hot rolling treatment, a heat treatment including annealing after the hot rolling, and a soft annealing treatment of a work hardened by cold rolling. The surface of the material after treatment varies to some extent,
A scale mainly composed of an oxide such as Fe or Cr is generated. Then, in order to obtain a final product having good surface quality, scale generated on the material surface has an adverse effect in each process, so it is necessary to completely remove the scale each time and then send it to each process. is necessary. For this reason, a descaling process is performed after each of the above processes.

【0005】この脱スケール処理としては、従来から種
々の脱スケール方法が実施されたり提案されたりしてお
り、古くから最も基本的ものとして硫酸,硝酸,塩酸,
弗酸又はこれらを混合した混酸薬液に浸漬処理して脱ス
ケールと同時に均一で適度の不動態化処理を施す浸漬酸
洗処理が広く実施されていた。
As this descaling treatment, various descaling methods have been conventionally implemented or proposed, and sulfuric acid, nitric acid, hydrochloric acid,
2. Description of the Related Art An immersion pickling process of immersing in a hydrofluoric acid or a mixed acid chemical solution obtained by mixing them and performing descaling and uniform and appropriate passivation at the same time has been widely performed.

【0006】しかしながら、ステンレス鋼帯の素材表面
に生成するスケールは一般に緻密で除去が困難なため、
ステンレス鋼帯を前記した如き浸漬酸洗処理のみによる
処理方法では高速処理して生産性を向上せしめ尚且つ完
全な脱スケール処理を行うことが困難であるので、この
浸漬酸洗処理の前に機械的前処理,化学的前処理又はこ
れらを組み合わせた前処理が行われるようになってき
た。前者の機械的前処理とは、浸漬酸洗処理に先立って
ショットブラストやスケールブレーカーなどの装置を使
用して、スケール層に亀裂を生じさせて酸洗処理におけ
る酸と素材との接触を促進させることで脱スケールを容
易にする処理である。また後者の化学的前処理法とは、
溶融アルカリ塩や硫酸ナトリウムを電解質とする水溶液
中での陽極電解処理等の化学的処理によって、スケール
層の一部の成分を変質させてスケールと素材との結合力
を弱める処理である。
However, scale formed on the surface of a stainless steel strip material is generally dense and difficult to remove.
Since it is difficult to perform high-speed processing to improve productivity and perform complete descaling processing by a processing method using only the immersion pickling processing as described above, the stainless steel strip must be machined before the immersion pickling processing. Pretreatment, chemical pretreatment, or a combination of these pretreatments have been performed. The former mechanical pretreatment is to use a device such as shot blasting or a scale breaker prior to the immersion pickling process to generate cracks in the scale layer to promote the contact between the acid and the material in the pickling process. This is a process that facilitates descaling. Also, the latter chemical pretreatment method,
This is a process in which some components of the scale layer are denatured by chemical treatment such as anodic electrolysis in an aqueous solution using a molten alkali salt or sodium sulfate as an electrolyte to weaken the bonding force between the scale and the material.

【0007】このような前処理を施された後、完全な脱
スケール,表面光沢の調整及び不動態化を目的に仕上げ
酸洗処理としての前記した如き浸漬酸洗処理が行われて
いた。また、仕上げ酸洗処理を行う電解質が硝酸,塩酸
又は弗酸を含む場合には、脱スケール能力を向上させる
ために電解酸洗処理が行われてるようになってきたが、
電解質として硫酸を使用する場合には、その脱スケール
能力が非常に高いことから専ら浸漬酸洗処理が行われて
いた。
After such a pretreatment, the above-mentioned immersion pickling treatment as a finish pickling treatment has been performed for the purpose of complete descaling, adjustment of surface gloss and passivation. In addition, when the electrolyte to be subjected to the finishing pickling treatment contains nitric acid, hydrochloric acid or hydrofluoric acid, the electrolytic pickling treatment has been performed to improve the descaling ability.
When sulfuric acid is used as the electrolyte, its descaling ability is extremely high, so that the immersion pickling treatment has been performed exclusively.

【0008】更に、仕上げの酸洗処理においては、完全
な脱スケールを行うことができ均一且つ再現性のある表
面に処理することができるように、しかも製造コストや
環境問題を考慮して、適正な酸洗液の組成を管理されて
いる。これは、前記した如きJIS G4304に規定
されている熱間圧延ステンレス鋼板及び鋼帯製品(以
下、熱間圧延ステンレス鋼製品と言うことがある)やJ
IS G4305に規定されている冷間圧延ステンレス
鋼板及び鋼帯製品(以下、冷間圧延ステンレス鋼製品と
言うことがある)を製造する上で、完全な脱スケールに
加えてその表面光沢の均一性と再現性の確保が必要であ
り、特に冷間圧延ステンレス鋼製品におけるNo.2D,N
o.2B仕上げ製品では、酸洗処理時の表面仕上がりによ
ってその表面光沢が大きく左右され、更に前記酸洗条件
が適正でないと所望の表面仕上がりが得られないばかり
でなく酸洗コストや環境汚染物質の増加を招くことにな
るので、酸洗液の組成や温度等の酸洗条件を適正に管理
することが必要である。
Further, in the finishing pickling treatment, a proper descaling can be performed, and a uniform and reproducible surface can be treated. The composition of the pickling solution is controlled. This is because hot-rolled stainless steel sheets and steel strip products (hereinafter, may be referred to as hot-rolled stainless steel products) and JIS G4304 as described above.
In producing a cold-rolled stainless steel sheet and a steel strip product (hereinafter, may be referred to as a cold-rolled stainless steel product) specified in IS G4305, in addition to complete descaling, uniformity of the surface gloss. And reproducibility are required, especially for cold rolled stainless steel products.
o. With 2B-finished products, the surface finish is greatly affected by the surface finish during pickling, and if the above pickling conditions are not appropriate, not only the desired surface finish cannot be obtained, but also the pickling cost and environmental pollutants. Therefore, it is necessary to properly control the pickling conditions such as the composition and temperature of the pickling solution.

【0009】現在、フェライト系ステンレス鋼の場合、
例えば前記JIS G4305に規定されているNo.2
Bの表面仕上げの冷間圧延ステンレス鋼製品の酸洗液と
しては、不動態化処理の容易性も考慮して酸化性の酸で
ある硝酸水溶液が汎用されており、一般にこの硝酸水溶
液により電解処理されて得られた表面を有するものを指
している。この硝酸水溶液により電解処理して酸洗する
酸洗工程において、適正な酸洗条件を維持するために、
酸洗作業に伴い老化(酸洗液中に金属イオンが蓄積され
て来て酸洗能力が低下した状態)した場合には、この老
化した酸洗液を廃棄して、新酸で新たに調製された酸洗
液に交換し、この新酸洗液により再び酸洗作業が行わ
れ、またステンレス鋼帯の通板過程において鋼帯に付着
して酸洗液の一部が持ち出されるので、この持ち出しに
より酸洗液が減少した場合には酸洗液を追加する作業が
行われている。
At present, in the case of ferritic stainless steel,
For example, No. 2 specified in JIS G4305
As a pickling solution for cold-rolled stainless steel products having a surface finish of B, a nitric acid aqueous solution, which is an oxidizing acid, is generally used in consideration of the ease of passivation treatment. Refers to those having the resulting surface. In the pickling step of electrolytically pickling by this aqueous nitric acid solution, in order to maintain appropriate pickling conditions,
If the pickling work is aged (metal ions are accumulated in the pickling solution and the pickling ability is reduced), the aged pickling solution is discarded and freshly prepared with new acid. The pickling solution is replaced with a new pickling solution, pickling is performed again with the new pickling solution, and a part of the pickling solution adheres to the steel strip in the process of passing the stainless steel strip and is taken out. When the pickling solution is reduced by taking out, an operation of adding the pickling solution is performed.

【0010】しかしながら、公共水域中の富栄養化の抑
制を目的に硝酸に起因した窒素(以下、単に硝酸態窒素
と言うことがある)の排出基準が設定され、前記廃棄す
る酸洗液及び持ち出された酸洗液の廃液が環境上問題と
なるので、これらの酸洗液を無害化する処理を行わなけ
ればならないのである。すなわち、老化した酸洗液は酸
濃度が高く、また持ち出された酸洗液は鋼帯を洗浄する
ための洗浄水によって希釈されているので酸濃度は低い
ものであるが、いずれの酸洗液も廃酸処理工程において
アルカリを添加して中和処理することで無害化されて公
共水域に排水されることになるが、硝酸塩は水への溶解
度が高いことからそのまま排出されている。
However, for the purpose of suppressing eutrophication in public waters, a discharge standard for nitrogen derived from nitric acid (hereinafter, sometimes simply referred to as nitrate nitrogen) is set, and the pickling solution to be discarded and the Since the waste liquid of the pickling solution becomes an environmental problem, it is necessary to perform a treatment for rendering these pickling solutions harmless. That is, the aged pickling solution has a high acid concentration, and the pickling solution taken out has a low acid concentration because it is diluted by washing water for cleaning the steel strip. Also, in the waste acid treatment step, alkali is added and neutralized to be rendered harmless and discharged to public waters. However, nitrate is discharged as it is because of its high solubility in water.

【0011】従来技術として、硝酸イオンを含まない水
溶液を電解液とした仕上げ酸洗方法に注目した場合、例
えばステンレス鋼便覧第3版の第1133頁(ステンレ
ス協会編集)には浸漬法に関する酸洗液組成については
示されているが、脱スケール能力が高く処理速度の向上
を期待できる電解法に関する酸洗液としては硝酸が示さ
れているだけである。また、特開昭62−60900号
公報にはステンレス鋼材の脱スケール方法として、アル
カリイオン,水素イオン,硫酸イオン,硝酸イオンのそ
れぞれが適量に含まれる水溶液、あるいはアルカリイオ
ン,水素イオン,硝酸イオン,ハロゲンイオンのそれぞ
れが適量に含まれる水溶液中でステンレス鋼材を陽極電
解する方法が開示されているが、この方法は硝酸イオン
を少なからず含んでいることから、硝酸態窒素の低減対
策にはなり得ない。加えて、多くのイオン種を含むこと
から、その管理は煩雑なものとなる。また、特開昭59
−59899号公報には中性塩電解処理や硝酸電解処理
の電解作用を高めるため、中性塩水溶液又は硝酸水溶液
の槽内に陰極板を配置した電解酸洗部と硫酸水溶液の槽
内に陽極板を配置した給電部とを分離した電解方法が提
案されている。すなわちこの方法は、中性塩水溶液又は
硝酸水溶液の槽内に陰極板を配置してステンレス鋼帯を
アノード電解のみを行うことで、脱スケール作用の向上
とカーソド電解を回避することでの電解液中での溶解金
属の電解析出を抑えたものであるが、中性塩水溶液又は
硝酸水溶液によって電解酸洗を行っているので、環境上
問題となる硝酸イオンやクロム酸イオンが排出されると
いう問題があった。
As a prior art, when attention is paid to a finishing pickling method using an aqueous solution containing no nitrate ion as an electrolytic solution, for example, pickling concerning the immersion method is described in the Stainless Steel Handbook, 3rd ed., Page 1133 (edited by the Stainless Steel Association). Although the composition of the solution is indicated, only nitric acid is indicated as the pickling solution for the electrolytic method, which has a high descaling ability and can be expected to improve the processing speed. Japanese Unexamined Patent Publication (Kokai) No. 62-60900 discloses a descaling method for a stainless steel material as an aqueous solution containing an appropriate amount of each of alkali ions, hydrogen ions, sulfate ions, and nitrate ions, or alkali ions, hydrogen ions, nitrate ions, or the like. A method of anodic electrolysis of a stainless steel material in an aqueous solution containing an appropriate amount of each of the halogen ions has been disclosed.However, since this method contains a considerable amount of nitrate ions, it can be a measure for reducing nitrate nitrogen. Absent. In addition, since many ionic species are contained, the management becomes complicated. Also, Japanese Unexamined Patent Publication No.
In order to enhance the electrolytic action of neutral salt electrolytic treatment or nitric acid electrolytic treatment, JP-A-59899 discloses an electrolytic pickling unit in which a cathode plate is disposed in a tank of a neutral salt aqueous solution or a nitric acid aqueous solution and an anode in a tank of a sulfuric acid aqueous solution. There has been proposed an electrolysis method in which a power supply unit provided with a plate is separated. That is, this method is to dispose a cathode plate in a tank of a neutral salt aqueous solution or a nitric acid aqueous solution and perform only anodic electrolysis on a stainless steel strip, thereby improving descaling action and avoiding electrolytic cathodic electrolysis. Although electrolytic deposition of dissolved metal in the atmosphere is suppressed, electrolytic pickling is performed with a neutral salt aqueous solution or nitric acid aqueous solution, so that nitrate ions and chromate ions that are environmentally problematic are discharged. There was a problem.

【0012】[0012]

【発明が解決しようとする課題】本発明は、前記した従
来技術の欠点を解消し、フェライト系等のステンレス鋼
帯の脱スケールにおける仕上げ電解酸洗を行うに際し、
従来一般に行われていた硝酸水溶液を電解液として仕上
げ電解処理を行う従来方法と同等の脱スケール能力及び
光沢等の優れた表面品質を得ることができ、しかも環境
上問題となる硝酸塩や六価クロムイオンを発生させるこ
となく廃液処理を容易に行うことができ、しかも経済的
に仕上げ酸洗をすることができるステンレス鋼帯の脱ス
ケールにおける仕上げ電解酸洗方法を提供することを課
題とする。
SUMMARY OF THE INVENTION The present invention solves the above-mentioned drawbacks of the prior art, and performs a finishing electrolytic pickling in descaling of a stainless steel strip such as a ferrite series.
Nitrate and hexavalent chromium, which have excellent descaling ability and excellent surface quality such as gloss, which are equivalent to the conventional method of performing a finishing electrolytic treatment using an aqueous nitric acid solution as an electrolytic solution, and which are environmentally problematic. An object of the present invention is to provide a finishing electrolytic pickling method for descaling a stainless steel strip which can easily perform waste liquid treatment without generating ions and can perform finish pickling economically.

【0013】[0013]

【課題を解決するための手段】本発明者はかかる課題を
解決すべく、公共水域中の富栄養化の元となる硝酸イオ
ンが廃液中に含まれることを防止するために酸洗液とし
て硝酸イオンを含まない溶液を使用すること,硝酸と同
等の脱スケール能力があること,ステンレス鋼帯に対し
て有害でないこと,環境上問題が少ないこと,工業的規
模で汎用性があること,更に安価であることを満足する
溶液を検討した結果、硫酸に着目した。しかしながら、
硫酸を単独で使用した硫酸水溶液を電解液とした場合、
脱スケール能力が大き過ぎてステンレス鋼帯に肌荒れが
生じるという問題が生じたので、充分な脱スケール能力
を有し肌荒れを抑制するという相反する作用を両立させ
るための種々の実験を行った。
In order to solve this problem, the present inventor has proposed a nitric acid solution as a pickling solution in order to prevent nitrate ions, which cause eutrophication in public waters, from being contained in a waste liquid. Use a solution that does not contain ions, have descaling ability equivalent to nitric acid, is not harmful to stainless steel strip, has few environmental problems, is versatile on an industrial scale, and is cheaper As a result of studying a solution satisfying the following condition, the inventors focused on sulfuric acid. However,
When an aqueous solution of sulfuric acid using sulfuric acid alone is used as the electrolyte,
Since there was a problem that the descaling ability was too large to cause roughening of the stainless steel strip, various experiments were conducted to achieve both the opposing effects of having sufficient descaling ability and suppressing the roughening of the surface.

【0014】先ず、電解質として従来から使用されてい
る硫酸ナトリウム及び硝酸と、硫酸と、硫酸に種々の薬
剤を添加した電解液についてその薬剤を添加したことに
よる脱スケール能力と肌荒れの抑制という相反する作用
について調査した。
First, sodium sulfate and nitric acid which have been conventionally used as electrolytes, sulfuric acid, and an electrolytic solution obtained by adding various chemicals to sulfuric acid are incompatible with the descaling ability and suppression of skin roughness due to the addition of the chemicals. The effect was investigated.

【0015】図1は、市販の板厚1.0mmのSUS 430光輝焼
鈍材を試験片として使用して、硫酸ナトリウム,硝酸,
硫酸,硝酸/硫酸,硫酸ナトリウム/硫酸,硝酸第2鉄
/硫酸,硫酸第1鉄/硫酸の各種電解液中で、液温50
℃,電流密度6A/dm2でそれぞれ極性を切り替えなが
ら順次アノード電解13秒間とカソード電解26秒間とアノ
ード電解13秒間とを実施したときの酸洗減量と表面の光
沢度とを示すものであり、横軸に酸洗減量を、縦軸に光
沢度を表示して両者の関係を示したものである。光沢度
は光沢計(Gardner社製ミラートリグロス)で測定し、
未処理材の光沢度を◎で示すと共に酸洗後の光沢度をそ
れぞれ示して表面の光沢度の変化を比較した。また図面
中のプロットの添字は各電解質の水溶液中での濃度(mo
l/L)を示しており、単一電解質の場合にはそのまま
の濃度を示し、2成分の電解質の場合には電解質A/電
解質Bの表示にそれぞれ対応させた濃度(mol/L)を
示している。
FIG. 1 shows a commercially available SUS 430 bright annealed material having a thickness of 1.0 mm as a test piece, which was prepared using sodium sulphate, nitric acid,
In various electrolytes of sulfuric acid, nitric acid / sulfuric acid, sodium sulfate / sulfuric acid, ferric nitrate / sulfuric acid, and ferrous sulfate / sulfuric acid, the liquid temperature is 50
The graph shows the pickling loss and the glossiness of the surface when anodic electrolysis was performed for 13 seconds, cathodic electrolysis was performed for 26 seconds, and anodic electrolysis was performed for 13 seconds while sequentially switching the polarity at a temperature of 6 ° C. and a current density of 6 A / dm 2 . The abscissa indicates the acid washing loss, and the ordinate indicates the gloss, indicating the relationship between the two. The gloss was measured with a gloss meter (Gardner mirror trigloss).
The glossiness of the untreated material was indicated by と 共 に, and the glossiness after pickling was also shown to compare the change in the glossiness of the surface. The suffix of the plot in the drawing indicates the concentration (mo
l / L), in the case of a single electrolyte, the concentration as it is, and in the case of a two-component electrolyte, the concentration (mol / L) corresponding to the display of electrolyte A / electrolyte B, respectively. ing.

【0016】以下に、それぞれの電解液に対する評価を
述べる。硫酸ナトリウムについては、その濃度の酸洗減
量及び光沢度に及ぼす影響は非常に小さい。すなわち、
図1に示した硫酸ナトリウム水溶液の濃度は、それぞれ
0.125,0.25,0.5,1.0mol/Lであるが、処理前の試験
片の光沢度に対してその光沢度の低下及び酸洗減量は小
さかった。硝酸については、その濃度が高くなるにつれ
て酸洗減量が増加すると共に光沢度が低下するが、いず
れもその変化の程度は小さいことから、濃度の影響は比
較的小さい。硫酸については、その濃度が高くなるにつ
れて酸洗減量の増加及び光沢度の低下は顕著となる。す
なわち、硫酸を電解質として電解酸洗した場合には、硫
酸濃度が0.25mol/Lと希薄な場合にはその酸洗減量の
増加及び光沢度の低下は低いが、0.5mol/L以上になる
とその酸洗減量の増加及び光沢度の低下は極端に大きく
なる。このことは、硫酸を電解質とした電解法による脱
スケール能力は高いが、同時に表面光沢を低下させると
いう事実を定量的に示していることになる。
The evaluation of each electrolyte will be described below. For sodium sulfate, the effect of its concentration on pickling loss and gloss is very small. That is,
The concentration of the aqueous sodium sulfate solution shown in FIG.
Although they were 0.125, 0.25, 0.5, and 1.0 mol / L, the decrease in gloss and the loss in pickling were small compared to the gloss of the test piece before the treatment. For nitric acid, as the concentration increases, the pickling loss increases and the gloss decreases, but the effect of the concentration is relatively small since the degree of change is small in any case. With respect to sulfuric acid, as the concentration of sulfuric acid increases, the increase in weight loss in pickling and the decrease in glossiness become remarkable. That is, in the case of electrolytic pickling using sulfuric acid as an electrolyte, when the sulfuric acid concentration is as low as 0.25 mol / L, the increase in the pickling weight loss and the decrease in the glossiness are low, but when the concentration becomes 0.5 mol / L or more, the increase in acid cleaning loss is low. The increase in pickling loss and the decrease in glossiness are extremely large. This quantitatively shows that the descaling ability by the electrolytic method using sulfuric acid as an electrolyte is high, but at the same time the surface gloss is reduced.

【0017】これに対し、硫酸ナトリウム濃度/硫酸濃
度が0.12(mol/L)/0.25(mol/L)及び0.25(mol/L)
/0.5(mol/L)の水溶液では、光沢度の低下は0.5mol/
L濃度の硝酸を電解質として電解酸洗した場合と同等
で、酸洗減量は硝酸を電解質として電解酸洗した場合よ
り大きなものとなっており、更に硫酸ナトリウム濃度/
硫酸濃度が0.35(mol/L)/0.7(mol/L)の水溶液でも
光沢度の低下は2.0mol/L濃度の硝酸を電解質として電
解酸洗した場合と同等で、酸洗減量は硝酸を電解質とし
て電解酸洗した場合より大きなものとなっており、広い
濃度範囲で光沢度を低下させることなく大きな脱スケー
ル能力を有することを示している。そして、硫酸ナトリ
ウムに代えて硫酸カリウムを使用し同様の実験を行った
ところ、硫酸ナトリウムと同様な結果が得られた。
On the other hand, the concentration of sodium sulfate / sulfuric acid is 0.12 (mol / L) /0.25 (mol / L) and 0.25 (mol / L).
/0.5 (mol / L) aqueous solution reduces the glossiness by 0.5 mol / L
L concentration of nitric acid is the same as the case of electrolytic pickling as an electrolyte, and the pickling loss is larger than that of the case of electrolytic pickling with nitric acid as an electrolyte.
Even in an aqueous solution having a sulfuric acid concentration of 0.35 (mol / L) /0.7 (mol / L), the decrease in gloss is equivalent to the case of electrolytic pickling using nitric acid at a concentration of 2.0 mol / L as an electrolyte. Is larger than that in the case of electrolytic pickling, which indicates that it has a large descaling ability without reducing the glossiness in a wide concentration range. When the same experiment was performed using potassium sulfate instead of sodium sulfate, the same result as that of sodium sulfate was obtained.

【0018】また、鉄イオンが蓄積されて来て酸洗能力
が低下して老化した硫酸水溶液に該当する硫酸第1鉄濃
度/硫酸濃度が0.72(mol/L)/1.0(mol/L)の水溶液
では、酸洗減量の増加及び光沢度の低下は少ないもので
あったが、硫酸第1鉄の濃度が減少して純粋な硫酸水溶
液に近付くに従って酸洗減量の増加及び光沢度の低下は
大きくなった。また、硝酸第2鉄濃度/硫酸濃度が0.72
(mol/L)/1.0(mol/L)の水溶液では、酸洗減量の増
加及び光沢度の低下は少ないものであったが、硝酸第2
鉄の濃度が減少して純粋な硫酸水溶液に近付くに従って
酸洗減量の増加及び光沢度の低下は大きくなった。更
に、硝酸濃度/硫酸濃度が0.1〜0.8(mol/L)/1.0(mol
/L)の水溶液では、酸洗減量が非常に大きくその結果
光沢度の低下も大きく、硝酸濃度が増加すると酸洗減量
の増加が顕著となった。
Further, the ferrous sulfate concentration / sulfuric acid concentration of 0.72 (mol / L) /1.0 (mol / L) corresponding to the aged sulfuric acid aqueous solution due to the decrease in pickling ability due to accumulation of iron ions. In the aqueous solution, the increase in pickling weight loss and the decrease in glossiness were small, but as the concentration of ferrous sulfate decreased and approached a pure sulfuric acid aqueous solution, the increase in pickling weight loss and the decrease in glossiness increased. became. The ferric nitrate concentration / sulfuric acid concentration is 0.72
In the (mol / L) /1.0 (mol / L) aqueous solution, the increase in pickling loss and the decrease in gloss were small, but the nitric acid
As the iron concentration decreased and approached the pure sulfuric acid aqueous solution, the increase in the acidification loss and the decrease in the glossiness increased. Furthermore, the concentration of nitric acid / sulfuric acid is 0.1 to 0.8 (mol / L) /1.0 (mol
In the aqueous solution of (L), the pickling loss was very large, and as a result, the glossiness was greatly reduced. As the nitric acid concentration was increased, the pickling weight was significantly increased.

【0019】また上記した実験において、電解処理後の
電解液中の六価クロムイオン濃度を調査した結果、電解
液が硫酸ナトリウム単独水溶液の場合には六価クロムイ
オンが検出されたが、これを除く他の電解液組成では六
価クロムイオンは検出されなかった。
In the above experiment, the hexavalent chromium ion concentration in the electrolytic solution after the electrolytic treatment was examined. As a result, hexavalent chromium ion was detected when the electrolytic solution was sodium sulfate alone aqueous solution. Hexavalent chromium ions were not detected in other electrolyte compositions except for the above.

【0020】次いで、脱スケールは、スケール直下の素
材を溶解して上部のスケールを含めて離脱させることで
あるため、実際の電解液中にはステンレス鋼帯の主成分
としての鉄,クロム,ニッケル等の金属イオンが多量に
蓄積され、更にはステンレス鋼帯に付着して電解液が持
ち出されたり硫酸の消耗により有効酸の濃度が変化した
りするため、電解液の組成及び濃度の変化に伴う脱スケ
ール能力と光沢度へ及ぼす影響を調査した。
Next, since descaling means dissolving the material immediately below the scale and releasing the material including the upper scale, iron, chromium and nickel as the main components of the stainless steel strip are contained in the actual electrolyte. Large amounts of metal ions accumulate and adhere to the stainless steel strip, and the electrolyte is taken out or the concentration of the effective acid changes due to the consumption of sulfuric acid. The effect on descaling ability and glossiness was investigated.

【0021】図2は、適正な材料特性が得られる条件で
焼鈍してスケールが生成されたSUS430鋼板を試験片とし
て使用し、硝酸単独水溶液,鉄イオン/硝酸水溶液(老
化した硝酸水溶液に相当する),硫酸単独水溶液,硫酸
ナトリウム/硫酸水溶液,鉄イオン/硫酸水溶液(老化
した硫酸水溶液に相当する),鉄イオン/硫酸ナトリウ
ム/硫酸水溶液(老化した硫酸ナトリウム/硫酸水溶液
に相当する)の各種の水溶液を調製し、図1に示した実
験と同条件にて電解処理したときの酸洗減量,表面の光
沢度及び脱スケール状態を示すものである。
FIG. 2 shows a SUS430 steel sheet, which has been scaled by annealing under conditions capable of obtaining appropriate material properties, used as a test piece, and used as an aqueous nitric acid solution or an aqueous iron ion / nitric acid solution (corresponding to an aged nitric acid aqueous solution). ), Sulfuric acid alone aqueous solution, sodium sulfate / sulfuric acid aqueous solution, iron ion / sulfuric acid aqueous solution (corresponding to aged sulfuric acid aqueous solution), iron ion / sodium sulfate / sulfuric acid aqueous solution (corresponding to aged sodium sulfate / sulfuric acid aqueous solution) FIG. 3 shows the loss of pickling, the glossiness of the surface, and the descaling state when an aqueous solution was prepared and subjected to electrolytic treatment under the same conditions as in the experiment shown in FIG.

【0022】硝酸単独水溶液については、硝酸濃度が0.
5〜4.0mol/Lの範囲で上昇するに伴い酸洗減量が緩や
かに増加したが、低濃度では全体的にスケール残が認め
られ、濃度を極端に上げた場合であっても部分的にスケ
ール残が認められた。鉄イオン/硝酸水溶液、すなわち
鉄イオンが蓄積して老化した硝酸水溶液については、酸
洗減量,光沢度及びスケール残について新液時とほぼ同
様な結果であった。硫酸単独水溶液については、硫酸濃
度が0.25〜2.0mol/Lの範囲で上昇するに伴って、酸洗
減量は顕著に増加しスケール残は認められなかった反
面、光沢度の低下が顕著となった。特に、硫酸濃度が0.
25mol/Lと低い場合にはスケール残もなく高い光沢が
得られたが、硫酸濃度が0.5mol/L以上となると光沢度
の低下を来したことが注目される。鉄イオン/硫酸水溶
液、すなわち鉄イオンが蓄積して老化した硫酸水溶液に
ついては、硫酸濃度が1.0mol/L以上と高い場合におい
て試験片に部分的な顕著な肌荒れが生じ、0.25mol/L
と低い場合では部分的にスケール残が認められた。そし
て、硫酸濃度が0.5mol/Lの場合はスケール残もなく高
い光沢を示した。
For an aqueous solution of nitric acid alone, the nitric acid concentration is 0.1
The pickling weight loss gradually increased with the increase in the range of 5 to 4.0 mol / L, but at low concentrations, scale residue was observed overall, and even when the concentration was extremely increased, the scale was partially reduced. Remains were noted. The iron ion / nitric acid aqueous solution, that is, the nitric acid aqueous solution in which iron ions were accumulated and aged, showed almost the same results as in the case of the new solution with respect to the loss in pickling, glossiness and scale residue. With respect to the aqueous solution of sulfuric acid alone, as the sulfuric acid concentration increased in the range of 0.25 to 2.0 mol / L, the amount of pickling loss increased remarkably and no scale residue was observed, but the glossiness became remarkable. . In particular, sulfuric acid concentration is 0.
When the concentration was as low as 25 mol / L, high gloss was obtained without residual scale, but it was noted that when the sulfuric acid concentration was 0.5 mol / L or more, the glossiness was reduced. In the case of an iron ion / sulfuric acid aqueous solution, that is, an aqueous solution of sulfuric acid in which iron ions are accumulated and aged, when the sulfuric acid concentration is as high as 1.0 mol / L or more, the surface of the test piece is partially remarkably roughened to 0.25 mol / L.
When it was low, the scale residue was partially observed. When the sulfuric acid concentration was 0.5 mol / L, high gloss was exhibited without any scale residue.

【0023】また、硫酸ナトリウム/硫酸水溶液におい
ては、硫酸単独水溶液と比較して、硫酸濃度が0.5mol/
Lで酸洗減量が多少抑制されているがスケール残はな
く、更に硫酸濃度が0.25mol/Lの場合だけでなく0.5mo
l/Lであっても高い光沢を維持している。そして、鉄
イオン/硫酸ナトリウム/硫酸水溶液、すなわち鉄イオ
ンが蓄積して老化した硫酸ナトリウム/硫酸水溶液につ
いては、酸洗減量は硫酸ナトリウム/硫酸水溶液(新
液)と略同等で光沢度は硫酸ナトリウム/硫酸水溶液
(新液)の場合より多少の低下が認められ、硫酸濃度が
1.0mol/L以上の場合には部分的に肌荒れが認められ
た。そこで、肌荒れが認められない硫酸濃度を求めたと
ころ、硫酸濃度が0.7mol/L以下であれば鉄イオン濃度
がモル比で硫酸濃度の0.5までの範囲であれば良いこと
を究明した。
The aqueous solution of sodium sulfate / sulfuric acid has a sulfuric acid concentration of 0.5 mol /
The acid washing loss is somewhat suppressed by L, but there is no scale residue. Furthermore, not only when the sulfuric acid concentration is 0.25 mol / L, but also
Even at l / L, high gloss is maintained. For iron ion / sodium sulfate / sulfuric acid aqueous solution, that is, sodium sulfate / sulfuric acid aqueous solution in which iron ions are accumulated and aged, pickling loss is almost equal to that of sodium sulfate / sulfuric acid aqueous solution (new solution) and glossiness is sodium sulfate. / Sulfuric acid aqueous solution (new solution) shows a slight decrease,
In the case of 1.0 mol / L or more, skin roughness was partially observed. Then, when the sulfuric acid concentration at which no roughening of the skin was observed was determined, it was found that the sulfuric acid concentration should be 0.7 mol / L or less and the iron ion concentration should be in the molar ratio of up to 0.5 of the sulfuric acid concentration.

【0024】以上の実験結果から、電解液としては硫酸
に硫酸ナトリウムを添加した水溶液を使用することによ
って硫酸濃度が0.25mol/L以上0.7mol/L以下という
かなり広い濃度範囲において充分な脱スケール能力を有
し且つ光沢に優れた状態にステンレス鋼を電解酸洗する
ことができることが究明できた。
From the above experimental results, by using an aqueous solution obtained by adding sodium sulfate to sulfuric acid as the electrolytic solution, sufficient descaling ability can be obtained in a considerably wide range of sulfuric acid concentration of 0.25 mol / L to 0.7 mol / L. It has been found that stainless steel can be electrolytically pickled in a state having excellent gloss and excellent gloss.

【0025】そこで、電解液としては硫酸に硫酸ナトリ
ウムを添加した水溶液を使用した電解処理時のステンレ
ス鋼帯の極性に対する脱スケール能力及び表面光沢に及
ぼす影響を調査した。図3は、硫酸ナトリウム/硫酸水
溶液,及び鉄イオン/硫酸ナトリウム/硫酸水溶液の水
溶液を調製し、アノード電解処理のみ及びカソード電解
処理のみをそれぞれについて、液温50℃,電流密度6A
/dm2で且つ26秒間と52秒間との異なる電解時間で実施
したときの、酸洗減量,表面光沢度及び試験片の脱スケ
ール状態を示すものである。
Therefore, the effects of the descaling capability on the polarity of the stainless steel strip and the effect on the surface gloss during the electrolytic treatment using an aqueous solution obtained by adding sodium sulfate to sulfuric acid as the electrolytic solution were investigated. FIG. 3 shows an aqueous solution of sodium sulfate / sulfuric acid aqueous solution and an aqueous solution of iron ion / sodium sulfate / sulfuric acid aqueous solution.
3 shows the loss of pickling, the surface glossiness, and the descaling state of the test piece when the test was carried out at / dm 2 and different electrolysis times of 26 seconds and 52 seconds.

【0026】硫酸ナトリウム/硫酸水溶液(新液)で
は、試験片の極性を陽極にしたアノード電解のみの場合
には26秒間の短い電解時間のときに多少のスケール残存
が認められたものの高い脱スケールが行われ、試験片の
極性を陰極にしたカソード電解のみの場合には僅かな酸
洗減量が認められたもののスケールが残存していたが、
電解処理前に青色であった色調が電解処理後には黄色に
変色していたことからスケールの色調が干渉色に起因す
るものとすればスケール厚みが薄くなったと考えられ
る。すなわち、結晶粒界部の一部の酸化物も溶解除去さ
れてスケールの穴の数が増加したと考えられる。従っ
て、この硫酸ナトリウム/硫酸水溶液(新液)を電解液
とした場合には、アノード電解とカソード電解との双方
で脱スケールが行われると共に、電解槽内にアノード電
極とカソード電極とを交互に配設して交番電解を行うこ
とによって、アノード電解とカソード電解との相乗効果
が加わり、高い脱スケール作用ができると考えられる。
In the case of sodium sulphate / sulfuric acid aqueous solution (new solution), in the case of only anodic electrolysis in which the polarity of the test piece was the anode, some scale remained in a short electrolysis time of 26 seconds, but high descaling was observed. Was carried out, in the case of only cathodic electrolysis with the polarity of the test piece as the cathode, although a slight pickling loss was observed, the scale remained,
Since the color tone that was blue before the electrolytic treatment changed to yellow after the electrolytic treatment, if the color tone of the scale is caused by the interference color, it is considered that the scale thickness was reduced. That is, it is considered that part of the oxide in the crystal grain boundary was also dissolved and removed, and the number of scale holes was increased. Therefore, when this sodium sulfate / sulfuric acid aqueous solution (new solution) is used as the electrolytic solution, descaling is performed in both the anodic electrolysis and the cathodic electrolysis, and the anode electrode and the cathode electrode are alternately provided in the electrolytic cell. By arranging and performing the alternating electrolysis, it is considered that a synergistic effect of the anodic electrolysis and the cathodic electrolysis is added, and a high descaling action can be performed.

【0027】そして、硫酸ナトリウム/硫酸水溶液の老
化した鉄イオン/硫酸ナトリウム/硫酸水溶液液では新
液である硫酸ナトリウム/硫酸水溶液と略同等の脱スケ
ール能力を有していることが判明した。また、硫酸ナト
リウムに代えて硫酸カリウムを使用して同様の実験を行
ったところ、硫酸ナトリウムの場合と同様な結果が得ら
れた。
It has been found that the aged iron ion / sodium sulfate / sulfuric acid aqueous solution of sodium sulfate / sulfuric acid aqueous solution has almost the same descaling ability as the new sodium sulfate / sulfuric acid aqueous solution. A similar experiment was performed using potassium sulfate instead of sodium sulfate, and the same result as in the case of sodium sulfate was obtained.

【0028】以上の実験結果から、電解液としては硫酸
水溶液中に硫酸ナトリウム又は硫酸カリウムから成る硫
酸塩が添加されている硫酸塩/硫酸水溶液が好ましいこ
とが判明したが、この電解液を使用してステンレス鋼帯
の脱スケールにおける仕上げ電解酸洗を行うには、硫酸
濃度が0.25mol/L以上0.7mol/L以下の硫酸水溶液中
に、この硫酸濃度に対するモル比が0.4〜0.6の硫酸塩を
含有する電解液を、液温を40〜60℃の範囲に且つ脱スケ
ール作用に伴い水溶液中に生成する金属イオンの濃度を
鉄イオン濃度で前記硫酸濃度に対するモル比で0.5以下
に維持しながら、電流密度が3〜8A/dm2の範囲で交
番電解を行うことが必要であることを本発明者は究明し
たのである。
From the above experimental results, it was found that a sulfate / sulfuric acid aqueous solution in which a sulfate made of sodium sulfate or potassium sulfate was added to an aqueous sulfuric acid solution was preferable. In order to perform the finishing electrolytic pickling in descaling of the stainless steel strip, a sulfate having a molar ratio to the sulfuric acid concentration of 0.4 to 0.6 is added to a sulfuric acid aqueous solution having a sulfuric acid concentration of 0.25 mol / L or more and 0.7 mol / L or less. While containing the electrolytic solution, while maintaining the solution temperature in the range of 40 to 60 ° C. and the concentration of metal ions generated in the aqueous solution with descaling action in a molar ratio to the sulfuric acid concentration of 0.5 or less in iron ion concentration, The present inventors have found that it is necessary to perform alternating electrolysis at a current density in the range of 3 to 8 A / dm 2 .

【0029】すなわち、硫酸濃度が0.25mol/Lより希
釈であると、電解液が老化したり素材に付着して持ち出
されることに対応してその濃度を維持管理していくこと
は非常に煩雑となるからであり、また0.7mol/Lを超え
ると上述した如く部分的に顕著な肌荒れを生じるからで
ある。
That is, when the concentration of sulfuric acid is less than 0.25 mol / L, it is very complicated to maintain the concentration in response to the aging of the electrolyte or the removal of the electrolyte by adhering to the material. The reason for this is that if the amount exceeds 0.7 mol / L, the skin becomes partially rough as described above.

【0030】また、硫酸濃度が低く硫酸ナトリウム濃度
が高い水溶液では、脱スケール作用が低下すると共に水
溶液中に六価クロムイオンが検出され、硫酸濃度が高く
硫酸ナトリウム濃度が低い水溶液では、光沢は低下した
が脱スケール能力は向上し水溶液中に六価クロムイオン
が検出されなかったことから、更に適正な硫酸塩の添加
量を検討した結果、硫酸濃度に対するモル比で0.4〜0.6
であることが究明できたのである。
In an aqueous solution having a low concentration of sulfuric acid and a high concentration of sodium sulfate, descaling action is reduced and hexavalent chromium ions are detected in the aqueous solution. In an aqueous solution having a high concentration of sulfuric acid and a low concentration of sodium sulfate, the gloss is reduced. However, since the descaling ability was improved and hexavalent chromium ions were not detected in the aqueous solution, a further appropriate addition amount of sulfate was examined, and the molar ratio to the sulfuric acid concentration was 0.4 to 0.6.
I was able to find out.

【0031】更に、ステンレス鋼帯を電解酸洗する際に
は、電解液との反応により電解液中に金属イオン(主と
して鉄イオン)が蓄積されるために脱スケール能力が低
下することに対し、電流密度や電解時間の増加で対応で
きることが種々の実験で確認されているが、鉄イオン濃
度が0.5mol/L以上である場合には電流密度や電解時間
を増加させ脱スケール能力を向上させると部分的に肌荒
れが生じ易くなるので上記した硫酸濃度においてその上
限は0.5mol/Lであることが必要である。
Further, when the stainless steel strip is electrolytically pickled, the descaling ability is reduced because metal ions (mainly iron ions) are accumulated in the electrolytic solution due to the reaction with the electrolytic solution. It has been confirmed in various experiments that the increase in the current density and the electrolysis time can cope with this. However, when the iron ion concentration is 0.5 mol / L or more, the current density and the electrolysis time are increased to improve the descaling ability. Since the skin is likely to be partially roughened, the upper limit of the sulfuric acid concentration needs to be 0.5 mol / L.

【0032】また、液温を40〜60℃とした理由は、40℃
より低いと充分な脱スケール能力を得ることができず、
また60℃を超えると肌荒れが生じ易くなるからであり、
また電流密度を3〜8A/dm2とした理由は、3A/dm2
り低いと充分な脱スケール作用が得られず、また8A/d
m2より高いと脱スケール作用が向上することよりも各電
極におけるガス発生量が顕著に増加するだけで電気エネ
ルギが効率よく脱スケール作用に寄与しないからであ
る。また、電解時間は、電解酸洗槽の大きさ及び電解液
の組成,仕上げ電解酸洗すべきステンレス鋼帯のスケー
ルの状態等に応じて所望の脱スケール能力が得られるよ
うに適宜設定すれば良い。
The reason for setting the liquid temperature to 40 to 60 ° C. is that the liquid temperature is 40 ° C.
If it is lower, sufficient descaling capacity cannot be obtained,
Also, if the temperature exceeds 60 ° C., the skin becomes easily rough,
The reason for setting the current density to 3 to 8 A / dm 2 is that if the current density is lower than 3 A / dm 2 , a sufficient descaling effect cannot be obtained, and 8 A / d 2
This is because, if it is higher than m 2, the amount of gas generated at each electrode is significantly increased rather than that the descaling action is improved, and electric energy does not efficiently contribute to the descaling action. The electrolysis time is appropriately set so as to obtain a desired descaling capacity according to the size of the electrolytic pickling tank, the composition of the electrolytic solution, the state of the scale of the stainless steel strip to be subjected to the final electrolytic pickling, and the like. good.

【0033】このように、硫酸濃度が0.25mol/L以上
0.7mol/L以下の硫酸水溶液中に、この硫酸濃度に対す
るモル比が0.4〜0.6の硫酸塩を含有する電解液を、液温
を40〜60℃の範囲に且つ脱スケール作用に伴い水溶液中
に生成する金属イオンの濃度を鉄イオン濃度で前記硫酸
濃度に対するモル比で0.5以下に維持しながら、電流密
度が3〜8A/dm2の範囲で交番電解を行うことによ
り、フェライト系ステンレス鋼帯を、従来の硝酸水溶液
を電解液とする仕上げ電解酸洗法と比較して同等以上の
脱スケール能力を有し、しかも光沢の低下を来さない仕
上げ電解酸洗を行うことができることを究明して本発明
を完成したのであるが、アノード電解時間とカソード電
解時間とを(1〜4):1の割合にして交番電解を行う
と、より確実にスケール残存がなく光沢に優れた状態に
仕上げ電解酸洗を行うことができ、また硫酸塩として硫
酸ナトリウムを使用した電解液において電解液を補充す
るに際し、補充すべき硫酸及び硫酸ナトリウムの濃度を
得る割合で硫酸と水酸化ナトリウムとを混合調製した補
充液を添加すると、電解液中の有効な硫酸濃度及び硫酸
塩濃度の調整を容易に行うことができ電解液の維持管理
を容易に行うことができ、またこの仕上げ電解酸洗法は
脱スケール能力が優れているために冷間圧延された後に
焼鈍されたステンレス鋼帯を前処理を施すこと無く仕上
げ電解酸洗処理を行うことができることも究明して本発
明を完成したのである。
As described above, the sulfuric acid concentration is 0.25 mol / L or more.
In a sulfuric acid aqueous solution of 0.7 mol / L or less, an electrolytic solution containing a sulfate having a molar ratio of 0.4 to 0.6 with respect to the sulfuric acid concentration is adjusted to a solution temperature within a range of 40 to 60 ° C. and an aqueous solution with descaling action. Alternating electrolysis at a current density in the range of 3 to 8 A / dm 2 while maintaining the concentration of the generated metal ions in the molar ratio of the iron ion concentration to the sulfuric acid concentration of 0.5 or less, thereby forming the ferritic stainless steel strip. Investigating that it is possible to perform finish electrolytic pickling that has the same or better descaling ability as compared to the conventional electrolytic pickling method using an aqueous solution of nitric acid as an electrolytic solution, and that does not cause a decrease in gloss. The present invention has been completed. However, when the alternating electrolysis is performed with the anode electrolysis time and the cathode electrolysis time being in a ratio of (1 to 4): 1, the finish electrolysis is more reliably performed in a state in which no scale remains and excellent gloss is obtained. Can be pickled When replenishing the electrolytic solution in the electrolytic solution using sodium sulfate as the sulfate, a replenisher prepared by mixing sulfuric acid and sodium hydroxide at a ratio to obtain the concentrations of sulfuric acid and sodium sulfate to be replenished is added. Since the effective sulfuric acid concentration and sulfate concentration in the solution can be easily adjusted, the maintenance of the electrolytic solution can be easily performed, and since this finishing electrolytic pickling method has excellent descaling ability, The present inventors have also completed the present invention by investigating that a stainless steel strip annealed after being cold-rolled can be subjected to a finish electrolytic pickling treatment without pretreatment.

【0034】[0034]

【発明の実施の形態】以下、本発明に係るステンレス鋼
帯の脱スケールにおける仕上げ電解酸洗方法について図
4により詳細に説明する。図4は、焼鈍炉,電解酸洗装
置及び送板装置を備えた一連のライン化された焼鈍電解
酸洗装置における電解酸洗装置を示す説明図である。
BEST MODE FOR CARRYING OUT THE INVENTION A method for finishing electrolytic pickling in descaling a stainless steel strip according to the present invention will be described below in detail with reference to FIG. FIG. 4 is an explanatory view showing an electrolytic pickling apparatus in a series of lined annealing electrolytic pickling apparatuses including an annealing furnace, an electrolytic pickling apparatus, and a plate feeding apparatus.

【0035】図面中、1〜3はそれぞれアノード電極1a
とカソード電極1bとが交互に配設されていると共に所定
の電解液が建浴されている電解酸洗槽であり、少なくと
も仕上げ電解酸洗が行われる通常最も下流側に設置され
る電解酸洗槽と、更に必要に応じて硫酸を電解質とする
電解液で前処理を行われる電解酸洗槽とはその材質が硫
酸に耐えるものであることが必要であるから、鋼板製の
槽内面に耐酸性のゴムライニングが施されているか、更
に耐酸性レンガで槽内部を被覆されているものが好まし
く使用される。
In the drawings, reference numerals 1 to 3 denote anode electrodes 1a, respectively.
And a cathode electrode 1b are alternately arranged, and a predetermined electrolytic solution is built in the electrolytic pickling tank. At least the finishing electrolytic pickling is performed. The tank and, if necessary, the electrolytic pickling tank, which is pretreated with an electrolytic solution containing sulfuric acid as an electrolyte, requires that the material be resistant to sulfuric acid. It is preferable to use a rubber lining that has been subjected to acid resistance or a tank whose inside is covered with acid resistant brick.

【0036】各電解酸洗槽1,2,3内に配設されてい
る電極1a,1bは、硫酸水溶液に耐えるものであれば良
く、アノード電極1aの材質としては従来より一般に使用
されている鉛系のものや主として白金やルビジウムやイ
リジウムなどの金属の酸化物を被覆したものが好ましく
使用され、またカソード電極1bの材質としてはカソード
防食が作用することから前記アノード電極1a程の高い耐
酸性を有するものである必要はないが、チタンやSUS
304等が好ましく使用される。
The electrodes 1a and 1b disposed in the electrolytic pickling tanks 1, 2 and 3 only need to withstand a sulfuric acid aqueous solution, and the material of the anode electrode 1a has been generally used conventionally. A lead-based material or a material coated mainly with a metal oxide such as platinum, rubidium or iridium is preferably used, and the material of the cathode electrode 1b is a high acid resistance as high as that of the anode electrode 1a since cathode corrosion protection acts. It is not necessary to have titanium, SUS
304 and the like are preferably used.

【0037】また、図示しないが電解液の温度は通常常
温より高い所定の温度(本発明方法の実施に使用される
電解酸洗槽の電解液の液温は40〜60℃)に維持されるの
で、加温のための装置が設けられており、蒸気の生吹き
や熱交換装置を使用した間接加熱等を適宜選択すれば良
い。
Although not shown, the temperature of the electrolyte is usually maintained at a predetermined temperature higher than the normal temperature (the temperature of the electrolyte in the electrolytic pickling tank used for carrying out the method of the present invention is 40 to 60 ° C.). Therefore, a device for heating is provided, and it is only necessary to appropriately select live steam blowing or indirect heating using a heat exchange device.

【0038】4は電解用直流電源、5はデフレクタロー
ル、6は浸漬ロール、7はブラシロール、8はブラシロ
ール7のバックアップロール、9は酸洗液循環用ポン
プ、10は酸洗液循環用配管、11は酸洗液循環用リザーブ
タンクである。
4 is a DC power supply for electrolysis, 5 is a deflector roll, 6 is a dipping roll, 7 is a brush roll, 8 is a backup roll of the brush roll 7, 9 is a pickling liquid circulation pump, and 10 is a pickling liquid circulation. A pipe 11 is a reserve tank for circulating pickling liquid.

【0039】このような装置により本発明方法を実施す
るには、通常最も下流側に設けられており仕上げ電解酸
洗を行うための電解酸洗槽3に、所定濃度の硫酸水溶液
に所定濃度の硫酸塩を含有する電解液を建浴する。これ
らの濃度は、前述した如く硫酸濃度が0.25mol/L以上
0.7mol/L以下であり、且つ硫酸塩濃度が前記硫酸濃度
に対するモル比で0.4〜0.6である。これは、硫酸濃度が
0.25mol/Lより希釈であると電解液の老化や鋼帯に付
着して持ち出されたときに対応してその濃度を維持管理
することが非常に煩雑となり、また0.7mol/L以上であ
ると脱スケール能力が高く部分的に顕著な肌荒れが生じ
るからである。また硫酸塩濃度が対硫酸濃度のモル比で
0.4より低いと電解酸洗に伴って電解液中の金属イオン
が増加したときに部分的にスーケル残存が生じ易くな
り、また0.6より高いと環境上問題となる六価クロムイ
オンが電解液中に生じ易くなるからである。
In order to carry out the method of the present invention with such an apparatus, an electrolytic pickling tank 3 which is usually provided at the most downstream side and performs a final electrolytic pickling is placed in a sulfuric acid aqueous solution having a predetermined concentration and a predetermined concentration. A bath containing an electrolyte containing sulfate is prepared. As described above, the concentration of sulfuric acid is 0.25 mol / L or more.
0.7 mol / L or less, and the sulfate concentration is 0.4 to 0.6 in a molar ratio to the sulfuric acid concentration. This is because the sulfuric acid concentration
When the concentration is less than 0.25 mol / L, it becomes very complicated to maintain and control the concentration in response to the aging of the electrolytic solution or when the electrolytic solution adheres to the steel strip and is taken out, and when the concentration is 0.7 mol / L or more. This is because the descaling ability is high, and significant skin roughness occurs partially. The sulfate concentration is the molar ratio of sulfuric acid to sulfuric acid.
If it is lower than 0.4, it becomes easy to partially leave souker when metal ions in the electrolytic solution increase due to electrolytic pickling, and if it is higher than 0.6, hexavalent chromium ions, which are environmentally problematic, are contained in the electrolytic solution. This is because it easily occurs.

【0040】また、硫酸塩としては硫酸ナトリウム又は
硫酸カリウムを使用できるが、硫酸カリウムは高価であ
るため硫酸ナトリウムを使用することが経済的である。
As the sulfate, sodium sulfate or potassium sulfate can be used. However, since potassium sulfate is expensive, it is economical to use sodium sulfate.

【0041】このとき、焼鈍されたステンレス鋼帯S
は、仕上げ電解酸洗を行うための前記電解酸洗槽3より
上流側に設けられている電解酸洗槽1及び2に通板して
所謂前処理が行われるのであるが、この電解酸洗槽1及
び2には従来の前処理と同様に硫酸ナトリウム水溶液等
を使用した中性塩電解液や硫酸水溶液を使用した酸性電
解液や水酸化ナトリウム水溶液等を使用したアルカリ電
解液を建浴しても良いが、本発明方法において使用する
電解液での電解酸洗は非常に強力であるから、環境上問
題となる六価クロムイオンの発生が仕上げ電解酸洗だけ
でなく前処理における電解酸洗においても生じないよう
に、上記電解酸洗槽3と同様の所定濃度の硫酸水溶液中
に所定濃度の硫酸塩を含有する電解液を建浴しても良
い。
At this time, the annealed stainless steel strip S
The so-called pretreatment is carried out by passing plates through the electrolytic pickling tanks 1 and 2 provided upstream of the electrolytic pickling tank 3 for performing the finishing electrolytic pickling. In the tanks 1 and 2, a neutral salt electrolyte using an aqueous solution of sodium sulfate, an acidic electrolyte using an aqueous solution of sulfuric acid, or an alkaline electrolyte using an aqueous solution of sodium hydroxide, as in the conventional pretreatment. However, since the electrolytic pickling with the electrolytic solution used in the method of the present invention is very powerful, the generation of hexavalent chromium ions, which are environmentally problematic, can be generated not only in the final electrolytic pickling but also in the pretreatment. An electrolytic solution containing a predetermined concentration of a sulfate in a predetermined concentration of a sulfuric acid aqueous solution similar to that of the electrolytic pickling tank 3 may be built so as not to occur even in the washing.

【0042】そして、電解酸洗槽3の前記所定濃度の硫
酸水溶液中に所定濃度の硫酸塩を含有する電解液を、液
温40〜60℃の範囲に維持しながらステンレス鋼帯Sを電
流密度が3〜8A/dm2の範囲で交番電解を行うのであ
る。ここで交番電解とは、電解処理されるステンレス鋼
帯が通板方向にその極性を交互に順次変更しながらアノ
ード電解とカソード電解とを繰返し行うものである。こ
のときアノード電解時間とカソード電解時間とは、(1
〜4):1の割合であることがより確実に充分な脱スケ
ールを行うことができると共に電極の耐久性を確保でき
るので好ましい。
Then, the stainless steel strip S was subjected to current density while maintaining the electrolytic solution containing a predetermined concentration of sulfate in the above-mentioned predetermined concentration of sulfuric acid aqueous solution in the electrolytic pickling tank 3 while maintaining the solution temperature within the range of 40 to 60 ° C. Performs alternating electrolysis in the range of 3 to 8 A / dm 2 . Here, the alternating electrolysis is a process in which the anodic electrolysis and the cathodic electrolysis are repeated while the polarity of the stainless steel strip to be electrolyzed is alternately sequentially changed in the passing direction. At this time, the anode electrolysis time and the cathode electrolysis time are (1)
-4): 1 is preferable because sufficient descaling can be performed more reliably and the durability of the electrode can be ensured.

【0043】これは、液温が40℃より低いと充分な脱ス
ケール能力を得られず、また60℃より高いと脱スケール
能力が高くなりステンレス鋼帯に肌荒れが生じ易くなる
から液温は40〜60℃に維持し、また電流密度が3A/dm2
未満であると充分な脱スケール能力を得られず、また8
A/dm2より高いと各電極におけるガス発生量が著しく増
加するだけで脱スケール作用以外に不要の電気エネルギ
を消費することになり不経済となるからである。そし
て、電解酸洗を行うに従って電解液中に金属イオンが蓄
積されてその量が増大するのであるが、この金属イオン
は主として鉄イオンであるから、鉄イオン濃度を硫酸濃
度に対するモル比で0.5以下に維持する。これは、電解
液中に蓄積される金属イオンとして鉄イオン濃度で硫酸
濃度に対するモル比で0.5を超えると、充分な脱スケー
ル能力が得られないからである。
If the liquid temperature is lower than 40 ° C., a sufficient descaling ability cannot be obtained, and if the liquid temperature is higher than 60 ° C., the descaling ability becomes high and the stainless steel strip is likely to be roughened. ~ 60 ° C and current density of 3A / dm 2
If it is less than 10, sufficient descaling ability cannot be obtained, and 8
If it is higher than A / dm 2, the amount of gas generated at each electrode will only increase remarkably and unnecessary electric energy will be consumed in addition to the descaling operation, which is uneconomical. Then, as the electrolytic pickling is performed, the metal ions are accumulated in the electrolytic solution and the amount thereof increases, but since the metal ions are mainly iron ions, the iron ion concentration is 0.5 or less in molar ratio to the sulfuric acid concentration. To maintain. This is because if the molar ratio of iron ion concentration to sulfuric acid concentration exceeds 0.5 as metal ions accumulated in the electrolytic solution, sufficient descaling ability cannot be obtained.

【0044】また、電解液の老化や鋼帯に付着して持ち
出されたときに対応してその濃度を維持管理するのであ
るが、硫酸塩として硫酸ナトリウムを使用した電解液に
おいて電解液を補充するに際し、補充すべき硫酸及び硫
酸ナトリウムの濃度を得る割合で硫酸と水酸化ナトリウ
ムを混合調製した補充液を添加すると、電解液中の有効
な硫酸濃度及び硫酸塩濃度の調整を容易に行うことがで
き電解液の維持管理を容易に行うことができて好まし
い。
In addition, the concentration of the electrolyte is maintained in response to the aging of the electrolyte or the removal of the electrolyte attached to the steel strip, and the electrolyte is replenished in the electrolyte using sodium sulfate as the sulfate. At this time, by adding a replenisher prepared by mixing sulfuric acid and sodium hydroxide at a ratio to obtain the concentrations of sulfuric acid and sodium sulfate to be replenished, it is possible to easily adjust the effective sulfuric acid concentration and sulfate concentration in the electrolyte solution. This is preferable because the maintenance of the electrolyte can be easily performed.

【0045】図4に示す電解酸洗装置においては前述し
たように3つの電解酸洗槽1,2及び3が設けられてい
て、通常電解酸洗槽1及び2が前処理の行われる電解酸
洗槽であり、また電解酸洗槽3が仕上げ電解酸洗の行わ
れる電解酸洗槽であるが、電解酸洗槽1における前処理
としてこの電解酸洗槽1に建浴される電解液の組成等の
電解液条件や電流密度,電解時間等の電解条件によって
充分な脱スケール能力で行うことができる場合には、電
解酸洗槽2を仕上げ電解酸洗の行われる電解酸洗槽と
し、実質的に2つの電解酸洗槽によって前処理から仕上
げ電解酸洗まで行われる。
The electrolytic pickling apparatus shown in FIG. 4 is provided with three electrolytic pickling tanks 1, 2 and 3 as described above. The electrolytic pickling tank 3 is an electrolytic pickling tank in which a finish electrolytic pickling is performed. When the electrolytic pickling tank 2 can be performed with a sufficient descaling capability depending on the electrolytic solution conditions such as the composition, the current density, and the electrolytic time, the electrolytic pickling tank 2 is used as the electrolytic pickling tank in which the finishing electrolytic pickling is performed. Substantially two electrolytic pickling tanks perform the pretreatment to the final electrolytic pickling.

【0046】[0046]

【実施例】本発明方法は、フェライト系等のステンレス
鋼帯の仕上げ電解酸洗方法であって、JIS G430
4「熱間圧延ステンレス鋼板及び鋼帯」に規定されてい
る表面仕上げを有するステンレス鋼製品及びJIS G
4305「冷間圧延ステンレス鋼板及び鋼帯」のNo.2
B仕上げに規定されている表面仕上げのステンレス鋼製
品を得るための方法であるから、従来より前記ステンレ
ス鋼製品を得るために行われていた硝酸水溶液を使用し
た従来の仕上げ電解酸洗方法を先ず比較例として示し、
次いで本発明方法による実施例を示し、従来方法である
比較例によって得られたステンレス鋼帯の表面性状に対
する本発明方法である実施例によって得られたステンレ
ス鋼帯の表面性状を評価する。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The method of the present invention is a method for finishing electrolytic pickling of a stainless steel strip such as a ferritic stainless steel strip, according to JIS G430.
4. Stainless steel products having a surface finish specified in "Hot rolled stainless steel sheets and strips" and JIS G
No.2 of 4305 "Cold rolled stainless steel sheet and strip"
Since it is a method for obtaining a stainless steel product having a surface finish specified in the B finish, a conventional finishing electrolytic pickling method using a nitric acid aqueous solution which has been conventionally performed to obtain the stainless steel product is firstly performed. Shown as a comparative example,
Next, an example according to the method of the present invention will be described, and the surface properties of the stainless steel strip obtained by the example which is the method of the present invention with respect to the surface properties of the stainless steel strip obtained by the comparative example which is the conventional method will be evaluated.

【0047】比較例1 図4に示す電解酸洗装置において、電解有効長さ15m
の電解酸洗槽1には濃度1.5mol/Lの硫酸ナトリウム水
溶液を建浴して液温を80℃に維持し、電解有効長さ15
mの電解酸洗槽2には濃度1.0mol/Lの硫酸水溶液を建
浴して液温を50℃に維持し、電解有効長さ30mの電解
酸洗槽3には濃度1.0mol/Lの硝酸水溶液を建浴して液
温50℃に維持し、この電解酸洗装置の上流側に設置され
ている焼鈍炉により焼鈍された冷間圧延ステンレス鋼帯
S(鋼種:SUS430,板厚:1.0mm,板幅:1300mm)を、それ
ぞれ50m/minの速度で前記電解酸洗槽1,2に順次通
板して前処理を行った後、前記電解酸洗槽3に通板して
仕上げ電解酸洗を行った。このとき、各電解酸洗槽1,
2,3において、アノード電極とカソード電極とを交互
に配設し、ステンレス鋼帯のアノード電流密度を6A/d
m2とし、且つアノード電解時間とカソード電解時間との
比を3:1の比率として交番電解を行った。このように
して電解酸洗されたステンレス鋼帯Sの表面を観察した
結果、スケールの残存はなく光沢も高いものであった。
そこで、ステンレス鋼帯の通板速度を70m/minにして
通板したところスケール残が認められた。
Comparative Example 1 In the electrolytic pickling apparatus shown in FIG.
A 1.5 mol / L aqueous solution of sodium sulfate is bathed in the electrolytic pickling tank 1 to maintain the liquid temperature at 80 ° C., and the electrolytic effective length is 15
A 1.0 mol / L aqueous solution of sulfuric acid is built in the electrolytic pickling tank 2 to maintain the liquid temperature at 50 ° C., and the electrolytic pickling tank 3 having an effective electrolytic length of 30 m has a concentration of 1.0 mol / L. A cold rolled stainless steel strip S (steel type: SUS430, sheet thickness: 1.0 mm) annealed by an annealing furnace installed on the upstream side of the electrolytic pickling apparatus, maintaining a solution temperature of 50 ° C. by bathing a nitric acid aqueous solution. mm and a plate width of 1300 mm) are passed through the electrolytic pickling tanks 1 and 2 sequentially at a speed of 50 m / min to perform pretreatment, and then passed through the electrolytic pickling tank 3 to finish electrolysis. Pickling was performed. At this time, each electrolytic pickling tank 1,
In 2 and 3, the anode electrode and the cathode electrode were alternately arranged, and the anode current density of the stainless steel strip was 6 A / d.
m 2 , and alternate electrolysis was performed with the ratio of the anode electrolysis time to the cathode electrolysis time being 3: 1. As a result of observing the surface of the stainless steel strip S thus electrolytically washed, it was found that there was no scale remaining and the gloss was high.
Then, when the stainless steel strip was passed at a passing speed of 70 m / min, scale residue was observed.

【0048】比較例2 比較例1において、電解酸洗槽1には濃度1.5mol/Lの
硫酸ナトリウム水溶液を建浴して液温を80℃に維持し、
電解酸洗槽2には濃度10.0mol/Lの水酸化ナトリウム
水溶液を建浴して液温を80℃に維持し、電解酸洗槽3に
は濃度1.0mol/Lの硝酸水溶液を建浴して液温を50℃に
維持し、これら電解酸洗槽1,2,3に30m/minの速
度で順次通板した以外は比較例1と同様にして電解酸洗
を行った。その結果、通板速度が30m/minと低く処理
能力が低下したが、比較例1と同様にスケールの残存は
なく光沢も高いものであった。そこで、比較例1と同様
の通板速度である50m/minにして通板したところスケ
ール残が認められた。
Comparative Example 2 In Comparative Example 1, a 1.5 mol / L aqueous solution of sodium sulfate was bathed in the electrolytic pickling tank 1 to maintain the liquid temperature at 80 ° C.
In the electrolytic pickling tank 2, a 10.0 mol / L aqueous solution of sodium hydroxide is bathed to maintain the liquid temperature at 80 ° C., and in the electrolytic pickling tank 3, a 1.0 mol / L aqueous nitric acid solution is bathed. The solution temperature was maintained at 50 ° C., and electrolytic pickling was performed in the same manner as in Comparative Example 1 except that the plates were sequentially passed through these electrolytic pickling tanks 1, 2, and 3 at a speed of 30 m / min. As a result, although the sheet passing speed was as low as 30 m / min and the processing capacity was reduced, as in Comparative Example 1, no scale remained and the gloss was high. Then, when the sheet was passed at the same sheet passing speed of 50 m / min as in Comparative Example 1, scale residue was observed.

【0049】実施例1 図4に示す電解酸洗装置において、電解有効長さ15m
の電解酸洗槽1に濃度1.5mol/Lの硫酸ナトリウム水溶
液を建浴して液温を80℃に維持し、電解有効長さ15m
の電解酸洗槽2に濃度1.0mol/Lの硫酸水溶液を建浴し
て液温を50℃に維持し、電解有効長さ30mの電解酸洗
槽3に濃度0.5mol/Lの硫酸と濃度0.25mol/Lの硫酸
ナトリウムとの混合水溶液を建浴して液温を50℃に維持
し、この電解酸洗装置の上流側に設置されている焼鈍炉
により焼鈍された冷間圧延ステンレス鋼帯S(鋼種:SUS
430,板厚:1.0mm,板幅:1300mm)を、それぞれ70m/mi
nの速度で前記電解酸洗槽1,2に順次通板して前処理
を行った後、前記電解酸洗槽3に通板して仕上げ電解酸
洗を行った。このとき、各電解酸洗槽1,2及び3にお
いて、アノード電極とカソード電極とを交互に配設し、
ステンレス鋼帯のアノード電流密度を6A/dm2とし、且
つアノード電解時間とカソード電解時間との比を3:1
の比率として交番電解を行った。このようにして電解酸
洗されたステンレス鋼帯の表面を観察した結果、スケー
ルの残存はなくしかも光沢は比較例1の場合と比較して
同等以上のものであった。
Example 1 In the electrolytic pickling apparatus shown in FIG.
A 1.5 mol / L aqueous solution of sodium sulfate is bathed in the electrolytic pickling tank 1 to maintain the liquid temperature at 80 ° C., and the effective electrolytic length is 15 m.
A 1.0 mol / L sulfuric acid aqueous solution is built in the electrolytic pickling tank 2 and the liquid temperature is maintained at 50 ° C., and the 0.5 mol / L sulfuric acid and the concentration are stored in the electrolytic pickling tank 3 having an effective electrolytic length of 30 m. A cold rolled stainless steel strip annealed by an annealing furnace installed on the upstream side of this electrolytic pickling apparatus by maintaining a solution temperature of 50 ° C. by bathing a mixed aqueous solution with 0.25 mol / L sodium sulfate. S (Steel type: SUS)
430, board thickness: 1.0mm, board width: 1300mm), 70m / mi each
After passing through the electrolytic pickling tanks 1 and 2 in sequence at a speed of n to perform pretreatment, the plate was passed through the electrolytic pickling tank 3 to perform finish electrolytic pickling. At this time, in each of the electrolytic pickling tanks 1, 2, and 3, anode electrodes and cathode electrodes are alternately arranged,
The anode current density of the stainless steel strip was 6 A / dm 2 , and the ratio of the anode electrolysis time to the cathode electrolysis time was 3: 1.
Alternating electrolysis was performed as the ratio of As a result of observing the surface of the stainless steel strip thus electrolytically pickled, there was no scale remaining and the gloss was equal to or higher than that of Comparative Example 1.

【0050】実施例2 実施例1において、電解酸洗槽1,2,3に濃度0.5mol
/Lの硫酸と濃度0.25mol/Lの硫酸ナトリウムとの混
合水溶液を建浴して液温を50℃に維持し、これら電解酸
洗槽1,2及び3に120m/minの速度で順次通板した以
外は、実施例1と同様にして電解酸洗を行った。その結
果、実施例1と同様にスケールの残存はなくしかも光沢
は比較例1の場合と比較して同等以上のものであった。
Example 2 In Example 1, the concentration of 0.5 mol was added to the electrolytic pickling tanks 1, 2, and 3.
/ L sulfuric acid and sodium sulfate having a concentration of 0.25 mol / L in a bath to maintain the liquid temperature at 50 ° C., and sequentially pass through these electrolytic pickling tanks 1, 2, and 3 at a speed of 120 m / min. Electrolytic pickling was performed in the same manner as in Example 1 except that the plate was plated. As a result, there was no residual scale as in Example 1, and the gloss was equal to or higher than that of Comparative Example 1.

【0051】実施例3 実施例1において、電解酸洗槽1,2に濃度0.5mol/L
の硫酸と濃度0.25mol/Lの硫酸ナトリウムとの混合水
溶液を建浴して液温50℃に維持し、電解酸洗槽3に水の
みを建浴し、電解酸洗槽1及び2のみについてステンレ
ス鋼帯のアノード電流密度を6A/dm2とし、且つアノー
ド電解時間とカソード電解時間との比を3:1の比率と
して交番電解を行い、電解酸洗槽3については電解電源
は閉回路とした以外は、実施例1と同様にして電解酸洗
を行った。その結果、実施例1と同様にスケールの残存
はなくしかも光沢は比較例1の場合と比較して同等以上
のものであった。
Example 3 In Example 1, the concentration of 0.5 mol / L was added to the electrolytic pickling tanks 1 and 2.
A mixed aqueous solution of sulfuric acid and sodium sulfate having a concentration of 0.25 mol / L is bathed and maintained at a liquid temperature of 50 ° C., only water is bathed in the electrolytic pickling tank 3, and only the electrolytic pickling tanks 1 and 2 are prepared. The alternating current electrolysis is performed by setting the anode current density of the stainless steel strip to 6 A / dm 2 and the ratio of the anode electrolysis time to the cathode electrolysis time at a ratio of 3: 1. The electrolytic pickling was performed in the same manner as in Example 1 except that the cleaning was performed. As a result, there was no residual scale as in Example 1, and the gloss was equal to or higher than that of Comparative Example 1.

【0052】実施例4 実施例1において、各電解酸洗槽1,2及び3におい
て、アノード電解時間とカソード電解時間との比を3:
1から1:1の比率に変更した以外は、実施例1と同様
にして電解酸洗を行った。その結果、実施例1と同様に
スケールの残存はなく光沢も比較例1の場合と同等以上
のものであった。
Example 4 In Example 1, the ratio of the anodic electrolysis time to the cathodic electrolysis time in each of the electrolytic pickling tanks 1, 2, and 3 was 3:
Electrolytic pickling was performed in the same manner as in Example 1 except that the ratio was changed from 1 to 1: 1. As a result, similar to Example 1, no scale remained and the gloss was equal to or higher than that of Comparative Example 1.

【0053】[0053]

【発明の効果】以上に詳述した如く、本発明に係るステ
ンレス鋼帯の脱スケールにおける仕上げ電解酸洗方法
は、以下に列挙するような優れた効果を奏するものであ
り、その工業的価値の非常に大きなものである。
As described in detail above, the method of electrolytic electrolytic pickling in descaling stainless steel strip according to the present invention has the following excellent effects, and is of industrial value. It is very big.

【0054】 従来の硝酸電解法と同等若しくは同等
以上の表面光沢が得られ、しかもその脱スケール能力は
硝酸電解法より優れており、所望の表面性状を有するス
テンレス鋼帯を硝酸を含む水溶液を使用すること無く得
ることができる。従って、環境上問題となる硝酸の使用
が不要となり、しかも、硝酸に比較して安価な硫酸及び
硫酸ナトリウムを使用するため、JIS G4304
「熱間圧延ステンレス鋼板及び鋼帯」やJIS G43
05「冷間圧延ステンレス鋼板及び鋼帯」のNo.2B仕
上げに規定されている表面仕上げを有するステンレス鋼
製品の製造費の低減ができ、しかも廃液処理が容易とな
るだけでなく、環境上富栄養化の問題が改善され、工業
的及び社会的に貢献するところの非常に多大なものであ
る。
A surface gloss equal to or higher than that of the conventional nitric acid electrolysis method is obtained, and its descaling ability is superior to that of the nitric acid electrolysis method. A stainless steel strip having a desired surface property is prepared by using an aqueous solution containing nitric acid. You can get without doing. Therefore, it is not necessary to use nitric acid, which is an environmental problem, and since sulfuric acid and sodium sulfate are used at a lower price than nitric acid, JIS G4304 is used.
"Hot rolled stainless steel sheet and strip" and JIS G43
05 "Cold-rolled stainless steel sheet and steel strip" No. 2B finish can reduce the manufacturing cost of stainless steel products having the surface finish specified, and not only facilitate waste liquid treatment, but also save the environment Nutrition problems are enormous, with improved and industrial and social contributions.

【0055】 従来の硫酸ナトリウムを電解液とした
中性塩電解法と比較して、同等以上の脱スケール作用及
び光沢を得られるだけでなく、中性塩電解法においては
不可避的に溶液中に発生していた六価クロムイオンが本
発明方法においては発生しないので、無害化処理のため
の設備建設費やその運転に要する比例費や固定費が低減
できる。従って、廃液処理を容易且つ経済的に行うこと
ができるだけでなく、環境上の問題が改善され、工業的
及び社会的に貢献するところの非常に多大なものであ
る。
As compared with the conventional neutral salt electrolysis method using sodium sulfate as an electrolytic solution, not only the descaling action and luster at the same level or higher can be obtained, but also in the neutral salt electrolysis method, Since hexavalent chromium ions that have been generated are not generated in the method of the present invention, equipment construction costs for detoxification, proportional costs and fixed costs required for the operation thereof can be reduced. Therefore, not only can the waste liquid treatment be performed easily and economically, but also the environmental problems are greatly improved, which contributes industrially and socially.

【0056】 従来の脱スケールのための酸洗装置
は、前処理から仕上げ酸洗までを中性塩電解法,硫酸電
解法,アルカリ電解法,硝酸電解法等の各種方法を種々
組み合わせて行っていたが、仕上げ電解酸洗すべきステ
ンレス鋼帯が冷間圧延された後に焼鈍されたステンレス
鋼帯である場合には特別の前処理を施すことなく本発明
方法の電解液を使用してその電解槽の長さを長くするこ
とで対処できるので、電解液条件及び電解条件の維持管
理を容易に行うことができると共にその薬液管理に要す
る費用の低減を図ることができる。
The conventional pickling apparatus for descaling performs various processes such as neutral salt electrolysis, sulfuric acid electrolysis, alkali electrolysis, and nitric acid electrolysis from the pretreatment to the finish pickling in various combinations. However, when the stainless steel strip to be subjected to finish electrolytic pickling is a stainless steel strip annealed after being cold-rolled, the electrolytic solution using the electrolytic solution of the method of the present invention without special pretreatment is used. Since this can be dealt with by increasing the length of the tank, it is possible to easily maintain and control the electrolytic solution conditions and the electrolytic conditions, and to reduce the cost required for managing the chemical solution.

【0057】SUS430に代表されるクロム系ステン
レス鋼帯を製造するための、従来の焼鈍炉,電解酸洗装
置及び送板装置を備えた一連のライン化された焼鈍電解
酸洗装置においては、焼鈍炉の処理能力に比較して電解
酸洗装置における処理能力が劣っていたのでこの電解酸
洗装置における処理能力によってライン速度が決定され
ていたが、従来の硝酸電解法より脱スケール能力の高い
本発明方法を実施することによってライン速度を向上さ
せることができ、一連のライン化された焼鈍酸洗装置に
おけるクロム系ステンレス鋼帯の処理能力が向上し、生
産性に非常に優れている。
In order to manufacture a chromium-based stainless steel strip represented by SUS430, a series of lined annealing electrolytic pickling apparatuses equipped with a conventional annealing furnace, electrolytic pickling apparatus and plate feeder are used for annealing. Since the processing capacity of the electrolytic pickling apparatus was inferior to the processing capacity of the furnace, the line speed was determined by the processing capacity of this electrolytic pickling apparatus. By carrying out the method of the present invention, the line speed can be increased, the processing capacity of the chromium-based stainless steel strip in a series of lined annealing pickling apparatuses is improved, and the productivity is extremely excellent.

【図面の簡単な説明】[Brief description of the drawings]

【図1】SUS430光揮焼鈍材を各種電解液により電
解酸洗したときの電解液の脱スケール能力と表面光沢に
及ぼす影響を光沢度と酸洗減量とで示す図である。
BRIEF DESCRIPTION OF DRAWINGS FIG. 1 is a graph showing the effects of electrolytic solution on the descaling ability and surface gloss of a SUS430 light-annealed material using various electrolytic solutions by glossiness and acid washing loss.

【図2】SUS430鋼帯材を焼鈍しスケールが生成さ
れている焼鈍材を各種電解液の濃度を変えて電解酸洗し
たときの電解液の組成及び濃度変化に伴う脱スケール能
力と表面光沢に及ぼす影響を光沢度と酸洗減量とで示す
図である。
FIG. 2 shows that the SUS430 steel strip is annealed to produce scale, and the annealed material is subjected to electrolytic pickling while changing the concentration of various electrolytes, to improve the descaling ability and surface gloss accompanying the change in the composition and concentration of the electrolyte. It is a figure which shows the influence which it gives by glossiness and pickling loss.

【図3】SUS430鋼帯材を焼鈍しスケールが生成さ
れている焼鈍材を本発明方法で使用する電解液の濃度を
変えて電解酸洗したときの電解液中における試験片の電
解極性の脱スケール能力と表面光沢に及ぼす影響を光沢
度と酸洗減量とで示す図である。
FIG. 3 is a graph showing the relationship between the concentration of the electrolytic solution used in the method of the present invention and the concentration of the electrolytic solution used in the method of the present invention. It is a figure which shows the influence which has on a scaling ability and surface gloss by glossiness and pickling loss.

【図4】焼鈍炉,電解酸洗装置及び送板装置を備えた一
連のライン化された焼鈍電解酸洗装置における電解酸洗
装置を示す図である。
FIG. 4 is a view showing an electrolytic pickling apparatus in a series of lined annealing electrolytic pickling apparatuses including an annealing furnace, an electrolytic pickling apparatus, and a plate feeding apparatus.

【符号の説明】[Explanation of symbols]

1 電解酸洗槽 1a アノード電極 1b カソード電極 2 電解酸洗槽 3 電解酸洗槽 4 電解用直流電源 5 デフレクターロール 6 浸漬ロール 7 ブラシロール 8 バックアップロール 9 酸洗液循環用ポンプ 10 酸洗液循環用配管 11 酸洗液循環用リザーブタンク S ステンレス鋼帯 DESCRIPTION OF SYMBOLS 1 Electrolytic pickling tank 1a Anode electrode 1b Cathode electrode 2 Electrolytic pickling tank 3 Electrolytic pickling tank 4 DC power supply for electrolysis 5 Deflector roll 6 Immersion roll 7 Brush roll 8 Backup roll 9 Pickling liquid circulation pump 10 Pickling liquid circulation Piping 11 Reserve tank for pickling liquid circulation S Stainless steel strip

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 硫酸濃度が0.25mol/L以上0.7mol/L
以下の硫酸水溶液中に、該硫酸濃度に対するモル比が0.
4〜0.6の硫酸塩を含有する電解液を、液温を40〜60℃の
範囲に且つ脱スケール作用に伴い水溶液中に生成する金
属イオンの濃度を鉄イオン濃度で前記硫酸濃度に対する
モル比で0.5以下に維持しながら、電流密度が3〜8A
/dm2の範囲で交番電解を行うことを特徴とするステン
レス鋼帯の脱スケールにおける仕上げ電解酸洗方法。
1. A sulfuric acid concentration of 0.25 mol / L or more and 0.7 mol / L.
In the following sulfuric acid aqueous solution, the molar ratio to the sulfuric acid concentration is 0.
An electrolytic solution containing a sulfate of 4 to 0.6 is prepared by changing the concentration of metal ions generated in an aqueous solution with descaling to a solution temperature in the range of 40 to 60 ° C. by an iron ion concentration and a molar ratio to the sulfuric acid concentration. The current density is 3 to 8 A while maintaining the current density at 0.5 or less.
A method for finishing electrolytic pickling in descaling a stainless steel strip, characterized in that alternating electrolysis is performed in the range of / dm 2 .
【請求項2】 アノード電解時間とカソード電解時間と
を、(1〜4):1の割合で交番電解を行う請求項1に記
載のステンレス鋼帯の脱スケールにおける仕上げ電解酸
洗方法。
2. The method of finishing electrolytic pickling in descaling a stainless steel strip according to claim 1, wherein the alternating electrolysis is performed with the anodic electrolysis time and the cathodic electrolysis time in a ratio of (1 to 4): 1.
【請求項3】 硫酸塩として、硫酸ナトリウム又は硫酸
カリウムを使用する請求項1又は2に記載のステンレス
鋼帯の脱スケールにおける仕上げ電解酸洗方法。
3. The method of finishing electrolytic pickling in descaling a stainless steel strip according to claim 1, wherein sodium sulfate or potassium sulfate is used as the sulfate.
【請求項4】 硫酸塩として硫酸ナトリウムを使用した
電解液において、電解液を補充するに際し、補充すべき
硫酸及び硫酸ナトリウムの濃度を得る割合で硫酸と水酸
化ナトリウムを混合調製した補充液を添加する請求項3
に記載のステンレス鋼帯の脱スケールにおける仕上げ電
解酸洗方法。
4. A replenisher prepared by mixing sulfuric acid and sodium hydroxide at a ratio to obtain the concentrations of sulfuric acid and sodium sulfate to be replenished when replenishing the electrolytic solution in the electrolytic solution using sodium sulfate as a sulfate. Claim 3
3. A method for finishing electrolytic pickling in descaling of a stainless steel strip as described in 1. above.
【請求項5】 冷間圧延された後に焼鈍されたステンレ
ス鋼帯を前処理を施すこと無く仕上げ電解酸洗する請求
項1から4までのいずれか1項に記載のステンレス鋼帯
の脱スケールにおける仕上げ電解酸洗方法。
5. The descaling of a stainless steel strip according to any one of claims 1 to 4, wherein the stainless steel strip annealed after cold rolling is subjected to finish electrolytic pickling without pretreatment. Finish electrolytic pickling method.
JP03431497A 1997-02-04 1997-02-04 Finishing electrolytic pickling method in descaling of stainless steel strip Expired - Lifetime JP3792335B2 (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
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WO2000015880A1 (en) * 1998-09-11 2000-03-23 Henkel Kommanditgesellschaft Auf Aktien Process for electrolytic pickling using nitric acid-free solutions
CN109594086A (en) * 2018-12-29 2019-04-09 佛山市诚德新材料有限公司 A kind of pickler of stainless steel band
JP2019119909A (en) * 2017-12-28 2019-07-22 株式会社日本科学エンジニアリング Electrolytic polishing liquid for stainless steel
CN113930753A (en) * 2021-09-17 2022-01-14 武汉钢铁有限公司 Agent and method for stabilizing rust layer of hot-rolled weather-resistant steel
CN114392966A (en) * 2021-12-29 2022-04-26 江苏时代华宜电子科技有限公司 Automatic cleaning equipment and cleaning method for molybdenum alloy substrate
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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2000015880A1 (en) * 1998-09-11 2000-03-23 Henkel Kommanditgesellschaft Auf Aktien Process for electrolytic pickling using nitric acid-free solutions
US6565735B1 (en) 1998-09-11 2003-05-20 Henkel Kommanditgesellschaft Auf Aktien Process for electrolytic pickling using nitric acid-free solutions
KR100650961B1 (en) * 1998-09-11 2006-11-29 헨켈 코만디트게젤샤프트 아우프 악티엔 Process for electrolytic pickling using nitric acid-free solutions
JP2019119909A (en) * 2017-12-28 2019-07-22 株式会社日本科学エンジニアリング Electrolytic polishing liquid for stainless steel
CN109594086A (en) * 2018-12-29 2019-04-09 佛山市诚德新材料有限公司 A kind of pickler of stainless steel band
EP4044299A4 (en) * 2019-11-11 2023-09-13 Posco Method for manufacturing stainless steel for polymer fuel cell separator
CN113930753A (en) * 2021-09-17 2022-01-14 武汉钢铁有限公司 Agent and method for stabilizing rust layer of hot-rolled weather-resistant steel
CN113930753B (en) * 2021-09-17 2023-09-05 武汉钢铁有限公司 Stabilizing treatment agent and method for hot-rolled weather-resistant steel rust layer
CN114392966A (en) * 2021-12-29 2022-04-26 江苏时代华宜电子科技有限公司 Automatic cleaning equipment and cleaning method for molybdenum alloy substrate
CN114392966B (en) * 2021-12-29 2024-04-19 江苏时代华宜电子科技有限公司 Automatic cleaning equipment and cleaning method for molybdenum alloy substrate

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