JPH10109328A - Molding device and removing method of fixed resin material - Google Patents
Molding device and removing method of fixed resin materialInfo
- Publication number
- JPH10109328A JPH10109328A JP26590896A JP26590896A JPH10109328A JP H10109328 A JPH10109328 A JP H10109328A JP 26590896 A JP26590896 A JP 26590896A JP 26590896 A JP26590896 A JP 26590896A JP H10109328 A JPH10109328 A JP H10109328A
- Authority
- JP
- Japan
- Prior art keywords
- resin material
- sprue
- nozzle
- sprue portion
- mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1759—Removing sprues from sprue-channels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2017/00—Carriers for sound or information
- B29L2017/001—Carriers of records containing fine grooves or impressions, e.g. disc records for needle playback, cylinder records
- B29L2017/003—Records or discs
- B29L2017/005—CD''s, DVD''s
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、例えば、CD(コ
ンパクトディスク)やLD(レーザディスク)等のよう
に、光が透過可能な物を成形するための成形装置、及び
該成形装置を使用した固着樹脂材の取り除き方法に関す
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a molding apparatus for molding a light-permeable object such as a CD (compact disk) or an LD (laser disk), and uses the molding apparatus. The present invention relates to a method for removing a fixed resin material.
【0002】[0002]
【従来の技術】従来、例えばCDやLD等のような、光
が透過可能な樹脂材を使用して成形体を成形する場合、
図8に示すような構造を有する成形装置1が使用されて
いる。このような成形装置1は、大別して、上記成形体
を成形するため可塑化された溶融樹脂を射出するノズル
2と、固定側金型4と、可動側金型9とを備え、上記溶
融樹脂が注入され上記成形体を成形する空隙部12が固
定側金型4と可動側金型9との間に形成されている。固
定側金型4には、ノズル2が進退可能な凹部13と、該
凹部13と空隙部12とを連通するスプルー部7とを有
すスプルーブッシュ6が取り付けられる。このようなス
プルーブッシュ6は、固定プレート3に設けた定位リン
グ5の内周面5aにスプルーブッシュ6を嵌合すること
で固定側金型4に対して位置決めされる。尚、スプルー
ブッシュ6が定位リング5に嵌合させることで、スプル
ー部7は、定位リング5及びノズル2と同芯上に配置さ
れるように構成されている。2. Description of the Related Art Conventionally, when a molded body is formed using a resin material that can transmit light, such as a CD or an LD,
A molding apparatus 1 having a structure as shown in FIG. 8 is used. Such a molding apparatus 1 is roughly provided with a nozzle 2 for injecting a plasticized molten resin for molding the molded body, a fixed mold 4 and a movable mold 9, and the molten resin Is formed between the fixed mold 4 and the movable mold 9. A sprue bush 6 having a concave portion 13 in which the nozzle 2 can advance and retreat and a sprue portion 7 communicating the concave portion 13 and the gap portion 12 is attached to the fixed mold 4. The sprue bush 6 is positioned with respect to the fixed mold 4 by fitting the sprue bush 6 to the inner peripheral surface 5a of the localization ring 5 provided on the fixed plate 3. The sprue bush 6 is fitted to the localization ring 5 so that the sprue portion 7 is arranged coaxially with the localization ring 5 and the nozzle 2.
【0003】このような成形装置1において、上記空隙
部12に可塑化された溶融樹脂を注入するために、ノズ
ル2が降下しスプルーブッシュ6の底部6aの当接面6
bに当接し、ノズル2の射出穴2aとスプルー部7とが
連通する。そして、可塑化された溶融樹脂がプランジャ
(あるいはスクリュ)によってノズル2から射出され、
射出された上記溶融樹脂がスプルーブッシュ6のスプル
ー部7を介して空隙部12に注入される。樹脂注入後、
可動側金型9を駆動させて型開きを行うと同時に可動側
金型9から成形体を剥離させるために、可動側金型9に
設けた通路10から成形体に対して空気の吹き付けを行
う。型開き完了後、スプルー部7と成形体との突き出し
を行い、同時に上記通路10から成形体に対して空気の
吹き付けを行い、可動側金型9から成形体を剥離させ
る。該剥離動作終了後、取り出し機により成形体を成形
機の外部に移送する。In such a molding apparatus 1, in order to inject the plasticized molten resin into the cavity 12, the nozzle 2 descends and the contact surface 6 of the bottom 6a of the sprue bush 6 is formed.
b, and the injection hole 2a of the nozzle 2 and the sprue portion 7 communicate with each other. Then, the plasticized molten resin is injected from the nozzle 2 by a plunger (or screw),
The injected molten resin is injected into the gap 12 through the sprue 7 of the sprue bush 6. After resin injection
In order to open the mold by driving the movable mold 9 and at the same time peel the molded article from the movable mold 9, air is blown to the molded article from the passage 10 provided in the movable mold 9. . After the mold opening is completed, the sprue portion 7 and the molded body are protruded, and at the same time, air is blown from the passage 10 to the molded body, and the molded body is separated from the movable mold 9. After the peeling operation is completed, the molded body is transferred to the outside of the molding machine by the take-out machine.
【0004】[0004]
【発明が解決しようとする課題】しかしながら、従来の
成形装置1の構成では、上記成形体を可動側金型9から
取り出す際に、スプルー部7内に上記樹脂が残り、該樹
脂が取り出せないことがある。この場合、スプルー部7
内に固着した樹脂に対してノズル2側から突き出し棒を
圧し当て、ハンマにより上記突き出し棒に衝撃を与える
ことで上記固着した樹脂をスプルー部7から強制的に排
除させる方法や、この方法でさえ除去できない場合に
は、可動側金型9を開き、スプルー部7内に固着した樹
脂に対して、バーナー等で過熱した突き出し棒を可動側
金型9側から押し込んでスプルー部7から上記固着樹脂
を取り出すという方法が採られている。ところがこのよ
うな方法は、スプルー部7へ目測にて上記突き出し棒を
人手により配置して行うことから、上記突き出し棒によ
って固定側金型4が傷ついたり、スプルー部7が傷つい
たりするという重大な問題を有している。特に、スプル
ー部7は成形体の成形条件に影響を与える重要部分であ
り、非常に高価である。よって、スプルー部7に傷をつ
けると成形条件が変化してしまうことから、高価なスプ
ルー部7を交換しなければならない事態を生じる。本発
明は、このような問題点を解決するためになされたもの
で、金型を傷つけることなくスプルー部内に固着した樹
脂を取り除くことができる成形装置及び該成形装置を使
用してスプルー部からの固着樹脂材の取り除き方法を提
供することを目的とする。However, in the structure of the conventional molding apparatus 1, when the molded body is taken out from the movable mold 9, the resin remains in the sprue portion 7 and the resin cannot be taken out. There is. In this case, the sprue portion 7
A method in which a stick protruding from the side of the nozzle 2 is pressed against the resin fixed in the inside and a shock is applied to the stick protruding with a hammer to forcibly remove the fixed resin from the sprue portion 7, or even this method If the resin cannot be removed, the movable mold 9 is opened, and a protruding rod heated by a burner or the like is pushed into the sprue part 7 from the movable mold part 9 against the resin fixed in the sprue part 7, and the above-mentioned fixed resin The method of taking out is taken. However, since such a method is performed by manually arranging the protruding rod on the sprue portion 7 by eye measurement, it is important that the protruding bar damages the fixed mold 4 and the sprue portion 7. Have a problem. In particular, the sprue portion 7 is an important part that affects the molding conditions of the molded body, and is very expensive. Therefore, if the sprue portion 7 is damaged, the molding conditions change, and a situation occurs in which the expensive sprue portion 7 must be replaced. The present invention has been made in order to solve such a problem, and a molding device capable of removing a resin adhered in a sprue portion without damaging a mold, and a molding device using the molding device to remove a resin from a sprue portion. An object of the present invention is to provide a method for removing a fixed resin material.
【0005】[0005]
【課題を解決するための手段】本発明の第1態様の成形
装置は、金型に設けた空隙部にて成形体を成形するため
の樹脂材を射出するノズルと、上記ノズルの移動により
該ノズルの先端部が当接する当接面を有する凹部、及び
上記ノズルの移動により上記先端部が上記当接面に当接
して上記ノズルから射出された上記樹脂材を上記空隙部
へ導くスプルー部を有するスプルーブッシュと、を備え
た成形装置であって、上記スプルー部に非接触な状態で
上記スプルー部内へ進入可能であり上記スプルー部内に
固着した樹脂材を当該スプルー部から取り除くための棒
状の取り除き部材と、上記取り除き部材を上記スプルー
部と同芯上に支持する支持部材と、を備えたことを特徴
とする。According to a first aspect of the present invention, there is provided a molding apparatus comprising: a nozzle for injecting a resin material for molding a molded body in a gap provided in a mold; A concave portion having a contact surface with which the tip of the nozzle comes into contact, and a sprue portion which guides the resin material ejected from the nozzle to the gap by contact of the tip with the contact surface due to movement of the nozzle. And a sprue bushing having a sprue bushing for removing the resin material fixed in the sprue portion from the sprue portion, the resin material being able to enter the sprue portion in a non-contact state with the sprue portion. And a support member for supporting the removing member coaxially with the sprue portion.
【0006】本発明の第2態様における固着樹脂材の取
り除き方法は、金型に設けた空隙部にて成形体を成形す
るための樹脂材を射出するノズルと、上記ノズルの移動
により該ノズルの先端部が当接する当接面を有する凹
部、及び上記ノズルの移動により上記先端部が上記当接
面に当接して上記ノズルから射出された上記樹脂材を上
記空隙部へ導くスプルー部を有するスプルーブッシュ
と、を備えた成形装置にて実行される、上記スプルー部
内の固着樹脂材の取り除き方法であって、上記成形体の
成形後、上記スプルー部に非接触な状態で上記スプルー
部内へ進入可能であり上記スプルー部内に固着した樹脂
材を当該スプルー部から取り除くための棒状の取り除き
部材を、上記スプルー部と同芯上に支持部材にて支持
し、上記取り除き部材の一端部を上記ノズルの先端部に
当接させ、上記樹脂材を射出するための上記ノズルの移
動と同様に上記ノズルを上記スプルー部側へ移動させる
ことで上記スプルー部と同芯上にて上記取り除き部材を
上記スプルー部側へ移動させて上記固着樹脂材を上記ス
プルー部から押し出す、ことを特徴とする。A method for removing a fixed resin material according to a second aspect of the present invention comprises a nozzle for injecting a resin material for molding a molded body in a void provided in a mold, and a movement of the nozzle for moving the nozzle. A sprue having a recess having a contact surface with which the tip abuts, and a sprue having the tip abutting on the abutment surface by movement of the nozzle to guide the resin material ejected from the nozzle to the gap; A method of removing a fixed resin material in the sprue portion, the method being performed by a molding device having a bush, wherein after the molded body is molded, the sprue portion can enter the sprue portion in a non-contact state. A rod-shaped removing member for removing the resin material fixed in the sprue portion from the sprue portion is supported by a support member coaxially with the sprue portion, and The end is brought into contact with the tip of the nozzle, and the nozzle is moved to the sprue side in the same manner as the movement of the nozzle for injecting the resin material. The removal member is moved to the sprue portion side to push the fixed resin material out of the sprue portion.
【0007】又、本発明の第3態様における固着樹脂材
の取り除き方法は、金型に設けた空隙部にて成形体を成
形するための樹脂材を射出するノズルと、上記ノズルの
移動により該ノズルの先端部が当接する当接面を有する
凹部、及び上記ノズルの移動により上記先端部が上記当
接面に当接して上記ノズルから射出された上記樹脂材を
上記空隙部へ導くスプルー部を有するスプルーブッシュ
と、を備えた成形装置にて実行される、上記スプルー部
内の固着樹脂材の取り除き方法であって、上記成形体の
成形後、上記スプルー部に非接触な状態で上記スプルー
部内へ進入可能であり上記スプルー部内に固着した樹脂
材を当該スプルー部から取り除くための棒状の取り除き
部材を、上記スプルー部と同芯上に支持部材にて上記金
型に支持し、上記金型への上記支持部材の支持前、又は
支持後、上記取り除き部材を上記樹脂材のガラス転移点
以上に加熱し、上記金型を上記スプルーブッシュ側へ移
動し型締めを行うことで上記取り除き部材を上記スプル
ー部内に固着した樹脂材に押し込み、加熱した上記取り
除き部材にて溶融した上記樹脂材の再凝固により上記樹
脂材を上記取り除き部材に固着させた後、再び上記可動
側金型を反スプルーブッシュ側へ移動する型開きを行う
ことで上記取り除き部材とともに上記固着樹脂材を上記
スプルー部から引き抜く、ことを特徴とする。In a third aspect of the present invention, a method for removing a fixed resin material includes a nozzle for injecting a resin material for molding a molded body in a cavity provided in a mold, and moving the nozzle to move the nozzle. A concave portion having a contact surface with which the tip of the nozzle comes into contact, and a sprue portion which guides the resin material ejected from the nozzle to the gap by contact of the tip with the contact surface due to movement of the nozzle. A method of removing a fixed resin material in the sprue portion, the method being performed by a molding device having a sprue bush having the sprue bush. A rod-shaped removing member for removing the resin material that can enter and is fixed in the sprue portion from the sprue portion is supported by the mold with a support member coaxially with the sprue portion, Before or after supporting the supporting member on the mold, the removing member is heated to a temperature equal to or higher than the glass transition point of the resin material, the mold is moved to the sprue bush side, and the mold is clamped to remove the removing member. Is pressed into the resin material fixed in the sprue portion, and the resin material melted by the heated removing member is re-solidified to fix the resin material to the removing member. By performing mold opening to move to the bush side, the fixing resin material is pulled out from the sprue portion together with the removing member.
【0008】[0008]
【発明の実施の形態】本発明の一実施形態である成形装
置、及び該成形装置のスプルー部内に固着した樹脂材を
取り除く方法について、図を参照しながら以下に説明す
る。尚、図8も含めて各図において同一又は同様の機能
を果たす構成部分については同じ符号を付している。第1実施形態; 本実施形態の成形装置30では、図1に
示すように、スプルー部7内に固着した固着樹脂材31
をスプルー部7から取り除くため、固着樹脂材31を押
し出す取り除き部材41と、上記取り除き部材41をス
プルー部7と同芯上に配置し支持する支持部材51とを
備えた。尚、成形装置30におけるその他の構造は、上
述した成形装置1の構造と変わるところはない。よっ
て、以下には、取り除き部材41と、支持部材51とに
ついてのみ説明を行う。取り除き部材41は、図示する
ようにほぼT字形の棒状部材であり、その太さはスプル
ー部7に対して非接触な状態で進退可能な大きさであ
り、その全長はスプルーブッシュ6のスプルー部7の全
長よりも若干長い。取り除き部材41の一端部42は、
ノズル2におけるほぼ半球形状の先端部2bの表面2c
に密着して当接するように、上記表面2cに対応した形
状をなす。又、一端部42の大きさは、ノズル2の射出
穴2aの口径よりも十分に大きく上記表面2cに当接す
る面積を十分に確保できる程度である。具体的には、後
述のように取り除き部材41は、射出動作時と同様に約
2tの力にてノズル2によってスプルー部7内の固着樹
脂材31へ押圧されるので、一端部42の大きさは、上
記圧力に耐え得るような大きさである。又、取り除き部
材41の他端部43は、固着樹脂材31への当接面積が
大きくなるように取り除き部材41の長手方向に対して
直交方向に切断した平坦面としている。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A molding apparatus according to an embodiment of the present invention and a method for removing a resin material fixed in a sprue portion of the molding apparatus will be described below with reference to the drawings. Note that the same reference numerals are given to components that perform the same or similar functions in each drawing including FIG. First Embodiment: In a molding device 30 of the present embodiment, as shown in FIG. 1, a fixed resin material 31 fixed in a sprue portion 7.
In order to remove from the sprue portion 7, there are provided a removing member 41 for pushing out the fixed resin material 31 and a supporting member 51 for arranging and supporting the removing member 41 coaxially with the sprue portion 7. The other structure of the molding device 30 is not different from the structure of the molding device 1 described above. Therefore, only the removal member 41 and the support member 51 will be described below. The removing member 41 is a substantially T-shaped rod-shaped member as shown in the drawing, and has a thickness such that it can advance and retreat in a non-contact state with the sprue portion 7. 7 is slightly longer than the overall length. One end 42 of the removing member 41 is
Surface 2c of substantially hemispherical tip 2b of nozzle 2
It has a shape corresponding to the surface 2c so as to be in close contact with the surface 2c. Further, the size of the one end portion 42 is sufficiently larger than the diameter of the injection hole 2a of the nozzle 2 so that an area in contact with the surface 2c can be sufficiently secured. More specifically, the removing member 41 is pressed against the fixing resin material 31 in the sprue portion 7 by the nozzle 2 with a force of about 2 t as in the injection operation, as described later. Is large enough to withstand the pressure. The other end 43 of the removing member 41 has a flat surface cut in a direction perpendicular to the longitudinal direction of the removing member 41 so that the contact area with the fixing resin material 31 is increased.
【0009】支持部材51は、本実施形態では、スプル
ーブッシュ6の凹部13に嵌合可能なものである。尚、
嵌合後、支持部材51をスプルーブッシュ6から取り外
すために、例えば支持部材51の上部52をスプルーブ
ッシュ6から若干突出するように嵌合させる。尚、凹部
13からの支持部材51の取り外し方法は、これに限ら
れず、例えば支持部材51に把手等の係合部分を設ける
方法等が考えられる。又、上述のように該支持部材51
が上記凹部13に嵌合されたときに、スプルー部7と同
芯上に棒状の取り除き部材41が延在するように取り除
き部材41を支持するため、支持部材51には、当該支
持部材51のノズル2側とスプルー部7側とを貫通する
貫通穴53が設けられる。尚、取り除き部材41は、貫
通穴53に対して緩みなく、かつ貫通穴53の延在方向
に移動可能な状態で貫通穴53に取り付けられる。In this embodiment, the support member 51 can be fitted into the recess 13 of the sprue bush 6. still,
After the fitting, in order to remove the support member 51 from the sprue bush 6, for example, the upper portion 52 of the support member 51 is fitted so as to slightly protrude from the sprue bush 6. The method of removing the support member 51 from the recess 13 is not limited to this, and a method of providing an engagement portion such as a handle on the support member 51, for example, may be considered. Also, as described above, the support member 51
When the support member 51 is fitted in the concave portion 13, the support member 51 supports the removal member 41 so that the rod-shaped removal member 41 extends coaxially with the sprue portion 7. A through hole 53 penetrating the nozzle 2 side and the sprue part 7 side is provided. The removing member 41 is attached to the through hole 53 without loosening with respect to the through hole 53 and movable in the extending direction of the through hole 53.
【0010】又、上記支持部材51に代えて以下に説明
する支持部材55を使用してもよい。即ち、上述したよ
うに、定位リング5の内周面5aに対してスプルー部7
は同心軸上に配置されている。よって、このことを利用
して、図2に示すように、支持部材55は、「取付部」
の機能を果たす一例に相当するものとして、上記内周面
5aに嵌合する周面56を有し、さらに貫通穴57を有
する。貫通穴57は、貫通穴53と同様に、当該支持部
材55のノズル2側とスプルー部7側とを貫通する穴で
あり、支持部材55の周面56が定位リング5の内周面
5aに嵌合されたときに、スプルー部7に対して同芯上
に棒状の取り除き部材41が延在するように取り除き部
材41を支持するものである。尚、取り除き部材41
は、貫通穴57に対して緩みなく、かつ貫通穴57の延
在方向に移動可能な状態で貫通穴57に取り付けられ
る。この場合、支持部材55は、上記凹部13に嵌合さ
れる必要はない。Further, a support member 55 described below may be used in place of the support member 51. That is, as described above, the sprue portion 7 is
Are arranged on concentric axes. Therefore, utilizing this fact, as shown in FIG.
Has a peripheral surface 56 fitted to the inner peripheral surface 5a, and further has a through hole 57. The through hole 57 is a hole that penetrates the nozzle 2 side and the sprue portion 7 side of the support member 55 similarly to the through hole 53, and the peripheral surface 56 of the support member 55 is formed on the inner peripheral surface 5 a of the localization ring 5. When the fitting is performed, the removing member 41 is supported so that the bar-shaped removing member 41 extends coaxially with the sprue portion 7. The removing member 41
Is attached to the through hole 57 in a state where it is not loosened with respect to the through hole 57 and is movable in the extending direction of the through hole 57. In this case, the support member 55 does not need to be fitted in the recess 13.
【0011】このように構成される成形装置30の動作
を以下に説明する。図6に示すように、ステップ(図内
では「S」にて示す)1では、従来と同様にして成形装
置30にて成形体の成形が行われる。当該成形動作によ
り、スプルー部7内に成形用の樹脂材が残留し、該残留
樹脂材がスプルー部7内で凝固してスプルー部7内に固
着したとする。このような固着が発生した場合、ステッ
プ2では、例えば支持部材51をスプルーブッシュ6の
凹部13に嵌合させ、かつ取り除き部材41の一端部4
2をノズル2側に配置するようにして支持部材51の貫
通穴53に挿通させる。尚、貫通穴53への取り除き部
材41の挿通動作は、上記凹部13内に支持部材51を
嵌合させた後に行ってもよいし、上記嵌合前に予め取り
除き部材41を貫通穴53へ挿通しておいてもよい。こ
のように支持部材51を凹部13に嵌合させ、かつ取り
除き部材41を貫通穴53に挿通することで、取り除き
部材41はスプルー部7に対して同芯上に延在すること
になる。又、支持部材51に代えて支持部材55を使用
する場合には、支持部材55の周面56を定位リング5
の内周面5aに嵌合させ、かつ支持部材51の場合と同
様に取り除き部材41を支持部材55の貫通穴57に挿
通させる。尚、支持部材51の場合と同様に、支持部材
55の内周面5aへの嵌合動作と、貫通穴57への取り
除き部材41の挿通動作との時間的な前後は問わない。
又、このように支持部材55を内周面5aに嵌合させ、
かつ取り除き部材41を貫通穴57に挿通することで、
支持部材51の場合と同様に、取り除き部材41はスプ
ルー部7に対して同芯上に延在することになる。The operation of the molding apparatus 30 configured as described above will be described below. As shown in FIG. 6, in step (indicated by “S” in the figure) 1, a molded body is molded by the molding device 30 in the same manner as in the related art. It is assumed that a resin material for molding remains in the sprue portion 7 by the molding operation, and the residual resin material solidifies in the sprue portion 7 and is fixed in the sprue portion 7. If such a sticking occurs, in step 2, for example, the support member 51 is fitted into the recess 13 of the sprue bush 6 and the one end 4
2 is inserted into the through hole 53 of the support member 51 so as to be disposed on the nozzle 2 side. The operation of inserting the removing member 41 into the through hole 53 may be performed after the support member 51 is fitted into the concave portion 13, or the removing member 41 may be inserted into the through hole 53 before the fitting. You may keep it. By fitting the supporting member 51 into the recess 13 and inserting the removing member 41 into the through hole 53 in this manner, the removing member 41 extends coaxially with the sprue portion 7. When the support member 55 is used instead of the support member 51, the peripheral surface 56 of the support member 55 is
And the removing member 41 is inserted into the through hole 57 of the supporting member 55 in the same manner as the supporting member 51. Note that, similarly to the case of the support member 51, the operation of fitting the support member 55 to the inner peripheral surface 5a and the operation of inserting the removal member 41 into the through hole 57 do not matter in time.
Further, the support member 55 is fitted to the inner peripheral surface 5a in this manner,
And by inserting the removing member 41 into the through hole 57,
As in the case of the support member 51, the removing member 41 extends coaxially with the sprue portion 7.
【0012】ステップ3では、通常の成形動作の場合と
同様に、矢印32方向に沿ってスプルー部7側へノズル
2を移動させる。このようなノズル2の移動により、ノ
ズル2の先端部2bが取り除き部材41の一端部42に
当接し、その後、取り除き部材41は、支持部材51の
貫通穴53又は支持部材55の貫通穴57に支持されな
がらノズル2の矢印32方向への移動とともに矢印32
方向へ移動し、取り除き部材41の他端部43がスプル
ー部7内の固着樹脂材31に当接する。したがって該当
接により固着樹脂材31には、取り除き部材41を介し
て上述の約2t/cm2のノズル2の押圧力が矢印32
方向に作用する。よって、ステップ4にて、さらにノズ
ル2が矢印32方向に移動することで固着樹脂材31は
スプルー部7内からスプルーブッシュ6外へ押し出され
る。In step 3, the nozzle 2 is moved to the sprue portion 7 side in the direction of arrow 32 as in the case of the normal molding operation. By such a movement of the nozzle 2, the tip 2 b of the nozzle 2 comes into contact with one end 42 of the removing member 41, and then the removing member 41 comes into contact with the through hole 53 of the support member 51 or the through hole 57 of the support member 55. While being supported, the nozzle 2 moves in the direction of the arrow 32 and the arrow 32
The other end 43 of the removing member 41 contacts the fixing resin material 31 in the sprue portion 7. Therefore, the pressing force of the nozzle 2 of about 2 t / cm 2 is applied to the fixed resin material 31 by the corresponding contact through the removing member 41 by the arrow 32
Acts in the direction. Accordingly, in step 4, the fixing resin material 31 is pushed out of the sprue portion 7 to the outside of the sprue bush 6 by further moving the nozzle 2 in the direction of the arrow 32.
【0013】このように支持部材51又は支持部材55
を使用することで取り除き部材41はスプルー部7に対
して非接触な状態で、かつ同芯上に配置されるので、取
り除き部材41がスプルー部7内に進入してもスプルー
部7を損傷することなく、スプルー部7内に固着した樹
脂材31をスプルー部7から外部へ押し出すことができ
る。又、本実施形態では、上述のように通常の成形動作
におけるノズル2の移動動作を利用して固着樹脂材31
の取り除きを行うことから、固着樹脂材31を取り除く
ために別途特別に装置を設ける必要がなく、簡易に固着
樹脂材31の取り除き作業を行うことができる。As described above, the supporting member 51 or the supporting member 55
Is used, the removing member 41 is disposed in a non-contact state and concentric with the sprue portion 7, so that even if the removing member 41 enters the sprue portion 7, the sprue portion 7 is damaged. Thus, the resin material 31 fixed in the sprue portion 7 can be pushed out of the sprue portion 7 to the outside. In the present embodiment, as described above, the fixed resin material 31 is moved by using the movement of the nozzle 2 in the normal molding operation.
The removal of the fixed resin material 31 does not require any special device to remove the fixed resin material 31, and the work of removing the fixed resin material 31 can be easily performed.
【0014】尚、本実施形態では、取り除き部材41は
黄銅の金属棒を用いたが、その他の金属材でもよく、
又、樹脂であってもかまわない。又、上記説明では、取
り除き部材41はノズル2により矢印32方向へ移動さ
せたが、貫通穴53又は貫通穴57に挿通した取り除き
部材41を、作業者がハンマー等を用いて矢印32方向
へ移動させてもよい。In this embodiment, the removing member 41 is a brass metal rod, but may be other metal material.
Also, it may be a resin. In the above description, the removing member 41 is moved in the direction of the arrow 32 by the nozzle 2, but the removing member 41 inserted through the through hole 53 or the through hole 57 is moved by the operator in the direction of the arrow 32 using a hammer or the like. May be.
【0015】第2実施形態;本実施形態の成形装置33
では、図3に示すように、可動側金型9に取り付けられ
る支持部材61と、固着樹脂材31をスプルー部7内か
ら引き抜くため上記支持部材61に立設される取り除き
部材71とを備えた。尚、詳細後述するが、固着樹脂材
31は、取り除き部材71が差し込まれた後、引き抜か
れることで取り除き部材71とともにスプルー部7内か
ら取り除かれる。又、成形装置33におけるその他の構
造は、上述した成形装置1の構造と変わるところはな
い。よって、以下には、支持部材61と取り除き部材7
1とについてのみ説明する。 Second embodiment: molding apparatus 33 of the present embodiment
3, a support member 61 attached to the movable mold 9 and a removing member 71 erected on the support member 61 for pulling out the fixed resin material 31 from the inside of the sprue portion 7 are provided. . As will be described later in detail, the fixing resin material 31 is removed from the sprue portion 7 together with the removing member 71 by being pulled out after the removing member 71 is inserted. The other structure of the molding device 33 is not different from the structure of the molding device 1 described above. Therefore, hereinafter, the supporting member 61 and the removing member 7 will be described.
Only 1 will be described.
【0016】支持部材61は、固定側金型4と接触する
可動側金型9の当接面9a上に配置される上板部62
と、可動側金型9の側面9bに沿って上記上板部62か
ら突出する爪部63とが一体的に形成された構造をな
す。上板部62の表面62aには、スプルー部7側へ突
出した取り除き部材71が立設される。又、後述するよ
うに、可動側金型9の移動とともに取り除き部材71に
てスプルー部7から固着樹脂材31を引き抜く必要があ
りその際に支持部材61が可動側金型9から外れないよ
うに、爪部63には、上板部62が上記当接面9aに載
置されたときには可動側金型9の側面9b部分に形成さ
れる断面凹状の係合凹部9cに係合する係止部64が形
成されている。尚、係合凹部9c及び係止部64におけ
る凹凸関係は、上述のものに限られるものではなく、図
示とは逆に可動側金型9に凸部を、爪部63に凹部を形
成してもよい。又、係合凹部9c及び係止部64の形状
も図示のものに限るものではなく、上述のようにスプル
ー部7から固着樹脂材31を引き抜く際に可動側金型9
から容易に支持部材61が外れないような形状を採用す
ることができる。さらに、爪部63を設けずに上板部6
2を可動側金型9の当接面9aに着脱可能に支持する構
造を採用することもできる。このようにして可動側金型
9の当接面9aに支持部材61が取り付けられたときに
は、上記取り除き部材71は、スプルー部7に対して同
芯上に配置されることになる。The support member 61 has an upper plate portion 62 disposed on the contact surface 9a of the movable mold 9 which comes into contact with the fixed mold 4.
And a claw portion 63 protruding from the upper plate portion 62 along the side surface 9b of the movable-side mold 9 to form a structure integrally formed. On the surface 62a of the upper plate portion 62, a removing member 71 projecting toward the sprue portion 7 is provided upright. Further, as described later, it is necessary to remove the fixed resin material 31 from the sprue portion 7 with the removing member 71 with the movement of the movable mold 9 so that the support member 61 does not come off from the movable mold 9 at that time. The claw portion 63 has an engaging portion that engages with an engaging concave portion 9c having a concave cross section formed on the side surface 9b of the movable mold 9 when the upper plate portion 62 is placed on the contact surface 9a. 64 are formed. Note that the relationship between the concave and convex portions of the engaging concave portion 9c and the locking portion 64 is not limited to the above, and a convex portion is formed on the movable mold 9 and a concave portion is formed on the claw portion 63, contrary to the illustration. Is also good. Also, the shapes of the engaging recess 9c and the locking portion 64 are not limited to those shown in the drawing, and when the fixed resin material 31 is pulled out from the sprue portion 7 as described above, the movable die 9
Can be adopted so that the support member 61 does not easily come off. Furthermore, the upper plate 6
It is also possible to adopt a structure in which the movable mold 2 is detachably supported on the contact surface 9 a of the movable mold 9. When the support member 61 is attached to the contact surface 9a of the movable mold 9 in this way, the removing member 71 is arranged concentrically with the sprue portion 7.
【0017】取り除き部材71は、図示するように、棒
状形状であり、その太さはスプルー部7に対して非接触
な状態で進退可能な大きさである。又、スプルー部7へ
の進入側に位置する、取り除き部材71の一端部72
は、図示のように先細り形状としてもよいし、例えば図
4及び図5に示すように、固着樹脂材31の上記引き抜
きをより確実かつ効果的に行えるように、引掛部72a
を有する形状としてもよい。本実施形態の取り除き部材
71は、上述のように固着樹脂材31をスプルー部7か
ら引き抜く際に固着樹脂材31が取り除き部材71とと
もにスプルー部7から引き抜かれるように、取り除き部
材71と固着樹脂材31との密着性を高める必要があ
る。又、固着樹脂材31への差し込みを容易にする必要
もある。そこで、本実施形態の取り除き部材71には、
当該取り除き部材71を固着樹脂材31のガラス転移点
以上に加熱可能なヒータ73を内蔵する。又、該ヒータ
73は導線75を介してコントローラ74にて電力供
給、温度制御等がなされる。尚、取り除き部材71の加
熱方法としては、ヒータ73のような電気抵抗によるも
のに限られず、バーナ、電磁誘導等の方法を採ることが
できる。又、急速に加熱したい場合には、電磁誘導によ
る加熱が好ましい。尚、ヒータ73や電磁誘導により取
り除き部材71を加熱する場合には、可動側金型9への
支持部材61の取り付け前、後を問わずに上記加熱を行
うことができるが、バーナにて加熱する場合には、可動
側金型9に支持部材61を取り付ける前に取り除き部材
71を加熱しておくのが好ましい。As shown, the removing member 71 has a rod-like shape, and its thickness is large enough to be able to advance and retreat without contacting the sprue portion 7. Also, one end 72 of the removing member 71 located on the entrance side to the sprue 7
May have a tapered shape as shown in the figure, or as shown in FIGS. 4 and 5, for example, as shown in FIGS.
May be provided. The removing member 71 of the present embodiment includes the removing member 71 and the fixing resin material such that the fixing resin material 31 is pulled out from the sprue portion 7 together with the removing member 71 when the fixing resin material 31 is pulled out from the sprue portion 7 as described above. It is necessary to improve the adhesion to the base member 31. Also, it is necessary to facilitate the insertion into the fixed resin material 31. Therefore, the removing member 71 of the present embodiment includes:
A heater 73 capable of heating the removing member 71 to a temperature equal to or higher than the glass transition point of the fixing resin material 31 is incorporated. The heater 73 is supplied with electric power and temperature controlled by a controller 74 via a conductor 75. The method for heating the removing member 71 is not limited to the method using electric resistance as in the heater 73, but may employ a method such as a burner or electromagnetic induction. When heating is to be performed quickly, heating by electromagnetic induction is preferable. When the removal member 71 is heated by the heater 73 or electromagnetic induction, the heating can be performed before or after the support member 61 is attached to the movable die 9, but the heating is performed by a burner. In this case, it is preferable to heat the removing member 71 before attaching the support member 61 to the movable mold 9.
【0018】このように構成される成形装置33の動作
を以下に説明する。図7に示すように、ステップ11で
は、従来と同様にして成形装置33にて成形体の成形が
行われる。当該成形動作により、スプルー部7内に成形
用の樹脂材が残留し、該残留樹脂材がスプルー部7内で
凝固してスプルー部7内に固着したとする。このような
固着が発生した場合、ステップ12では、固定側金型4
との型締め状態を解除するように矢印34方向に可動側
金型9を開く。そして可動側金型9の当接面9aに支持
部材61を載置し、可動側金型9の係合凹部9cと、爪
部63の係止部64とを係合させることで、可動側金型
9の当接面9aに支持部材61を固定する。該固定によ
り支持部材61に立設する取り除き部材72はスプルー
部7に対して同芯上に延在する。次に、ステップ13に
おいて、取り除き部材71のヒータ73をコントローラ
74によって加熱することで、取り除き部材71を固定
樹脂材31のガラス転移点以上の温度に加熱する。The operation of the molding apparatus 33 thus configured will be described below. As shown in FIG. 7, in step 11, the molding is performed by the molding device 33 in the same manner as in the related art. It is assumed that a resin material for molding remains in the sprue portion 7 by the molding operation, and the residual resin material solidifies in the sprue portion 7 and is fixed in the sprue portion 7. If such sticking occurs, in step 12, the fixed mold 4
The movable mold 9 is opened in the direction of arrow 34 so as to release the mold clamping state. Then, the support member 61 is placed on the contact surface 9a of the movable mold 9 and the engaging concave portion 9c of the movable mold 9 and the locking portion 64 of the claw 63 are engaged with each other, so that the movable The support member 61 is fixed to the contact surface 9 a of the mold 9. The removal member 72 erected on the support member 61 by the fixing extends coaxially with the sprue portion 7. Next, in step 13, the heater 73 of the removing member 71 is heated by the controller 74 to heat the removing member 71 to a temperature equal to or higher than the glass transition point of the fixed resin material 31.
【0019】上記加熱後、ステップ14にて、通常の成
形動作の型締めの場合と同様に、矢印35方向へ可動側
金型9を固定側金型4側へ移動する。よって、加熱され
た取り除き部材71は固着樹脂材31を溶融しながら固
着樹脂材31内へ型締め力により押し込まれる。尚、上
記型締めが終了した時点、又は型締め開始直前にて上記
加熱を終了する。よってステップ15にて、取り除き部
材71の近傍にて溶融した固着樹脂材31が再凝固し、
取り除き部材71に固着する。尚、該固着が有効に行わ
れるように、図3に示すような針状の取り除き部材71
の表面には細かな凹凸を形成するようにしてもよい。取
り除き部材71に樹脂材が固着した後、ステップ16に
て、固定側金型4との型締め状態を解除するように可動
側金型9を矢印34方向に移動する。よって、取り除き
部材71は可動側金型9とともに矢印34方向に移動す
るので、取り除き部材71に固着した固着樹脂材31は
スプルー部7内から固定側金型4外へ引き抜かれる。After the heating, at step 14, the movable mold 9 is moved to the fixed mold 4 in the direction of arrow 35 in the same manner as in the case of the mold clamping in the normal molding operation. Accordingly, the heated removing member 71 is pushed into the fixed resin material 31 by the clamping force while melting the fixed resin material 31. The heating is completed at the time when the mold clamping is completed or immediately before the mold clamping is started. Therefore, in Step 15, the fixed resin material 31 melted near the removing member 71 is re-solidified,
It is fixed to the removing member 71. In order to effectively perform the fixing, a needle-like removing member 71 as shown in FIG.
Fine irregularities may be formed on the surface of. After the resin material is fixed to the removing member 71, in Step 16, the movable mold 9 is moved in the direction of the arrow 34 so as to release the clamped state with the fixed mold 4. Therefore, since the removing member 71 moves in the direction of the arrow 34 together with the movable mold 9, the fixed resin material 31 fixed to the removing member 71 is pulled out of the sprue portion 7 to the outside of the fixed mold 4.
【0020】このように支持部材61を使用することで
取り除き部材71はスプルー部7に対して非接触な状態
で、かつ同芯上に配置されるので、取り除き部材71が
スプルー部7内に進入してもスプルー部7を損傷するこ
となく、スプルー部7内に固着した樹脂材31をスプル
ー部7から引き抜くことができる。又、本実施形態で
も、上述のように通常の成形動作における可動側金型9
の移動動作を利用して固着樹脂材31の取り除きを行う
ことから、固着樹脂材31を取り除くために別途特別に
装置を設ける必要がなく、簡易に固着樹脂材31の取り
除き作業を行うことができる。By using the supporting member 61, the removing member 71 is arranged in a state of non-contact with the sprue portion 7 and concentrically, so that the removing member 71 enters the sprue portion 7. Even if the sprue portion 7 is not damaged, the resin material 31 fixed in the sprue portion 7 can be pulled out from the sprue portion 7. Also in this embodiment, as described above, the movable mold 9 in the normal molding operation is used.
Since the fixed resin material 31 is removed using the moving operation of the fixing resin material 31, it is not necessary to separately provide a special device for removing the fixed resin material 31, and the work of removing the fixed resin material 31 can be easily performed. .
【0021】尚、本実施形態では、支持部材61を可動
側金型9に固定したが、他の部材における基準点から取
り除き部材71をスプルー部7に対して同芯上に配置さ
せてもよい。又、取り除き部材71を誘導加熱する場合
には、取り除き部材71のすべてを樹脂製とすることは
できないが、取り除き部材71の表面に樹脂または金型
を傷めない金属を配することで、上記誘導加熱方法を実
施することができる。尚、取り除き部材71の表面に樹
脂を配した場合にはバーナによる加熱を行わないのが望
ましい。In the present embodiment, the support member 61 is fixed to the movable die 9, but the member 71 may be removed from a reference point of another member and arranged coaxially with the sprue portion 7. . When the removing member 71 is induction-heated, the entirety of the removing member 71 cannot be made of resin. However, by disposing a resin or a metal that does not damage the mold on the surface of the removing member 71, A heating method can be implemented. When a resin is disposed on the surface of the removing member 71, it is desirable not to perform heating by a burner.
【0022】上述した第1及び第2実施形態では、ノズ
ル2が重力方向に昇降する、いわゆる縦型の成形装置を
例に採ったが、縦型に限るものではない。又、支持部材
51,55,61は、取り除き部材41,71をスプル
ー部7に対して同芯上に配置する機能を果たすように構
成されておればよく、上記機能が果たされる限り、必ず
しも凹部13や内周面5aへの嵌合、可動側金型9への
固定を行う必要はない。In the above-described first and second embodiments, a so-called vertical molding device in which the nozzle 2 moves up and down in the direction of gravity is taken as an example, but the invention is not limited to the vertical molding device. Further, the support members 51, 55, and 61 only need to be configured to perform the function of arranging the removing members 41 and 71 concentrically with the sprue portion 7. As long as the above function is achieved, the support members 51, 55, and 61 are not necessarily recessed. It is not necessary to perform fitting to the inner peripheral surface 5 a and fixing to the movable mold 9.
【0023】[0023]
【発明の効果】以上詳述したように本発明の第1態様の
成形装置、並びに第2及び第3態様の固着樹脂材の取り
除き方法によれば、支持部材により取り除き部材がスプ
ルー部に対して同芯上に配置されスプルー部内に進退可
能であることから、金型を傷つけることなくスプルー部
内に固着した樹脂を取り除くことができる。さらに又、
上記取り除き部材の進退動作は、通常の成形動作におけ
るノズルや金型の移動により行われることから、特別な
装置を設ける必要がなく簡易に、金型を傷つけることな
くスプルー部内に固着した樹脂を取り除くことができ
る。As described above in detail, according to the molding apparatus of the first aspect of the present invention and the method of removing the fixed resin material of the second and third aspects of the present invention, the removing member is removed from the sprue portion by the support member. Since it is arranged coaxially and can advance and retreat into the sprue portion, the resin fixed in the sprue portion can be removed without damaging the mold. Furthermore,
Since the advancing and retreating operation of the removing member is performed by moving the nozzle and the mold in a normal molding operation, there is no need to provide a special device, and the resin fixed in the sprue portion is easily removed without damaging the mold. be able to.
【図1】 本発明の第1実施形態における成形装置の構
造を示す断面図である。FIG. 1 is a cross-sectional view illustrating a structure of a molding device according to a first embodiment of the present invention.
【図2】 図1に示す成形装置の他の構造例を示す断面
図である。FIG. 2 is a sectional view showing another example of the structure of the molding apparatus shown in FIG.
【図3】 本発明の第1実施形態における成形装置の構
造を示す断面図である。FIG. 3 is a cross-sectional view illustrating a structure of a molding device according to the first embodiment of the present invention.
【図4】 図3に示す取り除き部材の他の形態を示す図
である。FIG. 4 is a view showing another embodiment of the removing member shown in FIG. 3;
【図5】 図3に示す取り除き部材の別の形態を示す図
である。FIG. 5 is a view showing another form of the removing member shown in FIG. 3;
【図6】 図1及び図2に示す成形装置の動作の流れを
示すフローチャートである。FIG. 6 is a flowchart showing a flow of an operation of the molding apparatus shown in FIGS. 1 and 2;
【図7】 図3に示す成形装置の動作の流れを示すフロ
ーチャートである。7 is a flowchart showing a flow of the operation of the molding apparatus shown in FIG.
【図8】 従来の成形装置の構造を示す断面図である。FIG. 8 is a sectional view showing the structure of a conventional molding apparatus.
2…ノズル、6…スプルーブッシュ、6b…当接面、7
…スプルー部、9…可動側金型、12…空隙部、13…
凹部、30…成形装置、31…固着樹脂材、33…成形
装置、41…取り除き部材、42…一端部、43…他端
部、51…支持部材、53…貫通穴、55…支持部材、
56…周面、57…貫通穴、61…支持部材、71…取
り除き部材。2 ... Nozzle, 6 ... Sprue bush, 6b ... Contact surface, 7
... Sprue part, 9 ... Movable mold, 12 ... Void part, 13 ...
Recess, 30 molding device, 31 fixed resin material, 33 molding device, 41 removal member, 42 one end, 43 other end, 51 support member, 53 through hole, 55 support member,
56: peripheral surface, 57: through hole, 61: support member, 71: removing member.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 油谷 博 大阪府門真市大字門真1006番地 松下電器 産業株式会社内 (72)発明者 松村 圭三 大阪府門真市大字門真1006番地 松下電器 産業株式会社内 (72)発明者 川口 一隆 大阪府門真市大字門真1006番地 松下電器 産業株式会社内 ──────────────────────────────────────────────────続 き Continued on the front page (72) Inventor Hiroshi Aburaya 1006 Kazuma Kadoma, Osaka Prefecture Inside Matsushita Electric Industrial Co., Ltd. 72) Inventor Kazutaka Kawaguchi 1006 Kazuma Kadoma, Kadoma City, Osaka Prefecture Matsushita Electric Industrial Co., Ltd.
Claims (8)
成形体を成形するための樹脂材を射出するノズル(2)
と、 上記ノズルの移動により該ノズルの先端部が当接する当
接面(6b)を有する凹部(13)、及び上記ノズルの
移動により上記先端部が上記当接面に当接して上記ノズ
ルから射出された上記樹脂材を上記空隙部へ導くスプル
ー部(7)を有するスプルーブッシュ(6)と、を備え
た成形装置であって、 上記スプルー部に非接触な状態で上記スプルー部内へ進
入可能であり上記スプルー部内に固着した樹脂材(3
1)を当該スプルー部から取り除くための棒状の取り除
き部材(41,71)と、 上記取り除き部材を上記スプルー部と同芯上に支持する
支持部材(51,55,61)と、を備えたことを特徴
とする成形装置。A nozzle (2) for injecting a resin material for molding a molded body in a cavity (12) provided in a mold (9).
And a recess (13) having a contact surface (6b) with which the tip of the nozzle comes into contact by the movement of the nozzle, and the tip comes into contact with the contact surface by the movement of the nozzle, and is ejected from the nozzle. A sprue bush (6) having a sprue portion (7) for guiding the resin material to the gap portion, wherein the sprue portion can enter the sprue portion without being in contact with the sprue portion. The resin material (3
A rod-shaped removing member (41, 71) for removing 1) from the sprue portion; and a supporting member (51, 55, 61) for supporting the removing member coaxially with the sprue portion. A molding apparatus.
脱可能であり、上記凹部に嵌合されたとき上記取り除き
部材の挿通穴であって上記スプルー部と同芯上にて上記
取り除き部材を移動可能に支持する貫通穴(53)を有
する、請求項1記載の成形装置。2. The support member (51) is detachable from the recess, and is a through hole for the removal member when fitted in the recess, and is coaxial with the sprue portion. 2. The molding apparatus according to claim 1, further comprising a through hole (53) for movably supporting the through hole.
に使用する定位リング(5)にて上記スプルーブッシュ
が固定側金型(4)に位置決めされる場合、上記支持部
材(55)は、上記定位リングに取り付けられる取付部
(56)と、該取付部を上記定位リングに取り付けるこ
とで上記取り除き部材の挿通穴であって上記スプルー部
と同芯上にて上記取り除き部材を移動可能に支持する貫
通穴(57)とを有する、請求項1記載の成形装置。3. When the sprue bush is positioned on a fixed mold (4) by a positioning ring (5) used for centering the mold and the sprue portion, the support member (55) is An attachment portion (56) attached to the positioning ring, and the attachment portion being attached to the positioning ring so that the removal member can be moved in the insertion hole of the removal member and concentric with the sprue portion. The molding device according to claim 1, further comprising a supporting through-hole (57).
材を射出するための上記ノズルの移動の際に上記ノズル
の先端部に当接可能な一端部(42)と、上記樹脂材を
射出するための上記ノズルの移動と同様に上記凹部側へ
の上記ノズルの移動により上記スプルー部内に進入し上
記固着樹脂材に当接する他端部(43)とを有し、上記
ノズルの移動により上記固着樹脂材を上記スプルー部か
ら押し出す、請求項1ないし3のいずれかに記載の成形
装置。4. The removing member (41) has one end (42) capable of abutting on the tip of the nozzle when the nozzle moves to inject the resin material, and injects the resin material. The other end portion (43) that enters the sprue portion by the movement of the nozzle toward the concave portion and abuts on the fixed resin material in the same manner as the movement of the nozzle for performing the above operation. The molding device according to claim 1, wherein the fixed resin material is extruded from the sprue portion.
支持部材(61)は、当該可動金型に着脱自在であり、 上記取り除き部材(71)は、上記支持部材に立設さ
れ、上記支持部材が上記可動金型に取り付けられること
で上記スプルー部と同芯上に配置されて上記スプルー部
内へ非接触にて進入可能であり、 上記可動金型を上記スプルーブッシュ側へ移動し型締め
を行うことで、上記樹脂材のガラス転移点以上に加熱し
た上記取り除き部材を上記スプルー部内に固着した樹脂
材に押し込み、加熱した上記取り除き部材にて溶融した
上記樹脂材の再凝固により上記樹脂材を上記取り除き部
材に固着させた後、再び上記可動側金型を反スプルーブ
ッシュ側へ移動する型開きを行うことで上記取り除き部
材とともに上記固着樹脂材を上記スプルー部から引き抜
く、請求項1記載の成形装置。5. When the mold (9) is movable, the support member (61) is detachable from the movable mold, and the removing member (71) is erected on the support member. By attaching the support member to the movable mold, the support member is arranged concentrically with the sprue portion and can enter the sprue portion in a non-contact manner, and moves the movable mold toward the sprue bush. By performing mold clamping, the removal member heated above the glass transition point of the resin material is pushed into the resin material fixed in the sprue portion, and the resin material melted by the heated removal member is re-solidified to form the resin member. After the resin material is fixed to the removing member, the movable resin mold is again moved to the side opposite to the sprue bush to open the mold. Pulled from the molding apparatus according to claim 1.
気抵抗を利用した加熱部を内蔵する、請求項5記載の成
形装置。6. The molding apparatus according to claim 5, wherein said removing member for heating is provided with a built-in heating unit utilizing electric resistance.
成形体を成形するための樹脂材を射出するノズル(2)
と、 上記ノズルの移動により該ノズルの先端部が当接する当
接面(6b)を有する凹部(13)、及び上記ノズルの
移動により上記先端部が上記当接面に当接して上記ノズ
ルから射出された上記樹脂材を上記空隙部へ導くスプル
ー部(7)を有するスプルーブッシュ(6)と、を備え
た成形装置にて実行される、上記スプルー部内の固着樹
脂材の取り除き方法であって、 上記成形体の成形後、 上記スプルー部に非接触な状態で上記スプルー部内へ進
入可能であり上記スプルー部内に固着した樹脂材を当該
スプルー部から取り除くための棒状の取り除き部材(4
1)を、上記スプルー部と同芯上に支持部材(51,5
5)にて支持し、上記取り除き部材の一端部を上記ノズ
ルの先端部に当接させ、 上記樹脂材を射出するための上記ノズルの移動と同様に
上記ノズルを上記スプルー部側へ移動させることで上記
スプルー部と同芯上にて上記取り除き部材を上記スプル
ー部側へ移動させて上記固着樹脂材を上記スプルー部か
ら押し出す、ことを特徴とする固着樹脂材の取り除き方
法。7. A nozzle (2) for injecting a resin material for molding a molded body in a cavity (12) provided in a mold (9).
And a recess (13) having a contact surface (6b) with which the tip of the nozzle comes into contact by the movement of the nozzle, and the tip comes into contact with the contact surface by the movement of the nozzle, and is ejected from the nozzle. A sprue bush (6) having a sprue portion (7) for guiding the resin material to the gap portion, the method comprising removing the fixed resin material in the sprue portion, the method comprising: After the molded body is formed, a rod-shaped removing member (4) that can enter the sprue portion without contacting the sprue portion and removes the resin material fixed in the sprue portion from the sprue portion.
1), the supporting members (51, 5)
5) supporting the one end of the removing member in contact with the tip of the nozzle, and moving the nozzle toward the sprue in the same manner as the movement of the nozzle for injecting the resin material. And removing the fixing resin material from the sprue portion by moving the removing member to the sprue portion side coaxially with the sprue portion.
成形体を成形するための樹脂材を射出するノズル(2)
と、 上記ノズルの移動により該ノズルの先端部が当接する当
接面(6b)を有する凹部(13)、及び上記ノズルの
移動により上記先端部が上記当接面に当接して上記ノズ
ルから射出された上記樹脂材を上記空隙部へ導くスプル
ー部(7)を有するスプルーブッシュ(6)と、を備え
た成形装置にて実行される、上記スプルー部内の固着樹
脂材の取り除き方法であって、 上記成形体の成形後、 上記スプルー部に非接触な状態で上記スプルー部内へ進
入可能であり上記スプルー部内に固着した樹脂材を当該
スプルー部から取り除くための棒状の取り除き部材(7
1)を、上記スプルー部と同芯上に支持部材(61)に
て上記金型に支持し、 上記金型への上記支持部材の支持前、又は支持後、上記
取り除き部材を上記樹脂材のガラス転移点以上に加熱
し、 上記金型を上記スプルーブッシュ側へ移動し型締めを行
うことで上記取り除き部材を上記スプルー部内に固着し
た樹脂材に押し込み、 加熱した上記取り除き部材にて溶融した上記樹脂材の再
凝固により上記樹脂材を上記取り除き部材に固着させた
後、再び上記可動側金型を反スプルーブッシュ側へ移動
する型開きを行うことで上記取り除き部材とともに上記
固着樹脂材を上記スプルー部から引き抜く、ことを特徴
とする固着樹脂材の取り除き方法。8. A nozzle (2) for injecting a resin material for molding a molded body in a cavity (12) provided in a mold (9).
And a recess (13) having a contact surface (6b) with which the tip of the nozzle comes into contact by the movement of the nozzle, and the tip comes into contact with the contact surface by the movement of the nozzle, and is ejected from the nozzle. A sprue bush (6) having a sprue portion (7) for guiding the resin material to the gap portion, the method comprising removing the fixed resin material in the sprue portion, the method comprising: After the molded body is formed, a rod-shaped removing member (7) which can enter the sprue portion without contacting the sprue portion and removes the resin material fixed in the sprue portion from the sprue portion.
1) is supported on the mold by a support member (61) coaxially with the sprue portion. Before or after the support member is supported by the mold, the removal member is made of the resin material. Heated to the glass transition point or higher, the mold was moved to the sprue bush side, and the mold was clamped to push the removal member into the resin material fixed in the sprue portion and melted by the heated removal member. After the resin material is fixed to the removal member by re-solidification of the resin material, the movable resin mold is moved again to the side opposite to the sprue bush, and the mold resin is opened again. A method for removing a fixed resin material, wherein the resin material is pulled out from a part.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP26590896A JP3625343B2 (en) | 1996-10-07 | 1996-10-07 | Molding apparatus and method for removing fixed resin material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP26590896A JP3625343B2 (en) | 1996-10-07 | 1996-10-07 | Molding apparatus and method for removing fixed resin material |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH10109328A true JPH10109328A (en) | 1998-04-28 |
JP3625343B2 JP3625343B2 (en) | 2005-03-02 |
Family
ID=17423780
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP26590896A Expired - Fee Related JP3625343B2 (en) | 1996-10-07 | 1996-10-07 | Molding apparatus and method for removing fixed resin material |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3625343B2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI399278B (en) * | 2008-08-08 | 2013-06-21 | Hon Hai Prec Ind Co Ltd | Removing device |
-
1996
- 1996-10-07 JP JP26590896A patent/JP3625343B2/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI399278B (en) * | 2008-08-08 | 2013-06-21 | Hon Hai Prec Ind Co Ltd | Removing device |
Also Published As
Publication number | Publication date |
---|---|
JP3625343B2 (en) | 2005-03-02 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US20140339732A1 (en) | Molded article manufacturing apparatus, method of manufacturing molded article, and molded article | |
EP1108516A1 (en) | Insert part stuck cylindrical article, its forming method, and its forming device | |
JPH10166449A (en) | Device and method for welding and joining resin molded item | |
US3998824A (en) | Method of embedding inserts in a thermoplastic body | |
JPH10109328A (en) | Molding device and removing method of fixed resin material | |
US5391332A (en) | Method of removing stuck sprue | |
JPS59224314A (en) | Insert molding die | |
KR20010023300A (en) | Method and arrangement for supporting the ends of a resistance wire in an injection mould during manufacturing of electrically heat-weldable plastic tube fittings | |
KR102460193B1 (en) | Injection mold in which resin is pressed and spreaded with apparatus for ejecting product | |
JP3240605B2 (en) | Insert molding method | |
JP3692742B2 (en) | Method and apparatus for forming microstructure | |
JP2802272B2 (en) | Semiconductor device manufacturing method suitable for high-mix low-volume production | |
JPH01192517A (en) | Fixing method of core | |
JP2005297211A (en) | Method for molding synthetic resin and molding apparatus used for this | |
KR100428349B1 (en) | Ejecting device of bumper mold | |
KR100493791B1 (en) | covering product molding apparatus and molding method thereof | |
JP3826203B2 (en) | Workpiece positioning device | |
JPH10202700A (en) | Method for removing residual resin of mold and apparatus therefor | |
JP2001121551A (en) | Method and apparatus for removing resin remaining in mold | |
JP3218562B2 (en) | Insert molding method | |
JPH04261802A (en) | Method for injection molding and apparatus therefor | |
JPH0655586A (en) | Injection molding die | |
JPH04135809A (en) | Method and tool for removing residual resin in synthetic resin mold | |
JP2001322146A (en) | Method and apparatus for removing foreign matter in gate part in mold of injection molding machine | |
JP2003145590A (en) | Injection molding machine |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A977 | Report on retrieval |
Effective date: 20041115 Free format text: JAPANESE INTERMEDIATE CODE: A971007 |
|
TRDD | Decision of grant or rejection written | ||
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20041124 |
|
A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20041129 |
|
R150 | Certificate of patent (=grant) or registration of utility model |
Free format text: JAPANESE INTERMEDIATE CODE: R150 |
|
FPAY | Renewal fee payment (prs date is renewal date of database) |
Year of fee payment: 3 Free format text: PAYMENT UNTIL: 20071210 |
|
FPAY | Renewal fee payment (prs date is renewal date of database) |
Year of fee payment: 4 Free format text: PAYMENT UNTIL: 20081210 |
|
FPAY | Renewal fee payment (prs date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20091210 Year of fee payment: 5 |
|
FPAY | Renewal fee payment (prs date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20091210 Year of fee payment: 5 |
|
FPAY | Renewal fee payment (prs date is renewal date of database) |
Year of fee payment: 6 Free format text: PAYMENT UNTIL: 20101210 |
|
FPAY | Renewal fee payment (prs date is renewal date of database) |
Year of fee payment: 6 Free format text: PAYMENT UNTIL: 20101210 |
|
FPAY | Renewal fee payment (prs date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20111210 Year of fee payment: 7 |
|
LAPS | Cancellation because of no payment of annual fees |