JPH10196066A - Method for constructing formed material such as waterproof layer on substrate - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a construction method capable of causing a waterproof layer or a lining layer to well follow the behavior of a substrate at a crazing, a crack, a joint or the like, and as well capable of preventing a blister or a separation from easily occurring. SOLUTION: Substrate concrete and a waterproof layer formation sheet 12 are jointed to each other via raised wool yarn cloth 14 with raised wool yarn parts 14b and 14c on both sides. In this case, the raised wool yarn cloth 14 is formed so that the raised wool yarn part 14b on one side is integrally driven into the surface of the substrate concrete 11 and integrated therewith. Also, the reverse side of the sheet 12 is pasted to and integrated with the raised wool yarn part 14c on the other side by use of a structural adhesive 16. On the other hand, a foundation yarn part 14a is not driven into the surface of a concrete skeleton 11, and also not bonded to the sheet 12 with the adhesive 16, so as to function as an insulation layer for absorbing the behavior of the substrate concrete 11 and allowing the displacement thereof.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for applying a forming material such as a waterproof layer and a lining layer to a base.

[0002]

2. Description of the Related Art In general, as a method for applying a waterproof layer or a lining layer to a base material, a full-surface bonding method for entirely bonding a waterproof layer or a lining layer to a base material has been widely adopted.

[0003] In this full-surface bonding method, a sheet material forming a waterproof layer and a lining layer is entirely bonded to a base body using a primer and an adhesive.
Even if a water leak accident or the like occurs, there is an advantage that a failure point can be easily found.

In the case where the base frame is made of a member such as a PC (precast concrete) plate or an ALC (lightweight foamed concrete) plate, the movement between the members is considered to be large. It is made to be electrically insulated. FIG. 5 shows the insulating part.
The joint portion 2 between the C plates 1, 1 is filled with a joint material 2a to eliminate a step, and in this state, a primer 3 and an adhesive 4 are applied to the entire surface of the PC plates 1, 1,. An insulating tape 5 is disposed along 2 and a sheet material 6 for forming a waterproof layer and a lining layer is put on the insulating tape 5 so as to be integrally joined together. 2 is insulated so that the relative displacement between the end portions of the PC boards 1 and 1 can be allowed and absorbed.

[0005]

However, in such a conventional method of constructing a waterproof layer or the like, if cracks or cracks occur in the underlying concrete, the sheet 6 forming the waterproof layer or the lining layer has poor followability. The sheet 6 was easily damaged. When the joint portions 2 and the like are insulated with the insulating tape 5, the waterproof layer and the lining layer of the sheet 6 are in a state where the portion where the insulating tape 5 is provided is not adhered to the foundation concrete, so that blistering and peeling are not performed on the portion. There was a problem that it easily occurred.

[0006] These disadvantages are particularly prominent in parking lots where vehicles pass and where there is an increase in humidity from the ground.

The present invention has been made in view of the above-mentioned conventional problems, and an object of the present invention is to provide a waterproof layer and a lining layer which are excellent in following the behavior of an underlayer such as cracks, cracks or joints, and which have blistering and peeling properties. It is an object of the present invention to provide a method for applying a forming material such as a waterproof layer to a base, which is unlikely to cause cracks.

[0008]

In order to achieve the above object, according to the first aspect of the present invention, there is provided a method for constructing a foundation of a forming material such as a waterproof layer, wherein a waterproof layer or a lining layer is constructed on a concrete surface of the foundation. In doing so, the napping fabric in which the nap portion protrudes from both sides from the ground yarn portion is integrated with and joined to the base concrete surface with the nap portion on one side serving as an anchor, and the ground yarn portion is used as an insulating layer. The material for forming the waterproof layer or the lining layer is attached to the nap on the other surface via an adhesive.

Here, as described in claim 2, the raised fabric can be integrally joined to the concrete surface by driving the raised portion on one side thereof into the base concrete surface. Alternatively, as described in claim 3, the raised fabric can be joined by integrating the raised portion on one side to the ground concrete surface via an adhesive.

In the case where the foundation concrete is made of a precast concrete plate, the raised fabric is placed on one side of the foundation concrete surface except for the periphery of the precast concrete. The napped part of the side is integrally driven and integrated and joined,
With respect to the peripheral edge, the raised fabric is preferably joined to the base concrete surface via an adhesive by bridging the raised portion on one side between adjacent precast concrete plates.

In the method for applying a waterproof layer or the like to a base having the above-described structure, the raised fabric has a raised portion on one side driven into the concrete surface of the ground or integrated with an adhesive and the other surface. The back surface of the waterproof layer is integrally adhered to the nap portion on the side with an adhesive, and the base concrete and the finishing material are joined via the nap fabric. In the raised fabric, the ground yarn portion absorbs the behavior of cracks and cracks and joints of the underlying concrete, and functions as an insulating layer that allows the displacement thereof, and the raised portions on both sides serve as the underlying concrete and the finishing material, respectively. They are joined and integrated to function as anchors.

Since the raised portions of the raised fabric are densely erected or stand upright and protrude by an appropriate amount, when the raised portion on one side is driven into concrete, the raised portion is reliably embedded in the concrete and has a sufficient anchoring effect. In the case of bonding with an adhesive, the raised portion is in close contact with the ground concrete surface and is bonded, thereby exhibiting a sufficient anchoring effect.

Also, when a material for forming a waterproof layer or a lining layer is laminated on an napped fabric integrated and joined to the surface of the underlying concrete and joined with an adhesive, the napped fabric is provided on the other side of the napped fabric. Since the portions are densely arranged, the raised portion is in close contact with and joined to the back surface of the forming material, and exhibits a sufficient anchor effect. In addition, since the bonding strength between the foundation concrete and the forming material is uniformly restricted as much as possible over the entire surface of the bonding surface via the napping fabric, the peel strength is greatly improved.

[0014]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Preferred embodiments of the present invention will be described below in detail with reference to the accompanying drawings. FIG. 1 is a cross-sectional view of an embodiment of a waterproof layer formed by a method of applying a forming material such as a waterproof layer to a base according to the present invention, and FIG. 2 is an enlarged cross-section of a napped fabric used in the present embodiment. FIG.

In FIG. 1, reference numeral 11 denotes a cast-in-place concrete skeleton as a base concrete, and reference numeral 12 denotes a sheet as a waterproof layer forming material attached to the surface of the concrete skeleton 11. As shown in the figure, the concrete skeleton 11 and the sheet 12 are joined to each other via a raised fabric 14 having a large number of raised portions protruding on both surfaces. Here, as the sheet 12, a synthetic rubber type sheet such as a vulcanized rubber type or a non-vulcanized rubber type, or a synthetic resin type sheet such as a vinyl chloride resin type or an ethylene vinyl acetate resin type is adopted.

The raised fabric 14 is formed as a knit or a woven fabric, and as shown in FIG. 2, a ground yarn portion 14a knitted from a warp and a weft, and a loop-shaped upright standing from both sides of the ground yarn portion 14a. It is composed of the raised thread portions 14b and 14c. Here, the loop-shaped raised thread portions 14b and 14c may be separated by cutting the ends thereof.

In this embodiment, the napped fabric 14 uses a polyamide multifilament (210 denier, 24 filament) as the ground yarn portion 14a, and uses the napped yarn portion 14b,
Using a tricot machine (14 gauge, 130 g) using polypropylene monofilament (300 denier) as 14c.
It is knitted into a double knitted fabric of 35 courses / inch and 14 wells / inch with an inch width. In addition, the standing wool part 1
4c is 300 denier in this embodiment, but the lower limit may be 50 denier or more, and the length is 2 mm.
As described above, the thickness is preferably 3 to 8 mm, and is 4 mm in this embodiment. The raised fabric 14 is made of polyamide for the ground yarn portion 14a and polypropylene for the raised yarn portions 14b and 14c, but the raised fabric 14 is made of vinylon, acrylic, polyester, aramid,
It is also possible to knit with fibers such as glass or a material containing these fibers.

The napping cloth 14 has a napping thread portion 14b on one side integrally driven into the surface of the concrete frame 11 and is integrated with the napping thread portion 14c on the other side. Back side is structural adhesive 16
(For example, an epoxy resin or the like), and the concrete skeleton 11 and the sheet 12 are joined via the napped fabric 14. Here, not only the ground thread portion 14a of the upholstered fabric 14 is not driven into the surface of the concrete skeleton 11, but also the sheet 12
The napped yarn portions 14b and 14c on substantially both sides are integrated with the concrete skeleton 11 and the sheet 12, respectively. As a result, the upholstery cloth 14 is turned into the ground yarn portion 14a.
Functions as an insulating layer that allows displacement between the concrete skeleton 11 and the sheet 12, and the napped yarn portions 14 b and 14 c function as anchors to the concrete skeleton 11 and the sheet 12, respectively, and are joined and integrated.

As a method for attaching the sheet 12, firstly, a napping cloth 14 is laid on the surface of the uncured concrete skeleton 11 and the napping thread portion 14b on one side thereof is attached to the surface of the concrete skeleton 11. Drive in and integrate. At this time, the napping cloth 14 is
Are piled up in the concrete in a state of being densely erected or standing upright and protruding by an appropriate amount, so that the raised thread portion 14b is securely embedded in the concrete and the anchor effect is sufficiently exhibited.

After the concrete skeleton 11 is cured, a synthetic material such as an epoxy acrylate resin (a mixture of a curing agent and an accelerator) is applied to the nap thread portion 14c protruding above the surface of the laid nap cloth 14. After applying the structural adhesive 16 made of resin, the sheet 12 is further laid thereon, and the nap thread portion 14c on the other side of the nap cloth 14 is integrated and attached to the back surface of the sheet 12. Also in this case, since the raised thread portions 14c are densely arranged, the raised thread portions 14c are brought into close contact with and joined to the back surface of the sheet 12, and exhibit a sufficient anchoring effect.

In this embodiment, an epoxy acrylate resin is used as a structural adhesive made of a synthetic resin. However, an unsaturated polyester resin, an epoxy resin, a bisphenol resin, or the like may be used. Among them, epoxy acrylate resins and bisphenol-based resins are most preferable in terms of strength, durability, adhesiveness and the like.

That is, as described above, the napped thread portions 14b,
The raised fabric 14 protruding from the concrete frame 11
And the sheet 12 and the nap thread portion 14 on one side.
By embedding b in the concrete surface of the concrete frame 11 and integrating it, a sufficient anchor effect is exhibited, while the nap thread portion 14c on the other side is embedded in the structural adhesive 16 layer on the back surface of the sheet 2. A sufficient anchor effect is exhibited by attaching and integrating in a state, and the concrete skeleton 11 and the sheet 12 can be securely joined.

Also, since the raised thread portions 14b and 14c protruding from both sides of the raised fabric 14 are densely arranged, the sheet 12 is formed on the entire surface of the raised fabric 14 via the raised fabric 14. Since the bonding strength with the base material 11 is as uniform as possible and is adhered and restrained, and the ground thread portion 14a serves as an insulating layer, it has excellent followability to cracks and cracks in the underlying concrete while preventing blistering and peeling. A worry-free waterproof layer and lining layer can be formed.

FIGS. 3 and 4 show PC as a base concrete.
(Precast concrete) This shows an embodiment in which a plate 20 is used.

As shown in FIG.
In the case of the C board 20, the napping cloth 14 is first laid on the concrete cast in the molding form of the PC board 20 while leaving a predetermined width at the peripheral portion 20a. The yarn portion 14b is driven into the surface of the PC board 11 to be integrated (see FIG. 4).

The joint portions 24 between adjacent ones of the PC boards 20 which are installed on the steel beams 22 or the like.
Is filled and filled with joint material 24a to eliminate the step.
Thereafter, the joint portion 24 and the PC boards 2 on both sides along the joint portion 24
0, and the napped yarn portion 14'a projecting from one surface of the napped fabric 14 'is integrated via the structural adhesive 16 and joined to the periphery 20a where the napped fabric is not yet provided. Napping cloth 14, 14 'on the entire surface
Spread.

[0027] Then, the spread napping cloth 14,1
The structural adhesive 16 is applied to the raised yarn portions 14c and 14'c protruding on the surface of the 4 ', and the sheet 12 is laid thereon. The other surface of the raised fabric 14 and 14' on the back surface of the sheet 12 The napped yarn portions 14c and 14'c on the side are integrated and attached, and the ground yarn portion 14a functions as an insulating layer.

As described above, the napped yarn portion 1 of the napped fabric 14 '
Even when the 4'b is bonded to the underlying concrete surface such as the PC board 20 with the structural adhesive 16, the raised thread portions 14 which are densely erected are formed.
Since 'b is stuck and integrated in the state of being embedded in the 16 layers of the structural adhesive, it exerts a sufficient anchoring effect and is securely bonded to the ground concrete surface. Therefore, a joint strength comparable to that obtained by integrally driving the undercast concrete surface can be obtained.

Therefore, even in the case of the foundation concrete by the PC board 20, the same operation and effect as in the case of the foundation concrete by the poured concrete skeleton 11 can be obtained.

When the PC board 20 is formed by molding, the nap cloth 14 is previously integrated with the nap cloth 14b by driving the nap thread 14b on one side thereof into an integral concrete surface while leaving a predetermined width at the periphery. By doing so, at the site, the nap cloth 14 'may be adhered to the joint portion 24 and only the predetermined width portion on both sides thereof with the structural adhesive along the joint, so that the operation can be simplified. it can.

The precast concrete plate 11 is not limited to one kind of lightweight concrete, but is not limited to a lightweight aerated concrete plate or a precast molding made by autocure curing, but also various other materials such as a wool cement plate and an extruded cement plate. It can be easily applied to panel materials.

Further, the bonding of the napped fabric to the ground concrete surface may be performed by using a structural adhesive on the entire surface of the concrete, whether cast in place or a PC board. No problem.

[0033]

As described above, the method of applying a forming material such as a waterproof layer to a base according to the present invention exhibits the following excellent effects.

The napped portion on one side of the napped fabric is integrated with and joined to the underlying concrete surface, and the napped portion on the other side is integrated and attached to the back surface of a forming material such as a waterproof layer. Since the foundation concrete and the forming material are joined via the napping fabric, the ground thread portion of the napping fabric is used to fix the behavior of the underlying concrete while securely joining the underlying concrete and the forming material using the nap portions on both sides as anchors. A waterproof layer or lining layer that can absorb and function as an insulating layer that allows mutual displacement between them, and has excellent followability to cracks, cracks and joints in the underlying concrete, but does not cause blistering or peeling. Can be formed.

When the base concrete is a PC board, when the PC board is formed into a mold, the napping cloth is preliminarily joined to the napping thread on one side while leaving a predetermined width at the peripheral edge thereof. If they are integrated by being driven into the surface, the work can be simplified because the napped fabric only needs to be adhered to the portion along the joints with the structural adhesive at the site.

[Brief description of the drawings]

FIG. 1 is a cross-sectional view showing one embodiment in which the method of applying a forming material such as a waterproof layer according to the present invention to a base is applied to a base concrete surface made of cast-in-place concrete.

FIG. 2 is an enlarged sectional view showing one embodiment of a napped fabric used in the present invention.

FIG. 3 is a cross-sectional view showing one embodiment in which the method of applying a forming material such as a waterproof layer according to the present invention to a base is applied to a base concrete surface made of a PC board.

FIG. 4 is a plan view of a PC board used in FIG.

FIG. 5 is a cross-sectional view showing a conventional construction method.

[Description of Signs] 11 Concrete skeleton (base concrete) 12 Sheet (material for forming waterproof layer) 14, 14 'Napped fabric 14a, 14'a Ground yarn portion 14b, 14c, 14'b, 14'c Napped yarn portion ( Nap portion 16 Structural adhesive

Continuation of the front page (51) Int.Cl. ⁶ Identification code FI E04G 9/10 103 E04G 9/10 103Z (72) Inventor Isamu 2-8-2 Dojimahama, Kita-ku, Osaka-shi, Osaka Toyobo Co., Ltd. In-house (72) Inventor Takeshi Kawaji 4-640 Shimoseito, Kiyose-shi, Tokyo Inside the Obayashi-gumi Technical Research Institute, Inc. (72) Inventor Yoshimasa Hayashi 4-640 Shimoseito, Kiyose-shi, Tokyo, Japan In the Obayashi-gumi Technical Research Institute (72) Inventor Haruka Ogawa 4-640 Shimoseito, Kiyose-shi, Tokyo Inside the Obayashi-gumi Technical Research Institute Co., Ltd. (72) Inventor Ichifusa Mitani 4-640 Shimoseito, Kiyose-shi, Tokyo In the Obayashi-gumi Technical Research Institute, Inc.

Claims (4)

[Claims] When a waterproofing layer or a lining layer is applied to an underlying concrete surface, a raised fabric whose raised portion protrudes from both sides from a ground thread portion is integrated with the underlying concrete surface using the raised portion on one side as an anchor. A water-resistant layer or the like, wherein the ground yarn portion is made into an insulating layer, and the material for forming the waterproof layer or the lining layer is attached to the nap portion on the other side via an adhesive. How to apply the forming material to the base. 2. The waterproof layer or the like according to claim 1, wherein the napped portion of the napped fabric is integrally punched into one of the napped portions of a ground surface of the underlying fabric and integrated with the concrete surface. Method of applying the forming material to the substrate. 3. The material for forming a waterproof layer or the like according to claim 1, wherein the napped portion of the napped fabric is integrally joined to an underlying concrete surface via an adhesive. Construction method on the ground. 4. The base concrete is made of a precast concrete plate, and the napping cloth is integrally formed with a nap portion on one side of the base concrete surface except for a peripheral portion of the precast concrete. To the peripheral edge, the napping cloth is wrapped with the nap on one side between adjacent precast concrete plates, and integrated with the underlying concrete surface via an adhesive. The method according to claim 1, wherein the forming material such as a waterproof layer is applied to an underground concrete surface.