JPH09324080A - Original composition containing long-fiber-reinforced crystalline polyolefin resin and molded item formed therefrom - Google Patents

Original composition containing long-fiber-reinforced crystalline polyolefin resin and molded item formed therefrom

Info

Publication number
JPH09324080A
JPH09324080A JP16379296A JP16379296A JPH09324080A JP H09324080 A JPH09324080 A JP H09324080A JP 16379296 A JP16379296 A JP 16379296A JP 16379296 A JP16379296 A JP 16379296A JP H09324080 A JPH09324080 A JP H09324080A
Authority
JP
Japan
Prior art keywords
weight
resin
long fiber
calcium stearate
composition
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP16379296A
Other languages
Japanese (ja)
Other versions
JP3399234B2 (en
Inventor
Takashi Niifuku
福 隆 志 新
Minoru Toyama
山 稔 登
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JNC Corp
Original Assignee
Chisso Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chisso Corp filed Critical Chisso Corp
Priority to JP16379296A priority Critical patent/JP3399234B2/en
Publication of JPH09324080A publication Critical patent/JPH09324080A/en
Application granted granted Critical
Publication of JP3399234B2 publication Critical patent/JP3399234B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To obtain a compsn. which exhibits an improved bite into an injection molding machine and thereby shortens the plastification time by externally adding a specified amt. of calcium stearate compd. to resin columns having specified properties and formed a crystalline polyolefin resin and a long-fiber reinforcement. SOLUTION: This compsn. is prepd. by the external (later) addition of 0.0015-0.15wt.%, pref. 0.008-0.12wt.%, still pref. 0.02-0.08wt.%, (based on the resin columns) calcium stearate compd. to long-fiber-reinforced resin columns which have an average length of 3-50mm, comprise 90-20wt.% crystalline polyolefin resin and 10-80wt.% long-fiber reinforcement (e.g. glass fibers), and contain the reinforcement arranged substantially in parallel. A molded item is produced by molding the compsn. or a compsn. comprising the compsn. and a crystalline polyolefin resin other than the one contained in the compsn. The molded item has a low void content and a high bending strength.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は基材樹脂であるポリ
(-α-)オレフィン結晶性樹脂中に長繊維強化材が実質的
に平行に整列した状態で含有された長繊維強化ポリオレ
フィン結晶性樹脂柱状体にステアリン酸カルシウム類が
外部添加(後添加)された長繊維強化樹脂柱状体とステ
アリン酸カルシウム類とから主として形成された組成物
(本発明ではこれを「起源組成物」と称することがあ
る)及びこの起源組成物を賦形して得られた成形品に関
する。詳しくは本発明は基材樹脂としてプロピレンを主
要成分とする結晶性樹脂に長繊維強化材を添加して得ら
れた実質的に平行に整列した状態で含有された長繊維強
化柱状体にステアリン酸カルシウム類が外部添加された
起源組成物及びそれを賦形して得られた成形品に関す
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention
Calcium stearate was externally added (post-added) to the long-fiber-reinforced polyolefin crystalline resin columnar body containing the long-fiber-reinforced material in the (-α-) olefin crystalline resin aligned substantially in parallel. A composition mainly formed from long fiber-reinforced resin columnar bodies and calcium stearate (this may be referred to as "origin composition" in the present invention) and a molded article obtained by shaping the origin composition Regarding More specifically, the present invention relates to a long-fiber-reinforced columnar body, which is obtained by adding a long-fiber reinforcing material to a crystalline resin containing propylene as a main component as a base resin, in a substantially parallel aligned state, and calcium stearate. The present invention relates to a source composition to which a class is externally added and a molded article obtained by shaping the composition.

【0002】[0002]

【従来の技術】基材樹脂がポリアミド樹脂である場合
に、ポリアミド樹脂中に長さ3mm以上の繊維状強化材5
〜80重量%(組成物基準)及び炭素数22〜32の脂
肪酸の金属塩0.01〜3重量%(組成物基準)を配合
した長繊維強化ポリアミド樹脂組成物は既に特開平5−
9380号公報(文献1)に開示されている。
2. Description of the Related Art When a base resin is a polyamide resin, a fibrous reinforcing material 5 having a length of 3 mm or more is contained in the polyamide resin.
A long fiber reinforced polyamide resin composition containing 80 to 80% by weight (composition basis) and 0.01 to 3% by weight of a metal salt of a fatty acid having 22 to 32 carbon atoms (composition basis) has already been disclosed in Japanese Patent Laid-Open No.
It is disclosed in Japanese Patent No. 9380 (reference 1).

【0003】同様に、基材樹脂としてポリアミド樹脂を
選び、その中に長さ3mm以上の繊維状強化材5〜80重
量%(組成物基準)及び脂肪酸のリチウム塩0.01〜
3重量%(組成物基準)を配合した長繊維強化ポリアミ
ド樹脂組成物は特開平5−179137号公報(文献
2)に開示されている。
Similarly, a polyamide resin is selected as a base resin, and 5 to 80% by weight (composition basis) of a fibrous reinforcing material having a length of 3 mm or more and a lithium salt of a fatty acid of 0.01 to
A long fiber reinforced polyamide resin composition containing 3% by weight (composition basis) is disclosed in JP-A-5-179137 (reference 2).

【0004】上記の文献1及び2の何れにおいても、奏
される効果は下掲の点で異なる: (差異1)基材樹脂がポリアミド樹脂である場合に留ま
り、ポリオレフィン樹脂である場合には全く触れていな
い。 (差異2)脂肪酸塩の添加は内部添加及び外部添加の双方
で行なわれているが、内部添加の方に重点が置かれてお
り、しかも両者の間における効果に殆ど差異が認められ
ていない。 (差異3)文献1及び2における効果は何れも下掲のもの
だけである: ◆食込み性(スクリューへの食込み時の容易性及び安定
性)、 ◆樹脂の流動性、 ◆射出成形時の発煙抑制及び ◆成形品の「焼け」防止。
In any of the above-mentioned documents 1 and 2, the effect exhibited is different in the following points: (Difference 1) It is limited to the case where the base resin is a polyamide resin, and is completely different when the base resin is a polyolefin resin. I haven't touched it. (Difference 2) The addition of the fatty acid salt is carried out both internally and externally, but the emphasis is placed on the internal addition, and there is almost no difference in effect between the two. (Difference 3) The effects of Documents 1 and 2 are only the following: ◆ Biting property (easiness and stability when biting into the screw), ◆ Fluidity of resin, ◆ Smoke emission during injection molding Suppression and prevention of "burning" of molded products.

【0005】従って、文献1及び2はて本発明の効果で
ある計量安定性、成形品中のボイド発生抑制及び得られ
た成形品の強度における振れ(バラツキ)抑制には言及
さえもしていない。
Therefore, Documents 1 and 2 do not even mention the effects of the present invention, namely, the measurement stability, the suppression of void generation in a molded product, and the suppression of fluctuations in the strength of the resulting molded product.

【0006】[0006]

【発明が解決しようとする課題】本発明の目的は従来の
技術を示す上掲の両文献においては言及されてさえもい
ないポリオレフィン結晶性樹脂の各種溶融成形例えば、
射出成形、押出成形、圧縮成形又はブロー成形(別名
「中空成形」)においてその食込み性、計量安定性(可
塑化時間短縮)、成形時のボイド発生の抑制及び得られ
た成形品の強度における振れ等を改善することにある。
SUMMARY OF THE INVENTION The purpose of the present invention is to indicate the state of the art of various melt-molded polyolefin crystalline resins which are not mentioned in the above mentioned documents, for example:
In injection molding, extrusion molding, compression molding or blow molding (also known as "hollow molding"), its biting property, measurement stability (shortening of plasticization time), suppression of void generation during molding, and fluctuation in strength of the resulting molded product Etc. is to improve.

【0007】[0007]

【課題を解決しようとする手段】本発明は下記の要件の
結合からなる構成によって所期の効果を収めるものであ
る: (1)基材樹脂であるポリオレフィン結晶性樹脂(A1)9
0〜20重量%と長繊維強化材(A2)10〜80重量%
とから形成されると共に該長繊維強化材(A2)が実質的
に平行に整列された平均長3〜50mmの長繊維強化ポリ
オレフィン結晶性樹脂柱状物(A)に、該柱状物(A)の重
量に対して0.0015〜0.15重量%のステアリン酸
カルシウム類(B)が外部添加された起源組成物。 (5)基材樹脂であるポリオレフィン結晶性樹脂90〜2
0重量%と長繊維強化材10〜80重量%とから形成さ
れると共に該長繊維強化材が実質的に平行に整列された
平均長3〜50mmの長繊維強化ポリオレフィン結晶性樹
脂柱状物に、該柱状物の重量に対して0.0015〜0.
15重量%のステアリン酸カルシウム類が外部添加され
た起源組成物と、その100重量部に対して基材樹脂と
は別異物でもあり得るポリオレフィン結晶性樹脂100
〜700重量部とで少なくとも形成された混成組成物。 (6)基材樹脂であるポリオレフィン結晶性樹脂90〜2
0重量%と長繊維強化材10〜80重量%とから形成さ
れると共に該強化材が実質的に平行に整列された平均長
3〜50mmの長繊維強化ポリオレフィン結晶性樹脂柱状
物に、該柱状物の重量に対して0.0015〜0.15重
量%のステアリン酸カルシウム類が外部添加された起源
組成物又は該起源組成物と、その100重量部に対して
基材樹脂とは別異物でもあり得るポリオレフィン結晶性
樹脂100〜700重量部とで少なくとも形成された混
成組成物を射出成形法、押出成形法、圧縮成形法及びブ
ロー成形法(中空成形法)から選ばれる1種以上の成形
法によって賦形された成形品。
SUMMARY OF THE INVENTION The present invention achieves the intended effect by a constitution comprising a combination of the following requirements: (1) Polyolefin crystalline resin (A1) 9 which is a base resin
0 to 20% by weight and long fiber reinforcement (A2) 10 to 80% by weight
And a long fiber reinforced polyolefin crystalline resin columnar article (A) having an average length of 3 to 50 mm in which the long fiber reinforced material (A2) is aligned substantially in parallel. A composition of origin in which 0.0015 to 0.15% by weight of calcium stearate (B) is externally added. (5) Polyolefin crystalline resin 90-2 which is a base resin
0% by weight and 10 to 80% by weight of the long fiber reinforced material, wherein the long fiber reinforced material is aligned in substantially parallel to the long fiber reinforced polyolefin crystalline resin columnar article having an average length of 3 to 50 mm, 0.0015-0.
15% by weight of calcium stearate externally added to the original composition, and 100 parts by weight of the polyolefin crystalline resin 100 which may be a foreign substance different from the base resin.
~ 700 parts by weight of a hybrid composition formed at least. (6) Polyolefin crystalline resin 90-2 which is a base resin
0% by weight and 10 to 80% by weight of the long fiber reinforcing material, and the reinforcing material is aligned substantially in parallel. It is also a foreign substance different from the base resin with respect to 100% by weight of the origin composition or the origin composition to which 0.0015 to 0.15% by weight of calcium stearate is externally added based on the weight of the product. The hybrid composition formed at least with 100 to 700 parts by weight of the obtained polyolefin crystalline resin is subjected to one or more molding methods selected from injection molding method, extrusion molding method, compression molding method and blow molding method (hollow molding method). Shaped molded product.

【0008】[0008]

【発明の実施の形態】BEST MODE FOR CARRYING OUT THE INVENTION

<ポリ(-α-)オレフィン結晶性樹脂(A1)> (1.1)基材樹脂であるポリ-α-オレフィン(通称「ポリ
オレフィン」)結晶性樹脂(A1)としては下掲のものを
例示できる。本発明は何れのポリオレフィン結晶性樹脂
に対しても効果的であるが、特にポリプロピレンではM
FR(230℃;21.2N)60g/10min以上、好ましくは80〜
500g/10min及び結晶融点120〜160℃、好まし
くは145〜160℃のものに対して効果的である: (1.1.1)炭素数2〜12、好ましくは2〜10、更に好
ましくは3〜6のα-オレフィン例えば、エチレン、プ
ロピレン、1-ブテン、1-ヘキセン、4-メチル-1-ペンテ
ン、1-オクテン及び1-デセン等の結晶性単独重合樹脂、
最も好ましくはプロピレンの結晶性単独重合樹脂、プロ
ピレンと上記のα-オレフィン(プロピレン除外)との
結晶性共重合樹脂、上記のα-オレフィンの結晶性単独
重合体又は2種以上のα-オレフィン相互の結晶性共重
合樹脂、 (1.1.2)α-オレフィン結晶性単独重合樹脂及び結晶性共
重合樹脂から選ばれる1種以上の結晶性樹脂組成物。 (1.1.3)α-オレフィン結晶性樹脂の改質物としては例え
ば、樹脂の幹分子に対する親水性付与剤であるカルボン
酸誘導体のグラフト改質物を挙げることができる。前記
の親水性付与剤として、好ましくはカルボン酸誘導体、
更に好ましくはマレイン酸誘導体、特に好ましくは無水
マレイン酸がグラフとされた改質物、樹脂のモノマーで
あるα-オレフィンと親水性基含有モノマーとの共重合
体樹脂、 (1.2.4)上記の非改質結晶性樹脂と上記の改質結晶性樹
脂との組成物。
<Poly (-α-) olefin crystalline resin (A1)> (1.1) Examples of the poly-α-olefin (commonly referred to as “polyolefin”) crystalline resin (A1) as a base resin include the following. The present invention is effective for any polyolefin crystalline resin.
FR (230 ℃; 21.2N) 60g / 10min or more, preferably 80 ~
Effective for those with 500 g / 10 min and a crystalline melting point of 120-160 ° C., preferably 145-160 ° C .: (1.1.1) Carbon number 2-12, preferably 2-10, more preferably 3-6. Α-olefin, for example, ethylene, propylene, 1-butene, 1-hexene, 4-methyl-1-pentene, 1-octene and crystalline homopolymer resins such as 1-decene,
Most preferably, a crystalline homopolymer resin of propylene, a crystalline copolymer resin of propylene and the above-mentioned α-olefin (excluding propylene), a crystalline homopolymer of the above-mentioned α-olefin or two or more kinds of α-olefins One or more crystalline resin compositions selected from the crystalline copolymer resin of (1.1.2) α-olefin crystalline homopolymer resin and crystalline copolymer resin. (1.1.3) As a modified product of the α-olefin crystalline resin, for example, a graft modified product of a carboxylic acid derivative which is a hydrophilicity-imparting agent for a resin stem molecule can be mentioned. The hydrophilicity-imparting agent is preferably a carboxylic acid derivative,
More preferably a maleic acid derivative, particularly preferably a modified product having maleic anhydride as a graph, a copolymer resin of α-olefin which is a monomer of the resin and a hydrophilic group-containing monomer, (1.2.4) A composition of a modified crystalline resin and the above modified crystalline resin.

【0009】上記の結晶性樹脂組成物はポリ-α-オレフ
ィンに対してその性状を実質的に損なわない量で他の重
合体を含有し得る。他の重合体としては例えば、エチレ
ン−酢酸ビニル共重合体樹脂、エチレン−アクリル酸
(メタクリル酸)若しくはそれらのエステルの共重合体
樹脂、アイオノマー樹脂即ちエチレン−アクリル酸(メ
タクリル酸)共重合体樹脂の金属塩例えばナトリウム
塩、カリウム塩、カルシウム塩、亜鉛塩若しくはアンモ
ニウム塩等を挙げることができる。
The above crystalline resin composition may contain another polymer in an amount that does not substantially impair the properties of the poly-α-olefin. Examples of other polymers include ethylene-vinyl acetate copolymer resins, ethylene-acrylic acid (methacrylic acid) or their ester copolymer resins, ionomer resins, that is, ethylene-acrylic acid (methacrylic acid) copolymer resins. Examples thereof include sodium salts, potassium salts, calcium salts, zinc salts, ammonium salts and the like.

【0010】<長繊維強化材(A2)>本発明の効果であ
る「食込み性」、「計量安定性」、長繊維強化組成物か
ら得られた成形品の「ボイド発生抑制」及び「強度の振
れ抑制」に優れた長繊維強化樹脂組成物(A)を構成する
長繊維強化材(A2)としては後掲の各種のものを必要に
応じて適宜用いることができる。即ち、本発明で強化材
として用いられる長繊維強化材(A2)は無機繊維及び有
機繊維の何れからも選ぶことができる。無機繊維として
は例えば、ガラス繊維、ロックウール(岩綿)、金属繊
維及び炭素繊維を挙げることができる。有機繊維として
は機械的強度に優れる全芳香族ポリアミド(商品名:ア
ラミド)繊維、通称「ナイロンMXD6」繊維(m-キシ
リレンジアミンとアジピン酸との共縮重合体)、PET
繊維、PBT(ポリ-1,4-ブチレンテレフタレート)繊
維、全芳香族ポリエステル(商品名:ケブラー)繊維等
を挙げることができる。
<Long fiber reinforced material (A2)> The effects of the present invention are "biteability", "measuring stability", "suppression of void formation" and "strength of strength" of a molded product obtained from the long fiber reinforced composition. As the long fiber reinforced material (A2) constituting the long fiber reinforced resin composition (A) excellent in "sway suppression", various materials described below can be appropriately used as necessary. That is, the long fiber reinforcing material (A2) used as a reinforcing material in the present invention can be selected from inorganic fibers and organic fibers. Examples of the inorganic fiber include glass fiber, rock wool (rock wool), metal fiber and carbon fiber. As the organic fiber, wholly aromatic polyamide (trade name: aramid) fiber with excellent mechanical strength, commonly known as “nylon MXD6” fiber (cocondensation polymer of m-xylylenediamine and adipic acid), PET
Fibers, PBT (poly-1,4-butylene terephthalate) fibers, wholly aromatic polyester (trade name: Kevlar) fibers and the like can be mentioned.

【0011】これらの長繊維強化材(A2)はモノフィラ
メントの形として用いられるばかりでなく、多くの場合
にはそれらの多数本を結合剤で相互に集束したロービン
グの様な形態として用いられる。
These long fiber reinforcements (A2) are used not only in the form of monofilaments, but in many cases in the form of rovings in which a large number of them are bundled together with a binder.

【0012】上掲の長繊維強化材(A2)の中でも通常的
に多用されるガラス長繊維を例にとって以下に説明を進
める。とはいえ、他の長繊維を強化材として用いる場合
でも特殊な要請に対応する場合を除けば、ガラス長繊維
を用いる場合と同様にすれば十分である。
The glass long fibers which are commonly used among the above-mentioned long fiber reinforcing materials (A2) will be taken as an example for the following description. However, even when other long fibers are used as the reinforcing material, it is sufficient to perform the same as the case of using the glass long fibers, except for the case where special requirements are met.

【0013】<ガラス製長繊維強化材(A2)>樹脂強化
用として供給されている通常のガラスロービングであっ
て、その平均繊維径6〜30μm、モノフィラメント
(集束)本数500〜6000本のもの、好ましくはそ
の平均繊維径9〜23μm、モノフィラメント(集束)
本数1000〜4000本のものが使用に適する。用途
によっては、更にこれらのガラスロービングを2本以上
合糸した形で用いることもできる。本発明の長繊維強化
ペレット中の繊維長は該ペレットの長さと略同一にな
る。即ち、無端の繊維束を引抜成形した強化ストランド
を切断したものが長繊維強化ペレットだからである。
<Glass Long Fiber Reinforcement Material (A2)> Ordinary glass roving supplied for resin reinforcement having an average fiber diameter of 6 to 30 μm and a monofilament (focusing) number of 500 to 6000, Preferably, the average fiber diameter is 9 to 23 μm, monofilament (focused)
The number of 1000 to 4000 is suitable for use. Depending on the application, two or more of these glass rovings may be used in the form of a yarn. The fiber length in the long fiber reinforced pellet of the present invention is substantially the same as the length of the pellet. That is, it is because the long fiber reinforced pellets are obtained by cutting the reinforcing strands obtained by drawing and forming the endless fiber bundle.

【0014】<ステアリン酸カルシウム類(B)>本発明
の起源組成物を構成する長繊維強化樹脂柱状体(A)に成
分(B)として外部添加されるステアリン酸カルシウム類
とは、有機酸に属するステアリン酸類のカルシウム塩で
あって、その名称で市販されているもので通常の目的に
は十分である。本発明では、この酸残基であるステアリ
ン酸が基本化合物である「ステアリン酸」に加えてその
置換体例えば、12-ヒドロキシステアリン酸(別名「12-
オキシステアリン酸」)をも包含して、「ステアリン酸
類」と総称することがあり、それに則って「ステアリン
酸類」のカルシウム塩を「ステアリン酸カルシウム類」
と総称することがある。
<Calcium stearate (B)> The calcium stearate externally added as the component (B) to the long fiber reinforced resin columnar body (A) constituting the original composition of the present invention is a stearin belonging to an organic acid. Calcium salts of acids, which are marketed under the name, are sufficient for ordinary purposes. In the present invention, the acid residue stearic acid is added to the basic compound "stearic acid" and its substitution product, for example, 12-hydroxystearic acid (also known as "12-
"Oxystearic acid") is also included and may be collectively referred to as "stearic acid", and accordingly, a calcium salt of "stearic acid" is referred to as "calcium stearate".
May be collectively referred to as.

【0015】この12-ヒドロキシ(置換)ステアリン酸カ
ルシウムはポリオレフィン結晶性樹脂等のスクリューを
用いる混練、押出又は射出等においてもモーター負荷を
低減させる優れた潤滑剤であると共に、高結晶性ポリオ
レフィンの曳糸において糸切れを極めて効果的に抑制す
る機能を発揮する。
This 12-hydroxy (substituted) calcium stearate is an excellent lubricant for reducing the motor load even when kneading, extruding, or injecting a screw of a polyolefin crystalline resin or the like, and at the same time, it is a highly crystalline polyolefin string. In this, the function of extremely effectively suppressing yarn breakage is exhibited.

【0016】<外部添加>本発明の長繊維強化ポリオレ
フィン樹脂組成物を作製する為に採用される手順「外部
添加」(別名「後添加」)では、必ず長繊維強化ポリオ
レフィン樹脂柱状体(A1)とステアリン酸カルシウム類
(B)とを別途に用意してから、両者を混合することを要
する。もしもこの長繊維強化樹脂柱状物(A)の調製に際
してステアリン酸カルシウム類(B)を基材樹脂(A1)及
び長繊維強化材(A2)と同時に添加した場合には、本発
明の所期の効果が殆ど発現されない事態に出会うことが
比較例からも看取できる。付言すれば、本発明における
「外部添加」は所謂「外付け」とは全く異なる観念であ
る。
<External Addition> In the procedure “external addition” (also known as “post-addition”) adopted to prepare the long fiber reinforced polyolefin resin composition of the present invention, the long fiber reinforced polyolefin resin columnar body (A1) must be used. And calcium stearate
It is necessary to prepare (B) separately and then mix both. If calcium stearate (B) is added at the same time as the base resin (A1) and the long fiber reinforced material (A2) in the preparation of the long fiber reinforced resin columnar material (A), the desired effect of the present invention is obtained. It can be seen from the comparative example that a situation in which is hardly expressed is encountered. In addition, the “external addition” in the present invention is a concept completely different from the so-called “external addition”.

【0017】<起源組成物を構成する成分の比率>本発
明の起源組成物(長繊維強化ポリオレフィン樹脂柱状体
とステアリン酸カルシウム類との組成物)を作製する為
には、下記の比率で各成分を配合(混合)する。ここ
で、ステアリン酸カルシウム類(B)だけは下記の「第2
段階」で加えることを要する: [第1段階]基材樹脂であるポリオレフィン結晶性樹脂
(A1)(通常は各種の必要な安定剤例えば加工安定剤、
防止剤例えば酸化防止剤等が添加されている)90〜2
0重量%、好ましくは80〜40重量%と長繊維強化材
(A2)10〜80重量%、好ましくは20〜60重量%
[(A1)+(A2)=100重量%]とを含有する長繊維強
化樹脂柱状体(A)を作製し、 [第2段階]上記の長繊維強化樹脂柱状体(A)の重量に
対して0.0015〜0.15重量%、好ましくは0.0
08〜0.12重量%、更に好ましくは0.02〜0.0
8重量%のステアリン酸カルシウム類(B)を外部添加す
る。
<Ratio of Components Constituting Origin Composition> In order to prepare the origin composition (composition of long fiber reinforced polyolefin resin columnar body and calcium stearate) of the present invention, each component is in the following ratio. Are mixed (mixed). Here, only calcium stearate (B) is as follows
It is necessary to add in "step": [First step] Polyolefin crystalline resin which is a base resin
(A1) (Usually various necessary stabilizers such as processing stabilizers,
Antioxidant such as antioxidant is added) 90-2
0% by weight, preferably 80-40% by weight and long fiber reinforcement
(A2) 10 to 80% by weight, preferably 20 to 60% by weight
A long fiber reinforced resin columnar body (A) containing [(A1) + (A2) = 100% by weight] is prepared, and [second step] relative to the weight of the above long fiber reinforced resin columnar body (A). 0.0015 to 0.15% by weight, preferably 0.0
08 to 0.12% by weight, more preferably 0.02 to 0.0
Externally add 8% by weight of calcium stearate (B).

【0018】<長繊維強化樹脂柱状体(A)の作製法>本
発明の長繊維強化樹脂組成物を作製する過程において
は、基材樹脂であるポリ(-α-)オレフィン結晶性樹脂
(A1)を単独に(通常は加工安定剤、酸化安定剤、成形
助剤その他の添加剤は配合済み)溶融(融解)混練手段
例えば、スクリュー押出機へ装入して基材樹脂(A1)の
融点以上、通常200〜280℃で溶融混練を行なって
流動可能状態へ移行させた後に開繊含浸装置(「含浸ダ
イス」と略称することがある)へ所定速度で装入する。
<Production Method of Long Fiber Reinforced Resin Columnar Body (A)> In the process of producing the long fiber reinforced resin composition of the present invention, poly (-α-) olefin crystalline resin as a base resin is used.
(A1) alone (usually processing stabilizer, oxidation stabilizer, molding aid and other additives are already blended) Melting (melting) kneading means For example, charging into a screw extruder, the base resin (A1) Melting and kneading is performed at a melting point of at least 200 ° C., usually 200 to 280 ° C. to shift to a flowable state, and then the fiber is impregnated into a spreader impregnating apparatus (sometimes abbreviated as “impregnation die”) at a predetermined speed.

【0019】この開繊含浸装置は溶融樹脂貯留部、上流
側の境壁又は上流側の天板に穿設されたロービング導入
孔(導入口)を備えると共に下流側の境壁に穿設された
賦形ノズルを備え、同装置中には2本以上の開繊ピン
(長繊維の移動に拘わらず回転しない様に固定されてい
る)又は開繊ロール(長繊維の移動に伴って自発的又は
随伴的に回転可能)が下流側へ向けて系列的にしかも左
右壁を架橋する状態で両壁に固定又は回転(回動)可能
に装着されている。なお、開繊ピン又は開繊ロールが所
定の間隙等を介して上下2段以上に装着されていても良
い。
This fiber-spreading impregnation device is provided with a molten resin reservoir, a roving introducing hole (introducing port) formed in an upstream boundary wall or an upstream ceiling plate, and is provided in a downstream boundary wall. The device is equipped with a shaping nozzle, and two or more opening pins (fixed so that they do not rotate regardless of movement of long fibers) or opening rolls (spontaneous or It is rotatably attached to both walls so as to be connected to the both walls in a serial manner toward the downstream side and in a state of bridging the left and right walls. In addition, the opening pins or the opening rolls may be mounted in two or more upper and lower stages with a predetermined gap or the like.

【0020】上記の開繊含浸装置の中で長繊維強化材集
束体(A2)を通常はロービングとして溶融樹脂中に導入
し、開繊ピン又は開繊ロールに千鳥型に周回させるか、
上下2段に所定間隔だけ離して設置された2本の開繊ピ
ンの中間を両者の何れにも接触させずに通過させるかに
よって開繊及び含浸を行なった結果、長繊維強化材集束
体からその開繊によって分離した長繊維10〜80重量
%(組成物基準)を基材樹脂(A1)90〜20重量%中
に実質的に平行に整列された状態で分散させた長繊維強
化樹脂組成物を通常はストランド又はその裁断物である
柱状体の形態で得ることができる。
In the above fiber-spreading impregnation apparatus, the long fiber reinforcing material bundle (A2) is usually introduced into the molten resin as roving, and the fiber is spread around the fiber opening pins or fiber opening rolls in a zigzag pattern.
As a result of performing opening and impregnation by passing the middle of two opening pins installed at a predetermined interval in the upper and lower two steps without contacting either of them, from the long fiber reinforcing material bundle. A long fiber reinforced resin composition in which 10 to 80% by weight of the long fibers (composition basis) separated by the opening are dispersed in 90 to 20% by weight of the base resin (A1) while being aligned substantially in parallel. The product can be obtained in the form of columns, which are usually strands or cuts thereof.

【0021】即ち、上記の長繊維強化樹脂組成物中にお
ける基材樹脂(A1)と長繊維強化材(A2)との含有比率は
通常の手法による強化組成物におけるとは異なり、開繊
含浸処理を経て得られる強化組成物において実現される
筈の目標値である。
That is, the content ratio of the base resin (A1) and the long fiber reinforcing material (A2) in the above long fiber reinforced resin composition is different from that in the conventional reinforced composition, and the fiber opening impregnation treatment is performed. It is a target value that should be realized in the reinforcing composition obtained through.

【0022】<本発明の混成組成物とその作製法>本発
明の混成組成物とは、本発明の起源組成物をマスターバ
ッチとして、その100重量部(pbw)に対して別途にポ
リオレフィン結晶性樹脂100〜700重量部、好まし
くは170〜450重量部が配合された組成物である。
ここで配合されるポリオレフィン結晶性樹脂は起源組成
物の基材樹脂であるポリオレフィン結晶性樹脂と同一物
でも良く、別異物でも良い。得られる混成組成物は起源
組成物の見掛けの溶融粘度が広い範囲で変更されたもの
とされ得る。
<Hybrid composition of the present invention and method for producing the same> The hybrid composition of the present invention is obtained by separately using 100% by weight (pbw) of the starting composition of the present invention as a masterbatch and crystallinity of polyolefin. It is a composition containing 100 to 700 parts by weight, preferably 170 to 450 parts by weight, of a resin.
The polyolefin crystalline resin blended here may be the same as the polyolefin crystalline resin which is the base resin of the original composition, or may be another foreign substance. The resulting hybrid composition may have a wide range of changes in the apparent melt viscosity of the original composition.

【0023】即ち、混成組成物の溶融粘度範囲は起源組
成物を作製する為に用いられ得る基材樹脂の溶融粘度範
囲よりも増大され得るか又は変更され得る。その手段は
配合されるポリオレフィン結晶性樹脂の溶融粘度、配合
量比、基材樹脂との相溶性等を適切に選択することに求
められる。特にブロー成形(中空成形)用組成物の基材
樹脂は高溶融粘度(高粘弾性)品であることが好まし
い。しかし、繊維強化材の様な組成物の見掛け溶融粘度
を増大させる添加材を効果的に樹脂相中に分散させるに
は、基材樹脂の溶融粘度を低く抑えることが要求され
る。
That is, the melt viscosity range of the hybrid composition can be increased or modified over that of the base resin that can be used to make the original composition. The means is required to appropriately select the melt viscosity of the polyolefin crystalline resin to be blended, the blending ratio, the compatibility with the base resin, and the like. In particular, the base resin of the blow molding (hollow molding) composition is preferably a high melt viscosity (high viscoelasticity) product. However, in order to effectively disperse an additive that increases the apparent melt viscosity of a composition such as a fiber reinforcement in the resin phase, it is necessary to keep the melt viscosity of the base resin low.

【0024】この本来的には相互に矛盾する要求を両立
させるには、繊維強化材配合前の基材樹脂を低粘度のも
のとして起源組成物を作製し、その後に溶融粘度範囲の
異なる別樹脂を配合して溶融粘度を増大させること又は
成形後の収縮率を変える様な各種の改変措置を施すこと
ができる。
In order to satisfy these originally contradictory requirements, the original composition is prepared by making the base resin before compounding the fiber reinforcement a low viscosity resin, and then another resin having a different melt viscosity range is prepared. Can be blended to increase the melt viscosity, or various modification measures can be taken such as changing the shrinkage rate after molding.

【0025】本発明の混成組成物を作成する方法の変形
態様として、下記の2種の変形態様を挙げることができ
る: ◆変形態様−1:長繊維強化材と基材であるポリオレフ
ィン結晶性樹脂とを少なくとも含有するマスターバッチ
(溶融状態の基材樹脂中に強化材が開繊含浸されたも
の)にステアリン酸カルシウム類を外部添加し、これに
残余のポリオレフィン結晶性樹脂を添加して混成組成物
を作製する。 ◆変形態様−2:長繊維強化材と基材であるポリオレフ
ィン結晶性樹脂とを少なくとも含有するマスターバッチ
に、残余のポリオレフィン結晶性樹脂を添加した起源組
成物にステアリン酸カルシウム類を外部添加することに
よって、混成組成物を作製する。
The following two modifications can be mentioned as modifications of the method for producing the hybrid composition of the present invention: ◆ Modification-1: long-fiber reinforcing material and polyolefin crystalline resin as a base material A mixed composition in which calcium stearate is externally added to a masterbatch containing at least and (a reinforcing resin is opened and impregnated in a molten base resin), and the remaining polyolefin crystalline resin is added thereto. To make. ◆ Variation 2: By externally adding calcium stearate to the original composition in which the remaining polyolefin crystalline resin is added to the masterbatch containing at least the long-fiber reinforcing material and the polyolefin crystalline resin as the base material. , Making a hybrid composition.

【0026】<本発明の応用成形品とその成形法>本発
明のステアリン酸カルシウム類が外部添加(後添加)さ
れた長繊維強化柱状体を用いれば、各種の溶融成形法例
えば、射出成形法、押出成形法、圧縮成形法、ブロー成
形法(中空成形法)等によって得られる成形品が各種の
物性、特に機械特性例えば、曲げ強度、曲げ弾性率、引
張り強度、耐衝撃性に優れると共に熱的性質例えば、熱
変形温度等に優れ、ボイド(空隙)の極めて少ないとい
う長所を兼備することができる。しかも上記応用成形品
の成形過程においては、成形機への成形材料の食込み性
良好及び可塑化時間の大幅な短縮率が実現される。
<Applied Molded Article of the Present Invention and Molding Method> If the long fiber-reinforced columnar body of the present invention to which calcium stearate is externally added (post-added) is used, various melt molding methods such as injection molding method, Molded products obtained by extrusion molding method, compression molding method, blow molding method (hollow molding method), etc. are excellent in various physical properties, especially mechanical properties such as bending strength, bending elastic modulus, tensile strength, impact resistance and thermal properties. Properties such as excellent heat distortion temperature and extremely few voids (voids) can be combined. In addition, in the molding process of the above-mentioned applied molded product, good penetration of the molding material into the molding machine and a significant reduction rate of the plasticization time are realized.

【0027】本発明の起源組成物を用いれば、極めて広
範な分野において高強度及び寸法精度、耐熱性特に熱変
形温度に優れた製品を得ることができる。その種の高強
度製品としては例えば、自動車用のバンパー、サイドモ
ール又はサイドプロテクター、高寸法精度又は耐熱性成
形品としてはインストルメントパネル、フロントダッシ
ュボード、ステアリングホイール、コンソールボックス
(ケース)、リヤウィンドウカウル及び自動車等の高耐
熱ダクト材その他を挙げることができ、家庭電器用とし
ては例えば、洗濯機の外板、洗濯槽、遠心脱水バスケッ
ト、洗濯物乾燥機の外板、回転バスケット、食器洗浄機
の外板その他の部品等を挙げることができる。中でも、
本発明の起源組成物からなるこの高耐熱ダクトは例えば
自動車等のエンジンラジエーターと冷却液貯槽との間の
連絡管又は車内暖房を行なう為のラジエーターと熱源で
あるエンジンラジエーター等との間を連絡する温水供給
管等に好適である。
By using the composition of the present invention, it is possible to obtain a product excellent in high strength, dimensional accuracy, heat resistance and especially heat distortion temperature in a very wide range of fields. Examples of such high-strength products include bumpers for automobiles, side moldings or side protectors, and instrument panels, front dashboards, steering wheels, console boxes (cases), rear windows as high-dimensional precision or heat-resistant molded products. High heat-resistant duct materials for cowls and automobiles, etc. can be mentioned. For household appliances, for example, outer panels of washing machines, washing tubs, centrifugal dehydration baskets, outer panels of laundry dryers, rotating baskets, dishwashers. The outer plate and other parts can be mentioned. Among them,
This highly heat-resistant duct made of the composition of the present invention connects, for example, a connecting pipe between an engine radiator of an automobile or the like and a coolant storage tank or a radiator for heating the interior of the vehicle and an engine radiator or the like as a heat source. Suitable for hot water supply pipes.

【0028】[0028]

【発明の効果】本発明の起源組成物及びそれを調製する
為に滑剤であるステアリン酸カルシウム類を外部添加方
式で配合すれば、下記の各種効果が奏される: (1)射出成形機への原料組成物の食い込み性向上、(2)
射出成形機中における可塑化時間が大幅に短縮される
(計量安定性向上)、(3)ステアリン酸カルシウムの添
加量決定を最終配合段階まで延期できることによって、
樹脂と長繊維との馴染み工合を見た上で滑剤の添加量を
決定できる、(4)得られる射出成形品が低ボイド率及び
高曲げ強度のものである。
[Effects of the Invention] The composition of the present invention and the calcium stearate, which is a lubricant for preparing the composition, are compounded by an external addition method to obtain the following various effects: (1) Injection molding machine Improved biteability of raw material composition, (2)
By significantly shortening the plasticization time in the injection molding machine (improving the measurement stability), (3) the addition amount of calcium stearate can be postponed until the final blending stage,
The amount of the lubricant added can be determined by checking the compatibility between the resin and the long fibers, and (4) the resulting injection-molded product has a low void ratio and high bending strength.

【0029】[0029]

【実施例】以下に実施例に基づくと共に、場合によって
は有用な比較例を参照しながら本発明を具体的に説明す
る。しかし、本発明はこれらによっては何等限定される
ものではない。
EXAMPLES The present invention will be described in detail below based on examples and with reference to useful comparative examples in some cases. However, the present invention is not limited to these.

【0030】<試験方法> (1)食込み性(別名:可塑化時間短縮率):成形機への
樹脂の食込み性は可塑化時間で評価した。可塑化時間が
短い程、押出機のホッパー出口(押出機への入口)にブ
リッジが生じにくくなる結果、樹脂の食込み性が向上す
る。ここで樹脂の食込み性とは下記の関係式で表わされ
る値である。算出される値が25以上であれば成形品中
のボイド率が小さく、しかも物性低下が全く認められな
くなる: 可塑化時間短縮率(%)=100×[(滑剤無添加時の可
塑化時間)−(滑剤添加時の可塑化時間)]/(滑剤無
添加時の可塑化時間)。 (2)ボイド率 JIS K7053に準拠して測定した。この値が2%以下であ
れば成形品に物性低下が全く認められなくなる。 (3)曲げ強度 JIS K7053に準拠して測定した。
<Test Method> (1) Penetrability (also known as shortening ratio of plasticizing time): The penetrability of the resin into the molding machine was evaluated by the plasticizing time. The shorter the plasticizing time, the more difficult the bridge is formed at the hopper outlet of the extruder (the inlet to the extruder), and as a result, the erodibility of the resin is improved. Here, the biting property of the resin is a value represented by the following relational expression. If the calculated value is 25 or more, the void ratio in the molded product is small, and no deterioration in physical properties is observed at all: Plasticization time reduction rate (%) = 100 x [(plasticization time without addition of lubricant) -(Plasticization time with addition of lubricant)] / (Plastification time without addition of lubricant). (2) Void ratio Measured according to JIS K7053. If this value is 2% or less, no deterioration of physical properties is observed in the molded product. (3) Bending strength Measured according to JIS K7053.

【0031】[0031]

【実施例1】基材樹脂混合物(A1)として、非改質ポリ
プロピレン結晶性樹脂粉体99.4重量%、改質剤であ
る不飽和酸誘導体として無水マレイン酸0.5重量%、
有機過酸化物として1,3-ビス(t-ブチルパーオキシイソ
プロピル)ベンゼン0.1重量%からなるものを調製し
て、これをヘンシェルミキサー(商品名)に装入して攪
拌混合した。
Example 1 As a base resin mixture (A1), 99.4% by weight of unmodified polypropylene crystalline resin powder, and 0.5% by weight of maleic anhydride as an unsaturated acid derivative as a modifier,
An organic peroxide consisting of 0.1% by weight of 1,3-bis (t-butylperoxyisopropyl) benzene was prepared, and this was charged into a Henschel mixer (trade name) and mixed with stirring.

【0032】得られた基材樹脂混合物(A1)をスクリュ
ー押出機の供給口から供給しながら溶融混練(200
℃)後に、この混練物を押出しながら水冷に次いでスト
ランドカッターで細断して造粒(ペレタイズ)した。得
られた無水マレイン酸改質ポリプロピレン結晶性樹脂
(略称「M-PP」)はそのMFR(230℃;21.2N)130
g/10minであって、改質剤のグラフト率0.3重量%のも
のであった。
The base resin mixture (A1) thus obtained was melt-kneaded while being supplied from a supply port of a screw extruder (200
(° C), the kneaded product was extruded, water-cooled, and then shredded with a strand cutter to granulate (pelletize). The obtained maleic anhydride-modified polypropylene crystalline resin (abbreviation "M-PP") had a MFR (230 ° C; 21.2N) of 130.
It was g / 10 min and the graft ratio of the modifier was 0.3% by weight.

【0033】次に、前記の改質ポリプロピレン結晶性樹
脂をスクリュー押出機(口径150mm)の上流側に設けら
れた供給口から機内へ定量供給し、そのベントから吸引
しながら溶融混練した後に、押出バレルの下流端に装着
された含浸ダイス(開繊含浸装置)内へ連続的に供給し
た。
Next, the modified polypropylene crystalline resin was quantitatively supplied into the machine from a supply port provided on the upstream side of a screw extruder (diameter 150 mm), melted and kneaded while sucking from the vent, and then extruded. It was continuously fed into an impregnation die (opening impregnation device) mounted at the downstream end of the barrel.

【0034】この含浸ダイス中では4本の円柱状開繊ピ
ン(直径10mm)が含浸ダイスの左右両側壁に略垂直に
両者を架橋する形態で設置され、それらの長軸端を結ぶ
線が略波型(波の頂点と底点との標高差30mm)であっ
て、導入されたロービングが各開繊ピン面を千鳥型に周
回しながら開繊されると共に含浸される。
In this impregnation die, four cylindrical opening pins (diameter 10 mm) are installed in the left and right side walls of the impregnation die so as to bridge them substantially perpendicularly, and the line connecting their long axis ends is substantially It is a corrugated type (the height difference between the apex and the bottom point of the corrugation is 30 mm), and the introduced rovings are spread and impregnated while making a zigzag pattern around each spreading pin surface.

【0035】他方、ガラス長繊維(A2)のロービングを
該含浸ダイス内へ導入して開繊させながら、開繊された
単繊維の間に溶融基材樹脂(A1)を十分に含浸させて複
合体を形成させ、次にこの複合体をそのガラス長繊維
(A2)含有量40重量%になる様に含浸ダイスの下流側
に設けられた賦形ノズルからストランド状に引抜いた。
引抜かれた長繊維強化ストランドを水冷後にストランド
カッターで細断して長繊維強化ポリプロピレン柱状体
(A)(平均長10mm)を得た。
On the other hand, while the roving of long glass fibers (A2) is introduced into the impregnating die to open the fibers, the molten base resin (A1) is sufficiently impregnated between the opened single fibers to form a composite. To form the body and then convert this composite to its long glass fiber
The (A2) content was pulled out in a strand form from a shaping nozzle provided on the downstream side of the impregnating die so that the content was 40% by weight.
The long fiber reinforced strands that have been pulled out are water-cooled and then shredded with a strand cutter to form long fiber reinforced polypropylene columnar bodies.
(A) (average length 10 mm) was obtained.

【0036】ここでガラス長繊維ロービングとしてはポ
リプロピレン用であって、その単繊維(フィラメント)
の平均径17μm、単繊維の集束本数約4000本、T
EX番手2310のものを用いた。
Here, the long glass fiber roving is for polypropylene and its single fiber (filament) is used.
Average diameter of 17 μm, number of single fiber bundles about 4000, T
The EX number 2310 was used.

【0037】得られた長繊維強化ポリプロピレン柱状体
(A)の重量に対してステアリン酸カルシウム(B)0.0
03重量%を外部添加(後添加)した混合物をタンブラ
ーミキサーに装入して均一に振混ぜ混合して長繊維強化
ポリプロピレン組成物(略称「起源組成物」)を作製し
た。
Obtained long-fiber-reinforced polypropylene columnar body
Calcium stearate (B) 0.0 based on the weight of (A)
A long-fiber-reinforced polypropylene composition (abbreviated as "origin composition") was prepared by charging a mixture to which 03% by weight was externally added (post-added) into a tumbler mixer and uniformly mixing by shaking.

【0038】得られた起源組成物を射出成形機の供給口
へ供給して試験片として角板(縦100mm×横10mm×
厚さ4mm)を成形した。この試験片を23℃で48h状
態調整した後に、そのボイド率及び曲げ強度を測定し
た。また、射出成形の際に、最終組成物の可塑化時間を
も測定した。測定結果を表1に示す。
The obtained source composition was supplied to a supply port of an injection molding machine to form a square plate (100 mm in length × 10 mm in width ×) as a test piece.
4 mm thick) was molded. After the test piece was conditioned at 23 ° C. for 48 hours, its void ratio and bending strength were measured. The plasticization time of the final composition was also measured during injection molding. Table 1 shows the measurement results.

【0039】[0039]

【実施例2〜6及び比較例1〜13】実施例1で脂肪酸
金属塩として用いられたステアリン酸カルシウム(B)を
別異の量で用いた態様、それを12-ヒドロキシステアリ
ン酸カルシウムに変更した態様及び/又はそれを別種の
脂肪酸金属塩に変更した処方態様を実験例別に下記に列
挙する。それぞれの処方の起源組成物溶融混練する際の
可塑化時間短縮率等及びその起源組成物ペレットを用い
た成形品の物性測定等の結果を表1に示す。 [実施例2]ステアリン酸カルシウム0.01重量%。 [実施例3]ステアリン酸カルシウム0.03重量%。 [実施例4]ステアリン酸カルシウム0.06重量%。 [実施例5]ステアリン酸カルシウム0.1重量%。 [実施例6]12-ヒドロキシステアリン酸カルシウム0.
03重量%。 <比較例1>脂肪酸塩無添加。 <比較例2>ステアリン酸カルシウム0.0008重量
%。 <比較例3>ステアリン酸カルシウム0.18重量%。 <比較例4>ステアリン酸アルミニウム0.03重量
%。 <比較例5>ステアリン酸亜鉛0.03重量%。 <比較例6>ステアリン酸バリウム0.03重量%。 <比較例7>ステアリン酸マグネシウム0.03重量
%。 <比較例8>ステアリン酸鉛0.03重量%。 <比較例9>ステアリン酸リチウム0.03重量%。 <比較例10>モンタン酸カルシウム0.03重量%。 <比較例11>ベヘン酸カルシウム0.03重量%。 <比較例12>ラウリン酸カルシウム0.03重量%。 <比較例13>パルミチン酸カルシウム0.03重量
%。
Examples 2 to 6 and Comparative Examples 1 to 13 Embodiments in which calcium stearate (B) used as the fatty acid metal salt in Example 1 is used in a different amount, and it is changed to calcium 12-hydroxystearate. And / or formulation modes in which it is changed to another type of fatty acid metal salt are listed below by experimental examples. Table 1 shows the results such as the plasticization time reduction rate when melt-kneading the origin composition of each formulation and the physical property measurement of the molded product using the origin composition pellets. Example 2 0.01% by weight of calcium stearate. Example 3 Calcium stearate 0.03% by weight. Example 4 Calcium stearate 0.06% by weight. Example 5 Calcium stearate 0.1% by weight. Example 6 Calcium 12-hydroxystearate
03% by weight. <Comparative Example 1> No fatty acid salt was added. Comparative Example 2 Calcium stearate 0.0008% by weight. Comparative Example 3 Calcium stearate 0.18% by weight. Comparative Example 4 Aluminum stearate 0.03% by weight. Comparative Example 5 Zinc stearate 0.03% by weight. Comparative Example 6 Barium stearate 0.03% by weight. Comparative Example 7 Magnesium stearate 0.03% by weight. Comparative Example 8 Lead stearate 0.03% by weight. Comparative Example 9 Lithium stearate 0.03% by weight. Comparative Example 10 Calcium montanate 0.03% by weight. Comparative Example 11 Calcium behenate 0.03% by weight. <Comparative Example 12> Calcium laurate 0.03% by weight. Comparative Example 13 Calcium palmitate 0.03% by weight.

【0040】[0040]

【比較例14】実施例1と同一の改質ポリプロピレン
(樹脂)99.95重量%とステアリン酸カルシウム
(B)0.05重量%とをタンブラーで均一に内部混合
(前混合)して得られた内部添加物を押出機の供給口か
ら定量供給する一方でベントから吸引しながら溶融混練
した後に、この溶融混練物を押出機のバレル下流端に装
着された含浸ダイス内へ連続的に供給した。
Comparative Example 14 The same modified polypropylene (resin) as in Example 1 (99.95% by weight) and calcium stearate
(B) 0.05% by weight was internally mixed (premixed) uniformly with a tumbler to quantitatively supply an internal additive obtained through a supply port of an extruder while melt kneading while sucking from a vent, This melt-kneaded product was continuously supplied into an impregnating die mounted at the downstream end of the barrel of the extruder.

【0041】他方、ガラスロービング(A2)の構成繊維
間に上記の樹脂を十分に含浸させたガラス長繊維と樹脂
との複合体を賦形ノズルから引き抜いて(引き出して)
長繊維含有量40重量%の長繊維強化ストランド(A)を
作製した。この長繊維強化ストランドをストランドカッ
ターで切断して長繊維強化柱状体(A)(平均長10mm)
を得た。ここで用いたガラスロービングは単繊維平均径
17μm;集束本数4000本;Tex番手2310のもの
であった。
On the other hand, a composite of long glass fiber and resin in which the above resin is sufficiently impregnated between the constituent fibers of the glass roving (A2) is pulled out (drawn) from the shaping nozzle.
A long fiber-reinforced strand (A) having a long fiber content of 40% by weight was produced. This long fiber reinforced strand is cut with a strand cutter to obtain a long fiber reinforced columnar body (A) (average length 10 mm)
I got The glass roving used here had a single fiber average diameter of 17 μm; the number of bundles was 4000; Tex count 2310.

【0042】得られた長繊維強化柱状体(A)を射出成形
機に供して試験片(縦100mm×横10mm×厚さ4mm)
を成形し、それを状態調整(23℃;48h)した後に、
そのボイド率及び曲げ強度と共に射出成形機における可
塑化時間の短縮率も測定した。その結果を表1に示す。
The long fiber reinforced columnar body (A) thus obtained was subjected to an injection molding machine to give a test piece (100 mm long × 10 mm wide × 4 mm thick).
After molding and conditioning it (23 ° C; 48h),
The rate of shortening of the plasticizing time in the injection molding machine was measured together with the void rate and the bending strength. Table 1 shows the results.

【0043】[0043]

【比較例15】比較例14において内部添加されたステ
アリン酸カルシウム(B)の添加量を0.1重量%に変更
した外には比較例14におけると同様に操作した。その
結果を表1に示す。
Comparative Example 15 The same operation as in Comparative Example 14 was carried out except that the amount of calcium stearate (B) added internally in Comparative Example 14 was changed to 0.1% by weight. Table 1 shows the results.

【0044】[0044]

【表1】 [Table 1]

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 C08K 7/14 KFT C08K 7/14 KFT C08L 23/26 LBZ C08L 23/26 LBZ ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification code Office reference number FI Technical display location C08K 7/14 KFT C08K 7/14 KFT C08L 23/26 LBZ C08L 23/26 LBZ

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 基材樹脂であるポリオレフィン結晶性樹
脂90〜20重量%と長繊維強化材10〜80重量%と
から形成されると共に該長繊維強化材が実質的に平行に
整列された平均長3〜50mmの長繊維強化ポリオレフィ
ン結晶性樹脂柱状物に、該柱状物の重量に対して0.0
015〜0.15重量%のステアリン酸カルシウム類が
外部添加された起源組成物。
1. An average of 90 to 20% by weight of a polyolefin resin, which is a base resin, and 10 to 80% by weight of a long fiber reinforcing material, wherein the long fiber reinforcing material is aligned substantially in parallel. A long fiber reinforced polyolefin crystalline resin columnar product having a length of 3 to 50 mm, and the weight of the columnar product was 0.0.
Origin composition with externally added 015-0.15% by weight of calcium stearate.
【請求項2】 長繊維強化ポリオレフィン結晶性樹脂柱
状物の重量に対するステアリン酸カルシウム類の外部添
加量が0.008〜0.12重量%である請求項1に記載
の起源組成物。
2. The original composition according to claim 1, wherein the externally added amount of calcium stearate is 0.008 to 0.12% by weight based on the weight of the long fiber reinforced polyolefin crystalline resin columnar material.
【請求項3】 長繊維強化ポリオレフィン結晶性樹脂柱
状物の重量に対するステアリン酸カルシウム類の外部添
加量が0.02〜0.08重量%である請求項1又は2に
記載の起源組成物。
3. The original composition according to claim 1, wherein the externally added amount of calcium stearate is 0.02 to 0.08% by weight based on the weight of the long fiber reinforced polyolefin crystalline resin columnar product.
【請求項4】 基材樹脂であるポリオレフィン結晶性樹
脂がプロピレン結晶性単独重合体、プロピレン−α-オ
レフィン結晶性共重合体樹脂及びα-オレフィン結晶性
単独重合体から選ばれる1種以上である請求項1〜3の
何れかに記載の起源組成物。
4. The polyolefin crystalline resin as the base resin is at least one selected from propylene crystalline homopolymer, propylene-α-olefin crystalline copolymer resin and α-olefin crystalline homopolymer. Origin composition according to any of claims 1 to 3.
【請求項5】 基材樹脂であるポリオレフィン結晶性樹
脂90〜20重量%と長繊維強化材10〜80重量%と
から形成されると共に該長繊維強化材が実質的に平行に
整列された平均長3〜50mmの長繊維強化ポリオレフィ
ン結晶性樹脂柱状物に、該柱状物の重量に対して0.0
015〜0.15重量%のステアリン酸カルシウム類が
外部添加された起源組成物と、その100重量部に対し
て基材樹脂とは別異物でもあり得るポリオレフィン結晶
性樹脂100〜700重量部とで少なくとも形成された
混成組成物。
5. An average of 90 to 20% by weight of a polyolefin resin, which is a base resin, and 10 to 80% by weight of a long fiber reinforcing material, wherein the long fiber reinforcing material is aligned substantially in parallel. A long fiber reinforced polyolefin crystalline resin columnar product having a length of 3 to 50 mm, and the weight of the columnar product was 0.0.
At least the original composition externally added with 015 to 0.15% by weight of calcium stearate, and 100 to 700 parts by weight of a polyolefin crystalline resin which may be a foreign substance different from the base resin with respect to 100 parts by weight thereof. A formed hybrid composition.
【請求項6】 基材樹脂であるポリオレフィン結晶性樹
脂90〜20重量%と長繊維強化材10〜80重量%と
から形成されると共に該強化材が実質的に平行に整列さ
れた平均長3〜50mmの長繊維強化ポリオレフィン結晶
性樹脂柱状物に、該柱状物の重量に対して0.0015
〜0.15重量%のステアリン酸カルシウム類が外部添
加された起源組成物又は該起源組成物と、その100重
量部に対して基材樹脂とは別異物でもあり得るポリオレ
フィン結晶性樹脂100〜700重量部とで少なくとも
形成された混成組成物を射出成形法、押出成形法、圧縮
成形法及びブロー成形法(中空成形法)から選ばれる1
種以上の成形法によって賦形された成形品。
6. An average length of 3 consisting of 90 to 20% by weight of a polyolefin resin as a base resin and 10 to 80% by weight of a long fiber reinforcing material, wherein the reinforcing material is aligned substantially in parallel. ˜50 mm long fiber reinforced polyolefin crystalline resin pillars, 0.0015 relative to the weight of the pillars.
To 0.15% by weight of calcium stearate externally added, or 100% to 700 parts by weight of a polyolefin crystalline resin, which may be a foreign substance other than the base resin with respect to 100 parts by weight of the original composition. The hybrid composition formed at least with a part is selected from an injection molding method, an extrusion molding method, a compression molding method and a blow molding method (hollow molding method).
A molded product shaped by more than one molding method.
JP16379296A 1996-06-04 1996-06-04 Originating composition containing long-fiber reinforced polyolefin crystalline resin and molded article comprising the same Expired - Fee Related JP3399234B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP16379296A JP3399234B2 (en) 1996-06-04 1996-06-04 Originating composition containing long-fiber reinforced polyolefin crystalline resin and molded article comprising the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP16379296A JP3399234B2 (en) 1996-06-04 1996-06-04 Originating composition containing long-fiber reinforced polyolefin crystalline resin and molded article comprising the same

Publications (2)

Publication Number Publication Date
JPH09324080A true JPH09324080A (en) 1997-12-16
JP3399234B2 JP3399234B2 (en) 2003-04-21

Family

ID=15780796

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Link
JP (1) JP3399234B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006124454A (en) * 2004-10-27 2006-05-18 Japan Polypropylene Corp Carbon fiber-containing polyolefin resin composition and polypropylene resin produced by using the same
JP2006291171A (en) * 2005-03-14 2006-10-26 Sumitomo Chemical Co Ltd Polyolefin resin composition

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018132368A1 (en) 2017-01-10 2018-07-19 Celanese International Corporation Long fiber-reinforced propylene composition for use in a thin part
US10975233B2 (en) 2017-01-10 2021-04-13 Celanese International Corporation High flow fiber-reinforced propylene composition having low emissions

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006124454A (en) * 2004-10-27 2006-05-18 Japan Polypropylene Corp Carbon fiber-containing polyolefin resin composition and polypropylene resin produced by using the same
JP2006291171A (en) * 2005-03-14 2006-10-26 Sumitomo Chemical Co Ltd Polyolefin resin composition

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