JPH1015691A - Joining material of electronic parts, its production and supplying method therefor as well as method for packaging electronic parts - Google Patents
Joining material of electronic parts, its production and supplying method therefor as well as method for packaging electronic partsInfo
- Publication number
- JPH1015691A JPH1015691A JP8195695A JP19569596A JPH1015691A JP H1015691 A JPH1015691 A JP H1015691A JP 8195695 A JP8195695 A JP 8195695A JP 19569596 A JP19569596 A JP 19569596A JP H1015691 A JPH1015691 A JP H1015691A
- Authority
- JP
- Japan
- Prior art keywords
- electronic component
- bonding material
- mixture
- adhesive
- insulating substrate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/321—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by conductive adhesives
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
- H05K3/3457—Solder materials or compositions; Methods of application thereof
- H05K3/3485—Applying solder paste, slurry or powder
Landscapes
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】この発明は、たとえばマイコンや
コンデンサなどの電子部品を実装する電子部品の実装方
法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for mounting electronic components such as a microcomputer and a capacitor.
【0002】[0002]
【従来の技術】図8は従来の電子部品の実装構造の一例
を示す断面図である。同図において、Fは電子部品で、
この電子部品Fは、たとえば1対の電極20をもったコ
ンデンサからなり、上記各電極20における被接合部2
0aが部品本体19に露出して設けられ、電気絶縁性基
板15に所定の導体パターン14を被着してなるプリン
ト配線基板Kの上記導体パターン14にろう付け材21
でもって接合されて、上記プリント配線基板Kに実装さ
れている。2. Description of the Related Art FIG. 8 is a sectional view showing an example of a conventional electronic component mounting structure. In the figure, F is an electronic component,
The electronic component F is composed of, for example, a capacitor having a pair of electrodes 20.
No. 0a is provided on the component body 19 so as to be exposed, and a brazing material 21 is attached to the conductor pattern 14 of the printed wiring board K in which a predetermined conductor pattern 14 is adhered to the electrically insulating substrate 15.
Then, they are mounted on the printed wiring board K.
【0003】すなわち、プリント配線基板Kは、図9
(A) で示すように電気絶縁性基板15に所定の導体パタ
ーン14が形成され、その上面に電子部品の接合材であ
るクリーム状半田22がマスク(図示せず)を使用する
スクリーン印刷技術により供給されたのち、同図(B) で
示すように上記クリーム状半田22を介して導体パター
ン14に電子部品Kが装着され、同図(C) で示すように
熱風もしくは赤外線hによる高温雰囲気に晒される。上
記クリーム状半田22は、たとえばSn−Pb共晶合金
からなる粉末状半田と、合成樹脂を主成分とする接着剤
とを混合して生成され、高温雰囲気に晒されることによ
って、上記被接合部20aをプリント配線基板Kの導体
パターン14にろう付け材21でもって上記プリント配
線基板Kに実装することができる。上記マスクの使用に
よって、クリーム状半田22を上記プリント配線基板K
にスクリーン印刷技術により供給する場合には、上記マ
スクへのクリーム状半田22の供給量が変動しても、上
記マスクの開口部を透過するクリーム状半田22の透過
量を上記マスクによる印刷技術自体で制御することがで
きるから、上記プリント配線基板Kに対するクリーム状
半田22の供給量の制御が容易であり、しかも、クリー
ム状半田22を比較的広範囲かつ迅速に供給することが
できる。[0003] That is, the printed wiring board K is shown in FIG.
As shown in FIG. 1A, a predetermined conductor pattern 14 is formed on an electrically insulating substrate 15 and a creamy solder 22 as a bonding material for electronic components is formed on the upper surface thereof by a screen printing technique using a mask (not shown). After being supplied, the electronic component K is mounted on the conductor pattern 14 via the creamy solder 22 as shown in FIG. 4B, and is exposed to a high temperature atmosphere by hot air or infrared rays h as shown in FIG. Exposed. The creamy solder 22 is formed by mixing a powdery solder made of, for example, a Sn-Pb eutectic alloy and an adhesive mainly composed of a synthetic resin, and is exposed to a high-temperature atmosphere to form the soldered portion. 20a can be mounted on the printed wiring board K with the brazing material 21 on the conductor pattern 14 of the printed wiring board K. By using the mask, the cream-like solder 22 is transferred to the printed wiring board K.
When the cream solder 22 is supplied to the mask by the screen printing technique, the amount of the cream solder 22 passing through the opening of the mask is controlled by the mask printing technique itself even if the supply quantity of the cream solder 22 to the mask fluctuates. Therefore, it is easy to control the supply amount of the creamy solder 22 to the printed wiring board K, and the creamy solder 22 can be supplied in a relatively wide range and quickly.
【0004】[0004]
【発明が解決しようとする課題】しかしながら、上記ク
リーム状半田22は、含有する接着剤の接着性能がその
包装の開封によって経時的に劣化して硬化し易いばかり
でなく、接着剤の硬化の進行でマスクの開口部を透過し
難くなって、スクリーン印刷技術によるプリント配線基
板Kへの供給を困難にするなどの課題がある。他方、上
記マスクの使用によるスクリーン印刷技術に代えて、ク
リーム状半田22を供給ノズル(図示せず)から上記プ
リント配線基板Kに注入して供給する場合には、その注
入が直接になされるため、接着剤の硬化が進行した場合
でもプリント配線基板Kへの供給が比較的に容易である
けれども、その反面、上記クリーム状半田22の供給が
局部的かつ非能率であり、しかも、その供給量の制御が
困難であるなどの課題がある。However, in the creamy solder 22, the adhesive performance of the adhesive contained therein deteriorates with the passage of time due to the opening of the package, and the solder is easily cured. Therefore, there is a problem that it is difficult to transmit through the opening of the mask, and it is difficult to supply the printed wiring board K with the screen printing technique. On the other hand, when the creamy solder 22 is injected from a supply nozzle (not shown) into the printed wiring board K and supplied instead of the screen printing technique using the mask, the injection is performed directly. Although the supply to the printed wiring board K is relatively easy even when the curing of the adhesive proceeds, on the other hand, the supply of the creamy solder 22 is local and inefficient, and the supply amount Is difficult to control.
【0005】この発明は上記課題を解消するためになさ
れたもので、その1つの目的は、接合材に含有する接着
剤の接着性能が経時的に劣化や硬化し難い電子部品の接
合材を提供することにある。この発明の他の目的は、含
有する接着剤の接着性能が経時的に劣化や硬化し難い接
合材を容易に多量生産することができる電子部品の接合
材の製造方法を提供することにある。この発明の異なる
他の目的は、スクリーン印刷技術によるプリント配線基
板への接合材の供給量の制御が容易で、かつ、上記接合
材を比較的広範囲かつ迅速に供給することができる電子
部品の接合材の供給方法を提供することにある。この発
明のさらに他の目的は、スクリーン印刷技術によるプリ
ント配線基板への接合材の供給と電子部品の実装が容易
である電子部品の実装方法を提供することにある。SUMMARY OF THE INVENTION The present invention has been made to solve the above problems, and one object of the present invention is to provide a bonding material for an electronic component in which the adhesive performance of an adhesive contained in the bonding material is hardly deteriorated or hardened over time. Is to do. Another object of the present invention is to provide a method of manufacturing a bonding material for an electronic component, which can easily mass-produce a bonding material in which the adhesive performance of the contained adhesive is hardly deteriorated or hardened over time. Another object of the present invention is to join electronic components that can easily control the amount of joining material supplied to a printed wiring board by screen printing technology and can supply the joining material relatively widely and quickly. An object of the present invention is to provide a method of supplying a material. It is still another object of the present invention to provide a method of mounting an electronic component, which facilitates supply of a bonding material to a printed wiring board and mounting of the electronic component by a screen printing technique.
【0006】[0006]
【課題を解決するための手段】上記目的を達成するため
に、この発明による請求項1に記載の電子部品の接合材
は、電子部品の被接合部を電気絶縁性基板の導体パター
ンに接合する接合材であって、導電性粒子と接着剤との
混合物をコーティング膜で被覆してカプセル状の微粒子
に構成されていることを特徴とする。この発明による請
求項2に記載の電子部品の接合材の製造方法は、電子部
品の被接合部を電気絶縁性基板の導体パターンに接合す
る接合材の製造方法であって、導電性粒子と接着剤との
混合物を微粒子状態で分散浮遊させる工程と、コーティ
ング液を含有する噴流体を上記微粒子状の混合物に指し
向ける工程とを具備し、上記混合物をコーティング膜で
被覆したカプセル状の微粒子からなる接合材を製造する
ことを特徴とする。According to a first aspect of the present invention, there is provided a bonding material for an electronic component, wherein a portion to be bonded of the electronic component is bonded to a conductor pattern of an electrically insulating substrate. A bonding material, wherein a mixture of conductive particles and an adhesive is coated with a coating film to form capsule-shaped fine particles. According to a second aspect of the present invention, there is provided a method of manufacturing a bonding material for an electronic component, the method comprising bonding a portion to be bonded of the electronic component to a conductive pattern of an electrically insulating substrate, wherein the bonding material is bonded to the conductive particles. Comprising a step of dispersing and suspending the mixture with the agent in the form of fine particles, and a step of directing the jet fluid containing the coating liquid to the fine particle mixture, and comprising the capsule-like fine particles in which the mixture is coated with a coating film. It is characterized by producing a joining material.
【0007】この発明による請求項3に記載の電子部品
の接合材の供給方法は、電子部品の被接合部に対応する
開口部をもったマスクを電気絶縁性基板に対向配設する
工程と、導電性粒子と接着剤との混合物をコーティング
膜で被覆したカプセル状の微粒子からなる接合材と溶剤
との混練物を上記マスクに供給して上記電気絶縁性基板
に印刷する工程とを具備し、上記電子部品の被接合部を
導体パターンに接合する接合材を上記電気絶縁性基板に
供給することを特徴とする。この発明による請求項4に
記載の電子部品の接合材の供給方法は、電子部品の被接
合部に対応する開口部をもったマスクを電気絶縁性基板
に対向配設する工程と、溶剤を上記マスクに供給して上
記電気絶縁性基板に印刷する工程と、導電性粒子と接着
剤との混合物をコーティング膜で被覆したカプセル状の
微粒子からなる接合材を上記溶剤に被着させる工程とを
具備し、上記電子部品の被接合部を導体パターンに接合
する接合材を上記電気絶縁性基板に供給することを特徴
とする。According to a third aspect of the present invention, there is provided a method of supplying a bonding material for an electronic component, comprising the steps of: disposing a mask having an opening corresponding to a portion to be bonded of the electronic component on the electrically insulating substrate; Supplying a kneaded material of a bonding material and a solvent comprising a mixture of conductive particles and an adhesive with a coating film of a capsule-shaped fine particle coated with a coating film to the mask and printing the kneaded material on the electrically insulating substrate, A bonding material for bonding a portion to be bonded of the electronic component to a conductive pattern is supplied to the electrically insulating substrate. According to a fourth aspect of the present invention, there is provided a method for supplying a bonding material for an electronic component, comprising the steps of: disposing a mask having an opening corresponding to a portion to be bonded of the electronic component opposite to the electrically insulating substrate; A step of supplying a mask and printing the above-mentioned electrically insulating substrate on the electrically insulating substrate, and a step of applying a bonding material composed of capsule-like fine particles coated with a coating film of a mixture of conductive particles and an adhesive to the solvent. The bonding material for bonding the bonded part of the electronic component to the conductor pattern is supplied to the electrically insulating substrate.
【0008】この発明による請求項5に記載の電子部品
の実装方法は、電子部品の被接合部に対応する開口部を
もったマスクを電気絶縁性基板に対向配設する工程と、
導電性粒子と接着剤との混合物をコーティング膜で被覆
したカプセル状の微粒子からなる接合材と溶剤との混練
物を上記マスクに供給して上記電気絶縁性基板に印刷す
る工程と、上記電子部品の被接合部を上記混練物に装着
する工程と、上記接合材のコーティング膜を溶剤で溶融
させて上記導電性粒子と接着剤との混合物を流出させる
工程と、この流出した混合物で上記電子部品の被接合部
を上記電気絶縁性基板の導体パターンに接合する工程と
を具備したことを特徴とする。この発明による請求項6
に記載の電子部品の実装方法は、電子部品の被接合部に
対応する開口部をもったマスクを電気絶縁性基板に対向
配設する工程と、導電性粒子と接着剤との混合物をコー
ティング膜で被覆したカプセル状の微粒子からなる接合
材を上記電気絶縁性基板に被着させる工程と、上記電子
部品の被接合部を上記接合材に装着する工程と、上記接
合材を加圧して上記導電性粒子と接着剤との混合物を流
出させる工程と、この流出した混合物で上記電子部品の
被接合部を上記電気絶縁性基板の導体パターンに接合す
る工程とを具備したことを特徴とする。According to a fifth aspect of the present invention, there is provided a method of mounting an electronic component, comprising the steps of: disposing a mask having an opening corresponding to a portion to be joined of the electronic component on an electrically insulating substrate;
A step of supplying a kneaded material of a bonding material composed of capsule-shaped fine particles coated with a coating film of a mixture of conductive particles and an adhesive and a solvent to the mask and printing the kneaded material on the electrically insulating substrate; Mounting the joined part of the kneaded material to the kneaded material, melting the coating film of the bonding material with a solvent to flow out a mixture of the conductive particles and the adhesive, and using the flowed-out mixture to form the electronic component. Joining the joined portion to the conductor pattern of the electrically insulating substrate. Claim 6 of the present invention
The method for mounting an electronic component according to the above includes a step of arranging a mask having an opening corresponding to a part to be bonded of the electronic component on the electrically insulating substrate, and coating the mixture of the conductive particles and the adhesive with a coating film. Applying a bonding material made of capsule-shaped fine particles coated with the above to the electrically insulating substrate; mounting a bonded portion of the electronic component to the bonding material; pressing the bonding material to form the conductive material; A step of causing a mixture of the conductive particles and the adhesive to flow out, and a step of bonding the joined part of the electronic component to the conductor pattern of the electrically insulating substrate with the flowed-out mixture.
【0009】[0009]
【作用】請求項1の発明によれば、電子部品の接合材が
導電性粒子と接着剤との混合物をコーティング膜で被覆
してカプセル状の微粒子に構成したから、含有する接着
剤の接着性能がその包装の開封により経時的に劣化した
り硬化し難く、電子部品の接合不良を無くして、良好な
接合状態を確保することができる。請求項2の発明によ
れば、導電性粒子と接着剤との混合物を微粒子状態で分
散浮遊させて、コーティング液を含有する噴流体を上記
微粒子状の混合物に指し向ければ、上記混合物をコーテ
ィング膜で被覆したカプセル状の微粒子からなる接合材
を比較的容易かつ多量に製造することができる。According to the first aspect of the present invention, the bonding material of the electronic component is formed into capsule-shaped fine particles by coating the mixture of the conductive particles and the adhesive with the coating film. However, it is hard to deteriorate or harden over time due to the opening of the package, and it is possible to eliminate a defective bonding of the electronic component and to secure a good bonding state. According to the second aspect of the present invention, the mixture of the conductive particles and the adhesive is dispersed and suspended in a fine particle state, and the jet fluid containing the coating liquid is directed to the fine particle mixture. A relatively large amount of a bonding material composed of capsule-shaped fine particles coated with the resin can be produced.
【0010】請求項3の発明によれば、電子部品の被接
合部に対応する開口部をもったマスクを電気絶縁性基板
に対向配設し、導電性粒子と接着剤との混合物をコーテ
ィング膜で被覆したカプセル状の微粒子からなる接合材
と溶剤との混練物を上記マスクに供給して上記電気絶縁
性基板に印刷し、上記電子部品の被接合部を導体パター
ンに接合する接合材を上記電気絶縁性基板に供給し、ス
クリーン印刷技術によるプリント配線基板への供給が容
易に達成される。また、上記マスクの使用によって、接
合材を上記プリント配線基板にスクリーン印刷技術によ
り供給する場合、上記マスクへの接合材の供給量が変動
しても、上記マスクの開口部を透過する接合材の透過量
を上記マスクによる印刷技術自体で制御することができ
るから、上記プリント配線基板に対する接合材の供給量
の制御が容易で、しかも、上記接合材を比較的広範囲か
つ迅速に供給することができる。According to the third aspect of the present invention, a mask having an opening corresponding to a part to be joined of an electronic component is disposed to face the electrically insulating substrate, and a mixture of conductive particles and an adhesive is coated with a coating film. A kneaded material of a bonding material consisting of capsule-shaped fine particles coated with a solvent and a solvent is supplied to the mask and printed on the electric insulating substrate, and the bonding material for bonding the bonded portion of the electronic component to the conductive pattern is formed on the mask. Supply to an electrically insulating substrate, and supply to a printed wiring board by screen printing technology is easily achieved. In addition, when the bonding material is supplied to the printed wiring board by screen printing technology by using the mask, even if the supply amount of the bonding material to the mask fluctuates, the bonding material transmitted through the opening of the mask is changed. Since the transmission amount can be controlled by the printing technique itself using the mask, it is easy to control the supply amount of the bonding material to the printed wiring board, and the bonding material can be supplied in a relatively wide range and quickly. .
【0011】請求項4の発明によれば、電子部品の被接
合部に対応する開口部をもったマスクを電気絶縁性基板
に対向配設し、溶剤を上記マスクに供給して上記電気絶
縁性基板に印刷し、導電性粒子と接着剤との混合物をコ
ーティング膜で被覆したカプセル状の微粒子からなる接
合材を上記溶剤に被着させ、上記電子部品の被接合部を
導体パターンに接合する接合材を上記電気絶縁性基板に
供給し、上記接合材がマスクの開口部を透過させること
を要しないため、プリント配線基板への接合材の供給が
容易である。According to the fourth aspect of the present invention, a mask having an opening corresponding to a part to be joined of an electronic component is disposed to face the electrically insulating substrate, and a solvent is supplied to the mask to provide the electrically insulating material. A bonding material consisting of capsule-shaped fine particles printed on a substrate and coated with a mixture of conductive particles and an adhesive with a coating film is applied to the solvent, and a bonding part of the electronic component is bonded to a conductive pattern. Since the material is supplied to the electrically insulating substrate and the bonding material does not need to pass through the opening of the mask, the bonding material can be easily supplied to the printed wiring board.
【0012】請求項5の発明によれば、電子部品の被接
合部に対応する開口部をもったマスクを電気絶縁性基板
に対向配設し、導電性粒子と接着剤との混合物をコーテ
ィング膜で被覆したカプセル状の微粒子からなる接合材
と溶剤との混練物を上記マスクに供給して上記電気絶縁
性基板に印刷し、上記電子部品の被接合部を上記混練物
に装着し、上記接合材のコーティング膜を溶剤で溶融さ
せて上記導電性粒子と接着剤との混合物を流出させ、こ
の流出した混合物で上記電子部品の被接合部を上記電気
絶縁性基板の導体パターンに接合するために、スクリー
ン印刷技術によるプリント配線基板への接合材の供給と
電子部品の実装が容易である。According to the fifth aspect of the present invention, a mask having an opening corresponding to a part to be joined of an electronic component is disposed to face the electrically insulating substrate, and a mixture of conductive particles and an adhesive is coated with a coating film. The kneaded material of the bonding material comprising the capsule-shaped fine particles coated with the solvent and the solvent is supplied to the mask and printed on the electrically insulating substrate, and the part to be bonded of the electronic component is mounted on the kneaded material, and the bonding is performed. The coating film of the material is melted with a solvent to flow out the mixture of the conductive particles and the adhesive, and the flowed-out mixture is used to join the bonded part of the electronic component to the conductor pattern of the electrically insulating substrate. In addition, it is easy to supply a bonding material to a printed wiring board and mount electronic components by a screen printing technique.
【0013】請求項6の発明によれば、電子部品の被接
合部に対応する開口部をもったマスクを電気絶縁性基板
に対向配設し、導電性粒子と接着剤との混合物をコーテ
ィング膜で被覆したカプセル状の微粒子からなる接合材
を上記電気絶縁性基板に被着し、上記電子部品の被接合
部を上記接合材に装着し、上記接合材を加圧して上記導
電性粒子と接着剤との混合物を流出させ、この流出した
混合物で上記電子部品の被接合部を上記電気絶縁性基板
の導体パターンに接合するため、上記混合物を容易に流
出させて電子部品の実装が簡便である。According to the sixth aspect of the present invention, a mask having an opening corresponding to a part to be joined of an electronic component is disposed opposite to the electrically insulating substrate, and a mixture of conductive particles and an adhesive is coated with a coating film. A bonding material composed of capsule-shaped fine particles coated with the above is adhered to the electrically insulating substrate, a portion to be bonded of the electronic component is mounted on the bonding material, and the bonding material is pressed to adhere to the conductive particles. The mixture with the agent is caused to flow out, and the to-be-joined portion of the electronic component is joined to the conductor pattern of the electrically insulating substrate with the flowed-out mixture, so that the mixture is easily flowed out and mounting of the electronic component is easy. .
【0014】[0014]
【実施例】以下、この発明の実施例を図面にもとづいて
説明する。図1は請求項1に記載の発明による電子部品
の接合材の一例を示す断面図である。同図において、接
合材Aは、導電性粒子aと接着剤bとの混合物cをコー
ティング膜dで被覆してカプセル状の微粒子に構成され
ている。上記導電性粒子aとしては、たとえば粒子径が
5〜5μm であるPb,Au,Ag,Cuなどの単体金
属や、Pb成分を含有しないSn−Au系,Sn−Sb
系およびSn−Bi系の各種合金材料の一種または複数
種が採用される。その場合、たとえばアクリル樹脂など
の電気絶縁性粒子にAuなどの導電材をコーティングし
て上記導電性粒子aとしてもよい。また、接着剤bとし
ては、たとえば粒子径が上記導電性粒子aとほぼ等しい
エポキシ樹脂のような熱硬化樹脂や紫外線硬化樹脂など
の一種または複数種が採用され、さらに、コーティング
膜dとしては、たとえばアクリル樹脂、PMMA樹脂、
エポキシ樹脂、シリコン樹脂のような熱硬化樹脂や紫外
線硬化樹脂などの一種または複数種が採用される。上記
接合材Aは、溶剤との混合物をスクリーン印刷技術によ
りプリント配線基板へ供給する場合、マスクの開口部を
透過する容易性から、たとえば粒子径が0.1mm以下
であることが推奨される。Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 is a sectional view showing an example of a bonding material for an electronic component according to the first aspect of the present invention. In the figure, a bonding material A is formed into capsule-shaped fine particles by coating a mixture c of conductive particles a and an adhesive b with a coating film d. Examples of the conductive particles a include simple metals such as Pb, Au, Ag, and Cu having a particle size of 5 to 5 μm, Sn—Au based materials containing no Pb component, and Sn—Sb.
One or plural kinds of various alloy materials of the Sn-based and Sn-Bi-based alloys are employed. In this case, the conductive particles a may be formed by coating a conductive material such as Au on electrically insulating particles such as an acrylic resin. Further, as the adhesive b, for example, one or more kinds of thermosetting resins such as epoxy resin and ultraviolet curable resin such as epoxy resin having a particle diameter substantially equal to the conductive particles a are employed, and further, as the coating film d, For example, acrylic resin, PMMA resin,
One or a plurality of thermosetting resins such as an epoxy resin and a silicone resin and an ultraviolet curing resin are employed. When the mixture with the solvent is supplied to the printed wiring board by the screen printing technique, it is recommended that the bonding material A has a particle diameter of, for example, 0.1 mm or less from the viewpoint of easy transmission through the opening of the mask.
【0015】図2は請求項2に記載の発明方法による接
合材の製造装置の一例を示す模式図である。同図で示す
ように、コーティング室1には導電性粒子aと接着剤b
の搬入管2,3がバルブ4,5を介して連結されるとと
もに、上記コーティング室1の底部には多数の小孔6を
もった整流板7が配置され、その下方からコーティング
液d1と圧縮流体eの搬入管8,9がバルブ10,11
を介して連結され、さらに、上記コーティング室1には
製造された接合材Aの搬出管12がバルブ13を介して
連結されている。上記圧縮流体eとしては、圧縮空気や
アルゴン(Ar)などの不活性ガスが使用される。FIG. 2 is a schematic view showing an example of an apparatus for producing a bonding material according to the method of the present invention. As shown in the figure, a coating chamber 1 contains conductive particles a and an adhesive b.
Are connected via valves 4 and 5, and a rectifying plate 7 having a large number of small holes 6 is arranged at the bottom of the coating chamber 1, and the coating liquid d1 is compressed from below. The inlet pipes 8 and 9 for the fluid e are valves 10 and 11
The coating chamber 1 is further connected to a discharge pipe 12 of the manufactured bonding material A via a valve 13. As the compressed fluid e, compressed air or an inert gas such as argon (Ar) is used.
【0016】上記構成において、コーティング室1には
搬入管2,3を通して導電性粒子aと接着剤bをバルブ
4,5の調整で供給するとともに、底部の整流板7から
搬入管8,9を通してコーティング液d1と圧縮流体e
をバルブ10,11の調整で供給する。その際、上記整
流板7の下方から温風fを供給して上記コーティング室
1の内部空間を加熱雰囲気にすることが推奨される。上
記コーティング室1に導電性粒子aと接着剤bを供給し
ながら、圧縮流体eを上記整流板7の下方から温風fと
ともに供給すると、導電性粒子aと接着剤bとの混合物
cを微粒子状態で分散浮遊させることができ、かつ、コ
ーティング液d1と圧縮流体eとの混合ガスからなる噴
流体gを上記微粒子状の混合物cに指し向けると、上記
混合物cを芯材として外表面にコーティング液d1の微
細な液滴が付着され、このコーティング液d1を上記温
風fで乾燥させることにより、図1で示すような導電性
粒子aと接着剤bとの混合物cをコーティング膜dで被
覆したカプセル状の微粒子からなる接合材Aが製造され
て搬出管12から搬出される。In the above configuration, the conductive particles a and the adhesive b are supplied to the coating chamber 1 through the carrying-in pipes 2 and 3 by adjusting the valves 4 and 5, and from the straightening plate 7 at the bottom through the carrying-in pipes 8 and 9. Coating liquid d1 and compressed fluid e
Is supplied by adjusting the valves 10 and 11. At this time, it is recommended that warm air f be supplied from below the current plate 7 to make the internal space of the coating chamber 1 a heated atmosphere. When the compressed fluid e is supplied together with the warm air f from below the current plate 7 while supplying the conductive particles a and the adhesive b to the coating chamber 1, the mixture c of the conductive particles a and the adhesive b is finely divided. When the jetting fluid g composed of a mixed gas of the coating liquid d1 and the compressed fluid e is pointed at the particulate mixture c, the mixture c is coated on the outer surface as a core material. A fine droplet of the liquid d1 is adhered, and the coating liquid d1 is dried with the hot air f to cover the mixture c of the conductive particles a and the adhesive b with the coating film d as shown in FIG. The bonding material A made of the encapsulated fine particles is manufactured and carried out of the carrying-out tube 12.
【0017】上記接合材Aの構成によれば、導電性粒子
aと接着剤bとの混合物cをコーティング膜dで被覆し
てカプセル状の微粒子に構成したから、含有する接着剤
bの接着性能がその包装の開封により経時的に劣化した
り硬化し難く、電子部品の接合不良を無くして、良好な
接合状態を確保することができる。また、上記接合材A
の製造方法によれば、導電性粒子aと接着剤bとの混合
物cを微粒子状態で分散浮遊させ、コーティング液d1
を含有する噴流体gを上記微粒子状の混合物cに指し向
ければ、上記混合物cをコーティング膜dで被覆したカ
プセル状の微粒子からなる接合材Aを比較的容易かつ多
量に製造することができる。According to the structure of the bonding material A, the mixture c of the conductive particles a and the adhesive b is coated with the coating film d to form the capsule-shaped fine particles. However, it is hard to deteriorate or harden over time due to the opening of the package, and it is possible to eliminate a defective bonding of the electronic component and to secure a good bonding state. Further, the bonding material A
According to the production method, the mixture c of the conductive particles a and the adhesive b is dispersed and suspended in a fine particle state, and the coating liquid d1
Is directed to the fine particle mixture c, the bonding material A composed of capsule-like fine particles in which the mixture c is coated with the coating film d can be produced relatively easily and in large quantities.
【0018】図3は請求項3および5に記載された電子
部品の接合材の供給方法および電子部品の実装方法の一
例を示す模式図である。同図(A) で示すように、所定の
導体パターン14を有する電気絶縁性基板15からなる
プリント配線基板Kには、上記導体パターン14に対応
する開口部16をもったマスクBが装着され、上記マス
クBの開口部16に配設された編目材17を通って上記
接合材Aと有機溶剤Dとのぺースト状混練物Eがスキー
ジ18でもって肉厚を掻き揃えながら上記導体パターン
14に被着される。上記導体パターン14に被着された
混練物Eは、同図(B) で示すように接合材Aと有機溶剤
Dとに分離され、上記接合材Aが有機溶剤Dを介して上
記導体パターン14の表面に遊離して配設される。FIG. 3 is a schematic view showing an example of a method for supplying a bonding material for an electronic component and a method for mounting an electronic component according to the third and fifth aspects. As shown in FIG. 1A, a mask B having an opening 16 corresponding to the conductor pattern 14 is mounted on a printed wiring board K composed of an electrically insulating substrate 15 having a predetermined conductor pattern 14. The paste-like kneaded material E of the bonding material A and the organic solvent D passes through the stitch material 17 provided in the opening 16 of the mask B, and the paste-like kneaded material E of the bonding material A and the organic solvent D Be deposited. The kneaded material E adhered to the conductor pattern 14 is separated into a bonding material A and an organic solvent D as shown in FIG. It is arranged free on the surface of the.
【0019】その後、同図(C) で示すように、たとえば
部品本体19に1対の電極20を露出させたコンデンサ
からなる電子部品Fが上記プリント配線基板Kに装着さ
れ、同図(D) で示す加熱炉Gにおける加熱装置Hでもっ
て加熱することにより、上記接合材Aのコーティング膜
dがたとえばアクリル樹脂の場合、有機溶剤Dとの協働
でもって130℃以上で加熱溶融され、内部の導電性粒
子aと接着剤bとの混合物cが溶出されて、上記電子部
品Fの被接合部20aを上記導体パターン14に接合
し、電子部品Aを実装した配線基板Iを構成することが
できる。その際、上記接着剤bがエポキシ樹脂のような
熱硬化樹脂の場合、上記加熱装置Hでもって加熱硬化さ
れて、上記電子部品Fをプリント配線基板Kに固定する
とともに、上記接着剤bに含有された導電性粒子aでも
って上記電子部品Fの被接合部20aと上記導体パター
ン14との導電性を確保することができる。Thereafter, as shown in FIG. 1C, an electronic component F composed of, for example, a capacitor having a pair of electrodes 20 exposed on the component body 19 is mounted on the printed wiring board K, and as shown in FIG. When the coating film d of the bonding material A is, for example, an acrylic resin, it is heated and melted at 130 ° C. or more in cooperation with the organic solvent D by heating with the heating device H in the heating furnace G shown by The mixture c of the conductive particles a and the adhesive b is eluted, and the joined portion 20a of the electronic component F is joined to the conductor pattern 14, whereby the wiring board I on which the electronic component A is mounted can be configured. . At this time, when the adhesive b is a thermosetting resin such as an epoxy resin, the adhesive b is heated and cured by the heating device H to fix the electronic component F to the printed wiring board K and to contain the adhesive b in the adhesive b. With the conductive particles a thus obtained, the conductivity between the joined portion 20a of the electronic component F and the conductive pattern 14 can be ensured.
【0020】上記方法によれば、電子部品Fの被接合部
20aに対応する開口部16をもったマスクBを電気絶
縁性基板15に対向配設し、導電性粒子aと接着剤bと
の混合物cをコーティング膜dで被覆したカプセル状の
微粒子からなる接合材Aと有機溶剤Dとの混練物Eを上
記マスクBに供給して上記電気絶縁性基板15に印刷
し、上記電子部品Fの被接合部20aを導体パターン1
4に接合する接合材Aを上記電気絶縁性基板15に供給
するため、スクリーン印刷技術によるプリント配線基板
Kへの上記接合材Aの供給が容易である。また、上記マ
スクBの使用によって、接合材Aを上記プリント配線基
板Kにスクリーン印刷技術により供給する場合、上記マ
スクBへの接合材Aの供給量が変動しても、上記マスク
Bの開口部16を透過する接合材Aの透過量を上記マス
クBによる印刷技術自体で制御することができるから、
上記プリント配線基板Bに対する接合材Aの供給量の制
御が容易であり、しかも、上記接合材Aを比較的広範囲
かつ迅速に供給することができる。According to the above-described method, the mask B having the opening 16 corresponding to the part 20a to be joined of the electronic component F is disposed to face the electrically insulating substrate 15 so that the conductive particles a and the adhesive b A kneaded material E of a bonding material A composed of capsule-like fine particles coated with the mixture c with a coating film d and an organic solvent D is supplied to the mask B and printed on the electrically insulating substrate 15 to form the electronic component F. The part to be joined 20a is connected to the conductor pattern 1
Since the bonding material A to be bonded to the substrate 4 is supplied to the electrically insulating substrate 15, it is easy to supply the bonding material A to the printed wiring board K by a screen printing technique. When the bonding material A is supplied to the printed wiring board K by the screen printing technique by using the mask B, even if the supply amount of the bonding material A to the mask B varies, the opening of the mask B is changed. 16 can be controlled by the printing technique itself using the mask B,
The supply amount of the bonding material A to the printed wiring board B can be easily controlled, and the bonding material A can be supplied in a relatively wide range and quickly.
【0021】また、上記電子部品Fはプリント配線基板
Kに装着され、加熱装置Hで加熱することにより、上記
接合材Aのコーティング膜dが有機溶剤Dで溶融されて
内部の導電性粒子aと接着剤bとの混合物cが溶出し、
被接合部20aを上記導体パターン14に接合するとと
もに、上記接着剤bが加熱硬化されて、上記電子部品F
をプリント配線基板Aに固定するとともに、上記接着剤
bに含有された導電性粒子aでもって上記電子部品Fの
被接合部20aと上記導体パターン14との導電性を確
保することができ、上記プリント配線基板Kへの実装が
容易かつ高能率で大量生産に適合させることができる。
すなわち、上記接着剤bは加熱硬化後に収縮し、上記接
着剤bに含有された導電性粒子aは互いに接触して電気
的に導通し、上記電子部品Fの被接合部20aと上記導
体パターン14との導電性を確保することができる。The electronic component F is mounted on a printed wiring board K and heated by a heating device H so that the coating film d of the bonding material A is melted with an organic solvent D to form conductive particles a therein. The mixture c with the adhesive b elutes out,
The joined part 20a is joined to the conductor pattern 14, and the adhesive b is cured by heating, so that the electronic component F
Can be fixed to the printed wiring board A, and the conductive particles a contained in the adhesive b can secure the conductivity between the joined portion 20a of the electronic component F and the conductor pattern 14. It can be easily and efficiently mounted on the printed wiring board K and adapted to mass production.
That is, the adhesive b shrinks after being cured by heating, and the conductive particles a contained in the adhesive b come into contact with each other and become electrically conductive, so that the joined portion 20a of the electronic component F and the conductive pattern 14 And the conductivity of the film can be ensured.
【0022】ところで、上記実施例において、加熱炉G
における加熱装置Hは発熱体であってもレーザビーム照
射体であってもよく、レーザビーム照射体の場合、上記
レーザビームを上記接合材Aに照射して加熱し、そのコ
ーティング膜dを有機溶剤Dで溶融して内部の導電性粒
子aと接着剤bとの混合物cを溶出させるとともに、上
記接着剤bを加熱硬化させて、上記電子部品Fをプリン
ト配線基板Kに固定するとともに、上記接着剤bに含有
された導電性粒子aでもって上記電子部品Fの被接合部
20aと上記導体パターン14との導電性を確保し、上
記電子部品Fの被接合部20aを上記導体パターン14
に接合して、電子部品Aが実装された配線基板Iを構成
することができる。In the above embodiment, the heating furnace G
May be a heating element or a laser beam irradiating body. In the case of a laser beam irradiating body, the laser beam is applied to the bonding material A to heat it, and the coating film d is heated with an organic solvent. D to melt the mixture c of the conductive particles a and the adhesive b therein, and to heat and cure the adhesive b to fix the electronic component F to the printed wiring board K and to bond the electronic component F to the printed wiring board K. Conductivity between the joined part 20a of the electronic component F and the conductor pattern 14 is secured by the conductive particles a contained in the agent b, and the joined part 20a of the electronic component F is
To form a wiring board I on which the electronic component A is mounted.
【0023】また、上記実施例において、接着剤bは熱
硬化樹脂に代えて紫外線硬化樹脂であってもよく、その
場合、上記加熱装置Hでもってコーティング膜dを有機
溶剤Dで溶融させたのち、溶出した内部の導電性粒子a
と接着剤bとの混合物cにおける上記接着剤bを紫外線
で硬化させるように構成してもよい。その場合、上記加
熱炉Gの内部もしくは外部において、上記電子部品Fの
両側方から上記接着剤bに紫外線を照射する紫外線照射
装置(図示せず)を設定することが推奨される。あるい
は、上記接着剤bは熱硬化樹脂と紫外線硬化樹脂との混
合物であってもよく、その場合、上記加熱装置Hと紫外
線照射装置でもって迅速に硬化させて作業能率を向上さ
せることができる。In the above embodiment, the adhesive b may be an ultraviolet curable resin instead of the thermosetting resin. In this case, after the coating film d is melted with the organic solvent D by the heating device H, , Eluted internal conductive particles a
The adhesive b in the mixture c of the adhesive c and the adhesive b may be configured to be cured by ultraviolet rays. In that case, it is recommended to set an ultraviolet irradiation device (not shown) that irradiates the adhesive b with ultraviolet light from both sides of the electronic component F inside or outside the heating furnace G. Alternatively, the adhesive b may be a mixture of a thermosetting resin and an ultraviolet curable resin. In this case, the adhesive b can be quickly cured by the heating device H and the ultraviolet irradiation device to improve work efficiency.
【0024】図4は請求項4に記載された電子部品の接
合材の供給方法の一例を示す模式図である。同図(A) で
示すように、所定の導体パターン14を有する電気絶縁
性基板15からなるプリント配線基板Kには、上記導体
パターン14に対応する開口部16をもったマスクBが
装着され、上記マスクBの開口部16を通って上記有機
溶剤Dがスキージ18でもって肉厚を掻き揃えながら上
記導体パターン14に被着される。上記プリント配線基
板Kには、同図(B) で示すように上記接合材Aがノズル
Jから散布され、不必要な接合材Aを同図(C) で示すよ
うな重力落下や、同図(D)で示すような振動落下などの
手段で除去して、導体パターン14の表面に所望の接合
材Aを被着させる。FIG. 4 is a schematic view showing an example of a method for supplying a bonding material for an electronic component according to a fourth aspect. As shown in FIG. 1A, a mask B having an opening 16 corresponding to the conductor pattern 14 is mounted on a printed wiring board K composed of an electrically insulating substrate 15 having a predetermined conductor pattern 14. The organic solvent D is applied to the conductive pattern 14 through the opening 16 of the mask B while the thickness of the organic solvent D is adjusted by a squeegee 18. The bonding material A is sprayed from the nozzle J on the printed wiring board K as shown in FIG. 3B, and unnecessary bonding material A is dropped by gravity as shown in FIG. A desired bonding material A is applied to the surface of the conductor pattern 14 by removing by means such as vibration drop as shown in FIG.
【0025】上記方法によれば、電子部品Fの被接合部
20aに対応する開口部16をもったマスクBを電気絶
縁性基板15に対向配設し、有機溶剤Dを上記マスクB
に供給して上記電気絶縁性基板15に印刷し、上記接合
材Aを上記溶剤Dに被着させて、上記電子部品Fの被接
合部20aを導体パターン14に接合する接合材Aを上
記電気絶縁性基板15に供給するため、プリント配線基
板Kへの上記有機溶剤Dおよび接合材Aの供給が容易で
ある。とくに、上記接合材AはマスクBの開口部16を
透過させることを要しないことと、上記溶剤Dの塗布後
にプリント配線基板Kにおける不必要な部分に付着させ
ないため、たとえば粒子径が0.1mm以上であること
が推奨され、その製造が比較的に容易である。According to the above method, the mask B having the opening 16 corresponding to the part 20a to be joined of the electronic component F is disposed to face the electrically insulating substrate 15, and the organic solvent D is applied to the mask B
And printing on the electrically insulating substrate 15, applying the bonding material A to the solvent D, and bonding the bonding material A for bonding the bonded portion 20a of the electronic component F to the conductor pattern 14 with the electric material. The supply of the organic solvent D and the bonding material A to the printed wiring board K is easy because the supply is performed to the insulating substrate 15. In particular, since the bonding material A does not need to be transmitted through the opening 16 of the mask B and does not adhere to unnecessary portions of the printed wiring board K after the application of the solvent D, for example, the particle diameter is 0.1 mm. It is recommended that this be done, and its manufacture is relatively easy.
【0026】その後、同図(E) で示すように、たとえば
部品本体19に1対の電極20を露出させたコンデンサ
からなる電子部品Fが上記プリント配線基板Kに装着さ
れ、図3(D) において前述したような方法でもって内部
の導電性粒子aと接着剤bとの混合物cを溶出し、上記
電子部品Fの被接合部20aを上記導体パターン14に
接合し、電子部品Aを実装した配線基板Iを製造するこ
とができる。Thereafter, as shown in FIG. 3E, for example, an electronic component F composed of a capacitor having a pair of electrodes 20 exposed on the component body 19 is mounted on the printed wiring board K, and FIG. In the method described above, the mixture c of the conductive particles a and the adhesive b inside was eluted by the method described above, and the joined part 20a of the electronic component F was joined to the conductor pattern 14 to mount the electronic component A. The wiring board I can be manufactured.
【0027】上記実施例において、有機溶剤Dがマスク
Bを使用してスクリーン印刷技術によりプリント配線基
板Kに供給される場合について説明したけれども、図5
で示すような転写ピンLの先端部に容器Mに貯溜された
溶剤Dを被着させて、上記絶縁性基板15に転写させる
ようにしてもよい。In the above embodiment, the case where the organic solvent D is supplied to the printed wiring board K by the screen printing technique using the mask B has been described.
Alternatively, the solvent D stored in the container M may be applied to the tip of the transfer pin L as shown in FIG.
【0028】図6は請求項6に記載された電子部品の実
装方法の一例を示す模式図であり、図3図(A) 〜(C) ま
たは図4図(A) 〜(E) で示した方法で電子部品Fをプリ
ント配線基板Bに装着したのち、上記電子部品Fに圧力
Nを付勢して破壊させるようにしてもよく、上記電子部
品の実装が容易である。なお、この実施例において、上
記コーティング膜dの破壊後の処理は前述の場合とほぼ
同様であるから、その詳しい説明を省略する。FIG. 6 is a schematic view showing an example of a method of mounting an electronic component according to the present invention, which is shown in FIGS. 3 (A) to 3 (C) or 4 (A) to 4 (E). After the electronic component F is mounted on the printed wiring board B by the above method, the electronic component F may be broken by applying a pressure N to the electronic component F, thereby facilitating the mounting of the electronic component. In this embodiment, the processing after the destruction of the coating film d is substantially the same as that in the above-mentioned case, so that the detailed description thereof will be omitted.
【0029】図7はこの発明による電子部品の実装方法
の変形例を示す模式図で、同図(A)で示すように、所定
の導体パターン14を有する電気絶縁性基板15からな
るプリント配線基板Kには凹所15aが形成され、上記
電気絶縁性基板15に装着されたマスクBの開口部16
を通して有機溶剤Dが被着されたのち、同図(B) で示す
ような所望の接合材Aが上記有機溶剤Dの表面に被着さ
れる。その後、同図(C) で示すように、たとえば部品本
体19に1対の電極20を露出させたコンデンサからな
る電子部品Fが上記プリント配線基板Kに装着され、図
3(D) において前述したような方法でもって内部の導電
性粒子aと接着剤bとの混合物cを溶出し、上記電子部
品Fの被接合部20aを上記導体パターン14に接合
し、電子部品Aを実装した配線基板Iを製造することが
できる。上記電子部品の実装方法によれば、プリント配
線基板Kの凹所15aに電子部品Aを収納することがで
き、小型コンパクトな配線基板Iを製造することができ
る。FIG. 7 is a schematic view showing a modification of the method of mounting an electronic component according to the present invention. As shown in FIG. 7A, a printed wiring board comprising an electrically insulating substrate 15 having a predetermined conductor pattern 14 is shown. K has a recess 15a formed therein, and the opening 16 of the mask B mounted on the electrically insulating substrate 15 is formed.
After the organic solvent D is applied to the surface of the organic solvent D, the desired bonding material A as shown in FIG. Thereafter, as shown in FIG. 3C, for example, an electronic component F composed of a capacitor in which a pair of electrodes 20 are exposed on the component body 19 is mounted on the printed wiring board K, as described above with reference to FIG. The mixture c of the internal conductive particles a and the adhesive b is eluted by such a method, the joined part 20a of the electronic component F is joined to the conductor pattern 14, and the wiring board I on which the electronic component A is mounted is mounted. Can be manufactured. According to the electronic component mounting method, the electronic component A can be housed in the recess 15a of the printed wiring board K, and the small and compact wiring board I can be manufactured.
【0030】なお、上記実施例において、電子部品Aと
してコンデンサについて説明したけれども、たとえば抵
抗器、コイル装置,コンデンサもしくはマイコンなどか
らなる電子部品Aを電気絶縁性基板15に実装する場合
にも適用できることはいうまでもない。Although a capacitor has been described as the electronic component A in the above embodiment, the present invention can be applied to a case where the electronic component A including, for example, a resistor, a coil device, a capacitor, or a microcomputer is mounted on the electrically insulating substrate 15. Needless to say.
【0031】[0031]
【発明の効果】以上詳述したように、請求項1の発明に
よれば、接合材に含有する接着剤の接着性能が経時的に
劣化や硬化し難い電子部品の接合材を提供できる。請求
項2の発明によれば、含有する接着剤の接着性能が経時
的に劣化や硬化し難い接合材を容易に多量生産すること
ができる電子部品の接合材の製造方法を提供できる。請
求項3の発明によれば、スクリーン印刷技術によるプリ
ント配線基板への接合材の供給量の制御が容易で、か
つ、上記接合材を比較的広範囲かつ迅速に供給すること
ができる電子部品の接合材の供給方法を提供できる。As described above in detail, according to the first aspect of the present invention, it is possible to provide a bonding material for an electronic component in which the adhesive performance of the adhesive contained in the bonding material is hardly deteriorated or hardened over time. According to the second aspect of the present invention, it is possible to provide a method of manufacturing a bonding material for an electronic component, which can easily mass-produce a bonding material in which the adhesive performance of the contained adhesive is hardly deteriorated or hardened over time. According to the third aspect of the present invention, it is easy to control the supply amount of the bonding material to the printed wiring board by the screen printing technique, and it is possible to supply the bonding material relatively widely and quickly. A method for supplying the material can be provided.
【0032】請求項4の発明によれば、接合材がスクリ
ーン印刷技術によるマスクの開口部を透過させることを
要しないため、プリント配線基板への接合材の供給が容
易である電子部品の接合材の供給方法を提供することが
できる。請求項5の発明によれば、スクリーン印刷技術
によるプリント配線基板への接合材の供給と電子部品の
実装が容易である電子部品の実装方法を提供することが
できる。請求項6の発明によれば、接合材を加圧して混
合物を容易に流出させ、電子部品の実装が簡便である電
子部品の実装方法を提供することができる。According to the fourth aspect of the present invention, since the bonding material does not need to be transmitted through the opening of the mask by the screen printing technique, the bonding material for the electronic component can be easily supplied to the printed wiring board. Can be provided. According to the fifth aspect of the present invention, it is possible to provide a method for mounting an electronic component, which can easily supply a bonding material to a printed wiring board and mount the electronic component by a screen printing technique. According to the sixth aspect of the present invention, it is possible to provide a method of mounting an electronic component in which the bonding material is pressurized to easily flow out the mixture, and the electronic component is easily mounted.
【図1】請求項1に記載の発明による電子部品の接合材
の一例を示す断面図である。FIG. 1 is a cross-sectional view illustrating an example of a bonding material for an electronic component according to the first aspect of the present invention.
【図2】請求項2に記載の発明方法による接合材の製造
装置の一例を示す模式図である。FIG. 2 is a schematic view showing an example of an apparatus for producing a bonding material according to the method of the present invention.
【図3】請求項3および5に記載された電子部品の接合
材の供給方法および電子部品の実装方法の一例を示す模
式図である。FIG. 3 is a schematic view showing an example of a method for supplying a bonding material for an electronic component and a method for mounting an electronic component according to claims 3 and 5;
【図4】請求項4に記載された電子部品の接合材の供給
方法の一例を示す模式図である。FIG. 4 is a schematic view showing an example of a method for supplying a bonding material for an electronic component according to a fourth embodiment.
【図5】電子部品の接合材の供給方法の他の例を示す模
式図である。FIG. 5 is a schematic view showing another example of a method for supplying a bonding material for an electronic component.
【図6】請求項6に記載された電子部品の実装方法の一
例を示す模式図である。FIG. 6 is a schematic view showing one example of a method for mounting an electronic component according to claim 6;
【図7】この発明による電子部品の実装方法の変形例を
示す模式図である。FIG. 7 is a schematic view showing a modification of the electronic component mounting method according to the present invention.
【図8】従来の電子部品の実装構造の一例を示す断面図
である。FIG. 8 is a sectional view showing an example of a conventional electronic component mounting structure.
【図9】従来の電子部品の実装方法の一例を示す断面図
である。FIG. 9 is a cross-sectional view illustrating an example of a conventional electronic component mounting method.
【符号の説明】 A 接合材 B マスク C 配線基板 D 溶剤 E 混練物 F 電子部品 K プリント配線基板 14 導体パターン 15 電気絶縁性基板 16 開口部 20a 被接合部 a 導電性粒子 b 接着剤 c 混合物 d コーティング膜 d1 コーティング液 g 噴流体[Explanation of Symbols] A bonding material B mask C wiring board D solvent E kneaded material F electronic component K printed wiring board 14 conductive pattern 15 electrically insulating substrate 16 opening 20a bonded part a conductive particles b adhesive c mixture d Coating film d1 Coating liquid g Jet fluid
─────────────────────────────────────────────────────
────────────────────────────────────────────────── ───
【手続補正書】[Procedure amendment]
【提出日】平成8年9月19日[Submission date] September 19, 1996
【手続補正1】[Procedure amendment 1]
【補正対象書類名】明細書[Document name to be amended] Statement
【補正対象項目名】図面の簡単な説明[Correction target item name] Brief description of drawings
【補正方法】変更[Correction method] Change
【補正内容】[Correction contents]
【図面の簡単な説明】[Brief description of the drawings]
【図1】請求項1に記載の発明による電子部品の接合材
の一例を示す断面図である。FIG. 1 is a cross-sectional view illustrating an example of a bonding material for an electronic component according to the first aspect of the present invention.
【図2】請求項2に記載の発明方法による接合材の製造
装置の一例を示す模式図である。FIG. 2 is a schematic view showing an example of an apparatus for producing a bonding material according to the method of the present invention.
【図3】請求項3および5に記載された電子部品の接合
材の供給方法および電子部品の実装方法の一例を示す模
式図である。FIG. 3 is a schematic view showing an example of a method for supplying a bonding material for an electronic component and a method for mounting an electronic component according to claims 3 and 5;
【図4】請求項4に記載された電子部品の接合材の供給
方法の一例を示す模式図である。FIG. 4 is a schematic view showing an example of a method for supplying a bonding material for an electronic component according to a fourth embodiment.
【図5】電子部品の接合材の供給方法の他の例を示す模
式図である。FIG. 5 is a schematic view showing another example of a method for supplying a bonding material for an electronic component.
【図6】請求項6に記載された電子部品の実装方法の一
例を示す模式図である。FIG. 6 is a schematic view showing one example of a method for mounting an electronic component according to claim 6;
【図7】この発明による電子部品の実装方法の変形例を
示す模式図である。FIG. 7 is a schematic view showing a modification of the electronic component mounting method according to the present invention.
【図8】従来の電子部品の実装構造の一例を示す断面図
である。FIG. 8 is a sectional view showing an example of a conventional electronic component mounting structure.
【図9】従来の電子部品の実装方法の一例を示す断面図
である。FIG. 9 is a cross-sectional view illustrating an example of a conventional electronic component mounting method.
【符号の説明】 A 接合材 B マスク C 配線基板 D 溶剤 E 混練物 F 電子部品 K プリント配線基板 14 導体パターン 15 電気絶縁性基板 16 開口部 20a 被接合部 a 導電性粒子 b 接着剤 c 混合物 d コーティング膜 d1 コーティング液 g 噴流体[Explanation of Symbols] A bonding material B mask C wiring board D solvent E kneaded material F electronic component K printed wiring board 14 conductive pattern 15 electrically insulating substrate 16 opening 20a bonded part a conductive particles b adhesive c mixture d Coating film d1 Coating liquid g Jet fluid
【手続補正2】[Procedure amendment 2]
【補正対象書類名】図面[Document name to be amended] Drawing
【補正対象項目名】全図[Correction target item name] All figures
【補正方法】変更[Correction method] Change
【補正内容】[Correction contents]
【図1】 FIG.
【図2】 FIG. 2
【図4】 FIG. 4
【図5】 FIG. 5
【図6】 FIG. 6
【図8】 FIG. 8
【図3】 FIG. 3
【図7】 FIG. 7
【図9】 FIG. 9
Claims (6)
導体パターンに接合する接合材であって、導電性粒子と
接着剤との混合物をコーティング膜で被覆してカプセル
状の微粒子に構成されていることを特徴とする電子部品
の接合材。1. A joining material for joining a joined portion of an electronic component to a conductor pattern of an electrically insulating substrate, wherein the mixture is made of a mixture of conductive particles and an adhesive with a coating film to form capsule-shaped fine particles. A bonding material for electronic parts, characterized by being made.
導体パターンに接合する接合材の製造方法であって、導
電性粒子と接着剤との混合物を微粒子状態で分散浮遊さ
せる工程と、コーティング液を含有する噴流体を上記微
粒子状の混合物に指し向ける工程とを具備し、上記混合
物をコーティング膜で被覆したカプセル状の微粒子から
なる接合材を製造することを特徴とする電子部品の接合
材の製造方法。2. A method of manufacturing a bonding material for bonding a bonded portion of an electronic component to a conductor pattern of an electrically insulating substrate, the method comprising: dispersing and suspending a mixture of conductive particles and an adhesive in a fine particle state; Directing a jet fluid containing a coating liquid to the fine particle mixture to produce a bonding material comprising capsule-shaped fine particles coated with the mixture with a coating film. The method of manufacturing the material.
もったマスクを電気絶縁性基板に対向配設する工程と、
導電性粒子と接着剤との混合物をコーティング膜で被覆
したカプセル状の微粒子からなる接合材と溶剤との混練
物を上記マスクに供給して上記電気絶縁性基板に印刷す
る工程とを具備し、上記電子部品の被接合部を導体パタ
ーンに接合する接合材を上記電気絶縁性基板に供給する
ことを特徴とする電子部品の接合材の供給方法。3. A step of disposing a mask having an opening corresponding to a portion to be joined of an electronic component to an electrically insulating substrate,
Supplying a kneaded material of a bonding material and a solvent comprising a mixture of conductive particles and an adhesive with a coating film of a capsule-shaped fine particle coated with a coating film to the mask and printing the kneaded material on the electrically insulating substrate, A method for supplying a bonding material for an electronic component, comprising: supplying a bonding material for bonding a portion to be bonded of the electronic component to a conductive pattern to the electrically insulating substrate.
もったマスクを電気絶縁性基板に対向配設する工程と、
溶剤を上記マスクに供給して上記電気絶縁性基板に印刷
する工程と、導電性粒子と接着剤との混合物をコーティ
ング膜で被覆したカプセル状の微粒子からなる接合材を
上記溶剤に被着させる工程とを具備し、上記電子部品の
被接合部を導体パターンに接合する接合材を上記電気絶
縁性基板に供給することを特徴とする電子部品の接合材
の供給方法。4. A step of arranging a mask having an opening corresponding to a part to be joined of an electronic component on an electrically insulating substrate,
Supplying a solvent to the mask and printing on the electrically insulating substrate, and applying a bonding material composed of capsule-like fine particles coated with a coating film of a mixture of conductive particles and an adhesive to the solvent; And supplying a bonding material for bonding a portion to be bonded of the electronic component to a conductor pattern to the electrically insulating substrate.
もったマスクを電気絶縁性基板に対向配設する工程と、
導電性粒子と接着剤との混合物をコーティング膜で被覆
したカプセル状の微粒子からなる接合材と溶剤との混練
物を上記マスクに供給して上記電気絶縁性基板に印刷す
る工程と、上記電子部品の被接合部を上記混練物に装着
する工程と、上記接合材のコーティング膜を溶剤で溶融
させて上記導電性粒子と接着剤との混合物を流出させる
工程と、この流出した混合物で上記電子部品の被接合部
を上記電気絶縁性基板の導体パターンに接合する工程と
を具備したことを特徴とする電子部品の実装方法。5. A step of arranging a mask having an opening corresponding to a part to be joined of an electronic component on an electrically insulating substrate,
A step of supplying a kneaded material of a bonding material composed of capsule-shaped fine particles coated with a coating film of a mixture of conductive particles and an adhesive and a solvent to the mask and printing the kneaded material on the electrically insulating substrate; Mounting the joined part of the kneaded material to the kneaded material, melting the coating film of the bonding material with a solvent to flow out a mixture of the conductive particles and the adhesive, and using the flowed-out mixture to form the electronic component. Joining the joined portion to the conductor pattern of the electrically insulating substrate.
もったマスクを電気絶縁性基板に対向配設する工程と、
導電性粒子と接着剤との混合物をコーティング膜で被覆
したカプセル状の微粒子からなる接合材を上記電気絶縁
性基板に被着させる工程と、上記電子部品の被接合部を
上記接合材に装着する工程と、上記接合材を加圧して上
記導電性粒子と接着剤との混合物を流出させる工程と、
この流出した混合物で上記電子部品の被接合部を上記電
気絶縁性基板の導体パターンに接合する工程とを具備し
たことを特徴とする電子部品の実装方法。6. A step of arranging a mask having an opening corresponding to a portion to be joined of an electronic component on an electrically insulating substrate,
A step of applying a bonding material made of capsule-shaped fine particles coated with a mixture of a conductive particle and an adhesive with a coating film to the electrical insulating substrate; and mounting a bonded portion of the electronic component to the bonding material. Step, and a step of flowing the mixture of the conductive particles and the adhesive by pressing the bonding material,
Joining the joined part of the electronic component to the conductor pattern of the electrically insulating substrate with the mixture that has flowed out.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8195695A JPH1015691A (en) | 1996-07-04 | 1996-07-04 | Joining material of electronic parts, its production and supplying method therefor as well as method for packaging electronic parts |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8195695A JPH1015691A (en) | 1996-07-04 | 1996-07-04 | Joining material of electronic parts, its production and supplying method therefor as well as method for packaging electronic parts |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH1015691A true JPH1015691A (en) | 1998-01-20 |
Family
ID=16345464
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP8195695A Pending JPH1015691A (en) | 1996-07-04 | 1996-07-04 | Joining material of electronic parts, its production and supplying method therefor as well as method for packaging electronic parts |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH1015691A (en) |
-
1996
- 1996-07-04 JP JP8195695A patent/JPH1015691A/en active Pending
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