JPH0971752A - Composition for composite fire-resistant coating, and composite fire-resistant coating layer and forming method thereof - Google Patents

Composition for composite fire-resistant coating, and composite fire-resistant coating layer and forming method thereof

Info

Publication number
JPH0971752A
JPH0971752A JP22804395A JP22804395A JPH0971752A JP H0971752 A JPH0971752 A JP H0971752A JP 22804395 A JP22804395 A JP 22804395A JP 22804395 A JP22804395 A JP 22804395A JP H0971752 A JPH0971752 A JP H0971752A
Authority
JP
Japan
Prior art keywords
coating layer
weight
parts
resin
composition
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP22804395A
Other languages
Japanese (ja)
Other versions
JP3163414B2 (en
Inventor
Takeshi Fujiwara
武士 藤原
Shigehiro Nagashitani
重博 流谷
Hideo Motoki
英男 元木
Tomio Ouchi
富夫 大内
Keiichi Miyamoto
圭一 宮本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kajima Corp
SK Kaken Co Ltd
Original Assignee
Kajima Corp
SK Kaken Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kajima Corp, SK Kaken Co Ltd filed Critical Kajima Corp
Priority to JP22804395A priority Critical patent/JP3163414B2/en
Publication of JPH0971752A publication Critical patent/JPH0971752A/en
Application granted granted Critical
Publication of JP3163414B2 publication Critical patent/JP3163414B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Landscapes

  • Building Environments (AREA)
  • Paints Or Removers (AREA)

Abstract

PROBLEM TO BE SOLVED: To obtain a composite fire-resistant coating layer excellent in long- term weatherability. SOLUTION: This compsn. contains a synthetic thermoplastic vinyl resin, a petroleum resin, a phosphorus flame retardant, a melamine compd., a triazine compd., an N-nitroso compd., an azo compd., at least one thermally decomposable blowing agent selected from among a sulfonhydrazide compd. and its derivs., a polyhydric alcohol as a char-forming agent, and a chlorine-contg. plasticizer. A composite fire-resistant coating layer is formed by forming a fire-resistant coating layer from the compsn. on an object to be coated and applying a topcoating material mainly comprising a silicone-modified acrylic resin or a fluorourethane resin on the above-formed fire-resistant coating layer.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、複合耐火被覆用組
成物並びに複合耐火被覆層及びその形成方法に関する。
TECHNICAL FIELD The present invention relates to a composite fireproof coating composition, a composite fireproof coating layer, and a method for forming the same.

【0002】[0002]

【従来技術】従来より鉄骨造りの建築物、土木構築物に
おいて、火災時における鉄骨の強度低下を防止するた
め、鉄骨表面に耐火被覆材が被覆されている。このよう
な耐火被覆材の一つである発泡型耐火塗料は、未火災時
においては薄い塗膜であるが、火災時の温度上昇によ
り、塗膜中の成分が反応し、厚みのある発泡炭化断熱層
を形成する。この発泡炭化断熱層により、鉄骨に熱が伝
わるのを遅延させるのと同時に、発泡した時に発生する
不燃性ガスが消火作用を発揮する。
2. Description of the Related Art Conventionally, in steel-framed buildings and civil engineering structures, a fire-resistant coating material is coated on the surface of the steel frame in order to prevent the strength of the steel frame from lowering in the event of a fire. Foaming type fire-resistant paint, which is one of such fire-resistant coating materials, is a thin coating film when there is no fire, but the components in the coating film react when the temperature rises during a fire, resulting in thick foam carbonization. Form a heat insulating layer. The foamed carbonized heat insulation layer delays the transfer of heat to the steel frame, and at the same time, the non-combustible gas generated when foaming exerts a fire extinguishing action.

【0003】このような耐火塗料は、非発泡型の厚膜耐
火被覆材に比べて塗膜が薄いために、人目に触れるよう
な部位であっても、目立たず圧迫感を与えるようなこと
がなく、しかも耐火被覆層の施工上、薄い分だけ塗布量
が少なくて済む。
Since such a fire-resistant paint has a thinner coating film than a non-foaming type thick film fire-resistant coating material, it may not be noticeable and may give a feeling of pressure even in a part that is invisible to the human eye. In addition, because of the construction of the fireproof coating layer, the coating amount can be reduced due to the thinness.

【0004】また、このような耐火塗料は、従来の厚膜
耐火被覆材施工用の高吐出量の圧送装置を必要とせず、
通常の塗料用の塗装機器が使用できることから、施工性
に優れた材料としても有望視されており、施工部位によ
っては現在急速に普及している材料である。
Further, such a refractory paint does not require a conventional high-discharging pressure-feeding device for constructing a thick film refractory coating material,
Since it can be used with ordinary coating equipment for paints, it is also considered promising as a material with excellent workability, and it is a material that is rapidly becoming widespread at present depending on the construction site.

【0005】ところで、発泡型耐火塗料は、いつ起こる
かわからない火災に備えて、常に優れた耐火性能を発揮
できるということが条件とされるが、そのためには塗膜
が変質劣化することなく、できるだけ長期間にわたって
一定の品質を保持する必要がある。従って、特に外気に
さらされる部位等に用いる場合には、塗膜が優れた耐候
性を有していることが要求される。
By the way, the foaming type fire-resistant coating material is required to always exhibit excellent fire-resisting performance in preparation for a fire that cannot be predicted when it will occur. For that purpose, the coating film will not deteriorate and deteriorate as much as possible. It is necessary to maintain constant quality over a long period of time. Therefore, the coating film is required to have excellent weather resistance, particularly when it is used in a portion exposed to the outside air.

【0006】しかしながら、これら従来の耐火塗料は、
必須成分として難燃剤、発泡剤等が含まれているが、こ
れらは水に溶解しやすいため、耐火塗料塗膜が降雨にさ
らされる屋外或いは屋内であっても結露の多い部位に使
用される場合には、これらの成分が溶け出して塗膜が変
質するおそれがある。このため、実際に火災が発生した
ときには、本来発泡炭化断熱層を形成すべき各成分の反
応が不十分乃至は全く起こらず、耐火断熱性等を十分発
揮できない場合がある。
However, these conventional refractory paints are
Flame retardants, foaming agents, etc. are included as essential components, but since these are easily dissolved in water, when the fire-resistant coating film is used in areas with high dew condensation even outdoors or indoors where it is exposed to rain. However, there is a risk that these components will dissolve and the coating film will deteriorate. Therefore, when a fire actually occurs, the reaction of each component that should originally form the foamed carbonized heat insulating layer is insufficient or does not occur at all, and the fire insulating properties may not be sufficiently exhibited.

【0007】また、屋外屋内共に太陽光線の照射を受け
る部位では、構成成分が紫外線による劣化を受けて、チ
ョーキング或いは塗膜の膨れ、剥がれ等の欠陥を生じ
る。
[0007] In addition, in parts exposed to sunlight both indoors and outdoors, the constituent components are deteriorated by ultraviolet rays, causing defects such as chalking or swelling or peeling of the coating film.

【0008】これに関し、耐火塗料の塗膜の上にさらに
耐水性・耐候性の良好な塗膜を上塗材として積層する方
法も知られているが、基体である耐火塗料塗膜は、これ
ら上塗材との密着性が不十分であるため、この方法にお
いても耐火塗料塗膜が本来もつ耐火性能を長期にわたっ
て維持することは困難である。
In this regard, a method is known in which a coating film having good water resistance and weather resistance is further laminated on the coating film of the fire-resistant paint as an overcoating material. Even with this method, it is difficult to maintain the inherent fire resistance of the fire-resistant coating film for a long period of time because of insufficient adhesion to the material.

【0009】[0009]

【発明が解決しようとする課題】従って、本発明は、長
期耐候性に優れた複合耐火被覆層を得ることを主な目的
とする。
Therefore, the main object of the present invention is to obtain a composite refractory coating layer having excellent long-term weather resistance.

【0010】[0010]

【課題を解決するための手段】本発明者は、上記問題点
に鑑みて鋭意研究を重ねた結果、特定の組成からなる耐
火塗料から形成された塗膜が一定の上塗材との密着性に
優れる結果、長期耐候性に優れた塗膜を提供し得ること
を見出し、本発明を完成するに至った。
Means for Solving the Problems The inventors of the present invention have conducted extensive studies in view of the above problems, and as a result, found that a coating film formed from a fire-resistant coating material having a specific composition has a certain adhesiveness with an overcoat material. As a result, it has been found that a coating film having excellent long-term weather resistance can be provided, and the present invention has been completed.

【0011】即ち、本発明は、下記の複合耐火被覆用組
成物並びに複合耐火被覆層及びその形成方法に係るもの
である。
That is, the present invention relates to the following composite fireproof coating composition, composite fireproof coating layer and method for forming the same.

【0012】1.ビニル系熱可塑性合成樹脂、石油
樹脂、リン系難燃剤、メラミン系化合物、トリアジ
ン系化合物、N−ニトロソ化合物、アゾ化合物、スルホ
ンヒドラジド化合物及びそれらの誘導体からなる分解型
発泡剤の少なくとも1種、多価アルコール系炭化層形
成剤ならびに塩素系可塑剤を含有することを特徴とす
る複合耐火被覆層形成用組成物。
1. At least one decomposition type foaming agent containing vinyl-based thermoplastic synthetic resin, petroleum resin, phosphorus-based flame retardant, melamine-based compound, triazine-based compound, N-nitroso compound, azo compound, sulfone hydrazide compound and their derivatives, and A composition for forming a composite fireproof coating layer, which comprises a polyhydric alcohol-based carbonized layer-forming agent and a chlorine-based plasticizer.

【0013】2.上記1に記載の組成物からなる耐火被
覆層を被塗物上に形成させ、該耐火被覆層上にさらに上
塗材を塗布することを特徴とする複合耐火被覆層の形成
方法。
2. A method for forming a composite fireproof coating layer, which comprises forming a fireproof coating layer comprising the composition as described in 1 above on an object to be coated, and further applying an overcoat material on the fireproof coating layer.

【0014】3.上塗材が、シリコン変性アクリル樹脂
又はフッ素ウレタン樹脂を主成分とするものである上記
3記載の形成方法。
3. 4. The forming method according to 3 above, wherein the topcoat material is a silicone-modified acrylic resin or fluorourethane resin as a main component.

【0015】4.上記2又は3に記載の形成方法によっ
て形成された複合耐火被覆層。
4. A composite fireproof coating layer formed by the forming method as described in 2 or 3 above.

【0016】[0016]

【発明の実施の形態】以下、本発明をその実施の形態と
ともに詳細に説明する。
BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, the present invention will be described in detail along with its embodiments.

【0017】ビニル系熱可塑性合成樹脂は、主として複
合耐火被覆層形成用組成物のその他の配合成分を分散さ
せる母体となるものであり、複合耐火被覆層形成用組成
物を層状に維持するための膜形成主要材料となる。
The vinyl-based thermoplastic synthetic resin serves as a base for mainly dispersing other compounding components of the composite fire-resistant coating layer forming composition, and is used for maintaining the composite fire-resistant coating layer forming composition in a layered form. It becomes the main material for film formation.

【0018】このようなビニル系熱可塑性合成樹脂とし
ては、上記の機能を有する限り特に制限されず、例えば
ポリ塩化ビニル、ポリエチレン、エチレンー酢酸ビニル
合成樹脂、酢酸ビニルーベオバ合成樹脂、ビニルトルエ
ンブタジエン、ビニルトルエンアクリレート、ビニルト
ルエンメタクリレート等が挙げられ、これらは単独又は
2種以上併用することができる。
The vinyl-based thermoplastic synthetic resin is not particularly limited as long as it has the above-mentioned functions, and examples thereof include polyvinyl chloride, polyethylene, ethylene-vinyl acetate synthetic resin, vinyl acetate-veova synthetic resin, vinyltoluene butadiene and vinyltoluene. Acrylate, vinyltoluene methacrylate, etc. are mentioned, and these can be used individually or in combination of 2 or more types.

【0019】これらの中でも特に、ビニルトルエンブタ
ジエン、ビニルトルエンアクリレート、ビニルトルエン
メタクリレート等のビニルトルエン系のものが好まし
く、この中でもビニルトルエンブタジエン、ビニルトル
エンアクリレート等がより望ましい。
Of these, vinyltoluene-based compounds such as vinyltoluene butadiene, vinyltoluene acrylate and vinyltoluene methacrylate are preferable, and vinyltoluene butadiene and vinyltoluene acrylate are more preferable.

【0020】また、ビニル系熱可塑性合成樹脂の分子量
は、特に制限されないが、通常は重量平均分子量5万〜
20万程度であれば良い。
The molecular weight of the vinyl-based thermoplastic synthetic resin is not particularly limited, but usually the weight average molecular weight is from 50,000 to 50,000.
It may be about 200,000.

【0021】石油樹脂は、公知のものがそのまま使用で
き、市販のものも用いることができる。石油樹脂の種類
としては、例えば石油類のスチームクラッキングにより
エチレン、プロピレン等を製造するエチレンプラントか
ら副生する分解留分のうち、C5留分を原料とする脂肪
族系(C5系)石油樹脂、C9留分を原料とする芳香族系
(C9系)石油樹脂、両者を原料とする脂肪族/芳香族
共重合系(C59系)石油樹脂、高純度のジシクロペン
タジエンを原料とする脂環族系(DCPD系)石油樹脂
等が挙げられる。これらの石油樹脂は、単独又は2種以
上を併用しても良い。これら石油樹脂の中でも、それ自
身耐候性に優れ、さらに上塗材との密着性の良好さから
も、脂環族系(DCPD系)石油樹脂を使用することが
望ましい。
As the petroleum resin, known ones can be used as they are, and commercially available ones can also be used. Examples of the type of petroleum resin include, for example, aliphatic (C 5 type) petroleum derived from a C 5 fraction as a raw material in a cracked fraction produced as a by-product from an ethylene plant that produces ethylene, propylene and the like by steam cracking of petroleum Resin, aromatic (C 9 series) petroleum resin using C 9 fraction as a raw material, aliphatic / aromatic copolymerization (C 5 C 9 series) petroleum resin using both as raw materials, and high-purity dicyclopentadiene Examples thereof include alicyclic (DCPD) petroleum resins and the like. These petroleum resins may be used alone or in combination of two or more kinds. Among these petroleum resins, it is desirable to use an alicyclic (DCPD) petroleum resin because of its excellent weather resistance and good adhesiveness with the overcoat material.

【0022】石油樹脂を配合することにより、特に、こ
の複合耐火被覆層形成用組成物から形成される耐火被覆
層表面に耐候性に優れた上塗材を形成した場合に、優れ
た密着性、耐候性等を発揮する。
By blending a petroleum resin, particularly when a topcoat material having excellent weather resistance is formed on the surface of the fireproof coating layer formed from the composition for forming a composite fireproof coating layer, excellent adhesion and weather resistance are obtained. Exerts sex.

【0023】石油樹脂の配合量(固形分)は、用いるビ
ニル系熱可塑性合成樹脂の種類、用いる石油樹脂の種
類、塗膜の使用部位等に応じて適宜変更しても良いが、
通常は上記ビニル系熱可塑性合成樹脂の固形分100重
量部に対し、10〜60重量部程度、好ましくは15〜
45重量部とする。10重量部未満の場合には、耐候性
に優れた上塗材との密着性が不十分となることがあり、
また60重量部を超える場合には発泡炭化断熱層の燃焼
等が生じるおそれがある。
The blending amount (solid content) of the petroleum resin may be appropriately changed depending on the type of the vinyl-based thermoplastic synthetic resin used, the type of the petroleum resin used, the site where the coating film is used, etc.
Usually, about 10 to 60 parts by weight, preferably 15 to about 10 parts by weight, based on 100 parts by weight of the solid content of the vinyl-based thermoplastic synthetic resin.
45 parts by weight. If the amount is less than 10 parts by weight, the adhesion to the overcoat material having excellent weather resistance may be insufficient,
If it exceeds 60 parts by weight, the foamed carbonized heat insulating layer may be burned.

【0024】リン系難燃剤は、主に難燃作用によって発
泡炭化断熱層の燃焼を抑制乃至防止するものであり、こ
の作用を有するものであれば特にその種類は制限されな
い。例えば、トリクレジルホスフェート、ジフェニルク
レジルホスフェート、ジフェニルオクチルホスフェー
ト、トリ(β−クロロエチル)ホスフェート、トリブチ
ルホスフェート、トリ(ジクロロプロピル)ホスフェー
ト、トリフェニルホスフェート、トリ(ジブロモプロピ
ル)ホスフェート、クロロホスホネート、ブロモホスホ
ネート、ジエチル−N,N−ビス(2−ヒドロキシエチ
ル)アミノメチルホスフェート、ジ(ポリオキシエチレ
ン)ヒドロキシメチルホスホネート等の有機リン系化合
物、三塩化リン、五塩化リン等の塩化物、リン酸アンモ
ニウム、ポリリン酸アンモニウム等のリン酸化合物等が
あげられる。これらの難燃剤は、1種又は2種以上用い
ても良い。これらの中でも、特に、脱水冷却作用及び不
燃性ガス発生作用の両方を合わせ持つがゆえに難燃性に
優れ、後記の発泡剤の配合量を削減できるという利点も
あることから、ポリリン酸アンモニウムを用いるのが好
ましい。
The phosphorus-based flame retardant mainly suppresses or prevents the combustion of the foamed carbonized heat insulating layer by the flame retardant action, and the type thereof is not particularly limited as long as it has this action. For example, tricresyl phosphate, diphenyl cresyl phosphate, diphenyl octyl phosphate, tri (β-chloroethyl) phosphate, tributyl phosphate, tri (dichloropropyl) phosphate, triphenyl phosphate, tri (dibromopropyl) phosphate, chlorophosphonate, bromophosphonate , Diethyl-N, N-bis (2-hydroxyethyl) aminomethyl phosphate, organic phosphorus compounds such as di (polyoxyethylene) hydroxymethylphosphonate, chlorides such as phosphorus trichloride and phosphorus pentachloride, ammonium phosphate, Examples thereof include phosphoric acid compounds such as ammonium polyphosphate. These flame retardants may be used alone or in combination of two or more. Among these, particularly, ammonium polyphosphate is used because it has excellent flame retardancy because it has both a dehydration cooling action and a nonflammable gas generating action, and has the advantage that the compounding amount of the foaming agent described below can be reduced. Is preferred.

【0025】リン系難燃剤の配合量は、その難燃剤の種
類等によって適宜設定すれば良いが、上記のビニル系熱
可塑性合成樹脂の固形分100重量部に対し、通常20
0〜600重量部程度、好ましくは300〜500重量
部とすれば良い。200重量部より少ない場合には発泡
倍率が低くなり、耐火性能を発揮できない場合がある。
600重量部より多い場合には、発泡炭化断熱層の強度
が低くなり、鉄骨を十分保護できなくなる。発泡剤は、
温度の上昇と共に分解して不燃性ガスを発生し、後記の
多価アルコールの炭化物を発泡多孔質に形成するもので
ある。これらの発泡剤は、かかる発泡作用を有するもの
であれば、公知のものをそのまま使用することができ、
例えばメラミン等のメラミン系化合物、トリヒドラジノ
トリアジン等のトリアジン系化合物、ジニトロソペンタ
メチレンテトラミン、N,N−ジニトロソ−N,N−ジ
メチルテレフタルアミド等のN−ニトロソ化合物、アゾ
ビスイソブチロニトリル、アゾジカルボンアミド等のア
ゾ化合物、ベンゼンスルホニルヒドラジド、p−トルエ
ンスルホニルヒドラジド、p,p−オキシ−ビス(ベン
ゼンスルホニルヒドラジド)等のスルホンヒドラジド化
合物、或いはこれらの誘導体等が挙げられる。これら
は、単独又は2種以上併用しても良い。これらの中でも
発泡開始温度や取り扱い、入手の容易性等からメラミ
ン、トリヒドラジノトリアジン等が望ましい。
The amount of the phosphorus-based flame retardant compounded may be appropriately set depending on the type of the flame retardant agent, etc., but is usually 20 per 100 parts by weight of the solid content of the vinyl-based thermoplastic synthetic resin.
The amount may be about 0 to 600 parts by weight, preferably 300 to 500 parts by weight. If the amount is less than 200 parts by weight, the foaming ratio becomes low and the fire resistance may not be exhibited.
If the amount is more than 600 parts by weight, the strength of the foamed carbonized heat insulating layer becomes low and the steel frame cannot be sufficiently protected. The foaming agent is
It decomposes with an increase in temperature to generate an incombustible gas, and forms a polyhydric alcohol carbide, which will be described later, in a foamed porous form. As these foaming agents, known ones can be used as they are as long as they have such a foaming action,
For example, melamine-based compounds such as melamine, triazine-based compounds such as trihydrazinotriazine, dinitrosopentamethylenetetramine, N-nitroso compounds such as N, N-dinitroso-N, N-dimethylterephthalamide, azobisisobutyronitrile. , Azo compounds such as azodicarbonamide, benzenesulfonyl hydrazide, p-toluenesulfonyl hydrazide, sulfone hydrazide compounds such as p, p-oxy-bis (benzenesulfonyl hydrazide), and derivatives thereof. These may be used alone or in combination of two or more. Among these, melamine, trihydrazinotriazine and the like are preferable in view of the foaming initiation temperature, handling, availability and the like.

【0026】発泡剤の配合量は、使用する発泡剤の種
類、塗膜の使用部位等によって定めれば良いが、通常は
上記のビニル系熱可塑性合成樹脂の固形分100重量部
に対し、40〜120重量部程度、好ましくは60〜9
0重量部とすれば良い。40重量部未満の場合には発泡
炭化断熱層に空洞が発生することがある。また、120
重量部を上回る場合には発泡倍率が低くなる。
The blending amount of the foaming agent may be determined depending on the type of the foaming agent to be used, the site where the coating film is used, etc., but is usually 40 with respect to 100 parts by weight of the solid content of the above vinyl-based thermoplastic synthetic resin. ~ 120 parts by weight, preferably 60-9
It may be 0 parts by weight. If it is less than 40 parts by weight, voids may occur in the foamed carbonized heat insulating layer. Also, 120
If the amount is more than parts by weight, the expansion ratio will be low.

【0027】多価アルコール系炭化層形成剤は、主に温
度の上昇と共に炭化して、前記の発泡剤の効果により炭
化物の発泡多孔質を形成するものである。多価アルコー
ル系炭化層形成剤としては、上記作用を有するものであ
れば特に制限されず、例えばデンプン、カゼイン、ペン
タエリスリトール、ジペンタエリスリトール、トリメチ
ルプロパン等が挙げられる。この中でも、ジペンタエリ
スリトール等が好ましい。これら多価アルコール系炭化
層形成剤は、1又は2以上使用しても良い。
The polyhydric alcohol-based carbonized layer forming agent carbonizes mainly with an increase in temperature to form a foamed porous material of a carbide by the effect of the above-mentioned foaming agent. The polyhydric alcohol-based carbonized layer-forming agent is not particularly limited as long as it has the above-mentioned action, and examples thereof include starch, casein, pentaerythritol, dipentaerythritol, and trimethylpropane. Among these, dipentaerythritol and the like are preferable. One or two or more of these polyhydric alcohol-based carbonized layer forming agents may be used.

【0028】多価アルコール系炭化層形成剤の配合量
は、塗膜の使用部位等により適宜変更することができる
が、通常は上記のビニル系熱可塑性合成樹脂の固形分1
00重量部に対し、40〜120重量部程度、好ましく
は60〜90重量部とすれば良い。
The blending amount of the polyhydric alcohol-based carbonized layer forming agent can be appropriately changed depending on the site where the coating film is used, etc., but usually, the solid content of the vinyl-based thermoplastic synthetic resin is 1%.
The amount may be about 40 to 120 parts by weight, preferably 60 to 90 parts by weight, based on 00 parts by weight.

【0029】塩素系可塑剤は、特に形成される複合耐火
被覆層の強靱性を向上させるために配合するものであ
り、このような性質を有するものであればその種類は特
に限定されない。例えば、塩素化パラフィン系、塩素化
ポリオレフィン系、塩素化脂肪族エステル等の塩素系可
塑剤を使用することができる。これら塩素系可塑剤は、
単独又は2種以上を併用しても良い。これら塩素系可塑
剤の中のでも、塩素化パラフィンを用いるのが好まし
い。
The chlorine-based plasticizer is added in order to improve the toughness of the formed composite fireproof coating layer, and the type thereof is not particularly limited as long as it has such properties. For example, chlorinated paraffin-based, chlorinated polyolefin-based, chlorinated aliphatic ester and other chlorine-based plasticizers can be used. These chlorine-based plasticizers are
You may use together or 2 types or more. Among these chlorine plasticizers, it is preferable to use chlorinated paraffin.

【0030】塩素系可塑剤の配合量は、用いる部位等に
応じて適宜設定すれば良いが、通常は上記のビニル系熱
可塑性合成樹脂の固形分100重量部に対し、50〜1
70重量部程度、好ましくは70〜130重量部とすれ
ば良い。50重量部未満の場合には、発泡が不十分とな
り、170重量部を超える場合には塗膜が柔らかくなり
すぎる傾向がある。
The blending amount of the chlorine-based plasticizer may be appropriately set depending on the site to be used and the like, but usually 50 to 1 per 100 parts by weight of the solid content of the vinyl-based thermoplastic synthetic resin.
It may be about 70 parts by weight, preferably 70 to 130 parts by weight. If it is less than 50 parts by weight, foaming will be insufficient, and if it exceeds 170 parts by weight, the coating film tends to be too soft.

【0031】本発明組成物は、これらの成分の他、本発
明の効果を低減させない範囲内で必要に応じて、二酸化
チタン、タルク、炭酸カルシウム、炭酸ナトリウム、酸
化亜鉛、粘土、クレー、シラス、マイカ、ガラス繊維、
ガラスフレーク、珪砂、寒水石等の充填材、ベンゼン、
トルエン、キシレン、ミネラルスピリット、メチルエチ
ルケトン、メチルイソブチルケトン等の溶剤(希釈用溶
剤)、エチレングリコール等の乾燥調整剤、有機ベント
ナイト、アマイドワックス、ひまし油等の粘性調整剤、
シリコーンオイル等の消泡剤等の各種添加剤を配合する
こともできる。
In addition to these components, the composition of the present invention may contain titanium dioxide, talc, calcium carbonate, sodium carbonate, zinc oxide, clay, clay, shirasu, if necessary, as long as the effect of the present invention is not reduced. Mica, fiberglass,
Glass flakes, silica sand, fillers such as cold water stone, benzene,
Solvents (diluting solvents) such as toluene, xylene, mineral spirits, methyl ethyl ketone, methyl isobutyl ketone, drying regulators such as ethylene glycol, organic bentonite, amide wax, viscosity regulators such as castor oil,
Various additives such as antifoaming agents such as silicone oil can also be blended.

【0032】本発明組成物は、前記の各成分を均一に混
合できればその配合順序は特に制限されないが、特にビ
ニル系熱可塑性合成樹脂に分解型発泡剤及び多価アルコ
ール系炭化層形成剤を混合した後、石油樹脂及び希釈用
溶剤を混合し、次いで塩素系可塑剤を混合することが望
ましい。
The composition of the present invention is not particularly limited in the mixing order as long as the above-mentioned respective components can be mixed uniformly. In particular, a vinyl type thermoplastic synthetic resin is mixed with a decomposing type foaming agent and a polyhydric alcohol type carbon layer forming agent. After that, it is desirable to mix the petroleum resin and the diluting solvent, and then mix the chlorine-based plasticizer.

【0033】具体的には、例えば混合攪拌タンク内にビ
ニル系熱可塑性合成樹脂を投入し、ディソルバー等によ
り混合攪拌しながら分解型発泡剤及び多価アルコール系
炭化層形成剤を配合して均一分散させた後、石油樹脂及
び希釈用溶剤を混合し、次いで塩素系可塑剤を混合す
る。このような方法により、石油樹脂のもつ流動性を有
効に利用して溶剤の配合量を低減させることができる。
Specifically, for example, a thermoplastic vinyl synthetic resin is put into a mixing and stirring tank, and a decomposing type foaming agent and a polyhydric alcohol type carbonized layer forming agent are blended uniformly while mixing and stirring by a dissolver or the like. After the dispersion, the petroleum resin and the solvent for dilution are mixed, and then the chlorine-based plasticizer is mixed. With such a method, the fluidity of the petroleum resin can be effectively utilized to reduce the amount of the solvent blended.

【0034】本発明の複合耐火被覆層は、鉄骨等の被塗
物上に、上記の複合耐火被覆層形成用組成物から形成さ
れた耐火被覆層の表面に、さらに長期耐候性に優れる上
塗材を塗付することにより形成される。
The composite refractory coating layer of the present invention is a topcoat material having excellent long-term weatherability on the surface of a fire-resistant coating layer formed from the above composition for forming a composite refractory coating layer on an object to be coated such as a steel frame. It is formed by applying.

【0035】上記耐火被覆層は、前記組成物をはけ塗
り、スプレー、ローラー等の公知の塗工方法により塗布
し、乾燥させることにより得られる。塗膜の膜厚は、使
用する部位、被塗物の種類・形状等に応じて適宜定めれ
ば良いが、通常は0.3〜3mm程度とすれば良い。但
し、本発明組成物は、その組成によっては3mm以上の
厚塗りも可能である。
The refractory coating layer can be obtained by applying the composition by a known coating method such as brush coating, spraying or roller coating, and drying. The film thickness of the coating film may be appropriately determined according to the site to be used, the type and shape of the article to be coated, etc., but is usually about 0.3 to 3 mm. However, the composition of the present invention can be applied in a thickness of 3 mm or more depending on the composition.

【0036】また、被塗物としては、特に制限されず、
鉄、ステンレス鋼、アルミニウム等の金属材料或いは金
属に亜鉛メッキ等の金属メッキ処理を施した材料、コン
クリート、モルタル等の無機硬化体、その他プラスチッ
クス、木材等の実質的にあらゆるものに適用できる。
The article to be coated is not particularly limited,
It can be applied to virtually any material such as metal materials such as iron, stainless steel and aluminum, materials obtained by metal plating such as zinc plating, inorganic hardened materials such as concrete and mortar, and other plastics and wood.

【0037】長期耐候性に優れる上塗材としては、JIS
A 6909-1995 「建築用仕上塗材」6.20耐候性試験B法に
おける耐候形1種から3種の性能を有するものであれば
特には限定されず、例えばシリコン変性アクリル樹脂、
フッ素含有ウレタン樹脂を主体とするものが、塗膜が汚
染しにくいという点から望ましい。
As a top coat material having excellent long-term weather resistance, JIS
A 6909-1995 “Construction finish coating material” 6.20 Weather resistance test It is not particularly limited as long as it has the performance of one to three weather resistance types in the B method. For example, a silicone-modified acrylic resin,
A resin mainly containing a fluorine-containing urethane resin is preferable because the coating film is less likely to be contaminated.

【0038】[0038]

【発明の効果】本発明組成物によれば、石油樹脂を含む
特定組成から構成されているので、その耐火被覆層が上
塗材との密着性に優れ、耐火性、断熱性等の耐火塗料と
しての本来の機能を長期にわたって維持することができ
る。
Since the composition of the present invention is composed of a specific composition containing a petroleum resin, the fire-resistant coating layer has excellent adhesion to the top coating material and is used as a fire-resistant coating material having fire resistance, heat insulation and the like. The original function of can be maintained for a long period of time.

【0039】また、上記耐火被覆層は、乾燥収縮による
クラックが発生しにくく、数mmの厚膜でも形成させる
ことが可能である。
Further, the above fire-resistant coating layer is unlikely to be cracked due to drying shrinkage, and can be formed as a thick film of several mm.

【0040】さらに、本発明組成物は、チクソトロピッ
ク性に優れ、厚吹きしても塗膜が垂れることがなく、実
質的にあらゆる部位に厚塗りすることができる。また、
ポンプ圧送時にも、圧送しやすい粘性を示し、取り扱い
性、施工性等にも優れている。
Furthermore, the composition of the present invention is excellent in thixotropic properties, the coating film does not sag even when it is thickly sprayed, and it can be applied thickly to virtually every site. Also,
Even when the pump is pumped, it shows a viscosity that makes it easy to pump, and it has excellent handleability and workability.

【0041】このような特徴をもつ本発明組成物は、主
に土木、建築構造物において、火災発生時における温度
上昇による構造物の強度低下を防止する耐火被覆材分野
に有用である。
The composition of the present invention having such characteristics is useful in the field of fireproof coatings for preventing the strength of structures from decreasing due to temperature rise when a fire occurs, mainly in civil engineering and building structures.

【0042】[0042]

【実施例】以下に実施例及び比較例を示し、本発明の特
徴をより明確にする。なお、本実施例における試験方法
は、以下の通りである。
EXAMPLES Examples and comparative examples are shown below to further clarify the features of the present invention. The test method in this example is as follows.

【0043】 耐火性能試験 JIS K 1304「建築構造部分の耐火試験方法」の「4.
「加熱等級;付図」」に規定する標準加熱曲線に基づ
き、電気炉にて試験片の一面を加熱昇温し、熱間圧延鋼
板の裏面温度が600℃に達した時点での経過時間
(分)により評価した。また、その試験片について、乾
燥塗膜に対する発泡倍率の測定及び発泡層の状態(外
観)を評価した。
Fire resistance performance test JIS K 1304 “Fire resistance test method for building structures”, “4.
Based on the standard heating curve specified in "Heating grade; Appendix", the one side of the test piece was heated in an electric furnace and the backside temperature of the hot-rolled steel sheet reached 600 ° C. ) Evaluated. Further, the test piece was evaluated for the foaming ratio of the dried coating film and the state (appearance) of the foamed layer.

【0044】 塗膜物性試験 各試験片をJIS K 5400「塗料一般試験方法」の「9.8
「促進耐候性試験」」に規定するサンシャインカーボン
アーク灯式耐候性試験機にて、350時間促進試験をし
た後、試験片表面の塗膜の状態を肉眼による観察によっ
て評価した。
Coating film physical property test Each test piece is referred to in JIS K 5400 “General paint test method”, “9.8
After the accelerated test for 350 hours with a sunshine carbon arc lamp type weather resistance tester specified in "accelerated weather resistance test", the state of the coating film on the surface of the test piece was evaluated by visual observation.

【0045】続いて、試験後の試験片をJIS K 5400「塗
料一般試験方法」の「9.4「耐湿潤繰り返し性」」に
基づき、10サイクル試験を行った。1サイクルの内容
は、20℃の清水中18時間、大気中20℃で3時間静
置、及び大気中50℃で3時間静置とした。このように
試験を行った後、試験片表面の塗膜の状態を肉眼による
観察によって評価した。これらの試験の評価方法は、日
本塗料検査協会発行の「塗膜の評価基準(1970)」
中、「ふくれの評価」及び「われの評価」に基づいて行
った。
Subsequently, the test piece after the test was subjected to a 10-cycle test based on JIS K 5400 "General paint test method", "9.4" Wet resistance repeatability "". The contents of one cycle were 18 hours in 20 ° C. clear water, 3 hours at 20 ° C. in the atmosphere, and 3 hours at 50 ° C. in the atmosphere. After conducting the test in this manner, the state of the coating film on the surface of the test piece was evaluated by visual observation. The evaluation method for these tests is "Evaluation Criteria for Paint Films (1970)" published by Japan Paint Inspection Association.
The evaluation was performed based on the "blister evaluation" and "my evaluation".

【0046】 総合評価 長期耐候性に優れた複合耐火被覆層として使用できるも
のを○、使用できないものを×として示した。
Comprehensive Evaluation: A composite fireproof coating layer having excellent long-term weather resistance can be used, and an unusable composite fireproof coating layer is shown as X.

【0047】実施例1 混合攪拌タンク中に、ビニル系熱可塑性樹脂としてビニ
ルトルエンアクリレート樹脂溶液を固形分換算で100
重量部投入し、ディゾルバーにて混合攪拌しながら、発
泡剤としてメラミン80重量部、炭化層形成剤としてジ
ペンタエリスリトール85重量部及び充填剤として二酸
化チタン120重量部を投入し、均一に分散させた。さ
らに、脂環族炭化水素系石油樹脂40重量部及び希釈用
溶剤(キシレン)300重量部を投入し、均一になるま
で十分に混合した後、ポリリン酸アンモニウム400重
量部を配合し、さらに可塑剤として塩素化パラフィン9
0重量部加えて混合し、複合耐火被覆用組成物を得た。
なお、用いた原料及びその配合は、表1及び表2にも示
す。
Example 1 A vinyltoluene acrylate resin solution as a vinyl-based thermoplastic resin was added to a mixing and stirring tank at 100 in terms of solid content.
80 parts by weight of melamine as a foaming agent, 85 parts by weight of dipentaerythritol as a carbonized layer forming agent, and 120 parts by weight of titanium dioxide as a filler were added thereto and uniformly dispersed. . Furthermore, 40 parts by weight of an alicyclic hydrocarbon-based petroleum resin and 300 parts by weight of a solvent for dilution (xylene) were added and sufficiently mixed until uniform, then 400 parts by weight of ammonium polyphosphate was added, and a plasticizer was further added. As chlorinated paraffin 9
0 parts by weight was added and mixed to obtain a composite fireproof coating composition.
The raw materials used and their formulations are also shown in Tables 1 and 2.

【0048】上記組成物を300mm×300mm×9mm
(A)及び150mm×300mm×2.3mm(B)の熱間
圧延鋼板を基材として、それぞれ塗布量3.0kg/m2
してスプレーにて吹き付け塗装し、5日間乾燥養生し
た。さらに、上塗材としてシリコン変性アクリル樹脂系
塗料(「弾性リリカタイトエナメル」エスケー化研
(株)製)を塗布量0.12kg/m2で塗装し、1週間乾
燥養生した。
The above composition was added to 300 mm × 300 mm × 9 mm
(A) and 150 mm × 300 mm × 2.3 mm (B) hot-rolled steel sheets were used as base materials and spray-coated with a coating amount of 3.0 kg / m 2 , respectively, and dried and cured for 5 days. Further, a silicon-modified acrylic resin-based paint (“Elastic Lyricatite Enamel”, manufactured by SK Kaken Co., Ltd.) was applied as a top coat material at a coating amount of 0.12 kg / m 2 and dried and cured for 1 week.

【0049】得られた試験片Aについては耐火性能試
験、試験片Bについては塗膜物性試験に供した。その結
果を表4に示す。
The obtained test piece A was subjected to a fire resistance performance test, and the test piece B was subjected to a coating film physical property test. The results are shown in Table 4.

【0050】以上の結果、上記で得られた被覆層は、上
塗材との密着性に優れるため、ふくれ、われを生じるこ
となく、さらに耐火性においても発泡炭化断熱層の状態
に異常はなく、発泡倍率も高く、耐火時間65分と優れ
た性能を示した。
As a result of the above, since the coating layer obtained above has excellent adhesion to the overcoat material, it does not cause blistering or cracking, and there is no abnormality in the state of the foamed carbonized heat insulating layer in terms of fire resistance. The expansion ratio was also high, and the fireproof time was 65 minutes, which showed excellent performance.

【0051】実施例2〜3 表1に示す原料を用い、表2に示す配合とした以外は、
実施例1と同様にして複合耐火被覆層形成用組成物を製
造し、被膜層を形成させ、各試験を行った。その結果を
表4に示す。表4に示すように、得られた被膜層は実施
例1のものと同様に長期耐候性に優れ、優れた耐火性能
を示した。
Examples 2 to 3 Except that the raw materials shown in Table 1 were used and the formulations shown in Table 2 were used,
A composite fireproof coating layer forming composition was produced in the same manner as in Example 1, a coating layer was formed, and each test was conducted. The results are shown in Table 4. As shown in Table 4, the obtained coating layer was excellent in long-term weather resistance as in Example 1 and showed excellent fire resistance.

【0052】実施例4〜6 表1に示す原料を用い、表2に示す配合とした以外は、
実施例1と同様にして複合耐火被覆層形成用組成物を製
造した。
Examples 4 to 6 Except that the raw materials shown in Table 1 were used and the formulations shown in Table 2 were used,
A composition for forming a composite refractory coating layer was produced in the same manner as in Example 1.

【0053】次いで、上塗材としてフッ素ウレタン樹脂
系塗料(「弾性フッソロン」エスケー化研(株)製)を
使用(塗布量0.12kg/m2)したほかは、実施例1と
同様にして被膜層を得た。
Then, a coating was carried out in the same manner as in Example 1 except that a fluorourethane resin-based paint (“elastic fussolone” manufactured by SK Kaken Co., Ltd.) was used as the top coat material (coating amount 0.12 kg / m 2 ). Layers were obtained.

【0054】得られた被膜層について、実施例1と同様
の試験を行った。その結果を表4に示す。表4に示すよ
うに、得られた被膜層は実施例1のものと同様に長期耐
候性に優れ、優れた耐火性能を示した。
The same tests as in Example 1 were carried out on the obtained coating layer. The results are shown in Table 4. As shown in Table 4, the obtained coating layer was excellent in long-term weather resistance as in Example 1 and showed excellent fire resistance.

【0055】比較例1 表1に示す原料を用い、表3に示す配合とした以外は、
実施例1と同様にして組成物を製造し、被膜層を形成さ
せ、各試験を行った。その結果を表5に示す。表5に示
すように、得られた被膜層は、石油樹脂が配合されてい
ないため、塗膜物性試験において塗膜の脹れの大きさが
4mm以上(平均径)であり、ふくれの総合面積が全体
の0.5%以下である8ーVLの評価となり、長期耐候
性が不十分であることが判明した。
Comparative Example 1 The raw materials shown in Table 1 were used, except that the formulation shown in Table 3 was used.
A composition was produced in the same manner as in Example 1, a coating layer was formed, and each test was performed. The results are shown in Table 5. As shown in Table 5, since the obtained coating layer contains no petroleum resin, the swelling degree of the coating film in the coating film physical property test is 4 mm or more (average diameter), and the total area of the blister is Was 8% or less of 0.5% of the whole, and it was found that the long-term weather resistance was insufficient.

【0056】比較例2 表1に示す原料を用い、表3に示す配合とした以外は、
実施例1と同様にして組成物を製造し、被膜層を形成さ
せ、各試験を行った。その結果を表5に示す。表5に示
すように、塗膜物性試験においては特に問題なかった
が、スチレンーメタクリル酸アルキルエステルーアクリ
ル酸アルキルエステル共重合樹脂という非ビニル系のも
のしか使用していないため、発泡炭化層の脱落等がみら
れ、耐火性能に劣ることがわかった。
COMPARATIVE EXAMPLE 2 Except that the raw materials shown in Table 1 were used and the formulations shown in Table 3 were used,
A composition was produced in the same manner as in Example 1, a coating layer was formed, and each test was performed. The results are shown in Table 5. As shown in Table 5, there was no problem in the coating film physical property test, but since only non-vinyl type styrene-methacrylic acid alkyl ester-acrylic acid alkyl ester copolymer resin was used, the foamed carbonized layer It was found that the fire resistance was inferior due to falling off.

【0057】比較例3 表1に示す原料を用い、表3に示す配合とした以外は、
実施例1と同様にして組成物を製造し、被膜層を形成さ
せ、各試験を行った。その結果を表5に示す。表5に示
すように、ビニル系熱可塑性樹脂を用いずに石油樹脂の
みを単独で用いたため、塗膜物性試験において塗膜のふ
くれの大きさが4mm以上(平均径)であり、ふくれの
総合面積が全体の11〜30%である2ーVLの評価と
なり、長期耐候性が不十分であることが判明した。ま
た、発泡炭化層の燃焼灰化等が認められ、耐火性能にお
いても不十分であった。
COMPARATIVE EXAMPLE 3 The raw materials shown in Table 1 were used, except that the composition shown in Table 3 was used.
A composition was produced in the same manner as in Example 1, a coating layer was formed, and each test was performed. The results are shown in Table 5. As shown in Table 5, since only the petroleum resin was used alone without using the vinyl-based thermoplastic resin, the swell size of the coating film was 4 mm or more (average diameter) in the coating film physical property test. The area was 11 to 30% of the whole, which was evaluated as 2-VL, and it was found that the long-term weather resistance was insufficient. Further, combustion ash of the foamed carbonized layer was recognized, and the fire resistance was insufficient.

【0058】比較例4 表1に示す原料を用い、表3に示す配合とした以外は、
実施例1と同様にして組成物を製造し、被膜層を形成さ
せ、各試験を行った。その結果を表5に示す。表5に示
すように、石油樹脂が配合されていないため、塗膜物性
試験において塗膜の脹れの大きさが4mm以上(平均
径)であり、ふくれの総合面積が全体の0.5%以下で
ある8ーVLの評価となり、長期耐候性が不十分である
ことが判明した。また、耐火時間の低下、発泡炭化層の
発泡倍率の低下等がみられ、耐火性能においても不十分
であった。
Comparative Example 4 Except that the raw materials shown in Table 1 were used and the formulations shown in Table 3 were used,
A composition was produced in the same manner as in Example 1, a coating layer was formed, and each test was performed. The results are shown in Table 5. As shown in Table 5, since the petroleum resin is not blended, the swelling degree of the coating film is 4 mm or more (average diameter) in the coating film physical property test, and the total area of blisters is 0.5% of the whole. The following evaluation was 8-VL, and it was found that the long-term weather resistance was insufficient. Further, the fire resistance time was decreased, the expansion ratio of the expanded carbonized layer was decreased, and the fire resistance performance was also insufficient.

【0059】比較例5 表1に示す原料を用い、表3に示す配合とした以外は、
実施例1と同様にして組成物を製造し、被膜層を形成さ
せ、各試験を行った。その結果を表5に示す。表5に示
すように、塗膜物性試験においては特に問題なかった
が、スチレンーメタクリル酸アルキルエステルーアクリ
ル酸アルキルエステル共重合樹脂という非ビニル系のも
のを石油樹脂と併用したため、発泡炭化層の脱落等がみ
られ、耐火性能に劣ることがわかった。
COMPARATIVE EXAMPLE 5 Except that the raw materials shown in Table 1 were used and the formulation shown in Table 3 was used.
A composition was produced in the same manner as in Example 1, a coating layer was formed, and each test was performed. The results are shown in Table 5. As shown in Table 5, there was no particular problem in the coating film physical property test, but since the non-vinyl type styrene-alkyl methacrylate ester-alkyl acrylate copolymer resin was used in combination with the petroleum resin, It was found that the fire resistance was inferior due to falling off.

【0060】比較例6 表1に示す原料を用い、表3に示す配合とした以外は、
実施例1と同様にして組成物を製造し、被膜層を形成さ
せ、各試験を行った。その結果を表5に示す。表5に示
すように、石油樹脂の配合量が少ないため、塗膜物性試
験において塗膜のふくれの大きさが0.2〜0.5mm
以上(平均径)であり、脹れの総合面積が全体の0.5
%以下である8ーSの評価となり、長期耐候性が不十分
であることが判明した。
COMPARATIVE EXAMPLE 6 Except that the raw materials shown in Table 1 were used and the formulations shown in Table 3 were used,
A composition was produced in the same manner as in Example 1, a coating layer was formed, and each test was performed. The results are shown in Table 5. As shown in Table 5, since the blending amount of the petroleum resin is small, the blister size of the coating film is 0.2 to 0.5 mm in the coating film physical property test.
Above (average diameter), the total area of swelling is 0.5 of the total
The evaluation was 8-S, which was less than%, and it was found that the long-term weather resistance was insufficient.

【0061】比較例7 表1に示す原料を用い、表3に示す配合とした以外は、
実施例1と同様にして組成物を製造し、被膜層を形成さ
せ、各試験を行った。その結果を表5に示す。表5に示
すように、石油樹脂の配合量が多いため、発泡炭化層の
脱落等がみられ、耐火性能に劣ることがわかった。
COMPARATIVE EXAMPLE 7 Except that the raw materials shown in Table 1 were used and the formulations shown in Table 3 were used,
A composition was produced in the same manner as in Example 1, a coating layer was formed, and each test was performed. The results are shown in Table 5. As shown in Table 5, it was found that since the amount of the petroleum resin blended was large, the foamed carbonized layer fell off and the fire resistance performance was inferior.

【0062】[0062]

【表1】 [Table 1]

【0063】[0063]

【表2】 [Table 2]

【0064】[0064]

【表3】 [Table 3]

【0065】[0065]

【表4】 [Table 4]

【0066】[0066]

【表5】 [Table 5]

───────────────────────────────────────────────────── フロントページの続き (72)発明者 元木 英男 大阪府茨木市清水1丁目25番10号 エスケ ー化研株式会社研究所内 (72)発明者 大内 富夫 東京都調布市飛田給二丁目19番1号 鹿島 建設株式会社技術研究所内 (72)発明者 宮本 圭一 東京都調布市飛田給二丁目19番1号 鹿島 建設株式会社技術研究所内 ─────────────────────────────────────────────────── ─── Continuation of front page (72) Inventor Hideo Motoki 1-25-10 Shimizu, Ibaraki-shi, Osaka SK Research Institute, Inc. (72) Inventor Tomio Ouchi 2-chome, Hibita, Chofu-shi, Tokyo 19 No. 1 in Kashima Construction Co., Ltd. Technical Research Institute (72) Inventor Keiichi Miyamoto No. 19-1 Tobita-ryu, Chofu City, Tokyo Kashima Construction Co., Ltd. Technical Research Institute

Claims (12)

【特許請求の範囲】[Claims] 【請求項1】ビニル系熱可塑性合成樹脂、石油樹
脂、リン系難燃剤、メラミン系化合物、トリアジン
系化合物、N−ニトロソ化合物、アゾ化合物、スルホン
ヒドラジド化合物及びそれらの誘導体からなる分解型発
泡剤の少なくとも1種、多価アルコール系炭化層形成
剤ならびに塩素系可塑剤を含有することを特徴とする
複合耐火被覆層形成用組成物。
1. A decomposable foaming agent comprising a vinyl-based thermoplastic synthetic resin, a petroleum resin, a phosphorus-based flame retardant, a melamine-based compound, a triazine-based compound, an N-nitroso compound, an azo compound, a sulfone hydrazide compound and their derivatives. A composition for forming a composite refractory coating layer, comprising at least one kind of polyhydric alcohol type carbonized layer forming agent and chlorine type plasticizer.
【請求項2】ビニル系熱可塑性合成樹脂(固形分)1
00重量部に対して、石油樹脂10〜60重量部、
リン系難燃剤200〜600重量部、メラミン系化合
物、トリアジン系化合物、N−ニトロソ化合物、アゾ化
合物、スルホンヒドラジド化合物及びそれらの誘導体か
らなる分解型発泡剤の少なくとも1種40〜120重量
部、多価アルコール系炭化層形成剤40〜120重量
部ならびに塩素系可塑剤50〜170重量部を含有す
る請求項1記載の複合耐火被覆層形成用組成物。
2. A thermoplastic vinyl synthetic resin (solid content) 1
10 to 60 parts by weight of petroleum resin to 00 parts by weight,
Phosphorus flame retardant 200 to 600 parts by weight, melamine compound, triazine compound, N-nitroso compound, azo compound, sulfone hydrazide compound and at least one decomposable foaming agent consisting of a derivative thereof 40 to 120 parts by weight, The composition for forming a composite fireproof coating layer according to claim 1, which contains 40 to 120 parts by weight of a polyhydric alcohol type carbonized layer forming agent and 50 to 170 parts by weight of a chlorine type plasticizer.
【請求項3】ビニル系熱可塑性合成樹脂が、ビニルトル
エン系合成樹脂である請求項1又は2に記載の組成物。
3. The composition according to claim 1, wherein the vinyl-based thermoplastic synthetic resin is a vinyltoluene-based synthetic resin.
【請求項4】請求項1乃至3のいずれかに記載の組成物
からなる耐火被覆層を被塗物上に形成させ、該耐火被覆
層上にさらに上塗材を塗布することを特徴とする複合耐
火被覆層の形成方法。
4. A composite comprising a refractory coating layer comprising the composition according to any one of claims 1 to 3 formed on an article to be coated, and a top coating material further applied onto the refractory coating layer. Method for forming fireproof coating layer.
【請求項5】上塗材が、シリコン変性アクリル樹脂又は
フッ素ウレタン樹脂を主成分とするものである請求項4
記載の形成方法。
5. The top coat material is mainly composed of silicone-modified acrylic resin or fluorourethane resin.
The forming method as described above.
【請求項6】請求項4又は5に記載の形成方法によって
形成された複合耐火被覆層。
6. A composite refractory coating layer formed by the method according to claim 4 or 5.
【請求項7】ビニルトルエン系合成樹脂、脂環族炭化水
素系石油樹脂、ポリリン酸アンモニウム、メラミン、ジ
ペンタエリスリトール及び塩素化パラフィンを含有する
ことを特徴とする複合耐火被覆層形成用組成物。
7. A composition for forming a composite refractory coating layer, which comprises a vinyltoluene synthetic resin, an alicyclic hydrocarbon petroleum resin, ammonium polyphosphate, melamine, dipentaerythritol and chlorinated paraffin.
【請求項8】ビニルトルエン系合成樹脂(固形分)10
0重量部に対して、脂環族炭化水素系石油樹脂(固形
分)10〜60重量部、ポリリン酸アンモニウム200
〜600重量部、メラミン40〜120重量部、ジペン
タエリスリトール40〜120重量部及び塩素化パラフ
ィン50〜170重量部を含有する請求項6記載の複合
耐火被覆層形成用組成物。
8. A vinyltoluene synthetic resin (solid content) 10
Aliphatic hydrocarbon-based petroleum resin (solid content) 10 to 60 parts by weight, ammonium polyphosphate 200 to 0 parts by weight
The composition for forming a composite refractory coating layer according to claim 6, which comprises ˜600 parts by weight, melamine 40 to 120 parts by weight, dipentaerythritol 40 to 120 parts by weight, and chlorinated paraffin 50 to 170 parts by weight.
【請求項9】請求項7又は8に記載の組成物からなる耐
火被覆層を被塗物上に形成させ、該耐火被覆層上にさら
に上塗材を塗布することを特徴とする複合耐火被覆層の
形成方法。
9. A composite fireproof coating layer comprising a fireproof coating layer comprising the composition according to claim 7 or 8 formed on an article to be coated, and a topcoat material further applied onto the fireproof coating layer. Forming method.
【請求項10】上塗材が、シリコン変性アクリル樹脂又
はフッ素ウレタン樹脂を主成分とするものである請求項
9記載の形成方法。
10. The method according to claim 9, wherein the topcoat material is a silicone-modified acrylic resin or fluorourethane resin as a main component.
【請求項11】請求項9又は10に記載の形成方法によ
って形成された複合耐火被覆層。
11. A composite refractory coating layer formed by the method according to claim 9 or 10.
【請求項12】ビニル系熱可塑性合成樹脂に分解型発泡
剤及び多価アルコール系炭化層形成剤を混合した後、石
油樹脂及び希釈用溶剤を混合し、次いでリン系難燃剤を
混合し、さらに塩素系可塑剤を混合することを特徴とす
る複合耐火被覆層形成用組成物の製造方法。
12. A vinyl type thermoplastic synthetic resin is mixed with a decomposing type foaming agent and a polyhydric alcohol type carbonized layer forming agent, then a petroleum resin and a diluting solvent are mixed, and then a phosphorus type flame retardant is mixed. A method for producing a composition for forming a composite fireproof coating layer, which comprises mixing a chlorine-based plasticizer.
JP22804395A 1995-09-05 1995-09-05 Composite refractory coating composition, composite refractory coating layer and method of forming the same Expired - Lifetime JP3163414B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP22804395A JP3163414B2 (en) 1995-09-05 1995-09-05 Composite refractory coating composition, composite refractory coating layer and method of forming the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP22804395A JP3163414B2 (en) 1995-09-05 1995-09-05 Composite refractory coating composition, composite refractory coating layer and method of forming the same

Publications (2)

Publication Number Publication Date
JPH0971752A true JPH0971752A (en) 1997-03-18
JP3163414B2 JP3163414B2 (en) 2001-05-08

Family

ID=16870311

Family Applications (1)

Application Number Title Priority Date Filing Date
JP22804395A Expired - Lifetime JP3163414B2 (en) 1995-09-05 1995-09-05 Composite refractory coating composition, composite refractory coating layer and method of forming the same

Country Status (1)

Country Link
JP (1) JP3163414B2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006231234A (en) * 2005-02-25 2006-09-07 Kikusui Chemical Industries Co Ltd External structure of refractory coating
KR100784738B1 (en) * 2006-10-23 2007-12-13 삼화페인트공업주식회사 High density solvent based intumescent fire-resistant coating composition having fireproof and coating method thereof
JP2014510809A (en) * 2011-02-24 2014-05-01 モレス テクノロジー、ア.ス. Fire resistant paint material
JP2019137784A (en) * 2018-02-10 2019-08-22 株式会社エフコンサルタント Coating material

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006231234A (en) * 2005-02-25 2006-09-07 Kikusui Chemical Industries Co Ltd External structure of refractory coating
KR100784738B1 (en) * 2006-10-23 2007-12-13 삼화페인트공업주식회사 High density solvent based intumescent fire-resistant coating composition having fireproof and coating method thereof
JP2014510809A (en) * 2011-02-24 2014-05-01 モレス テクノロジー、ア.ス. Fire resistant paint material
JP2019137784A (en) * 2018-02-10 2019-08-22 株式会社エフコンサルタント Coating material

Also Published As

Publication number Publication date
JP3163414B2 (en) 2001-05-08

Similar Documents

Publication Publication Date Title
KR101881310B1 (en) Ceramic paint composition for fire-proof painting and method of fire-proof painting using thereof
US20050139126A1 (en) Intumescent coating
US20050145139A1 (en) Intumescent reflective coating
KR20070109267A (en) Fireproof paint composition and manufacturing method of using thereof for fireproof paint
JP3218359B2 (en) Foamed refractory laminate and method of forming the same
JP3740566B2 (en) Foam refractory laminate and method for forming the same
KR101726987B1 (en) Low density without solvent based intumescent coating composition having fireproof and coating method thereof
WO2007102080A2 (en) Intumescent coatings
JP4176847B2 (en) Thick film type elastic heat insulating coating material and coating heat insulating method using the same
JPH09256506A (en) Wood fire-resistive covering method and fire-resistive covered wood
JPH0971752A (en) Composition for composite fire-resistant coating, and composite fire-resistant coating layer and forming method thereof
CN105220846A (en) A kind of coating process of building fireproof paint
JP4751086B2 (en) Foam fireproof paint
JP6309262B2 (en) Covering structure
JP6503192B2 (en) Laminate
JP4069464B2 (en) Foamed fireproof sheet composition and foamed fireproof sheet
JP3490855B2 (en) Thick film type elastic heat insulating coating material and coating heat insulating method using the same
KR0181365B1 (en) Intamescent fire-proofing coating composition and fire-proofing coating agents
JP3220741B2 (en) Fireproof sheet material, fireproof sheet and fireproof coating method using the same
KR0182661B1 (en) Aqueous intumescent coating composition and the fire-proofing protection agent
JP2008030327A (en) Fireproof laminated body
JP2019137784A (en) Coating material
KR101857920B1 (en) Fireproof structure coating composition for steel frame structure of building
JP7288379B2 (en) Repair material and repair method
JPS582356A (en) Butyl rubber based coating compound

Legal Events

Date Code Title Description
R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

FPAY Renewal fee payment (prs date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130302

Year of fee payment: 12

FPAY Renewal fee payment (prs date is renewal date of database)

Free format text: PAYMENT UNTIL: 20160302

Year of fee payment: 15

EXPY Cancellation because of completion of term