JPH10191929A - Health food by reuse of bean-curd refuse - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide health food, drink, and livestock feed which are mass-pro duced at low cost by substituting spiral waterweed which has more effective components than chlorella. SOLUTION: A large amount of raw bean-curd refuse of 80% in water content is dried, an electric heater is fitted to a compression press to vaporize water by compressing and heating the water as an electrically conductive medium, and quick drying is carried out by a vacuum pressure-reduced drier; and the powder is used as a base material to mix dry vegetables and spiral waterweed, and a sweetener, green laver, pollen, San-chi ginseng, gamma oil, wild rice, adlay powder, barmy, alginic acid sodium salt as a binder to which barmy is added, acide liquid of chitin chitosan, and starch are added to compact the refuse, which is made into various tablets, pills, and granules.

Description

DETAILED DESCRIPTION OF THE INVENTION

BACKGROUND OF THE INVENTION In this application, raw okara having a high water content is first dehydrated while compressing fine pulverized raw okara with a crusher, and then heated and supplied with electricity to be introduced into a rotary kiln or a tunnel furnace. Quickly heat and dry to make aseptic powdered vegetable protein with a lot of fiber chambers, add dried spiral nutrient water algae powder and add acid field seven, dried vegetables,
Granules obtained by mixing and mixing pollen, adlay powder, sweeteners, fragrances, salts, calcium powder, etc., and adding an acidic chitosan solution of vitamin C, sodium alginate, and a seaweed binder, and then drying and stirring and drying. It is mainly made of dried powder, granulated with a granulator, heat-sterilized and packaged, but most of the chlorella found in general chlorella foods and chlorella health foods is chlorella. It is hard to digest and absorb because its outer skin is a hard film.It also has poor absorption of chlorella used in combination with rotifer as a feed for cultured fry. Results. However, spiral water algae are water algae that occurred in lake water more than 3 billion years ago and contain a lot of chlorophyll, 12 or more vitamins, a lot of folic acid, and a lot of minerals. 1 g of this water algae has nutrients 1000 times that of cabbage vegetables, contains moderate fiber, is easy to digest, has high absorption when eaten, increases the immune cell body of T cells, and promotes the growth of red blood cells Therefore, the effect of preventing the decrease in red blood cells due to the X-ray is exerted. Chlorella tablets with poor general absorbency have an average dry chlorella weight of 100 g per bottle.
The content is about 2.5 g, and when the test is conducted in consideration of the poor absorption, a remarkable difference occurs in the absorption rate. or,
Okara is mainly made from soybean meal that is usually produced when tofu is made, but most of it is used as animal feed, but it has poor preservability and is easily rotten, making it suitable for long-distance transportation. In order to process and store it, it is necessary to dry it. Since it contains a large amount of water, the processing amount is limited. There were many cases that lived in cities. For that reason,
Many of them have been treated by industrial waste treatment companies and discarded as soil conditioner or landfill material. Therefore,
An electric heating method was adopted as a method capable of treating a large amount of okara with a large amount of water. When a low voltage and a strong current are applied to okara compressed by a press plate using water as a conductive medium, the electric heating reaches 100 ° C. in about 20 minutes, and 5 to 10 tons of processing is performed at a time. If this is treated in an incinerator, to treat 80% of the water of okara, only 100 tons of okara will be heated to 100 ° C in an hour. To reduce the burden of In addition, when this electric heating is combined with a vacuum dryer, an okara powder having a moisture content of 3 to 5% is produced, so that the processing time is shortened, and the former 1 ton processing can be expanded to about 7 tons on average and increased by electric heating. Dehydration is performed with little need for a heat source, because the temperature-maintained product is dried. Also, when fibrinolytic enzymes, Aspergillus bacteria, lactic acid bacteria, and proteolytic enzymes isolated from Trichoderma are added to raw okara and fermented in the pre-fermentation chamber, the flavor is increased and the digestible okara is easily treated. It can be sterilized by heating it electrically so that it can be used as a raw material for sausages and Kamaboko, and it can be used as a raw material for sausages and Kamaboko.By adding spiral water algae, vegetables and meat can be balanced. Applied to food processing. or,
Spiral algae is expensive only because it is produced only in China. When used in combination with powdered Aonori (produced in Kochi and Wakayama prefectures) produced in Japan, inexpensive products can be obtained as a bulking agent, and because there are many vitamins, it is possible to make feed suitable for fry feed. Become. When these are mixed with a dry fermented okara and used in combination with a Chinese medicine as a blood thickening agent, they are used for health foods.

2. Description of the Related Art Chlorella as a health food is produced by contacting air with a single cell of chlorella algae and water while irradiating with sunlight in a water tank at a temperature of about 25.degree. . In a city without a place, chlorella algae carbonized water liquid is added as a catalyst with raw oil moromi as a catalyst, and while being brought into contact with air with oxygen gas or a stirrer, the indoor temperature is maintained at around 25 ° C. in a greenhouse, After irradiating with light or fluorescent light to proliferate, drink chlorella water treated for 10 to 20 hours was produced. The former requires a large aquarium and requires high equipment costs.Because of the relatively long processing time, there are many products on chain yarn instead of short-cell chlorella, so the outer skin of chlorella is tough. There is a drawback that even if mixed with food as it is, only poorly digested and absorbed products can be obtained.To destroy this outer skin, secondary processing such as fibrinolytic enzymes and chemical decomposition is required But the rise of Kotos was inevitable. In addition, raw okara, which is a by-product produced in large quantities when making tofu liquid, contains 80% of water, but it has been widely used as livestock feed, dairy cattle and swine feed in the conventional method. The breeding has been expelled from the city due to odor pollution, and has been relocated to the less populated countryside, where intensive production has taken place. However, the demand for tofu in the city is increasing, and the amount of by-products of raw okara is also increasing.However, its effective use is sent to incineration and soil improvement as industrial waste due to spoilage, and much is disposed of in landfills. This is the current situation. Recently, these raw okara dried by hot air drying is used as a part of papermaking raw material and also as a raw material for Senbei confectionery, but since raw okara has a lot of moisture, it requires a drying time, There was a problem because the cost was soaring, and the quality was low in stickiness. Therefore, a connecting starch was required, so that improvement was required.

[Problems to be Solved by the Invention] When a conventional raw chlorella or dried chlorella is produced as a health food, there is no remarkable effect as a health food of chlorella. The reason is that the wrapper surrounding chlorella is hard and hard to decompose, and it is necessary to take it for a long time.To obtain immediate effect, the wrapper cannot be solved without enzymatic decomposition or chemical treatment decomposition, and this treatment must be performed. When this was done, some of the active enzymes and vitamin chlorophyll contained therein were also decomposed, so that it was not possible to suppress a rise in production costs. In view of this, the present application considered the development of a technology for processing helical water algae, which is more effective than chlorella, into health foods, concentrated vegetables and feeds, as a new material different from chlorella as a substitute for chlorella. As an inexpensive raw material, raw okara of tofu squeezed lees as fermenting agent was fermented and decomposed by fermentation and crushed, and the electric heating method by direct energization was used as a method of producing a large amount of dry powder. . And, as a bulking material for spiral water algae, adding gamma linoleate or a mixture of blue tea and gyokuro tea,
The purpose was to make a health food with high absorbability in the body by adding a bonding agent and an enzyme. Also, raw okara raw materials for sweets, chrysanthemum pollen and sweeteners, fragrances, minerals, calcium,
We manufacture tablets, granules and granules using sodium alginate, and also produce confectionery materials by adding rice powder, synthetic musk and salts.

DISCLOSURE OF THE INVENTION The present invention is less expensive than Chlorella algae, and its production cost is improved by using spiral water algae that inhabit lakes in ancient times to improve digestion and absorption. It is produced year-round by cultivating it at a temperature of 10 to 28 ° C by raising the raft which drops and deposits a net frame with algae nuclei on the lake, so the price is about 1/10 of Chlorella There is no need for heating when it is produced in southern China, especially when it is produced in lakes with high mineral content, especially in lakes with high calcium content, you will obtain water algae containing chlorophyll and vitamins rich in minerals Therefore, it is possible to obtain more nutrients with higher digestion and absorption than Chlorella.It uses components that contain more effective immune antibodies and more red blood cells than Chlorella components. Food is obtained, of vegetables by weight 1
A product suitable for space foods, which is 2,000 times more expensive, can be obtained. In addition, the production of raw okara, which can be mass-produced inexpensively as an augmenting material for the spiral water algae, is considered to be the key to the solution. When energizing while compressing with a compression press in which an electrode plate is in contact with both ends of a medium in which raw okara is placed in a large cloth bag, the temperature rises rapidly to 100 ° C in about 20 minutes and water vapor is generated. When dried in a vacuum dryer, the water evaporates in a short time, and can be dried at a speed 5 to 7 times faster than that of a conventional rotary dryer. Since it is dried at twice the speed, mass production can be performed in a short time. In order to increase the nutritional value by digesting and absorbing the raw okara, if it is previously decomposed with fibrinolytic bacteria or protein-decomposing bacteria, the subsequent pulverization becomes easy, and a flavorful okara can be obtained.

According to the present invention, mass production and reuse of raw okara and chlorella health food are more effective and other inexpensive substitutes,
It uses spiral water algae, contains high levels of vitamins, chlorophyll, and minerals, and produces highly digestible and absorbable health food, feed, and pharmaceutical ingredients.

DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described with reference to the drawings as follows.

FIG. 1 shows a large number of raft (2A) floated (3A) on lake water (1A), and a net basket (4A) floated on the raft (2A).
A) suspended in lake water by suspending in A), wrapped spiral water algae or spiral water algae cells in advance, dispersed, irradiated with sunlight, photosynthesized, and bred for 3 months. And then dried, ground and pulverized.

FIG. 2 shows a process chart in which 80% okara containing water is dehydrated and dried, and then mixed and blended. A compression press machine (1B) and a moving compression press machine (2B) are placed in a space (W) to contain hydrated okara powder (4).
B) is fitted and the movable compression press machine (2B) is moved and compressed, and the compressed water is separated from the nuclear compression press machine (1B) while separating water from the hole (6B) of the bottom plate (5B). 2B)
The electrode plates (8B) and (8'B) are joined to the conductors (9B) and (9'B), which are joined to the insulated plates (7B) and (7'B).
1-5 volts 100-500 amps of power (K)
Is applied to generate heat using the water content of the water-containing okara as an electric medium, and the temperature is raised to 100 ° C. to generate water vapor. Easy to do. When the temperature reaches 90 to 100 ° C., after electric heating for about 5 minutes, the heated okara from which the compression has been removed by moving the movable compression press board (2B) is introduced into a vacuum drying furnace (11B), and a conveyor ( The steam sucked by the vacuum pump (14B) is dried while being exhausted by the chimney (15B) while sending hot air by the heater (13B) while moving to 12B).
The dried okara powder is crushed by using a conveyer (16B), and then the okara powder (Z) is pulverized by a pulverizer (17B), sorted by a cyclone (18B) (18′B), and then separated by a blower (19B). Spiral water algae and other additives are mixed with a mixer (20B), and the mixture is masticated with a liquid binder, a sweetener, an aromatic, and a pigment in a masticator (21B). Is put into a granulator (22B), granulated, placed in a wire mesh housing, dried in a drying room (23B), and weighed and packed by a weighing and packing machine (24B) to produce particles or granular powder. An example of the composition is as follows.

[Example 1] Dried okara flour 100 parts Spiral water algae 10 parts Sweetener (espinosa) 5 parts Sodium alginate-0.2 parts Blue laver 3 parts Tanana flour 0.5 parts Dried vegetables 3 parts Adlay flour 0.5 parts Water 150 parts Other 0.8 parts

[Example 2] Dried okara powder 100 parts Spiral water algae 10 parts Sweetener 3 parts Dried vegetables 10 parts Sodium alginate 0.5 part Acid chitosan liquid 3 parts Water 100 parts

[Example 3] Diet food Fiber-dried dried okara flour (1000 pu) 100 parts Protease water 5 parts Adlay flour 2 parts Inorganic salt 0.1 parts Arctic flour 3 parts Vegetable powder 5 parts Tanashimi powder 1 part Tonaka tea Powder 2 parts Sodium alginate or chitin chitosan acid solution 100 parts

[Example 4] Sleep food Dried vegetables 10 parts Dried okara flour 100 parts Chrysanthemum pollen 5 parts Sweeteners 5 parts Aromatics 0 to 0.01 parts Seracin amino acid 0.1 parts Acidic chitosan 1.5 parts Spiral water algae 0.2 Part Synthetic musk 0 to 0.01 part

[Example 5] Poultry feed Dried vegetables 10 parts Dried spiral water algae 5 parts Fermented and dried okara powder 100 parts Vegetable protease 0.1 part Natto bacteria 0.1 part Calcium 2 parts Tanana powder 0.1 part Vitamin CE 0 .01 copies

[Example 6] Fish farm feed Rotifer + spiral water algae powder 1: 1 B

[Example 7] Pig feed 100 parts Bacillus subtilis fermented and dried okara flour 5 parts spiral water algae powder 5 parts green paste Nori tea powder 2 parts collagen liponucleic acid 1 part protease 0.1 parts radiation calcium 3 parts

[Example 8] Lactic acid beverage Milk Lactic acid bacteria fermentation 100 parts Spiral water algae powder 5 parts Blue laver or laver 1 part Sweetener 0.1 part Aroma agent 0.05 part Vitamin C 0.01 part

[Example 9] Ice cream mixed ice cream liquid 100 parts Spiral water algae 5 parts Vitamin C 0.01 parts

[Example 10] Chlorella drinking water 2.5 g of raw chlorella 97.5 g of water input 100 parts Spiral water algae 5 parts Collagen liponucleic acid 0.1 part Aromatic alcohol 3 parts Sweetener 3 parts Vitamin C 0.001 part Also dissolve agar This spiral water algae is added to the water solution, and potassium chlorogenate and cystine extracted from coffee beans, dried powder of mulberry leaves, green tea powder, and green paste are dispersed and used as a feed for silkworm cocoons. Then, it is used as a bait for mulberry leaves, especially those containing amino acids of seracin protein have a high growth rate. When raw okara is heat-sterilized as a fish feed and fermented with Bacillus subtilis, the fibrous material is decomposed and digestion and absorption are improved, making it suitable for feed for marine products such as yellowtail, tuna, flounder and shellfish. When spiral water algae containing vitamin C is added to an emulsion, it is coagulated and used as a confectionery.

FIG. 3 shows the characteristics obtained by comparing the digestion and absorptivity of the spiral water algae (A) and the chlorella (B) having a large number of single cells, and the spiral water algae (A) is higher than the chlorella.

FIG. 4 shows the results of comparing the growth rates of fish with the spiral water algae (A) and the chlorella (B) having a large number of single cells as fish feeds. The growth rate of the spiral water algae of (A) is higher. (C)
Shows the fermented and decomposed okara by fermented Bacillus subtilis, and (D) shows the one obtained by decomposing cellulase and Bacillus subtilis. According to the results, fermented products are preferred to have high digestibility and absorptive properties. However, since the flavor is poor, it is easy to eat by adding fragrances such as herbs, but it is not necessary for animal feed. In addition, in the case of pig farming, adding aroma of mushrooms and peach will give a strong taste.Blue laver is added due to the increasing properties of spiral water algae, but it retains various vitamins in blue laver itself, and laver powder When added, a lot of carotene is consumed, but the green color is blackish, so green tea powder is added to maintain the green color. Also, when pollen is added to the spiral water algae, cell activation is obtained, and Tanashichi is useful for blood activation. Also, when mixing chitin chitosan with vitamin C water, the dispersion and absorption of spiral water algae is enhanced, so that the addition of rice paddy and pollen is effective as a health food or animal feed. is there.

[Example 1] ~

[Example 4] is put into a mixer, and agitated ones are shaped, packaged and marketed.

[Example 5] ~

[Example 7] shows an example of a feed composition.

[Example 8] ~

[Example 10] is a formulation example of a beverage and confectionery food. Like this

[Example 1] ~

[Example 4] Utilization of by-product okara and continuous use of spiral water algae instead of Chlorella as a part of streamlining tofu production
The characteristics of each are demonstrated, and the use of Okara is not unique.However, as in the present invention, the immunity of the helical water algae is increased by increasing the nutritional value and increasing the absorbability of healthy elements. Measuring the increase in application will further expand the application development. The components of the spiral water algae are 60-70% protein, 16-20% carbohydrate, 2-3% fat, 7-9% water, minerals, iron,
Calcium, magnesium, copper, phosphoric acid, other 5-8%
As vitamins, B, B6, B12, E, K, chlorophyll 1-2% β-carotene 10-200 mg / 100 g chlorophyll 0.15-0.2%. This protein is 6.5% white rice, 16.7% pork 21.0% beef, 21.0% chicken, 12.7% egg, 12.7% fish, compared to other protein-containing ingredients.
4.3%, tofu 6.0% helical hydrogen 60-70%,
The calorie is 36.2, white rice 34.0, pork 279,
Beef 146, chicken 135, egg 156, fish 114, tofu 5
It consists of eight. And this spiral water algae is one of the ancestral times of the earth, and has a life history of 3 billion years to date.
There are a lot of nutrients and bioactive substances in this, and it has an auxiliary action to cure the tumor, and keeps white blood cells, red blood cells, platelets, etc. at a certain level during radiotherapy or scientific surgery, and improves side effects . It is also useful as a health food for people with anemia, weakness after illness, malnutrition, chronic illness, etc., and is effective for people with athlete's foot to improve the body constitution and allergic constitution. It is characterized by high absorption, high mineral content, and high vitamin content because it is not easily affected by the outer skin.

[Effect of the present invention] In the free trade era, if only tofu is sold and imported tofu enters at a low price, competition cannot be won without considering the reuse of by-product okara, so reuse of okara Therefore, it was used for foods, health foods, and fish materials as high value-added products. In particular, the development of soybean okara has been developed for farmed fish, because of the urgent need to develop feed substitutes due to the recent rapid decline in sardine and mackerel catches. Originally, the fibrinolytic enzyme decomposes the fibrous material in the okara component, so that digestion and absorption are good, and the secondary fermentation of miso soybean yeast improves absorption and there is no obstacle such as diarrhea.In addition, the present invention is a substitute for chlorella By using a spiral water algae as the above, one tenth of the raw material can be secured at extremely low cost.
In addition, it has higher absorption than Chlorella, better absorption of various vitamins, and higher absorption concentration of leaf ancestors and folate minerals. There is. Especially,

[Example 1] ~

[Example 8] is effective for atopic disease. or,
Spiral water algae plus green paste are effective in improving the constitution 10 times compared to chlorella. In addition, a health drink in which this spiral water algae is added to a lactic acid drink such as yogurt enhances hematopoiesis, and ice cream, bread and confections containing the spiral water algae also serve as a health food to prevent athlete's foot. When this spiral water algae was mixed with okara and used in poultry raising as a feed added with proteolytic enzymes, broilers took 1k every 2 months.
g and does not get sick. In particular, the mortality rate of spawning chickens was 5% in the case of no addition and 2% in those without addition, and the retention of eggs was high. In addition, when adding feed containing worms, spiral water algae, okara, yeast, and natto to feed for cultivation of hamachi, shrimp, and other fish, it is necessary to increase the mortality rate of the cultured fish to 50% on average. % Or more.
The feed obtained by adding rice powder to the feed to pig feed has the advantage that there is no need to use an antibiotic such as mycin, and the harm to humans is reduced. Spiral nutrient water algae contains a lot of protein and oxyliponucleic acid, folic acid, etc., but those fermented with yeasts, yeasts and Bacillus subtilis can produce a lot of highly absorbable amino acids.

[Brief description of the drawings]

FIG. 1 is a side view showing cultivation of spiral water algae.

Fig. 2 Spiral water algae health food and feed process diagram using okara powder as filler

[Fig. 3] Characteristics of comparison of digestibility and absorption rate in the body between spiral water algae and chlorella

FIG. 4 (A) and (B) Characteristics of growth rate of spiral water algae and chlorella in fish bait (C) Okara fermentation degradation by fermented Bacillus subtilis (D) Cellulose degrading enzyme and Bacillus subtilis degradation

──────────────────────────────────────────────────の Continued on the front page (51) Int.Cl. ⁶ Identification code FI A23L 2/52 A23C 9/13 // A23C 9/13 A23G 9/02 A23G 9/02 A23K 1/18 D A23K 1/18 Z 102A 102 A23L 1/307 A23L 1/307 2/38 F 2/38 A61K 35/78 ACNW A61K 35/78 ACN A23L 2 / 00F

Claims (1)

[Claims] 1) As described later, a large amount of raw okara having a water content of 80% is dried, and an electric heater is attached to a compression press, and heated while compressing water as a conductive medium to vaporize the water. Dry quickly with a vacuum vacuum dryer, mix dried vegetables and spiral water algae using this powder as a base material, and further add sweeteners, green paste, pollen, rice field, gamma oil, true arc, barley flour, yeast and yeast Health foods, processed feeds, and processed beverages processed by adding tablets, pills, and granular powders by adding and adding sodium alginate, a chitin chitosan acid solution or starch, which is a bonding agent to which is added.