JPH09293280A - Production of optical recording medium - Google Patents

Production of optical recording medium

Info

Publication number
JPH09293280A
JPH09293280A JP10742296A JP10742296A JPH09293280A JP H09293280 A JPH09293280 A JP H09293280A JP 10742296 A JP10742296 A JP 10742296A JP 10742296 A JP10742296 A JP 10742296A JP H09293280 A JPH09293280 A JP H09293280A
Authority
JP
Japan
Prior art keywords
optical recording
recording medium
adhesive
curing
medium substrate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP10742296A
Other languages
Japanese (ja)
Inventor
Masahiro Matsumoto
正廣 松本
Yoshinobu Yasuda
祥宣 保田
Gentaro Obayashi
元太郎 大林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toray Industries Inc
Original Assignee
Toray Industries Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toray Industries Inc filed Critical Toray Industries Inc
Priority to JP10742296A priority Critical patent/JPH09293280A/en
Publication of JPH09293280A publication Critical patent/JPH09293280A/en
Pending legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To obtain an optical recording medium of a sticking type which has a uniform film thickness and is free from deformation and air bubbles by curing the adhesives existing on the light transparent parts of either inner peripheral parts or outer peripheral parts, then curing the adhesives of another uncured parts. SOLUTION: Two sheets of the optical recording medium substrates formed by allowing the inner peripheral parts and outer peripheral parts to remain as transparent parts on the polycarbonate substrates having a prescribed diameter and forming recording layers thereon are used. The film forming surfaces of these substrates are disposed to face each other and the adhesives are applied thereon in such a manner that the film thicknesses of the adhesives are made uniform. The adhesives are UV curing type adhesives to which a thermosetting property is imparted. The superposed substrates formed in such a manner are transported to a UV irradiation device. The device arranges a metallic plate having a hole of a prescribed diameter hole at a place of a prescribed height above the substrate below a heat ray cut filter in such a manner that this plate exists concentric with the center of the substrate existing below the hole. The adhesives in the inner peripheral parts of the substrate are cured by executing irradiation with UV rays. The substrates are transported into an oven set at a prescribed temp,. The substrates are held in metallic disks approximately uniform in temp. over the entire part and are heated.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、生産性よく、均一
な膜厚で、かつ、変形や気泡のない優れた貼合せタイプ
の光記録媒体の製造方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing an excellent bonding type optical recording medium having high productivity, a uniform film thickness, and no deformation or bubbles.

【0002】[0002]

【従来の技術】光記録媒体には単板タイプの他に2枚以
上を貼合せたタイプが存在する。近年、光記録媒体の大
容量化が要求されてきており、光記録媒体基板の薄厚化
に伴う強度保持のために透明基板を貼合せるタイプも含
め、2枚以上の貼合せタイプが主流と成りつつある。
2. Description of the Related Art Optical recording media include a single plate type and a type in which two or more sheets are bonded together. In recent years, there has been a demand for larger capacity of optical recording media, and two or more bonded types have become the mainstream, including a type in which transparent substrates are bonded in order to maintain the strength accompanying the thinning of optical recording media substrates. It's starting.

【0003】従来、貼合せタイプの光記録媒体は、アク
リル樹脂、ポリカーボネート樹脂等の記録、再生用レー
ザー光に対して透明な材質よりなる円形基板に、スパッ
タ等で記録層を成膜した後に、記録層を保護する紫外線
硬化樹脂等をコーティングした2枚の光記録媒体基板を
ホットメルト型接着剤で貼合せたものが実用化されてい
る。しかし、ホットメルト型接着剤で貼合せる場合、加
熱溶融状態で塗布するため、前記光記録媒体基板の耐熱
性を考慮する必要があり、基板の形状等に悪影響を与え
ない温度で行う必要がある。例えば、一般的に使用され
ているポリカーボネート樹脂を用いて基板を作製した場
合、塗布温度を100℃程度以下にする必要がある。ホ
ットメルト型接着剤の主成分は熱可塑性樹脂であり、接
着後でも塗布温度よりも低い温度で接着強度の低下が生
じるため、高温の使用および保存における機械特性の信
頼性が低い。さらにロールコート法で行う場合、塗布時
に光記録媒体基板に対して不均一の力および熱を加える
ため機械特性に悪影響を与えることとなり、この点でも
満足できるものではない。
Conventionally, a pasting type optical recording medium has a recording layer formed by sputtering on a circular substrate made of a material transparent to a recording / reproducing laser beam such as an acrylic resin or a polycarbonate resin. A two-layer optical recording medium substrate coated with an ultraviolet curable resin or the like for protecting the recording layer is pasted with a hot-melt type adhesive, which has been put into practical use. However, when laminating with a hot-melt adhesive, it is necessary to consider the heat resistance of the optical recording medium substrate because it is applied in a molten state by heating, and it is necessary to perform it at a temperature that does not adversely affect the shape of the substrate. . For example, when a substrate is manufactured using a commonly used polycarbonate resin, the coating temperature needs to be about 100 ° C. or lower. The main component of the hot-melt adhesive is a thermoplastic resin, and the adhesive strength is lowered even after the adhesion at a temperature lower than the application temperature, so that the reliability of mechanical properties during use and storage at high temperature is low. Further, when the roll coating method is used, non-uniform force and heat are applied to the optical recording medium substrate during coating, which adversely affects the mechanical properties, which is not satisfactory.

【0004】一方、紫外線硬化型樹脂を接着剤に使用す
る方法が特開昭61−110350号公報、特開昭61
−126648号公報等として提案されている。紫外線
硬化型樹脂を使用することでホットメルト型接着剤より
も耐熱性の高い接着層を形成することができ、且つホッ
トメルト型接着では記録層などを保護する目的で事前に
紫外線硬化型樹脂によるオーバーコートを行う必要があ
るため、この工程を減らす利点もある。しかし、これら
の方法は、光記録媒体基板の薄厚化に伴う強度保持のた
めに透明基板を貼合せるタイプや半透明膜を形成した基
板を貼合せるタイプには有効であるが、2枚以上の光記
録媒体基板を貼合せる用途には、基板に形成された記録
膜を紫外線などの硬化光がほとんど透過しないため光記
録媒体基板の全面を接着することができない。
On the other hand, a method of using an ultraviolet curable resin for an adhesive is disclosed in JP-A-61-110350 and JP-A-61-161350.
No. 126648. By using an ultraviolet curable resin, an adhesive layer having higher heat resistance than a hot melt adhesive can be formed, and in the hot melt adhesive, an ultraviolet curable resin is used in advance for the purpose of protecting the recording layer and the like. Since it is necessary to overcoat, there is also an advantage of reducing this step. However, although these methods are effective for a type in which a transparent substrate is bonded to maintain strength as the optical recording medium substrate is thinned or a substrate in which a semitransparent film is formed are bonded, two or more sheets are used. For the purpose of adhering optical recording medium substrates, the entire surface of the optical recording medium substrate cannot be adhered because the recording film formed on the substrates hardly transmits curing light such as ultraviolet rays.

【0005】そのため、特開平1−258247号公報
では、光記録媒体基板の透明な内周部および外周部をマ
スクして記録膜表面上の紫外線硬化樹脂のみを硬化させ
た後、2枚を重ね合わせ、マスクされていた未硬化部分
を硬化させて貼合せる方法が提案されている。しかし、
この方法では、記録膜の裏面部分など全面は接着されて
おらず、空隙がある状態となり、強度的に不十分でかつ
高温では内部の空気が膨脹するなどの問題がある。
Therefore, in Japanese Patent Laid-Open No. 1-258247, the transparent inner peripheral portion and the outer peripheral portion of the optical recording medium substrate are masked to cure only the ultraviolet curable resin on the surface of the recording film, and then the two are superposed. A method has been proposed in which the uncured portions, which have been masked together, are cured and then bonded together. But,
In this method, the entire surface such as the back surface of the recording film is not adhered, and there are voids, and there is a problem that the strength is insufficient and the internal air expands at high temperature.

【0006】[0006]

【発明が解決しようとする課題】そこで、紫外線硬化機
能と加熱硬化機能の両者を有する接着剤で貼合せる方法
が特開昭61−217945号公報、特開平2−214
041号公報、特開平3−116459号公報、特開平
3−173950号公報、特開平3−192547号公
報、特開平4−179580号公報等として既に提案さ
れている。
Therefore, a method of bonding with an adhesive having both an ultraviolet curing function and a heat curing function is disclosed in JP-A-61-217945 and JP-A-2-214.
It has already been proposed as 041, JP-A-3-116459, JP-A-3-173950, JP-A-3-192547 and JP-A-4-179580.

【0007】いずれも内周部および外周部を透光部とし
て残した状態で記録層を成膜した光記録媒体基板を使用
し、まずこの透光部に紫外線を照射することで塗布した
接着剤の紫外線硬化機能により2枚を仮固定した後、加
熱して紫外線の未透過の記録層裏側をもう一つの熱硬化
機能により完全に固めるという2段階の硬化方法で行っ
ている。この2段階の硬化方法を採る利点として、予め
内周部および外周部を透光部を仮固定することにより、
熱硬化工程中に2枚の基板の芯ズレ等がなく、また治具
で固定する必要もないこと、また、貼合せ工程および熱
硬化工程中に内周部および外周部からの接着剤の溢れ出
しを防ぐことが挙げられている。
In both cases, an optical recording medium substrate on which a recording layer is formed with the inner and outer peripheral portions left as a light transmitting portion is used, and the adhesive is applied by irradiating the light transmitting portion with ultraviolet rays. After the two sheets are temporarily fixed by the ultraviolet curing function, the back side of the recording layer which is not transparent to ultraviolet rays is completely hardened by another thermal curing function. As an advantage of adopting this two-step curing method, by temporarily fixing the light transmitting portion to the inner peripheral portion and the outer peripheral portion in advance,
There is no misalignment of the two substrates during the thermosetting process, and there is no need to fix them with a jig, and the adhesive overflows from the inner and outer peripheral parts during the laminating process and thermosetting process. It is mentioned to prevent the outbreak.

【0008】しかし、特開平2−214041号公報、
特開平3−116459号公報、特開平3−17395
0号公報、特開平3−192547号公報等で2枚の基
板間で接着剤を広げる方法として、加圧板により押し広
げる方法、加熱および基板の自重で押し広げる方法等が
提案されているが、この方法で押し広げるためには時間
がかかったり、所望の接着剤の膜厚と内周部および外周
部からの溢れ出しを防ぐための硬化光を照射するタイミ
ングの制御や、均一な加圧による接着剤の膜厚制御が難
しいなどの問題があった。
However, Japanese Patent Laid-Open No. 2-214041 discloses
JP-A-3-116459 and JP-A-3-17395.
No. 0, JP-A-3-192547 and the like propose methods for spreading the adhesive between two substrates, such as a method of spreading by a pressure plate, a method of spreading by heating and the weight of the substrate, and the like. It takes time to spread by this method, control of the timing of irradiation of curing light to prevent the desired adhesive film thickness and overflow from the inner and outer peripheral parts, and uniform pressure There were problems such as difficulty in controlling the film thickness of the adhesive.

【0009】また、特開平4−179580号公報等で
は、粘着剤層を形成する硬化性樹脂組成物を使用し、塗
布面にマスキングを施し、マスキングされていない部分
に紫外線を照射して粘着剤層を形成した後、2枚を貼合
せ固定し、その後マスキングを施していた部分を硬化す
る方法が提案されている。しかし、この方法のように予
め接着剤を塗布した基板を貼合せる方法では、貼合せ接
合面に気泡を入れずに行うことは困難である。
Further, in Japanese Patent Laid-Open No. 4-179580, a curable resin composition for forming a pressure-sensitive adhesive layer is used, the coated surface is masked, and the unmasked portion is irradiated with ultraviolet rays to produce a pressure-sensitive adhesive. A method has been proposed in which after forming a layer, two sheets are bonded and fixed, and then the masked portion is cured. However, in the method of laminating the substrates to which the adhesive is applied in advance, such as this method, it is difficult to carry out without laminating the bonding surface.

【0010】また、特開昭61−217945号公報、
特開平2−214041号公報、特開平3−17395
0号公報、特開平3−192547号公報等で提案され
ているように、基板の記録層が成膜されていない部分の
内周部および外周部の両方を仮固定した後、記録層裏側
に位置する未硬化接着剤を加熱などにより硬化する方法
は、内周部および外周部から接着剤が溢れ出しを防ぐと
いう意味ではよいが、既に特開平1−253845号公
報に記されているように、加熱および接着剤の硬化の際
に生じる反応熱に起因する基板の熱膨張や成形基板に残
留する応力緩和、接着剤の硬化の際の体積変化などによ
る応力が加熱硬化中に生じるため、内周部と外周部の両
端が予め接着固定されていると逃げ場を失い、後で硬化
する部分に応力発散のための局所的な変形が生じるなど
の問題があった。
Further, Japanese Patent Application Laid-Open No. 61-217945,
JP-A-2-214041, JP-A-3-17395
No. 0, JP-A-3-192547, etc., after temporarily fixing both the inner peripheral portion and the outer peripheral portion of the portion of the substrate where the recording layer is not formed, the recording layer is formed on the back side of the recording layer. The method of curing the uncured adhesive located by heating or the like is good in that it prevents the adhesive from overflowing from the inner peripheral portion and the outer peripheral portion, but as already described in JP-A-1-253845. , Stress due to thermal expansion of the substrate due to reaction heat generated during heating and curing of the adhesive, stress relaxation remaining in the molded substrate, volume change during curing of the adhesive, etc. If both ends of the peripheral portion and the outer peripheral portion are adhered and fixed in advance, there is a problem that the escape area is lost and the portion which is cured later is locally deformed due to stress diffusion.

【0011】以上のように、従来の紫外線など硬化光が
ほとんど透過しない記録膜が形成された光記録媒体基板
を2枚以上貼合せる方法は、何らかの欠点を有してい
た。
As described above, the conventional method of laminating two or more optical recording medium substrates having a recording film that hardly transmits curing light such as ultraviolet rays has some drawbacks.

【0012】本発明は、かかる従来技術の欠点に鑑み、
均一な膜厚のもとに、かつ、変形や気泡のない貼合せタ
イプの光記録媒体を生産性よく製造する方法を提供せん
とするものである。
The present invention has been made in view of the above-mentioned drawbacks of the prior art.
It is an object of the present invention to provide a method for producing a bonded type optical recording medium having a uniform film thickness and free from deformation and bubbles with high productivity.

【0013】[0013]

【課題を解決するための手段】この目的を達成するため
に、本発明は、次のような手段を採用する。すなわち、
本発明の光記録媒体の製造方法は、中心孔を有し、か
つ、少なくとも内周部および外周部に透光部を有するよ
うに記録層を成膜した2枚以上の円板状光記録媒体の少
なくとも1枚の表面に接着剤を塗布し、該接着剤を間に
挟み込むように同心に該円板状光記録媒体を重ね合せた
後、該接着剤を硬化させる光記録媒体の製造方法であっ
て、該内周部および外周部のいずれか一方の透光部に位
置する該接着剤を硬化させた後に、他の未硬化部分の該
接着剤を硬化させることを特徴とするものである。
To achieve this object, the present invention employs the following means. That is,
The method for producing an optical recording medium of the present invention comprises two or more disc-shaped optical recording media each having a recording layer formed so as to have a central hole and a light transmitting portion at least in an inner peripheral portion and an outer peripheral portion. Of at least one surface of the optical recording medium, the disc-shaped optical recording medium is superposed concentrically so as to sandwich the adhesive, and the adhesive is cured. It is characterized in that after curing the adhesive positioned in the light transmitting portion of either the inner peripheral portion or the outer peripheral portion, the adhesive in the other uncured portion is cured. .

【0014】[0014]

【発明の実施の形態】本発明には、光磁気や相変化など
の書換型(RAM)、部分再生専用型(PROM)、追
記型(WO)、再生専用(ROM)など、少なくとも内
周部に透光部を有するように記録層を成膜した光記録媒
体の単板であればいずれでも使用することができる。そ
してこれらの光記録媒体基板を貼合せるために本発明に
おいて使用する接着剤は、前記のように紫外線硬化機能
と加熱硬化機能とを合わせ持つものである。接着剤の組
成は、重合性オリゴマー,重合性モノマー,熱重合開始
剤,光重合開始剤,光増感剤,貯蔵安定剤等よりなる。
重合性オリゴマーとして、例えばポリエステル(メタ)
アクリレート系、ウレタン(メタ)アクリレート系、ポ
リエーテル(メタ)アクリレート系、ポリブタジエンア
クリレート系等のオリゴマーが使用される。重合性モノ
マーとして、例えば(メタ)アクリレート系等のモノマ
ーが使用される。熱重合開始剤として、例えば有機過酸
化物、アゾ化合物等のラジカル重合開始剤が使用され
る。光重合開始剤として、例えばベンゾインエーテル
系、アセトフェノン系、芳香族ケトン系化合物等が使用
される。そして、2枚以上の光記録媒体基板の間にこの
ような接着剤が気泡を含まずに広がった状態になるよう
に重ね合わせるためには、2枚の光記録媒体基板の内、
スピンテーブル上に真空吸着等で固定した一方の光記録
媒体基板の中心孔に近い表面に、ディスペンサー等で中
心孔と同芯円状に接着剤を塗布し、他方の光記録媒体基
板を接着剤を挟み込むように中心孔を同芯として重ね合
わせ、上方より重ね合わせた光記録媒体基板の自重で挟
み込んだ接着剤が少し広がった状態で高速にスピンさせ
ることにより、2枚の光記録媒体基板間のほぼ全面に接
着剤を行き渡らせ、余分な接着剤を振り切る。その後、
この振り切り回転数より充分に低い回転数で回転させな
がら、重ね合わされた光記録媒体基板の外周エッジ部分
に吸引ノズルを接触させ、外周エッジ部分に付着してい
る余分な接着剤やこの後の接着剤硬化工程で垂れてくる
恐れのある外周部分に存在する接着剤を吸引除去する。
こうすることにより、気泡の混入のない均一な膜厚の接
着剤層を光記録媒体基板間に形成することが簡便に早く
できる。そして、基板の外周エッジ部分に接着剤のはみ
出しによる汚れのない重ね合わせ光記録媒体基板ができ
る。
BEST MODE FOR CARRYING OUT THE INVENTION The present invention includes at least an inner peripheral portion such as a rewritable type (RAM) such as magneto-optical and phase change, a partial read only type (PROM), a write once type (WO), and a read only type (ROM). Any single plate of an optical recording medium in which a recording layer is formed so as to have a light transmitting portion can be used. The adhesive used in the present invention to bond these optical recording medium substrates has both the ultraviolet curing function and the heat curing function as described above. The composition of the adhesive is composed of a polymerizable oligomer, a polymerizable monomer, a thermal polymerization initiator, a photopolymerization initiator, a photosensitizer, a storage stabilizer and the like.
As the polymerizable oligomer, for example, polyester (meth)
Oligomers such as acrylate-based, urethane (meth) acrylate-based, polyether (meth) acrylate-based, and polybutadiene acrylate-based are used. As the polymerizable monomer, for example, a (meth) acrylate-based monomer or the like is used. A radical polymerization initiator such as an organic peroxide or an azo compound is used as the thermal polymerization initiator. As the photopolymerization initiator, for example, a benzoin ether type compound, an acetophenone type compound, an aromatic ketone type compound or the like is used. Then, in order to superimpose such an adhesive between two or more optical recording medium substrates so as to spread without containing bubbles, in order to overlap the two optical recording medium substrates,
Apply the adhesive on the surface near the center hole of one optical recording medium substrate fixed on the spin table by vacuum adsorption etc. in a concentric circle with the center hole with a dispenser etc., and glue the other optical recording medium substrate Between the two optical recording medium substrates by stacking them so that the center holes are concentric with each other so that the adhesive sandwiched by the self-weight of the optical recording medium substrates stacked from above is spun at high speed Spread the adhesive almost all over and shake off the excess adhesive. afterwards,
While rotating at a rotation speed sufficiently lower than this turning-off rotation speed, the suction nozzle is brought into contact with the outer peripheral edge portion of the superposed optical recording medium substrates, and excess adhesive or the subsequent adhesive adhered to the outer peripheral edge portion is adhered. The adhesive present on the outer peripheral portion that may drip during the agent curing step is removed by suction.
By doing so, it is possible to easily and quickly form the adhesive layer having a uniform film thickness without inclusion of bubbles between the optical recording medium substrates. As a result, a superposed optical recording medium substrate can be obtained which is free from dirt due to the protrusion of the adhesive on the peripheral edge portion of the substrate.

【0015】前記に使用する接着剤は、スピン工程によ
り光記録媒体基板間に広がらせる必要があることから、
100〜2000(cp)(25℃)の粘度範囲である
ことが好ましい。
Since the adhesive used above must be spread between the optical recording medium substrates by a spin process,
The viscosity is preferably in the range of 100 to 2000 (cp) (25 ° C).

【0016】次に、こうして作製された重ね合わせ光記
録媒体基板の内、記録膜のない透光部分である内周部ま
たは外周部のみに紫外線等の硬化光を照射し、この部分
を本発明に使用する接着剤の一つの機能である紫外線硬
化させる。この際、紫外線等の硬化光源は、例えば高圧
水銀ランプ、メタルハライドランプ等が使用できる。こ
うすることで重ね合わせ光記録媒体基板は仮固定された
状態となり、その後に重ね合わせ光記録媒体基板の芯ズ
レ等を生じることがない。また、内周部または外周部の
みを硬化することにより、前述した内周部と外周部を同
時に仮固定した時のような不具合を生じることもない。
さらには、外周部よりも内周部のみを硬化して仮固定す
るほうが好ましい。これは、基板の熱膨張や成形基板に
残留する応力緩和、接着剤の硬化の際の体積変化などの
応力による影響をより受けにくいためである。
Next, of the superposed optical recording medium substrate thus produced, only the inner peripheral portion or the outer peripheral portion, which is a light transmitting portion having no recording film, is irradiated with curing light such as ultraviolet rays, and this portion is subjected to the present invention. One of the functions of the adhesive used for UV curing. At this time, for example, a high-pressure mercury lamp, a metal halide lamp, or the like can be used as a curing light source of ultraviolet rays or the like. By doing so, the superposed optical recording medium substrate is temporarily fixed, and thereafter, the misalignment of the superposed optical recording medium substrate does not occur. Further, by curing only the inner peripheral portion or the outer peripheral portion, the above-mentioned problems such as when temporarily fixing the inner peripheral portion and the outer peripheral portion at the same time do not occur.
Furthermore, it is preferable that only the inner peripheral portion is cured and temporarily fixed rather than the outer peripheral portion. This is because it is less likely to be affected by stress such as thermal expansion of the substrate, relaxation of stress remaining in the molded substrate, and volume change during curing of the adhesive.

【0017】このためには、透光部分である内周部およ
び外周部のいずれれか一方に紫外線等の硬化光を照射す
る際、内周部に位置する接着剤を硬化する場合は当然こ
の光記録媒体基板外周部の透明部分に紫外線が当たらな
いようにすることが必要であるし、外周部に位置する接
着剤を硬化する場合は当然この光記録媒体基板内周部の
透明部分に紫外線が当たらないようにすることが必要で
ある。
To this end, when one of the inner peripheral portion and the outer peripheral portion, which is a light transmitting portion, is irradiated with curing light such as ultraviolet rays, it is natural that the adhesive located on the inner peripheral portion is cured. It is necessary to prevent ultraviolet light from hitting the transparent part on the outer peripheral part of the optical recording medium substrate, and when curing the adhesive located on the outer peripheral part, it is natural that the transparent part on the inner peripheral part of this optical recording medium substrate is exposed to ultraviolet light. It is necessary to prevent hits.

【0018】さらに、光記録媒体基板に照射する紫外線
等の硬化光の照射範囲は、記録膜のない内周部または外
周部の透光部分に限ることが好ましい。紫外線硬化に寄
与しない領域への無用の照射を避けることにより、紫外
線照射エネルギーのロスを抑え、効率的な接着剤の硬化
を行うことができる。さらに、紫外線等の硬化光の照射
に伴い光記録媒体基板の温度上昇等が生じ、光記録媒体
基板に反り等の変形が生じるが、基板の温度上昇等を生
じ易い記録膜の領域に照射せず、内周部または外周部の
透光部分に必要最小限の照射を行うことにより、照射に
よる反り等の変形などを抑えられる。このため、従来の
技術において照射の際に用いられていた光記録媒体基板
の反り等の変形を抑えるための石英ガラス板等の加圧板
は使用しなくてもよい。このことは、ハンドリングの際
にカケ等の発生しやすいガラス板等を扱う必要がないた
め工程上有利である。また、記録膜の領域に紫外線等の
硬化光を照射しないことにより、記録膜に対して不必要
なダメージを与えることもない。
Further, it is preferable that the irradiation range of the curing light such as ultraviolet rays, which is applied to the optical recording medium substrate, is limited to the light transmitting portion of the inner peripheral portion or the outer peripheral portion without the recording film. By avoiding unnecessary irradiation to the region that does not contribute to UV curing, loss of UV irradiation energy can be suppressed and the adhesive can be efficiently cured. Further, the temperature of the optical recording medium substrate is increased due to the irradiation of curing light such as ultraviolet rays, and the optical recording medium substrate is deformed such as warped. Instead, by irradiating the light-transmitting portion of the inner peripheral portion or the outer peripheral portion with the minimum necessary amount, deformation such as warpage due to the irradiation can be suppressed. Therefore, it is not necessary to use a pressure plate such as a quartz glass plate for suppressing deformation such as warpage of the optical recording medium substrate that was used in the conventional technique during irradiation. This is advantageous in the process because it is not necessary to handle a glass plate or the like that easily causes chipping during handling. Further, by not irradiating the area of the recording film with curing light such as ultraviolet rays, unnecessary damage to the recording film is prevented.

【0019】光記録媒体基板の内周部または外周部の透
光部分に対してのみ紫外線等の硬化光を照射する方法の
一つの形態として、光源と光記録媒体基板との間に紫外
線等の硬化光を遮光できるもの、例えば所望の範囲だけ
に照射することができる透過孔を有する金属製の板を設
けた紫外線等の硬化光照射装置を使用する。この際、紫
外線等の硬化光ランプには照度分布が存在するため、光
強度の高い範囲を透過させて光強度の低い範囲を遮光板
でカットするような状態にするなど効率的に接着剤を硬
化させるようにランプ,遮光板,光記録媒体基板の配置
や遮光板の透過孔径を調節するなどを行うことが好まし
い。
As one form of the method of irradiating the curing light such as ultraviolet rays only to the light transmitting portion of the inner peripheral portion or the outer peripheral portion of the optical recording medium substrate, ultraviolet rays or the like between the light source and the optical recording medium substrate is irradiated. A curing light irradiation device that can block curing light, for example, a curing light irradiation device such as an ultraviolet ray provided with a metal plate having a transmission hole that can irradiate only a desired range is used. At this time, since the illuminance distribution exists in the curing light lamp such as ultraviolet rays, the adhesive is efficiently used by, for example, transmitting the high light intensity range and cutting the low light intensity range with the light shielding plate. It is preferable to adjust the arrangement of the lamp, the light shield plate, the optical recording medium substrate and the diameter of the transmission hole of the light shield plate so as to cure.

【0020】また他の形態の一つとして、紫外線等の硬
化光源から光記録媒体基板の内周部の透光部分範囲に対
して直接にスポット照射する方法がある。この実施には
例えば、光源に水銀キセノンランプや超高圧水銀ランプ
等を使用し、集光鏡で硬化光の照射スポットを所望の範
囲だけに絞れる硬化光照射装置を光記録媒体基板の内周
部の透光部分に対してのみ照射できるように配置した装
置を使用する。
As another form, there is a method of directly irradiating a spot from a curing light source such as ultraviolet rays onto the light transmitting portion range of the inner peripheral portion of the optical recording medium substrate. For this implementation, for example, a mercury-xenon lamp or an ultra-high pressure mercury lamp is used as a light source, and a curing light irradiation device capable of narrowing the irradiation spot of the curing light to only a desired range with a converging mirror is provided on the inner peripheral portion of the optical recording medium substrate. Use a device arranged so that it can irradiate only the light-transmitting part of

【0021】または、同様に光源に水銀キセノンランプ
や超高圧水銀ランプ等を使用し、集光鏡で集光した紫外
線等の硬化光を光ファイバ等のライトガイドを通じて照
射スポットを所望の範囲だけに絞れる硬化光照射装置を
光記録媒体基板の内周部または外周部の透光部分に対し
てのみ照射できるように配置した装置を使用する。この
際に使用する光ファイバ等のライトガイドの硬化光出射
端の形状は、光記録媒体基板内周部を照射する場合は光
ファイバを束ねた丸状のものでも構わないが、中心孔を
有する光記録媒体基板の内周部分の透光部の形状に合わ
せて加工されたリング状の出射端を持つものを使用する
ことが照射効率上好ましい、また、外周部を照射する場
合はこの構造である必要がある。
Alternatively, similarly, a mercury xenon lamp, an ultra-high pressure mercury lamp, or the like is used as a light source, and curing light such as ultraviolet rays condensed by a condenser mirror is irradiated through a light guide such as an optical fiber to an irradiation spot within a desired range. A curing light irradiating device that can be squeezed is arranged so that it can irradiate only the light transmitting portion of the inner peripheral portion or the outer peripheral portion of the optical recording medium substrate. The shape of the cured light emitting end of the light guide such as an optical fiber used at this time may be a round shape in which the optical fibers are bundled when irradiating the inner peripheral portion of the optical recording medium substrate, but it has a central hole. In terms of irradiation efficiency, it is preferable to use one that has a ring-shaped emitting end that has been processed to match the shape of the transparent portion of the inner peripheral portion of the optical recording medium substrate. Also, when irradiating the outer peripheral portion, this structure is used. Need to be

【0022】これらの実施に使用する紫外線等の硬化光
照射装置には、光記録媒体基板の紫外線等の硬化光照射
部分の温度上昇を極力避けるために、集光鏡にはコール
ドミラーを使用し、熱線カットフィルターを内蔵したも
のを使用するのが好ましい。さらに必要に応じて、紫外
線等の硬化光照射装置の硬化光出射端と光記録媒体基板
の間に熱線カットフィルターを配置することも好まし
い。またさらに光記録媒体基板の硬化光照射部分に対し
て冷却用エアを吹き付けることにより、温度上昇を抑え
ることも好ましい。
In the apparatus for irradiating curing light such as ultraviolet rays used in these implementations, a cold mirror is used as the condensing mirror in order to avoid the temperature rise of the portion of the optical recording medium substrate irradiated with the curing light such as ultraviolet rays as much as possible. It is preferable to use one having a built-in heat ray cut filter. Further, if necessary, it is also preferable to dispose a heat ray cut filter between the curing light emitting end of the curing light irradiation device for ultraviolet rays and the like and the optical recording medium substrate. Furthermore, it is also preferable to suppress the temperature rise by blowing cooling air to the curing light irradiation portion of the optical recording medium substrate.

【0023】これらの光記録媒体基板に対する紫外線等
の硬化光の照射および冷却用エアを吹き付けは、光記録
媒体基板の上方のみではなく下方からも同時に、または
下方のみから行っても良い。下方から冷却用エアを吹き
付ける際、光記録媒体基板の置き場所にガラス等の透過
板を用いず、光記録媒体基板に直接吹き付ける場合は、
紫外線等の硬化光の透過部分の孔の開いた板を用い、こ
こに光記録媒体基板を真空吸着等で固定することで冷却
用エアにより吹き飛ばされないようにすることができ
る。
The irradiation of the curing light such as ultraviolet rays and the blowing of the cooling air onto the optical recording medium substrate may be performed not only above the optical recording medium substrate but also below the optical recording medium substrate at the same time or only from below. When the cooling air is blown from below, when directly blowing on the optical recording medium substrate without using a transmission plate such as glass in the place where the optical recording medium substrate is placed,
It is possible to prevent the optical recording medium substrate from being blown off by the cooling air by using a plate having a hole in the portion for transmitting the curing light such as ultraviolet rays and fixing the optical recording medium substrate thereto by vacuum suction or the like.

【0024】以上の方法および装置を使用することで、
光記録媒体基板の内周部または外周部の透光部分に位置
する接着剤のみを効率的に、且つ光記録媒体基板の変形
および記録膜に対して不必要なダメージを避けて硬化す
ることが可能となり、光記録媒体基板の変形を抑えるガ
ラス板等の加圧板の使用も必要なくなる等、ハンドリン
グにおいても向上した。
By using the above method and apparatus,
It is possible to cure only the adhesive located in the light-transmitting portion of the inner peripheral portion or the outer peripheral portion of the optical recording medium substrate efficiently and avoid deformation of the optical recording medium substrate and unnecessary damage to the recording film. It has become possible, and the use of a pressure plate such as a glass plate for suppressing the deformation of the optical recording medium substrate is not necessary, and the handling is improved.

【0025】このような方法で内周部または外周部につ
いて仮固定された重ね合せ光記録媒体基板を、加熱する
ことにより、本発明に使用する接着剤のもう一つの機能
である熱硬化させる。加熱する手段として、例えば加熱
オーブン中に放置する方法がある。この加熱の際には、
重ね合せ光記録媒体基板に温度ムラが生じるのを極力避
けるようにすることが好ましい。これは、加熱オーブン
中の熱風が不均一に当らないような配置および構造とす
ることや被加熱物を回転させる方法、既に加熱オーブン
中で長時間加熱されてほぼ温度分布なく一定温度になっ
ている金属板で挟み込む方法などで実施できる。これに
使用する金属板は、光記録媒体基板に傷が発生しないよ
うに、接する面が平坦で且つ研磨などによる平滑加工を
施してあることが好ましい。さらに、光記録媒体基板の
上部に被せる金属板は重過ぎないほうがよい。これには
未硬化の接着剤が光記録媒体基板の外周部へ押し出され
ることを避けるためと、加熱および接着剤の硬化の際に
生じる反応熱に起因する基板の熱膨張や成形基板に残留
する応力緩和、接着剤の硬化の際の体積変化などによる
応力を適度に逃がす必要があるためである。このため、
500(g)以下が好ましい。この金属板による挟み込
みは、接着剤の硬化が充分に完了するまで行っておいて
もよいし、接着剤層の硬化状態と光記録媒体基板の状況
により硬化が完結するまでに外してもよい。このように
金属板を使用することにより光記録媒体基板との接触平
面の平滑度を上げやすいこと、熱伝導性が良いため均一
加熱性が向上すること、破損しやすいガラス板よりもハ
ンドリングが容易なことなどの利点がある。この金属板
の直径は、光記録媒体基板の外周部に存在するバリを避
けるため、光記録媒体基板より1〜2mm小さいことが好
ましい。
By heating the superposed optical recording medium substrate temporarily fixed on the inner peripheral portion or the outer peripheral portion by such a method, the adhesive used in the present invention is thermally cured, which is another function. As a heating means, for example, there is a method of leaving it in a heating oven. During this heating,
It is preferable to avoid occurrence of temperature unevenness on the superimposed optical recording medium substrate as much as possible. This is the arrangement and structure that hot air in the heating oven does not hit unevenly, the method of rotating the object to be heated, the temperature has already been heated in the heating oven for a long time and the temperature has become almost constant without any temperature distribution. It can be carried out by sandwiching it between existing metal plates. It is preferable that the metal plate used for this has a flat contact surface and is subjected to smoothing processing such as polishing so that the optical recording medium substrate is not scratched. Furthermore, the metal plate overlying the optical recording medium substrate should not be too heavy. This is to prevent the uncured adhesive from being pushed out to the outer peripheral portion of the optical recording medium substrate, and to cause thermal expansion of the substrate due to reaction heat generated at the time of heating and curing of the adhesive and remaining on the molded substrate. This is because it is necessary to appropriately release stress due to stress relaxation and volume change when the adhesive is cured. For this reason,
It is preferably 500 (g) or less. The sandwiching with the metal plate may be performed until the curing of the adhesive is sufficiently completed, or may be removed until the curing is completed depending on the cured state of the adhesive layer and the condition of the optical recording medium substrate. By using a metal plate in this way, it is easy to increase the smoothness of the contact plane with the optical recording medium substrate, uniform heatability is improved due to good thermal conductivity, and handling is easier than with a glass plate that is easily damaged. There are advantages such as na. The diameter of the metal plate is preferably 1 to 2 mm smaller than that of the optical recording medium substrate in order to avoid burrs existing on the outer peripheral portion of the optical recording medium substrate.

【0026】また他の加熱手段として、赤外線,遠赤外
線照射加熱方式などが使用できる。これと前記のオーブ
ン加熱を併用してもよい。
As other heating means, infrared or far infrared irradiation heating system can be used. You may use this and the above-mentioned oven heating together.

【0027】接着剤硬化のための加熱温度は、光記録媒
体基板の熱変形およびトラック,ピットなどの転写面の
崩れなどを防ぐため、使用されている基板が例えばポリ
カーボネート製である場合には、120(℃)以下が好
ましい。また、硬化時間の短縮のために、50(℃)以
上が好ましい。
In order to prevent the thermal deformation of the optical recording medium substrate and the collapse of the transfer surface such as tracks and pits, the heating temperature for curing the adhesive is, when the substrate used is made of polycarbonate, for example, It is preferably 120 (° C) or less. Further, in order to shorten the curing time, it is preferably 50 (° C) or higher.

【0028】こうして加熱硬化した光記録媒体基板は、
あらかじめ彼固定してあった内周部および外周部のいず
れか一報の透光部とは他方の透光部のエッジ部が、加熱
雰囲気の空気中に存在する酸素の影響で硬化不充分とな
ることがある。この場合は、仮固定した方法と同様の方
法を用い、硬化不充分の透光部に対して再び紫外線など
の硬化光を照射し、完全に硬化させることが好ましい。
The optical recording medium substrate thus cured by heating is
Either the inner or outer circumference that had been previously fixed to him, or the edge of the other light-transmitting part, is insufficiently hardened due to the oxygen present in the air in the heating atmosphere. Sometimes. In this case, it is preferable to use a method similar to the method of temporarily fixing and to irradiate the insufficiently cured light-transmitting portion with curing light such as ultraviolet rays again to completely cure.

【0029】また、酸素の影響による光媒体基板エッジ
部の硬化不充分を避けるために、加熱時の雰囲気を窒素
ガスとすることも好ましい。
Further, in order to avoid insufficient curing of the edge portion of the optical medium substrate due to the influence of oxygen, it is preferable to use nitrogen gas as the atmosphere during heating.

【0030】以上の方法および装置を使用することで従
来困難であった紫外線等の硬化光がほとんど透過しない
記録膜が形成された2枚以上の光記録媒体基板を生産性
良く貼合せることが可能となった。
By using the above method and apparatus, it is possible to bond two or more optical recording medium substrates having a recording film, which has hardly transmitted curing light such as ultraviolet rays, which has been difficult in the past, with high productivity. Became.

【0031】[0031]

【実施例】以下、実施例により本発明をさらに説明す
る。ただし、本発明は以下の実施例により限定されるも
のではない。
The present invention will be further described with reference to the following examples. However, the present invention is not limited by the following examples.

【0032】実施例1 射出圧縮成形機で成形された直径120(mm)のポリ
カーボネート基板に、内周部分の直径40(mm)以下
と直径116(mm)以上を透明部分として残し、記録
層をスパッタで成膜した光記録媒体基板を2枚用いた。
この内の1枚を成膜した面を上側にしてスピンテーブル
上に乗せ、真空吸着により固定した。そしてスピンテー
ブルを50(rpm)で回転させながら、光記録媒体基
板の表面に中心孔と同芯円状に1回転するようにディス
ペンサーを用いて接着剤を塗布した。接着剤は熱硬化性
を付与した紫外線硬化型接着剤であり、粘度が300
(cp)(25℃)のものを使用した。そして、塗布し
た接着剤を挟み込むようにもう一枚の光記録媒体基板を
成膜した面を下側にして自重のみで同芯になるように重
ねた。重ねた側の光記録媒体基板の重みで、挟み込まれ
た接着剤がゆっくりと広がり、光記録媒体基板の中心孔
まで1(mm)程度の距離まで広がった時点でスピンテ
ーブルを1500(rpm)で回転させ、余分な接着剤
を振り切り、接着剤の膜厚が均一になるようにした。そ
の後、再び50(rpm)で回転した状態で、光記録媒
体基板外周エッジ部分に付着している余分な接着剤を吸
引ノズルを接触させながら吸い取った。こうして作製し
た重ね合せ光記録媒体基板を紫外線照射装置へ搬送し
た。紫外線照射装置は、光源にメタルハライドランプ、
集光鏡にコールドミラーおよび出射窓に熱線カットフィ
ルターを配置したものを使用した。そして熱線カットフ
ィルターの下方で光記録媒体基板の上方1cmの位置
に、直径42(mm)の孔を有する金属板(1辺20c
m,1mm厚)を、孔が下方に位置する光記録媒体基板
の中心孔と同芯になるように配置した。この金属板に
は、光記録媒体基板へ冷却用エアの導入口も配備されて
おり、紫外線照射時に冷却用エアを光記録媒体基板へ吹
き付けた。紫外線照射を6秒行うことで光記録媒体基板
内周部の透光部分に位置する接着剤を硬化させた。そし
て、90(℃)にセットされたオーブン内へ搬送し、オ
ーブン内で予め加熱してあった温度が全体にほぼ均一な
金属製円板(直径15cm,2mm厚)に挟み込んでそ
のまま1時間加熱した。金属板を外してオーブンから取
り出した貼合せ光記録媒体基板は、イオナイザーの冷風
により冷却した。作製された貼合せ光記録媒体基板は、
2枚の基板の芯ズレなど生じておらず、局所的な波打ち
や反りも生じていない良好なものであった。
Example 1 On a polycarbonate substrate having a diameter of 120 (mm) molded by an injection compression molding machine, the diameter of 40 (mm) or less and the diameter of 116 (mm) or more of the inner peripheral portion were left as transparent portions, and the recording layer was formed. Two optical recording medium substrates formed by sputtering were used.
One of them was placed on a spin table with the surface on which the film was formed facing upward and fixed by vacuum adsorption. Then, while rotating the spin table at 50 (rpm), the adhesive was applied to the surface of the optical recording medium substrate using a dispenser so as to make one revolution concentric with the central hole. The adhesive is a UV-curable adhesive with thermosetting properties and has a viscosity of 300.
(Cp) (25 ° C.) was used. Then, the coated surface of another optical recording medium substrate was placed so as to sandwich the applied adhesive, and the substrate was stacked so as to be concentric only by its own weight. Due to the weight of the optical recording medium substrate on the side of overlapping, the sandwiched adhesive slowly spreads, and when the distance to the center hole of the optical recording medium substrate spreads to a distance of about 1 (mm), the spin table is set to 1500 (rpm). It was rotated and the excess adhesive was shaken off to make the adhesive film thickness uniform. After that, while rotating at 50 (rpm) again, the excess adhesive adhering to the outer peripheral edge portion of the optical recording medium substrate was sucked while the suction nozzle was in contact. The superposed optical recording medium substrate thus manufactured was conveyed to the ultraviolet irradiation device. The ultraviolet irradiation device uses a metal halide lamp as the light source,
A cold mirror was used as the condenser mirror and a heat ray cut filter was arranged at the exit window. A metal plate (one side 20c) having a hole with a diameter of 42 (mm) at a position 1 cm above the optical recording medium substrate below the heat ray cut filter.
m, 1 mm thick) was arranged such that the hole was concentric with the central hole of the optical recording medium substrate located below. The metal plate is also provided with an inlet for cooling air to the optical recording medium substrate, and the cooling air was blown onto the optical recording medium substrate during irradiation of ultraviolet rays. By irradiating with ultraviolet rays for 6 seconds, the adhesive located in the light transmitting portion of the inner peripheral portion of the optical recording medium substrate was cured. Then, it is transferred into an oven set at 90 (° C), sandwiched in a metal disk (diameter 15 cm, 2 mm thickness) that has been preheated in the oven and has a substantially uniform temperature, and heated as it is for 1 hour. did. The bonded optical recording medium substrate taken out of the oven after removing the metal plate was cooled by cold air from an ionizer. The produced laminated optical recording medium substrate is
The two substrates were in good condition with no misalignment and no local waviness or warpage.

【0033】実施例2 紫外線照射装置として、光源に超高圧水銀ランプを、コ
ールドミラーの集光鏡には紫外線照射範囲を円形スポッ
ト状に絞れるタイプを、そして出射窓に熱線カットフィ
ルターを配置したものを使用し、別に設けた冷却用エア
吹出しノズルから冷却用エアを光記録媒体基板へ吹き付
けた以外は実施例1と同様に行った。光記録媒体基板表
面上の紫外線照射範囲は内周部直径42(mm)とし
た。実施例1と同様、良好な貼合せ光記録媒体基板が得
られた。
Example 2 As an ultraviolet irradiating device, an ultrahigh pressure mercury lamp was used as a light source, a cold mirror focusing mirror was of a type capable of narrowing the ultraviolet irradiating range into a circular spot shape, and a heat ray cut filter was arranged at an emission window. Was used and the cooling air was blown onto the optical recording medium substrate from a cooling air blowing nozzle provided separately, and the same procedure as in Example 1 was performed. The ultraviolet irradiation range on the surface of the optical recording medium substrate was 42 (mm) in the inner peripheral diameter. Similar to Example 1, a good laminated optical recording medium substrate was obtained.

【0034】実施例3 紫外線照射装置として、光源に水銀キセノンランプを、
コールドミラーの集光鏡で絞った光を熱線カットフィル
ターを透過させた後に、入射端が円状バンドルであり出
射端が中心孔を有する光記録媒体基板の内周部分の透光
部の形状に合わせて加工されたリング状となっている光
ファイバ製ライトガイドを光が透過するように配置した
ものを使用し、別に設けた冷却用エア吹出しノズルから
冷却用エアを光記録媒体基板へ吹き付けた以外は実施例
1と同様に行った。光記録媒体基板表面上の紫外線照射
範囲は直径15〜42(mm)とした。実施例1と同
様、良好な貼合せ光記録媒体基板が得られた。
Example 3 As a UV irradiation device, a mercury xenon lamp was used as a light source.
After passing the light focused by the condenser mirror of the cold mirror through the heat ray cut filter, the incident end is a circular bundle and the exit end has a center hole. Using a ring-shaped optical fiber light guide that was processed together and arranged so that light could pass through, cooling air was blown onto the optical recording medium substrate from a separate cooling air blowing nozzle. The procedure was the same as in Example 1 except for the above. The ultraviolet irradiation range on the surface of the optical recording medium substrate was 15 to 42 (mm) in diameter. Similar to Example 1, a good laminated optical recording medium substrate was obtained.

【0035】比較例1 実施例1と同様にして得た重ね合せ光記録媒体基板をそ
のまま窒素雰囲気のオーブン内に搬送し、80℃,1時
間加熱した。得られた貼合せ光記録媒体基板は、2枚の
芯ズレおよび波打ちや反りが生じていた。
Comparative Example 1 The laminated optical recording medium substrate obtained in the same manner as in Example 1 was directly transferred into an oven in a nitrogen atmosphere and heated at 80 ° C. for 1 hour. The obtained laminated optical recording medium substrate had two core misalignments and waviness and warpage.

【0036】比較例2 実施例1と同様にして得た重ね合せ光記録媒体基板にガ
ラス板(直径15cm,1cm厚)を被せ、メタルハラ
イドランプで光記録媒体基板の全面に紫外線を照射し、
光記録媒体基板の内周部および外周部の透光部分を同時
に硬化させた。その後オーブン内に搬送し、80℃,1
時間加熱した。得られた貼合せ光記録媒体基板は、2枚
の芯ズレは生じていなかったが、局所的な波打ちや反り
が生じていた。
Comparative Example 2 A laminated optical recording medium substrate obtained in the same manner as in Example 1 was covered with a glass plate (diameter 15 cm, thickness 1 cm), and the entire surface of the optical recording medium substrate was irradiated with ultraviolet rays with a metal halide lamp.
The light transmitting portions of the inner peripheral portion and the outer peripheral portion of the optical recording medium substrate were simultaneously cured. After that, convey to the oven, 80 ℃, 1
Heated for hours. The obtained laminated optical recording medium substrate did not have two core misalignments, but had local waviness and warpage.

【0037】比較例3 実施例1と同様に、重ね合せ光記録媒体基板を紫外線照
射を6秒行なうことで、光記録媒体基板内周部の透光部
分に位置する接着剤を硬化させた。その後、空気雰囲気
のオーブンに搬送し、80℃,1時間加熱した。得られ
た貼合せ光記録媒体基板は、2枚の芯ズレは生じていな
かったが、外気と接触する外周透光部分のエッジ付近に
位置する接着剤の硬化が不充分であった。
Comparative Example 3 As in Example 1, the superposed optical recording medium substrate was irradiated with ultraviolet rays for 6 seconds to cure the adhesive located in the light transmitting portion of the inner peripheral portion of the optical recording medium substrate. Then, it was transferred to an oven in an air atmosphere and heated at 80 ° C. for 1 hour. In the obtained laminated optical recording medium substrate, two cores were not misaligned, but the adhesive located near the edge of the outer peripheral light-transmitting portion in contact with the outside air was insufficiently cured.

【0038】[0038]

【発明の効果】本発明の製造方法および装置を使用する
ことで、紫外線など硬化光がほとんど透過しない記録膜
が形成された2枚以上の光記録媒体基板を生産性良く貼
合せることが可能である。
EFFECT OF THE INVENTION By using the manufacturing method and apparatus of the present invention, it is possible to bond two or more optical recording medium substrates having a recording film, which hardly transmits curing light such as ultraviolet rays, with high productivity. is there.

【図面の簡単な説明】[Brief description of drawings]

【図1】 実施例1で用いた仮固定装置の断面概略図を
示す。
FIG. 1 shows a schematic cross-sectional view of a temporary fixing device used in Example 1.

【図2】 実施例2で用いた仮固定装置の断面概略図を
示す。
FIG. 2 shows a schematic cross-sectional view of a temporary fixing device used in Example 2.

【図3】 実施例3で用いた仮固定装置の断面概略図を
示す。
FIG. 3 shows a schematic cross-sectional view of a temporary fixing device used in Example 3.

【図4】 比較例2で用いた仮固定装置の断面概略図を
示す。
4 shows a schematic cross-sectional view of a temporary fixing device used in Comparative Example 2. FIG.

【符号の説明】[Explanation of symbols]

1:集光鏡(コールドミラー) 2:メタルハライドランプ 3:超高圧水銀ランプ 4:水銀キセノンランプ 5:熱線カットフィルター 6:冷却エア吹き付け用ノズル 7:遮光板 8:ライトガイド 9:ガラス板 10:接着剤層 11:ポリカーボネート基板 12:成膜層 1: Condensing mirror (cold mirror) 2: Metal halide lamp 3: Ultra-high pressure mercury lamp 4: Mercury xenon lamp 5: Heat ray cut filter 6: Cooling air blowing nozzle 7: Light shield plate 8: Light guide 9: Glass plate 10: Adhesive layer 11: Polycarbonate substrate 12: Film-forming layer

─────────────────────────────────────────────────────
─────────────────────────────────────────────────── ───

【手続補正書】[Procedure amendment]

【提出日】平成9年5月15日[Submission date] May 15, 1997

【手続補正1】[Procedure amendment 1]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】全文[Correction target item name] Full text

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【書類名】 明細書[Document Name] Statement

【発明の名称】 光記録媒体の製造方法Title: Method for manufacturing optical recording medium

【特許請求の範囲】[Claims]

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、生産性よく、均一
な膜厚で、かつ、変形や気泡のない優れた貼合せタイプ
の光記録媒体の製造方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing an excellent bonding type optical recording medium having high productivity, a uniform film thickness, and no deformation or bubbles.

【0002】[0002]

【従来の技術】光記録媒体には単板タイプの他に2枚以
上を貼合せたタイプが存在する。近年、光記録媒体の大
容量化が要求されてきており、光記録媒体基板の薄厚化
に伴う強度保持のために透明基板を貼合せるタイプも含
め、2枚以上の貼合せタイプが主流と成りつつある。
2. Description of the Related Art Optical recording media include a single plate type and a type in which two or more sheets are bonded together. In recent years, there has been a demand for larger capacity of optical recording media, and two or more bonded types have become the mainstream, including a type in which transparent substrates are bonded in order to maintain the strength accompanying the thinning of optical recording media substrates. It's starting.

【0003】従来、貼合せタイプの光記録媒体は、アク
リル樹脂、ポリカーボネート樹脂等の記録、再生用レー
ザー光に対して透明な材質よりなる円形基板に、スパッ
タ等で記録層を成膜した後に、記録層を保護する紫外線
硬化樹脂等をコーティングした2枚の光記録媒体基板を
ホットメルト型接着剤で貼合せたものが実用化されてい
る。しかし、ホットメルト型接着剤で貼合せる場合、加
熱溶融状態で塗布するため、前記光記録媒体基板の耐熱
性を考慮する必要があり、基板の形状等に悪影響を与え
ない温度で行う必要がある。例えば、一般的に使用され
ているポリカーボネート樹脂を用いて基板を作製した場
合、塗布温度を100℃程度以下にする必要がある。ホ
ットメルト型接着剤の主成分は熱可塑性樹脂であり、接
着後でも塗布温度よりも低い温度で接着強度の低下が生
じるため、高温の使用および保存における機械特性の信
頼性が低い。さらにロールコート法で行う場合、塗布時
に光記録媒体基板に対して不均一の力および熱を加える
ため機械特性に悪影響を与えることとなり、この点でも
満足できるものではない。
Conventionally, a pasting type optical recording medium has a recording layer formed by sputtering on a circular substrate made of a material transparent to a recording / reproducing laser beam such as an acrylic resin or a polycarbonate resin. A two-layer optical recording medium substrate coated with an ultraviolet curable resin or the like for protecting the recording layer is pasted with a hot-melt type adhesive, which has been put into practical use. However, when laminating with a hot-melt adhesive, it is necessary to consider the heat resistance of the optical recording medium substrate because it is applied in a molten state by heating, and it is necessary to perform it at a temperature that does not adversely affect the shape of the substrate. . For example, when a substrate is manufactured using a commonly used polycarbonate resin, the coating temperature needs to be about 100 ° C. or lower. The main component of the hot-melt adhesive is a thermoplastic resin, and the adhesive strength is lowered even after the adhesion at a temperature lower than the application temperature, so that the reliability of mechanical properties during use and storage at high temperature is low. Further, when the roll coating method is used, non-uniform force and heat are applied to the optical recording medium substrate during coating, which adversely affects the mechanical properties, which is not satisfactory.

【0004】一方、紫外線硬化型樹脂を接着剤に使用す
る方法が特開昭61−110350号公報、特開昭61
−126648号公報等として提案されている。紫外線
硬化型樹脂を使用することでホットメルト型接着剤より
も耐熱性の高い接着層を形成することができ、且つホッ
トメルト型接着では記録層などを保護する目的で事前に
紫外線硬化型樹脂によるオーバーコートを行う必要があ
るため、この工程を減らす利点もある。しかし、これら
の方法は、光記録媒体基板の薄厚化に伴う強度保持のた
めに透明基板を貼合せるタイプや半透明膜を形成した基
板を貼合せるタイプには有効であるが、2枚以上の光記
録媒体基板を貼合せる用途には、基板に形成された記録
膜を紫外線などの硬化光がほとんど透過しないため光記
録媒体基板の全面を接着することができない。
On the other hand, a method of using an ultraviolet curable resin for an adhesive is disclosed in JP-A-61-110350 and JP-A-61-161350.
No. 126648. By using an ultraviolet curable resin, an adhesive layer having higher heat resistance than a hot melt adhesive can be formed, and in the hot melt adhesive, an ultraviolet curable resin is used in advance for the purpose of protecting the recording layer and the like. Since it is necessary to overcoat, there is also an advantage of reducing this step. However, although these methods are effective for a type in which a transparent substrate is bonded to maintain strength as the optical recording medium substrate is thinned or a substrate in which a semitransparent film is formed are bonded, two or more sheets are used. For the purpose of adhering optical recording medium substrates, the entire surface of the optical recording medium substrate cannot be adhered because the recording film formed on the substrates hardly transmits curing light such as ultraviolet rays.

【0005】そのため、特開平1−258247号公報
では、光記録媒体基板の透明な内周部および外周部をマ
スクして記録膜表面上の紫外線硬化樹脂のみを硬化させ
た後、2枚を重ね合わせ、マスクされていた未硬化部分
を硬化させて貼合せる方法が提案されている。しかし、
この方法では、記録膜の裏面部分など全面は接着されて
おらず、空隙がある状態となり、強度的に不十分でかつ
高温では内部の空気が膨脹するなどの問題がある。
Therefore, in Japanese Patent Laid-Open No. 1-258247, the transparent inner peripheral portion and the outer peripheral portion of the optical recording medium substrate are masked to cure only the ultraviolet curable resin on the surface of the recording film, and then the two are superposed. A method has been proposed in which the uncured portions, which have been masked together, are cured and then bonded together. But,
In this method, the entire surface such as the back surface of the recording film is not adhered, and there are voids, and there is a problem that the strength is insufficient and the internal air expands at high temperature.

【0006】[0006]

【発明が解決しようとする課題】そこで、紫外線硬化機
能と加熱硬化機能の両者を有する接着剤で貼合せる方法
が特開昭61−217945号公報、特開平2−214
041号公報、特開平3−116459号公報、特開平
3−173950号公報、特開平3−192547号公
報、特開平4−179580号公報等として既に提案さ
れている。
Therefore, a method of bonding with an adhesive having both an ultraviolet curing function and a heat curing function is disclosed in JP-A-61-217945 and JP-A-2-214.
It has already been proposed as 041, JP-A-3-116459, JP-A-3-173950, JP-A-3-192547 and JP-A-4-179580.

【0007】いずれも内周部および外周部を透光部とし
て残した状態で記録層を成膜した光記録媒体基板を使用
し、まずこの透光部に紫外線を照射することで塗布した
接着剤の紫外線硬化機能により2枚を仮固定した後、加
熱して紫外線の未透過の記録層裏側をもう一つの熱硬化
機能により完全に固めるという2段階の硬化方法で行っ
ている。この2段階の硬化方法を採る利点として、予め
内周部および外周部を透光部を仮固定することにより、
熱硬化工程中に2枚の基板の芯ズレ等がなく、また治具
で固定する必要もないこと、また、貼合せ工程および熱
硬化工程中に内周部および外周部からの接着剤の溢れ出
しを防ぐことが挙げられている。
In both cases, an optical recording medium substrate on which a recording layer is formed with the inner and outer peripheral portions left as a light transmitting portion is used, and the adhesive is applied by irradiating the light transmitting portion with ultraviolet rays. After the two sheets are temporarily fixed by the ultraviolet curing function, the back side of the recording layer which is not transparent to ultraviolet rays is completely hardened by another thermal curing function. As an advantage of adopting this two-step curing method, by temporarily fixing the light transmitting portion to the inner peripheral portion and the outer peripheral portion in advance,
There is no misalignment of the two substrates during the thermosetting process, and there is no need to fix them with a jig, and the adhesive overflows from the inner and outer peripheral parts during the laminating process and thermosetting process. It is mentioned to prevent the outbreak.

【0008】しかし、特開平2−214041号公報、
特開平3−116459号公報、特開平3−17395
0号公報、特開平3−192547号公報等で2枚の基
板間で接着剤を広げる方法として、加圧板により押し広
げる方法、加熱および基板の自重で押し広げる方法等が
提案されているが、この方法で押し広げるためには時間
がかかったり、所望の接着剤の膜厚と内周部および外周
部からの溢れ出しを防ぐための硬化光を照射するタイミ
ングの制御や、均一な加圧による接着剤の膜厚制御が難
しいなどの問題があった。
However, Japanese Patent Laid-Open No. 2-214041 discloses
JP-A-3-116459 and JP-A-3-17395.
No. 0, JP-A-3-192547 and the like propose methods for spreading the adhesive between two substrates, such as a method of spreading by a pressure plate, a method of spreading by heating and the weight of the substrate, and the like. It takes time to spread by this method, control of the timing of irradiation of curing light to prevent the desired adhesive film thickness and overflow from the inner and outer peripheral parts, and uniform pressure There were problems such as difficulty in controlling the film thickness of the adhesive.

【0009】また、特開平4−179580号公報等で
は、粘着剤層を形成する硬化性樹脂組成物を使用し、塗
布面にマスキングを施し、マスキングされていない部分
に紫外線を照射して粘着剤層を形成した後、2枚を貼合
せ固定し、その後マスキングを施していた部分を硬化す
る方法が提案されている。しかし、この方法のように予
め接着剤を塗布した基板を貼合せる方法では、貼合せ接
合面に気泡を入れずに行うことは困難である。
Further, in Japanese Patent Laid-Open No. 4-179580, a curable resin composition for forming a pressure-sensitive adhesive layer is used, the coated surface is masked, and the unmasked portion is irradiated with ultraviolet rays to produce a pressure-sensitive adhesive. A method has been proposed in which after forming a layer, two sheets are bonded and fixed, and then the masked portion is cured. However, in the method of laminating the substrates to which the adhesive is applied in advance, such as this method, it is difficult to carry out without laminating the bonding surface.

【0010】また、特開昭61−217945号公報、
特開平2−214041号公報、特開平3−17395
0号公報、特開平3−192547号公報等で提案され
ているように、基板の記録層が成膜されていない部分の
内周部および外周部の両方を仮固定した後、記録層裏側
に位置する未硬化接着剤を加熱などにより硬化する方法
は、内周部および外周部から接着剤が溢れ出しを防ぐと
いう意味ではよいが、既に特開平1−253845号公
報に記されているように、加熱および接着剤の硬化の際
に生じる反応熱に起因する基板の熱膨張や成形基板に残
留する応力緩和、接着剤の硬化の際の体積変化などによ
る応力が加熱硬化中に生じるため、内周部と外周部の両
端が予め接着固定されていると逃げ場を失い、後で硬化
する部分に応力集中のための局所的な変形が生じるなど
の問題があった。
Further, Japanese Patent Application Laid-Open No. 61-217945,
JP-A-2-214041, JP-A-3-17395
No. 0, JP-A-3-192547, etc., after temporarily fixing both the inner peripheral portion and the outer peripheral portion of the portion of the substrate where the recording layer is not formed, the recording layer is formed on the back side of the recording layer. The method of curing the uncured adhesive located by heating or the like is good in that it prevents the adhesive from overflowing from the inner peripheral portion and the outer peripheral portion, but as already described in JP-A-1-253845. , Stress due to thermal expansion of the substrate due to reaction heat generated during heating and curing of the adhesive, stress relaxation remaining in the molded substrate, volume change during curing of the adhesive, etc. If both ends of the peripheral portion and the outer peripheral portion are adhered and fixed in advance, there is a problem that the escape area is lost and local deformation occurs due to stress concentration in a portion which is cured later.

【0011】以上のように、従来の紫外線など硬化光が
ほとんど透過しない記録膜が形成された光記録媒体基板
を2枚以上貼合せる方法は、何らかの欠点を有してい
た。
As described above, the conventional method of laminating two or more optical recording medium substrates having a recording film that hardly transmits curing light such as ultraviolet rays has some drawbacks.

【0012】本発明は、かかる従来技術の欠点に鑑み、
均一な膜厚のもとに、かつ、変形や気泡のない貼合せタ
イプの光記録媒体を生産性よく製造する方法を提供せん
とするものである。
The present invention has been made in view of the above-mentioned drawbacks of the prior art.
It is an object of the present invention to provide a method for producing a bonded type optical recording medium having a uniform film thickness and free from deformation and bubbles with high productivity.

【0013】[0013]

【課題を解決するための手段】この目的を達成するため
に、本発明は、次のような手段を採用する。すなわち、
本発明の光記録媒体の製造方法は、中心孔を有し、か
つ、少なくとも内周部および/または外周部に透光部を
有するように記録層を成膜した2枚以上の円板状光記録
媒体の少なくとも1枚の表面に接着剤を塗布し、該接着
剤を間に挟み込むように同心に該円板状光記録媒体を重
ね合せた後、該接着剤を硬化させる光記録媒体の製造方
法であって、該内周部または外周部のいずれか一方の透
光部に位置する該接着剤を硬化させた後に、他の未硬化
部分の該接着剤を硬化させることを特徴とするものであ
る。
To achieve this object, the present invention employs the following means. That is,
The method for producing an optical recording medium according to the present invention comprises two or more disc-shaped optical films each having a recording layer formed so as to have a central hole and a light transmitting portion at least in an inner peripheral portion and / or an outer peripheral portion. Manufacture of an optical recording medium in which an adhesive is applied to at least one surface of a recording medium, the disc-shaped optical recording media are concentrically overlapped with each other so as to sandwich the adhesive, and then the adhesive is cured. The method is characterized in that after curing the adhesive located in the light transmitting portion of either the inner peripheral portion or the outer peripheral portion, the adhesive in the other uncured portion is cured. Is.

【0014】[0014]

【発明の実施の形態】本発明には、光磁気や相変化など
の書換型(RAM)、部分再生専用型(PROM)、追
記型(WO)、再生専用(ROM)など、少なくとも内
周部に透光部を有するように記録層を成膜した光記録媒
体の単板であればいずれでも使用することができる。そ
してこれらの光記録媒体基板を貼合せるために本発明に
おいて使用する接着剤は、紫外線硬化機能と加熱硬化機
能とを合わせ持つものである。接着剤の硬化光として
は、紫外線等の活性エネルギー線が用いられる。接着剤
の組成は、重合性オリゴマー、重合性モノマー、熱重合
開始剤、光重合開始剤、光増感剤、貯蔵安定剤等よりな
る。重合性オリゴマーとして、例えばポリエステル(メ
タ)アクリレート系、ウレタン(メタ)アクリレート
系、ポリエーテル(メタ)アクリレート系、ポリブタジ
エンアクリレート系等のオリゴマーが使用される。重合
性モノマーとして、例えば(メタ)アクリレート系等の
モノマーが使用される。熱重合開始剤として、例えば有
機過酸化物、アゾ化合物等のラジカル重合開始剤が使用
される。光重合開始剤として、例えばベンゾインエーテ
ル系、アセトフェノン系、芳香族ケトン系化合物等が使
用される。
BEST MODE FOR CARRYING OUT THE INVENTION The present invention includes at least an inner peripheral portion such as a rewritable type (RAM) such as magneto-optical and phase change, a partial read only type (PROM), a write once type (WO), and a read only type (ROM). Any single plate of an optical recording medium in which a recording layer is formed so as to have a light transmitting portion can be used. The adhesive used in the present invention to is laminated to these optical recording media substrate are those having both a heat curable functionality as ultraviolet curing function. As the curing light of the adhesive
For the active energy ray such as ultraviolet rays is used. The composition of the adhesive comprises a polymerizable oligomer, a polymerizable monomer, a thermal polymerization initiator, a photopolymerization initiator, a photosensitizer, a storage stabilizer and the like. As the polymerizable oligomer, for example, a polyester (meth) acrylate-based, urethane (meth) acrylate-based, polyether (meth) acrylate-based, polybutadiene acrylate-based oligomer or the like is used. As the polymerizable monomer, for example, a (meth) acrylate-based monomer or the like is used. A radical polymerization initiator such as an organic peroxide or an azo compound is used as the thermal polymerization initiator. As the photopolymerization initiator, for example, a benzoin ether type compound, an acetophenone type compound, an aromatic ketone type compound or the like is used.

【0015】そして、2枚以上の光記録媒体基板の間に
このような接着剤が気泡を含まずに広がった状態になる
ように重ね合わせるためには、2枚の光記録媒体基板の
内、スピンテーブル上に真空吸着等で固定した一方の光
記録媒体基板の中心孔に近い表面に、ディスペンサー等
で中心孔と同円状に接着剤を塗布し、他方の光記録媒
体基板を接着剤を挟み込むように中心孔を同として重
ね合わせ、上方より重ね合わせた光記録媒体基板の自重
で挟み込んだ接着剤が少し広がった状態で高速にスピン
させることにより、2枚の光記録媒体基板間のほぼ全面
に接着剤を行き渡らせ、余分な接着剤を振り切る。その
後、この振り切り回転数より充分に低い回転数で回転さ
せながら、重ね合わされた光記録媒体基板の外周エッジ
部分に吸引ノズルを接触させ、外周エッジ部分に付着し
ている余分な接着剤やこの後の接着剤硬化工程で垂れて
くる恐れのある外周部分に存在する接着剤を吸引除去す
る。こうすることにより、気泡の混入のない均一な膜厚
の接着剤層を光記録媒体基板間に形成することが簡便に
早くできる。そして、基板の外周エッジ部分に接着剤の
はみ出しによる汚れのない重ね合わせ光記録媒体基板が
できる。
In order to superimpose such an adhesive between two or more optical recording medium substrates so as to be spread without containing air bubbles, the two optical recording medium substrates are the surface near the center hole of one of the optical recording medium substrate was fixed by a vacuum suction or the like on the spin table, then applying an adhesive to the center hole of the same mind circular in a dispenser or the like, the other optical recording medium substrate adhesive the superimposed as the heart center hole so as to sandwich, by the adhesive sandwiched by the weight of the optical recording medium substrate superimposed from above is to spin at high speed with little spread state, between two optical recording medium substrate Spread the adhesive almost all over and shake off the excess adhesive. After that, while rotating at a rotation speed sufficiently lower than the shake-off rotation speed, a suction nozzle is brought into contact with the outer peripheral edge portion of the superposed optical recording medium substrates to remove excess adhesive or other adhesive adhered to the outer peripheral edge portion. The adhesive existing on the outer peripheral portion that may drip in the adhesive curing step is removed by suction. By doing so, it is possible to easily and quickly form the adhesive layer having a uniform film thickness without inclusion of bubbles between the optical recording medium substrates. As a result, a superposed optical recording medium substrate can be obtained which is free from dirt due to the protrusion of the adhesive on the peripheral edge portion of the substrate.

【0016】前記に使用する接着剤は、スピン工程によ
り光記録媒体基板間に広がらせる必要があることから、
100〜2000(cp)(25℃)の粘度範囲である
ことが好ましい。
Since the adhesive used above must be spread between the optical recording medium substrates by a spin process,
The viscosity is preferably in the range of 100 to 2000 (cp) (25 ° C).

【0017】次に、こうして作製された重ね合わせ光記
録媒体基板の内、記録膜のない透光部分である内周部ま
たは外周部のいずれか一方に紫外線等の硬化光を照射
し、この部分を本発明に使用する接着剤の一つの機能で
ある紫外線硬化させる。この際、紫外線等の硬化光源
は、例えば高圧水銀ランプ、メタルハライドランプ等が
使用できる。こうすることで重ね合わせ光記録媒体基板
は仮固定された状態となり、その後に重ね合わせ光記録
媒体基板の芯ズレ等を生じることがない。また、内周部
または外周部のいずれか一方を硬化することにより、前
述した内周部と外周部を同時に仮固定した時のような不
具合を生じることもない。さらには、外周部よりも内周
部のみを硬化して仮固定するほうが好ましい。これは、
基板の熱膨張や成形基板に残留する応力緩和、接着剤の
硬化の際の体積変化などの応力による影響をより受けに
くいためである。
Next, in the superposed optical recording medium substrate thus produced, either the inner peripheral portion or the outer peripheral portion, which is a transparent portion without a recording film, is irradiated with curing light such as ultraviolet rays, and this portion is irradiated. Is UV cured, which is one of the functions of the adhesive used in the present invention. At this time, for example, a high-pressure mercury lamp, a metal halide lamp, or the like can be used as a curing light source of ultraviolet rays or the like. By doing so, the superposed optical recording medium substrate is temporarily fixed, and thereafter, the misalignment of the superposed optical recording medium substrate does not occur. In addition, by curing either the inner peripheral portion or the outer peripheral portion, the above-mentioned problems such as when temporarily fixing the inner peripheral portion and the outer peripheral portion at the same time do not occur. Furthermore, it is preferable that only the inner peripheral portion is cured and temporarily fixed rather than the outer peripheral portion. this is,
This is because it is less likely to be affected by stress such as thermal expansion of the substrate, relaxation of stress remaining in the molded substrate, and volume change when the adhesive is cured.

【0018】このためには、透光部分である内周部また
外周部のいずか一方に紫外線等の硬化光を照射する
際、内周部に位置する接着剤を硬化する場合は当然この
光記録媒体基板外周部の透明部分に紫外線が当たらない
ようにすることが必要であるし、外周部に位置する接着
剤を硬化する場合は当然この光記録媒体基板内周部の透
明部分に紫外線が当たらないようにすることが必要であ
る。
[0018] For this purpose, also the inner peripheral portion is translucent portion
As the time of irradiating the curing light such as ultraviolet rays to one either the outer peripheral portion, to cure the adhesive positioned on the inner peripheral portion not exposed to ultraviolet naturally transparent portion of the optical recording medium substrate peripheral part When curing the adhesive located on the outer peripheral portion, it is of course necessary to prevent the transparent portion on the inner peripheral portion of the optical recording medium substrate from being exposed to ultraviolet rays.

【0019】さらに、光記録媒体基板に照射する紫外線
等の硬化光の照射範囲は、記録膜のない内周部または外
周部の透光部分に限ることが好ましい。紫外線硬化に寄
与しない領域への無用の照射を避けることにより、紫外
線照射エネルギーのロスを抑え、効率的な接着剤の硬化
を行うことができる。さらに、紫外線等の硬化光の照射
に伴い光記録媒体基板の温度上昇等が生じ、光記録媒体
基板に反り等の変形が生じるが、基板の温度上昇等を生
じ易い記録膜の領域に照射せず、内周部または外周部の
透光部分に必要最小限の照射を行うことにより、照射に
よる反り等の変形などを抑えられる。このため、従来の
技術において照射の際に用いられていた光記録媒体基板
の反り等の変形を抑えるための石英ガラス板等の加圧板
は使用しなくてもよい。このことは、ハンドリングの際
にカケ等の発生しやすいガラス板等を扱う必要がないた
め工程上有利である。また、記録膜の領域に紫外線等の
硬化光を照射しないことにより、記録膜に対して不必要
なダメージを与えることもない。
Further, it is preferable that the irradiation range of the curing light such as ultraviolet rays, which is applied to the optical recording medium substrate, is limited to the light transmitting portion of the inner peripheral portion or the outer peripheral portion where there is no recording film. By avoiding unnecessary irradiation to the region that does not contribute to UV curing, loss of UV irradiation energy can be suppressed and the adhesive can be efficiently cured. Further, the temperature of the optical recording medium substrate is increased due to the irradiation of curing light such as ultraviolet rays, and the optical recording medium substrate is deformed such as warped. Instead, by irradiating the light-transmitting portion of the inner peripheral portion or the outer peripheral portion with the minimum necessary amount, deformation such as warpage due to the irradiation can be suppressed. Therefore, it is not necessary to use a pressure plate such as a quartz glass plate for suppressing deformation such as warpage of the optical recording medium substrate that was used in the conventional technique during irradiation. This is advantageous in the process because it is not necessary to handle a glass plate or the like that easily causes chipping during handling. Further, by not irradiating the area of the recording film with curing light such as ultraviolet rays, unnecessary damage to the recording film is prevented.

【0020】光記録媒体基板の内周部または外周部の透
光部分に対してのみ紫外線等の硬化光を照射する方法の
一つの形態として、光源と光記録媒体基板との間に紫外
線等の硬化光を遮光できるもの、例えば所望の範囲だけ
に照射することができる透過孔を有する金属製の板を設
けた紫外線等の硬化光照射装置を使用する。この際、紫
外線等の硬化光ランプには照度分布が存在するため、光
強度の高い範囲を透過させて光強度の低い範囲を遮光板
でカットするような状態にするなど効率的に接着剤を硬
化させるようにランプ、遮光板、光記録媒体基板の配置
や遮光板の透過孔径を調節するなどを行うことが好まし
い。
As one form of the method of irradiating the curing light such as ultraviolet rays only to the light transmitting portion of the inner peripheral portion or the outer peripheral portion of the optical recording medium substrate, the ultraviolet light or the like is provided between the light source and the optical recording medium substrate. A curing light irradiation device that can block curing light, for example, a curing light irradiation device such as an ultraviolet ray provided with a metal plate having a transmission hole that can irradiate only a desired range is used. At this time, since the illuminance distribution exists in the curing light lamp such as ultraviolet rays, the adhesive is efficiently used by, for example, transmitting the high light intensity range and cutting the low light intensity range with the light shielding plate. It is preferable to adjust the arrangement of the lamp, the light shielding plate, the optical recording medium substrate and the diameter of the transmission hole of the light shielding plate so as to cure.

【0021】また他の形態の一つとして、紫外線等の硬
化光源から光記録媒体基板の内周部の透光部分範囲に対
して直接にスポット照射する方法がある。この実施には
例えば、光源に水銀キセノンランプや超高圧水銀ランプ
等を使用し、集光鏡で硬化光の照射スポットを所望の範
囲だけに絞れる硬化光照射装置を光記録媒体基板の内周
部の透光部分に対してのみ照射できるように配置した装
置を使用する。
As another form, there is a method of directly irradiating a spot from a curing light source such as ultraviolet rays onto a light transmitting portion range of an inner peripheral portion of an optical recording medium substrate. For this implementation, for example, a mercury-xenon lamp or an ultra-high pressure mercury lamp is used as a light source, and a curing light irradiation device capable of narrowing the irradiation spot of the curing light to only a desired range with a converging mirror is provided on the inner peripheral portion of the optical recording medium substrate. Use a device that is arranged so that it can illuminate only the light-transmitting part of.

【0022】または、同様に光源に水銀キセノンランプ
や超高圧水銀ランプ等を使用し、集光鏡で集光した紫外
線等の硬化光を光ファイバ等のライトガイドを通じて照
射スポットを所望の範囲だけに絞れる硬化光照射装置を
光記録媒体基板の内周部または外周部の透光部分に対し
てのみ照射できるように配置した装置を使用する。この
際に使用する光ファイバ等のライトガイドの硬化光出射
端の形状は、光記録媒体基板内周部を照射する場合は光
ファイバを束ねた丸状のものでも構わないが、中心孔を
有する光記録媒体基板の内周部分の透光部の形状に合わ
せて加工されたリング状の出射端を持つものを使用する
ことが照射効率上好ましい、また、外周部を照射する場
合はこの構造である必要がある。
Alternatively, similarly, a mercury xenon lamp, an ultra-high pressure mercury lamp, or the like is used as a light source, and curing light such as ultraviolet rays condensed by a condenser mirror is irradiated through a light guide such as an optical fiber to an irradiation spot within a desired range. A curing light irradiating device that can be squeezed is arranged so that it can irradiate only the light transmitting portion of the inner peripheral portion or the outer peripheral portion of the optical recording medium substrate. The shape of the cured light emitting end of the light guide such as an optical fiber used at this time may be a round shape in which the optical fibers are bundled when irradiating the inner peripheral portion of the optical recording medium substrate, but it has a central hole. In terms of irradiation efficiency, it is preferable to use one that has a ring-shaped emitting end that has been processed to match the shape of the transparent portion of the inner peripheral portion of the optical recording medium substrate. Also, when irradiating the outer peripheral portion, this structure is used. Need to be

【0023】これらの実施に使用する紫外線等の硬化光
照射装置には、光記録媒体基板の紫外線等の硬化光照射
部分の温度上昇を極力避けるために、集光鏡にはコール
ドミラーを使用し、熱線カットフィルターを内蔵したも
のを使用するのが好ましい。さらに必要に応じて、紫外
線等の硬化光照射装置の硬化光出射端と光記録媒体基板
の間に熱線カットフィルターを配置することも好まし
い。またさらに光記録媒体基板の硬化光照射部分に対し
て冷却用エアを吹き付けることにより、温度上昇を抑え
ることも好ましい。
The curing light irradiating device for ultraviolet rays used in these implementations uses a cold mirror for the condensing mirror in order to avoid the temperature rise of the portion of the optical recording medium substrate irradiated with the curing light for ultraviolet rays or the like as much as possible. It is preferable to use one having a built-in heat ray cut filter. Further, if necessary, it is also preferable to dispose a heat ray cut filter between the curing light emitting end of the curing light irradiation device for ultraviolet rays and the like and the optical recording medium substrate. Furthermore, it is also preferable to suppress the temperature rise by blowing cooling air to the curing light irradiation portion of the optical recording medium substrate.

【0024】これらの光記録媒体基板に対する紫外線等
の硬化光の照射および冷却用エア吹き付けは、光記録
媒体基板の上方のみではなく下方からも同時に、または
下方のみから行っても良い。下方から冷却用エアを吹き
付ける際、光記録媒体基板の置き場所にガラス等の透過
板を用いず、光記録媒体基板に直接吹き付ける場合は、
紫外線等の硬化光の透過部分の孔の開いた板を用い、こ
こに光記録媒体基板を真空吸着等で固定することで冷却
用エアにより吹き飛ばされないようにすることができ
る。
The spraying these optical recording medium air irradiation and cooling of the curing light such as ultraviolet rays to the substrate, may be performed simultaneously from, or lower only from the lower not only above the optical recording medium substrate. When the cooling air is blown from below, when directly blowing on the optical recording medium substrate without using a transmission plate such as glass in the place where the optical recording medium substrate is placed,
It is possible to prevent the optical recording medium substrate from being blown off by the cooling air by using a plate having a hole in the portion for transmitting the curing light such as ultraviolet rays and fixing the optical recording medium substrate thereto by vacuum suction or the like.

【0025】以上の方法および装置を使用することで、
光記録媒体基板の内周部または外周部の透光部分に位置
する接着剤のみを効率的に、且つ光記録媒体基板の変形
および記録膜に対して不必要なダメージを避けて硬化す
ることが可能となり、光記録媒体基板の変形を抑えるガ
ラス板等の加圧板の使用も必要なくなる等、ハンドリン
グにおいても向上した。
By using the above method and apparatus,
It is possible to cure only the adhesive located in the light-transmitting portion of the inner peripheral portion or the outer peripheral portion of the optical recording medium substrate efficiently and avoid deformation of the optical recording medium substrate and unnecessary damage to the recording film. It has become possible, and the use of a pressure plate such as a glass plate for suppressing the deformation of the optical recording medium substrate is not necessary, and the handling is improved.

【0026】このような方法で内周部または外周部につ
いて仮固定された重ね合せ光記録媒体基板を、加熱する
ことにより、本発明に使用する接着剤のもう一つの機能
である熱硬化させる。加熱する手段として、例えば加熱
オーブン中に放置する方法がある。この加熱の際には、
重ね合せ光記録媒体基板に温度ムラが生じるのを極力避
けるようにすることが好ましい。これは、加熱オーブン
中の熱風が不均一に当らないような配置および構造とす
ることや被加熱物を回転させる方法、既に加熱オーブン
中で長時間加熱されてほぼ温度分布なく一定温度になっ
ている金属板で挟み込む方法などで実施できる。これに
使用する金属板は、光記録媒体基板に傷が発生しないよ
うに、接する面が平坦で且つ研磨などによる平滑加工を
施してあることが好ましい。さらに、光記録媒体基板の
上部に被せる金属板は重過ぎないほうがよい。これには
未硬化の接着剤が光記録媒体基板の外周部へ押し出され
ることを避けるためと、加熱および接着剤の硬化の際に
生じる反応熱に起因する基板の熱膨張や成形基板に残留
する応力緩和、接着剤の硬化の際の体積変化などによる
応力を適度に逃がす必要があるためである。このため、
500(g)以下が好ましい。この金属板による挟み込
みは、接着剤の硬化が充分に完了するまで行っておいて
もよいし、接着剤層の硬化状態と光記録媒体基板の状況
により硬化が完結するまでに外してもよい。このように
金属板を使用することにより光記録媒体基板との接触平
面の平滑度を上げやすいこと、熱伝導性が良いため均一
加熱性が向上すること、破損しやすいガラス板よりもハ
ンドリングが容易なことなどの利点がある。この金属板
の直径は、光記録媒体基板の外周部に存在するバリを避
けるため、光記録媒体基板より1〜2mm小さいことが好
ましい。
By heating the laminated optical recording medium substrate temporarily fixed on the inner peripheral portion or the outer peripheral portion by such a method, the adhesive used in the present invention is thermally cured, which is another function. As a heating means, for example, there is a method of leaving it in a heating oven. During this heating,
It is preferable to avoid occurrence of temperature unevenness on the superimposed optical recording medium substrate as much as possible. This is the arrangement and structure that hot air in the heating oven does not hit unevenly, the method of rotating the object to be heated, the temperature has already been heated in the heating oven for a long time and the temperature has become almost constant without any temperature distribution. It can be carried out by sandwiching it between existing metal plates. It is preferable that the metal plate used for this has a flat contact surface and is subjected to smoothing processing such as polishing so that the optical recording medium substrate is not scratched. Furthermore, the metal plate overlying the optical recording medium substrate should not be too heavy. This is to prevent the uncured adhesive from being pushed out to the outer peripheral portion of the optical recording medium substrate, and to cause thermal expansion of the substrate due to reaction heat generated at the time of heating and curing of the adhesive and remaining on the molded substrate. This is because it is necessary to appropriately release stress due to stress relaxation and volume change when the adhesive is cured. For this reason,
It is preferably 500 (g) or less. The sandwiching with the metal plate may be performed until the curing of the adhesive is sufficiently completed, or may be removed until the curing is completed depending on the cured state of the adhesive layer and the condition of the optical recording medium substrate. By using a metal plate in this way, it is easy to increase the smoothness of the contact plane with the optical recording medium substrate, uniform heatability is improved due to good thermal conductivity, and handling is easier than with a glass plate that is easily damaged. There are advantages such as na. The diameter of the metal plate is preferably 1 to 2 mm smaller than that of the optical recording medium substrate in order to avoid burrs existing on the outer peripheral portion of the optical recording medium substrate.

【0027】また他の加熱手段として、赤外線、遠赤外
線照射加熱方式などが使用できる。これと前記のオーブ
ン加熱を併用してもよい。
As another heating means, infrared or far infrared irradiation heating method can be used. You may use this and the above-mentioned oven heating together.

【0028】接着剤硬化のための加熱温度は、光記録媒
体基板の熱変形およびトラック、ピットなどの転写面の
崩れなどを防ぐため、使用されている基板が例えばポリ
カーボネート製である場合には、120(℃)以下が好
ましい。また、硬化時間の短縮のために、50(℃)以
上が好ましい。
In order to prevent the thermal deformation of the optical recording medium substrate and the collapse of the transfer surface such as tracks and pits, the heating temperature for curing the adhesive is, when the substrate used is made of polycarbonate, for example, It is preferably 120 (° C) or less. Further, in order to shorten the curing time, it is preferably 50 (° C) or higher.

【0029】こうして加熱硬化した光記録媒体基板は、
あらかじめ固定してあった内周部および/または外周
部のいずれか一の透光部とは他方の透光部のエッジ部
が、加熱雰囲気の空気中に存在する酸素の影響で硬化不
充分となることがある。この場合は、仮固定した方法と
同様の方法を用い、硬化不充分の透光部に対して再び紫
外線などの硬化光を照射し、完全に硬化させることが好
ましい。
The optical recording medium substrate thus cured by heating is
Edge portion of the other of the transparent portion and the transparent portion of any hand of peripheral portion and / or the outer peripheral portion that had previously provisionally fixed, cured under the influence of oxygen present in the air in the heating atmosphere not It may be sufficient. In this case, it is preferable to use a method similar to the method of temporarily fixing and to irradiate the insufficiently cured light-transmitting portion with curing light such as ultraviolet rays again to completely cure.

【0030】また、酸素の影響による光媒体基板エッジ
部の硬化不充分を避けるために、加熱時の雰囲気を窒素
ガスとすることも好ましい。
Further, in order to avoid insufficient curing of the edge portion of the optical medium substrate due to the influence of oxygen, it is preferable to use nitrogen gas as the atmosphere during heating.

【0031】以上の方法および装置を使用することで従
来困難であった紫外線等の硬化光がほとんど透過しない
記録膜が形成された2枚以上の光記録媒体基板を生産性
良く貼合せることが可能となった。
By using the above method and apparatus, it is possible to bond two or more optical recording medium substrates having a recording film, which has hardly transmitted curing light such as ultraviolet rays, which has been difficult in the past, with high productivity. Became.

【0032】[0032]

【実施例】以下、実施例により本発明をさらに説明す
る。ただし、本発明は以下の実施例により限定されるも
のではない。
The present invention will be further described with reference to the following examples. However, the present invention is not limited by the following examples.

【0033】実施例1 射出圧縮成形機で成形された直径120(mm)のポリ
カーボネート基板に、内周部分の直径40(mm)以下
と直径116(mm)以上を透明部分として残し、記録
層をスパッタで成膜した光記録媒体基板を2枚用いた。
この内の1枚を成膜した面を上側にしてスピンテーブル
上に乗せ、真空吸着により固定した。そしてスピンテー
ブルを50(rpm)で回転させながら、光記録媒体基
板の表面に中心孔と同円状に1回転するようにディス
ペンサーを用いて接着剤を塗布した。接着剤は熱硬化性
を付与した紫外線硬化型接着剤であり、粘度が300
(cp)(25℃)のものを使用した。そして、塗布し
た接着剤を挟み込むようにもう一枚の光記録媒体基板を
成膜した面を下側にして自重のみで同になるように重
ねた。重ねた側の光記録媒体基板の重みで、挟み込まれ
た接着剤がゆっくりと広がり、光記録媒体基板の中心孔
まで1(mm)程度の距離まで広がった時点でスピンテ
ーブルを1500(rpm)で回転させ、余分な接着剤
を振り切り、接着剤の膜厚が均一になるようにした。そ
の後、再び50(rpm)で回転した状態で、光記録媒
体基板外周エッジ部分に付着している余分な接着剤を吸
引ノズルを接触させながら吸い取った。こうして作製し
た重ね合せ光記録媒体基板を紫外線照射装置へ搬送し
た。紫外線照射装置は、光源にメタルハライドランプ、
集光鏡にコールドミラーおよび出射窓に熱線カットフィ
ルターを配置したものを使用した。そして熱線カットフ
ィルターの下方で光記録媒体基板の上方1cmの位置
に、直径42(mm)の孔を有する金属板(1辺20c
m、1mm厚)を、孔が下方に位置する光記録媒体基板
の中心孔と同になるように配置した。この金属板に
は、光記録媒体基板へ冷却用エアの導入口も配備されて
おり、紫外線照射時に冷却用エアを光記録媒体基板へ吹
き付けた。紫外線照射を6秒行うことで光記録媒体基板
内周部の透光部分に位置する接着剤を硬化させた。そし
て、90(℃)にセットされたオーブン内へ搬送し、オ
ーブン内で予め加熱してあった温度が全体にほぼ均一な
金属製円板(直径118mm、2mm厚)に挟み込んで
そのまま1時間加熱した。金属板を外してオーブンから
取り出した貼合せ光記録媒体基板は、イオナイザーの冷
風により冷却した。作製された貼合せ光記録媒体基板
は、2枚の基板の芯ズレなど生じておらず、局所的な波
打ちや反りも生じていない良好なものであった。
Example 1 On a polycarbonate substrate having a diameter of 120 (mm) molded by an injection compression molding machine, the diameter of 40 (mm) or less and the diameter of 116 (mm) or more of the inner peripheral portion were left as transparent portions, and the recording layer was formed. Two optical recording medium substrates formed by sputtering were used.
One of them was placed on a spin table with the surface on which the film was formed facing upward and fixed by vacuum adsorption. Then while rotating the spin table 50 (rpm), and applying the adhesive using a dispenser to rotate by one rotation center hole and the heart circular on the surface of the optical recording medium substrate. The adhesive is a UV-curable adhesive with thermosetting properties and has a viscosity of 300.
(Cp) (25 ° C.) was used. The overlapped faces that are deposited the other one of the optical recording medium substrate so as to sandwich the applied adhesive such that the heart only by its own weight in the bottom. Due to the weight of the optical recording medium substrate on the side of overlapping, the sandwiched adhesive slowly spreads, and when the distance to the center hole of the optical recording medium substrate spreads to a distance of about 1 (mm), the spin table is set to 1500 (rpm). It was rotated and the excess adhesive was shaken off to make the adhesive film thickness uniform. After that, while rotating at 50 (rpm) again, the excess adhesive adhering to the outer peripheral edge portion of the optical recording medium substrate was sucked while the suction nozzle was in contact. The superposed optical recording medium substrate thus manufactured was conveyed to the ultraviolet irradiation device. The ultraviolet irradiation device uses a metal halide lamp as the light source,
A cold mirror was used as the condenser mirror and a heat ray cut filter was arranged at the exit window. A metal plate (one side 20c) having a hole with a diameter of 42 (mm) at a position 1 cm above the optical recording medium substrate below the heat ray cut filter.
m, a 1mm thick), holes are arranged so that the central hole and the core optical recording medium substrate located below. The metal plate is also provided with an inlet for cooling air to the optical recording medium substrate, and the cooling air was blown onto the optical recording medium substrate during irradiation of ultraviolet rays. By irradiating with ultraviolet rays for 6 seconds, the adhesive located in the light transmitting portion of the inner peripheral portion of the optical recording medium substrate was cured. Then, it is conveyed into an oven set at 90 (° C), sandwiched between metal discs (diameter 118 mm , thickness 2 mm) that have been preheated in the oven and have a temperature that is almost uniform, and heated for 1 hour. did. The bonded optical recording medium substrate taken out of the oven after removing the metal plate was cooled by cold air from an ionizer. The produced laminated optical recording medium substrate was a good one in which neither center misalignment of the two substrates occurred nor local waving or warpage.

【0034】実施例2 紫外線照射装置として、光源に超高圧水銀ランプを、コ
ールドミラーの集光鏡には紫外線照射範囲を円形スポッ
ト状に絞れるタイプを、そして出射窓に熱線カットフィ
ルターを配置したものを使用し、別に設けた冷却用エア
吹出しノズルから冷却用エアを光記録媒体基板へ吹き付
けた以外は実施例1と同様に行った。光記録媒体基板表
面上の紫外線照射範囲は内周部直径42(mm)とし
た。実施例1と同様、良好な貼合せ光記録媒体基板が得
られた。
Example 2 As an ultraviolet irradiation device, an ultra-high pressure mercury lamp was used as a light source, a cold mirror focusing mirror was of a type capable of narrowing the ultraviolet irradiation range into a circular spot shape, and a heat ray cut filter was arranged at the exit window. Was used and the cooling air was blown onto the optical recording medium substrate from a cooling air blowing nozzle provided separately, and the same procedure as in Example 1 was performed. The ultraviolet irradiation range on the surface of the optical recording medium substrate was 42 (mm) in the inner peripheral diameter. Similar to Example 1, a good laminated optical recording medium substrate was obtained.

【0035】実施例3 紫外線照射装置として、光源に水銀キセノンランプを、
コールドミラーの集光鏡で絞った光を熱線カットフィル
ターを透過させた後に、入射端が円状バンドルであり出
射端が中心孔を有する光記録媒体基板の内周部分の透光
部の形状に合わせて加工されたリング状となっている光
ファイバ製ライトガイドを光が透過するように配置した
ものを使用し、別に設けた冷却用エア吹出しノズルから
冷却用エアを光記録媒体基板へ吹き付けた以外は実施例
1と同様に行った。光記録媒体基板表面上の紫外線照射
範囲は直径15〜42(mm)とした。実施例1と同
様、良好な貼合せ光記録媒体基板が得られた。
Example 3 A mercury-xenon lamp was used as a light source as an ultraviolet irradiation device.
After passing the light focused by the condenser mirror of the cold mirror through the heat ray cut filter, the incident end is a circular bundle and the exit end has a center hole. Using a ring-shaped optical fiber light guide that was processed together and arranged so that light could pass through, cooling air was blown onto the optical recording medium substrate from a separate cooling air blowing nozzle. The procedure was the same as in Example 1 except for the above. The ultraviolet irradiation range on the surface of the optical recording medium substrate was 15 to 42 (mm) in diameter. Similar to Example 1, a good laminated optical recording medium substrate was obtained.

【0036】比較例1 実施例1と同様にして得た重ね合せ光記録媒体基板をそ
のまま窒素雰囲気のオーブン内に搬送し、80℃、1時
間加熱した。得られた貼合せ光記録媒体基板は、2枚の
芯ズレおよび波打ちや反りが生じていた。
Comparative Example 1 The laminated optical recording medium substrate obtained in the same manner as in Example 1 was directly transferred into an oven in a nitrogen atmosphere and heated at 80 ° C. for 1 hour. The obtained laminated optical recording medium substrate had two core misalignments and waviness and warpage.

【0037】比較例2 実施例1と同様にして得た重ね合せ光記録媒体基板にガ
ラス板(直径15cm、1cm厚)を被せ、メタルハラ
イドランプで光記録媒体基板の全面に紫外線を照射し、
光記録媒体基板の内周部および外周部の透光部分を同時
に硬化させた。その後オーブン内に搬送し、80℃、1
時間加熱した。得られた貼合せ光記録媒体基板は、2枚
の芯ズレは生じていなかったが、局所的な波打ちや反り
が生じていた。
Comparative Example 2 A laminated optical recording medium substrate obtained in the same manner as in Example 1 was covered with a glass plate (diameter: 15 cm, 1 cm thickness), and the entire surface of the optical recording medium substrate was irradiated with ultraviolet rays with a metal halide lamp.
The light transmitting portions of the inner peripheral portion and the outer peripheral portion of the optical recording medium substrate were simultaneously cured. After that, it is transferred into the oven at 80 ° C for 1
Heated for hours. The obtained laminated optical recording medium substrate did not have two core misalignments, but had local waviness and warpage.

【0038】比較例3 実施例1と同様に、重ね合せ光記録媒体基板を紫外線照
射を6秒行なうことで、光記録媒体基板内周部の透光部
分に位置する接着剤を硬化させた。その後、空気雰囲気
のオーブンに搬送し、80℃、1時間加熱した。得られ
た貼合せ光記録媒体基板は、2枚の芯ズレは生じていな
かったが、外気と接触する外周透光部分のエッジ付近に
位置する接着剤の硬化が不充分であった。
Comparative Example 3 In the same manner as in Example 1, the superposed optical recording medium substrate was irradiated with ultraviolet rays for 6 seconds to cure the adhesive located in the light transmitting portion of the inner peripheral portion of the optical recording medium substrate. Then, it was transferred to an oven in an air atmosphere and heated at 80 ° C. for 1 hour. In the obtained laminated optical recording medium substrate, two cores were not misaligned, but the adhesive located near the edge of the outer peripheral light-transmitting portion in contact with the outside air was insufficiently cured.

【0039】[0039]

【発明の効果】本発明の製造方法および装置を使用する
ことで、紫外線など硬化光がほとんど透過しない記録膜
が形成された2枚以上の光記録媒体基板を生産性良く貼
合せることが可能である。
EFFECT OF THE INVENTION By using the manufacturing method and apparatus of the present invention, it is possible to bond two or more optical recording medium substrates having a recording film, which hardly transmits curing light such as ultraviolet rays, with high productivity. is there.

【図面の簡単な説明】[Brief description of drawings]

【図1】 実施例1で用いた仮固定装置の断面概略図を
示す。
FIG. 1 shows a schematic cross-sectional view of a temporary fixing device used in Example 1.

【図2】 実施例2で用いた仮固定装置の断面概略図を
示す。
FIG. 2 shows a schematic cross-sectional view of a temporary fixing device used in Example 2.

【図3】 実施例3で用いた仮固定装置の断面概略図を
示す。
FIG. 3 shows a schematic cross-sectional view of a temporary fixing device used in Example 3.

【図4】 比較例2で用いた仮固定装置の断面概略図を
示す。
4 shows a schematic cross-sectional view of a temporary fixing device used in Comparative Example 2. FIG.

【符号の説明】 1:集光鏡(コールドミラー) 2:メタルハライドランプ 3:超高圧水銀ランプ 4:水銀キセノンランプ 5:熱線カットフィルター 6:冷却エア吹き付け用ノズル 7:遮光板 8:ライトガイド 9:ガラス板 10:接着剤層 11:ポリカーボネート基板 12:成膜層[Explanation of symbols] 1: Condensing mirror (cold mirror) 2: Metal halide lamp 3: Ultra high pressure mercury lamp 4: Mercury xenon lamp 5: Heat ray cut filter 6: Cooling air blowing nozzle 7: Light shield plate 8: Light guide 9 : Glass plate 10: Adhesive layer 11: Polycarbonate substrate 12: Film-forming layer

Claims (9)

【特許請求の範囲】[Claims] 【請求項1】中心孔を有し、かつ、少なくとも内周部お
よび外周部に透光部を有するように記録層を成膜した2
枚以上の円板状光記録媒体の少なくとも1枚の表面に接
着剤を塗布し、該接着剤を間に挟み込むように同心に該
円板状光記録媒体を重ね合せた後、該接着剤を硬化させ
る光記録媒体の製造方法であって、該内周部および外周
部のいずれか一方の透光部に位置する該接着剤を硬化さ
せた後に、他の未硬化部分の該接着剤を硬化させること
を特徴とする光記録媒体の製造方法。
1. A recording layer is formed so as to have a center hole and a light-transmitting portion at least in an inner peripheral portion and an outer peripheral portion.
An adhesive is applied to at least one surface of at least one disk-shaped optical recording medium, the disk-shaped optical recording media are concentrically overlapped with each other so as to sandwich the adhesive, and then the adhesive is applied. A method for producing an optical recording medium to be cured, wherein after curing the adhesive positioned at the light transmitting portion of either the inner peripheral portion or the outer peripheral portion, curing the adhesive at another uncured portion. A method for manufacturing an optical recording medium, which comprises:
【請求項2】該円板状光記録媒体を重ね合せた後に、該
円板状光記録媒体の中心孔を中心に回転させながら、該
接着剤を該円板状光記録媒体の間に広げる操作を施す請
求項1記載の光記録媒体の製造方法。
2. The adhesive is spread between the disc-shaped optical recording mediums after the disc-shaped optical recording mediums are superposed on each other and rotated around a center hole of the disc-shaped optical recording mediums. The method of manufacturing an optical recording medium according to claim 1, which is operated.
【請求項3】該透光部の硬化が、該内周部および外周部
のいずれか一方の透光部を残してマスキングを施して硬
化光を照射するものである請求項1記載の光記録媒体の
製造方法。
3. The optical recording according to claim 1, wherein the light-transmissive portion is cured by masking the light-transmitting portion of either the inner peripheral portion or the outer peripheral portion and irradiating curing light. Medium manufacturing method.
【請求項4】該透光部の硬化が、該透光部に対して硬化
光をスポット照射して実施するものである請求項1記載
の光記録媒体の製造方法。
4. The method of manufacturing an optical recording medium according to claim 1, wherein the transparent portion is cured by spot-irradiating the transparent portion with curing light.
【請求項5】該硬化光を照射する際、光記録媒体表面の
該硬化光照射部分に対し冷却エアを吹き付ける請求項3
または4記載の光記録媒体の製造方法。
5. When irradiating with the curing light, cooling air is blown onto the portion of the surface of the optical recording medium irradiated with the curing light.
Alternatively, the method of manufacturing the optical recording medium according to the item 4.
【請求項6】該未硬化部分の硬化が、加熱硬化である請
求項1〜5のいずれかに記載の光記録媒体の製造方法。
6. The method for producing an optical recording medium according to claim 1, wherein the uncured portion is cured by heating.
【請求項7】該加熱硬化が、窒素雰囲気下で行なうもの
である請求項6記載の光記録媒体の製造方法。
7. The method for producing an optical recording medium according to claim 6, wherein the heat curing is performed in a nitrogen atmosphere.
【請求項8】該加熱硬化が、金属板で挟み込む方法であ
る請求項6記載の光記録媒体の製造方法
8. The method of manufacturing an optical recording medium according to claim 6, wherein the heat curing is a method of sandwiching the metal plates.
【請求項9】該接着剤が、光および熱で硬化する性質を
有するものである請求項1記載の光記録媒体の製造方
法。
9. The method for producing an optical recording medium according to claim 1, wherein the adhesive has a property of being cured by light and heat.
JP10742296A 1996-04-26 1996-04-26 Production of optical recording medium Pending JPH09293280A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10742296A JPH09293280A (en) 1996-04-26 1996-04-26 Production of optical recording medium

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10742296A JPH09293280A (en) 1996-04-26 1996-04-26 Production of optical recording medium

Publications (1)

Publication Number Publication Date
JPH09293280A true JPH09293280A (en) 1997-11-11

Family

ID=14458754

Family Applications (1)

Application Number Title Priority Date Filing Date
JP10742296A Pending JPH09293280A (en) 1996-04-26 1996-04-26 Production of optical recording medium

Country Status (1)

Country Link
JP (1) JPH09293280A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002101737A1 (en) * 2001-06-06 2002-12-19 Matsushita Electric Industrial Co., Ltd. Optical information-recording medium manufacturing method and manufacturing apparatus
JP2006272662A (en) * 2005-03-28 2006-10-12 Shibaura Mechatronics Corp Resin layer curing apparatus and resin layer curing method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002101737A1 (en) * 2001-06-06 2002-12-19 Matsushita Electric Industrial Co., Ltd. Optical information-recording medium manufacturing method and manufacturing apparatus
US7396562B2 (en) 2001-06-06 2008-07-08 Matsushita Electric Industrial Co., Ltd. Optical information-recording medium manufacturing method and manufacturing apparatus
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