JPH09277143A - Grinding wheel for contouring grinding and method of contouring grinding - Google Patents

Grinding wheel for contouring grinding and method of contouring grinding

Info

Publication number
JPH09277143A
JPH09277143A JP8943496A JP8943496A JPH09277143A JP H09277143 A JPH09277143 A JP H09277143A JP 8943496 A JP8943496 A JP 8943496A JP 8943496 A JP8943496 A JP 8943496A JP H09277143 A JPH09277143 A JP H09277143A
Authority
JP
Japan
Prior art keywords
grinding
outer peripheral
grindstone
contouring
finishing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP8943496A
Other languages
Japanese (ja)
Other versions
JP3723628B2 (en
Inventor
Koji Inoue
孝二 井上
Naoyuki Ukai
直行 鵜飼
Toshimichi Nakagawa
利道 中川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Noritake Co Ltd
Original Assignee
Noritake Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Noritake Co Ltd filed Critical Noritake Co Ltd
Priority to JP08943496A priority Critical patent/JP3723628B2/en
Publication of JPH09277143A publication Critical patent/JPH09277143A/en
Application granted granted Critical
Publication of JP3723628B2 publication Critical patent/JP3723628B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To provide a grinding wheel for contouring grinding which can attain both processing accuracy and durability. SOLUTION: This grinding wheel for contouring grinding 10 is provided with a grinding part for coarse processing 56 which constitutes a taper-shaped outer periphery grinding surface 50 and a grinding wheel part 58 for finish processing which has smaller abrasive grain than the grinding wheel part for coarse processing 56 and constitutes at least a part of cylindrical external outer periphery grinding surface 52 in a rotational center line direction. When this grinding wheel is relatively-moved in one direction to the taper-shaped outer periphery grinding surface 50 side along a prescribed contour line R while being rotated around one shaft at an ultra high peripheral speed of 100m/second or higher, one point on a material 30 to be ground is ground with the taper- shaped outer periphery grinding surface 50 of the grinding wheel part for coarse processing 56 with high wear resistance, and then with the cylindrical outer periphery grinding surface 60 of the grinding wheel part 58 for finish processing with relatively small abrasive grain. It is thus possible to attain grinding wheel durability, processing accuracy, and finish dimensional accuracy properly.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、一方向へ送られる過程
で被削材を所定の輪郭に加工するコンタリング研削に用
いる砥石に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a grindstone used for contouring grinding for machining a work material into a predetermined contour while being fed in one direction.

【0002】[0002]

【従来の技術】金型や工具、機械部品などの被削材に対
して形状寸法精度の高い研削加工が要求される精密加工
の生産体系が多品種少量に移行するに伴い、一台の研削
盤で多品種に対してフレキシブルに対応でき、しかも能
率の高い研削加工ができることが望まれており、特開平
6−190696号公報や特開平7−266202号公
報に記載されているような、倣い研削盤やそれに用いる
倣い研削用砥石が提案されている。その倣い研削用砥石
は、比較的高速回転で回転させられる比較的薄い厚みの
円板状回転体であって、一方向へ移動させられる過程で
被加工物の表面を所望の輪郭線に沿って研削するもので
あり、コンタリング研削用砥石或いは輪郭研削用砥石な
どと称される。
2. Description of the Related Art As a precision machining production system that requires high-precision grinding of workpieces such as dies, tools, and machine parts is shifting to a large variety of products, one machine It is desired that the board be able to flexibly handle a wide variety of products and that highly efficient grinding can be performed, and copying such as described in JP-A-6-190696 and JP-A-7-266202 is desired. A grinding machine and a copy grinding wheel used for the grinding machine have been proposed. The grinding wheel for profile grinding is a disk-shaped rotating body with a relatively thin thickness that is rotated at a relatively high speed, and moves along the desired contour line on the surface of the workpiece while being moved in one direction. It grinds and is called a grinding stone for contouring grinding or a grinding stone for contour grinding.

【0003】それまでの精密研削によれば、寸法や形状
の異なる複数種類の被削材を研削するに際しては、同様
に寸法や形状の異なる総型研削砥石を複数種類用意して
プランジ研削を行うか、或いは研削砥石を被削材の表面
の一部に沿った一方向に直線送りするトラバース研削を
他の種類のトラバース研削又はプランジ研削と組み合わ
せて複数回実行することにより被削材の表面を研削加工
していたのに対し、上記のコンタリング研削によれば、
所定の取り代を切り込んだ状態で被削材の輪郭線に沿っ
た方向へ移動させることにより一台の研削盤で被削材の
表面を研削加工することができる。このため、比較的長
尺の被削材に対してプランジ研削を用いる場合に比較し
て、研削時における被削材のたわみが少なくなるので、
比較的高い加工精度が得られるとともに、複数種類のト
ラバース研削又はプランジ研削を用いる場合に比較して
被削材の脱着などが不要となるので、比較的高い加工能
率が得られる利点がある。
According to the conventional precision grinding, when grinding a plurality of types of work materials having different sizes and shapes, plunge grinding is performed by similarly preparing a plurality of types of full-form grinding wheels having different sizes and shapes. Alternatively, the surface of the work material can be cleaned by performing traverse grinding in which the grinding wheel is fed straight in one direction along a part of the surface of the work material in combination with other types of traverse grinding or plunge grinding. In contrast to the grinding process, according to the contouring grinding described above,
By moving in a direction along the contour line of the work material with a predetermined machining allowance cut, the surface of the work material can be ground by one grinder. Therefore, as compared with the case where plunge grinding is used for a relatively long work material, the work material is less deflected during grinding.
A relatively high processing accuracy can be obtained, and in comparison with the case where a plurality of types of traverse grinding or plunge grinding are used, it is not necessary to attach / detach the work material, so that there is an advantage that a relatively high processing efficiency can be obtained.

【0004】[0004]

【発明が解決しようとする課題】しかしながら、上記倣
い研削に用いられる従来のコンタリング研削用砥石は、
テーパ状外周研削面とそのテーパ状外周研削面に続く円
筒状外周研削面とを外周面に備えてはいるが、砥粒、結
合強度、集中度に関して均質の組織で構成されていたた
め、砥石の耐久性と加工精度とのうちの一方を重視する
と他方が不十分となるという不都合があった。たとえ
ば、砥石の耐久性を重視して耐摩耗性の高い砥石組織た
とえば砥粒の大きい砥石組織を採用すると、仕上げ面が
荒くなる傾向となる一方、真円度や面粗さなどの加工精
度を重視して砥粒の小さい砥石組織を採用すると、摩耗
が多くなって上記円筒状外周研削面の幅寸法が小さくな
り、それを整えるためのツルーイング作業の周期が短く
なってさらに生産性が低下するのである。
However, the conventional grinding stone for contouring grinding used in the above-mentioned profile grinding is
The outer peripheral surface is provided with a tapered outer peripheral grinding surface and a cylindrical outer peripheral grinding surface following the tapered outer peripheral grinding surface, but since it was composed of a uniform structure in terms of abrasive grains, bond strength, and concentration, If one of durability and processing accuracy is emphasized, there is a disadvantage that the other becomes insufficient. For example, if a grindstone structure with high wear resistance, such as a grindstone structure with large abrasive grains, is used with an emphasis on the durability of the grindstone, the finished surface tends to become rough, while machining accuracy such as roundness and surface roughness is improved. If a grindstone structure with small abrasive grains is used with emphasis, wear will increase and the width dimension of the cylindrical outer peripheral grinding surface will decrease, and the cycle of the truing work for adjusting it will become shorter, further reducing productivity. Of.

【0005】本発明は以上の事情を背景として為された
ものであり、その目的とするところは、加工精度と砥石
の耐久性との両者が同時に得られるコンタリング研削用
砥石、或いはコンタリング研削方法を提供することにあ
る。
The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a grinding stone for contouring grinding or contouring grinding which can obtain both processing accuracy and durability of the grinding stone at the same time. To provide a method.

【0006】[0006]

【課題を解決するための第1の手段】上記目的を達成す
るための本発明のコンタリング研削用砥石の要旨とする
ところは、テーパ状外周研削面とそのテーパ状外周研削
面に続く円筒状外周研削面とを外周面に有し、一軸まわ
りに回転させられつつ所定の加工輪郭線に沿って前記テ
ーパ状外周研削面側に一方向へ相対移動させられること
により、被削材に対して該加工輪郭線に沿った研削加工
を施すコンタリング研削用砥石であって、粗加工用砥石
部とその粗加工用砥石部よりも砥粒が小さい仕上げ加工
用砥石部とを回転軸心方向に備え、該粗加工用砥石部に
より前記テーパ状外周研削面を構成し、該仕上げ加工用
砥石部により前記円筒状外周研削面の少なくとも一部を
構成したことにある。
The first object of the present invention to achieve the above object is to provide a contouring grinding wheel of the present invention in the form of a tapered outer peripheral grinding surface and a cylindrical outer peripheral grinding surface. Having an outer peripheral grinding surface on the outer peripheral surface and being relatively moved in one direction to the tapered outer peripheral grinding surface side along a predetermined machining contour line while being rotated about one axis, with respect to the work material A contouring grinding wheel for performing grinding along the processing contour line, comprising a roughing grinding stone portion and a finishing grinding stone portion having abrasive grains smaller than the roughing grinding stone portion in a rotation axis direction. The roughening grindstone portion constitutes the tapered outer peripheral grinding surface, and the finishing grindstone portion constitutes at least a part of the cylindrical outer peripheral grinding surface.

【0007】[0007]

【第1発明の効果】このようにすれば、前記テーパ状外
周研削面を構成する粗加工用砥石部と、その粗加工用砥
石部よりも砥粒が小さくて前記円筒状外周研削面の少な
くとも一部を構成する仕上げ加工用砥石部とが回転軸心
方向に備えられているコンタリング研削用砥石が、一軸
まわりに回転させられつつ所定の輪郭線に沿って上記テ
ーパ状外周研削面側に一方向へ相対移動させられると、
被削材上の1点では、耐摩耗性の高い粗加工用砥石部の
テーパ状外周研削面で研削された後、それに続いて、砥
粒が相対的に小さい仕上げ加工用砥石部の円筒状外周研
削面で研削されるので、砥石の耐久性と加工精度が好適
に得られるのである。
[Effects of the First Invention] According to the present invention, at least the rough grinding wheel forming the tapered outer peripheral grinding surface and at least the cylindrical outer peripheral grinding surface having a smaller abrasive grain than the rough grinding wheel portion. A grinding stone for contouring, which is provided with a grindstone portion for finishing that constitutes a part in the direction of the axis of rotation, is rotated around a single axis and along the predetermined contour line to the tapered outer peripheral grinding surface side. When moved relative to one direction,
At one point on the work material, after being ground on the tapered outer peripheral grinding surface of the rough grinding wheel portion with high wear resistance, the cylindrical shape of the finishing grinding stone portion with relatively small abrasive grains Since the grinding is performed on the outer peripheral grinding surface, the durability and processing accuracy of the grindstone can be suitably obtained.

【0008】[0008]

【発明の他の態様】ここで、上記第1発明のコンタリン
グ研削用砥石において、好適には、粗加工用砥石部と仕
上げ加工用砥石部との境界面が、前記テーパ状外周研削
面と円筒状外周研削面との間の境界線よりもその円筒状
外周研削面側に設けられる。このようにすれば、外周面
の摩耗が進行しても仕上げ加工用砥石部からなる円筒状
外周研削面が減少せず、摩耗により後退するテーパ状外
周研削面がその仕上げ加工用砥石部からなる円筒状外周
研削面に到達するまでツルーイングが不要であるため、
良好な加工精度が得られるコンタリング研削が長期間得
られる利点がある。
Other Embodiments of the Invention In the grinding stone for contouring grinding according to the first aspect of the present invention, preferably, the boundary surface between the roughing grinding wheel portion and the finishing grinding wheel portion is the tapered outer peripheral grinding surface. It is provided closer to the cylindrical outer peripheral grinding surface than the boundary line with the cylindrical outer peripheral grinding surface. In this way, the cylindrical outer peripheral grinding surface made up of the grinding wheel portion for finishing does not decrease even if the wear of the outer peripheral surface progresses, and the tapered outer peripheral grinding surface that recedes due to abrasion becomes the grinding stone portion for finishing. Since truing is not necessary until reaching the cylindrical outer peripheral grinding surface,
There is an advantage that contouring grinding with good processing accuracy can be obtained for a long time.

【0009】また、好適には、前記粗加工用砥石部は、
前記仕上げ加工用砥石部よりも大きい回転軸心方向の厚
みを備えたものである。このようにすれば、テーパ状外
周研削面の幅寸法が大きく設定され、一層高い砥石の耐
久性が得られる利点がある。
Preferably, the grindstone portion for roughing is
It has a thickness in the direction of the axis of rotation that is greater than that of the finishing grindstone portion. By doing so, there is an advantage that the width dimension of the tapered outer peripheral grinding surface is set large, and higher durability of the grindstone can be obtained.

【0010】また、好適には、前記粗加工用砥石部は、
前記仕上げ加工用砥石部よりも結合度或いは集中度が大
きいものである。このようにすれば、粗加工用砥石部の
摩耗が仕上げ加工用砥石部よりも一層少なくなり、ツル
ーイング周期が一層長くなって生産性が高められる。
Preferably, the grindstone portion for roughing is
The degree of bonding or concentration is larger than that of the finishing grindstone portion. By doing so, the abrasion of the roughing grindstone portion is further reduced as compared with that of the finishing grindstone portion, the truing cycle is further lengthened, and the productivity is enhanced.

【0011】また、好適には、前記粗加工用砥石部およ
び仕上げ加工用砥石部の砥粒は、ダイヤモンド砥粒或い
はCBN砥粒であり、また、その砥粒は、無機結合剤、
熱硬化性樹脂結合剤、メタルボンドなどの結合剤によっ
て結合されたものである。
Further, preferably, the abrasive grains of the roughening grindstone portion and the finishing grindstone portion are diamond abrasive grains or CBN abrasive grains, and the abrasive grains are an inorganic binder,
It is bound by a binder such as a thermosetting resin binder or a metal bond.

【0012】[0012]

【課題を解決するための第2の手段】上記目的を達成す
るための本発明のコンタリング研削方法の要旨とすると
ころは、前記第1発明などのコンタリング研削用砥石を
用いて、一軸まわりに回転させられる被削材の外周面を
研削するコンタリング研削方法であって、その被削材の
外周面上の一点を前記仕上げ加工用砥石部の円筒状外周
研削面が通過する間に上記被削材が予め設定された一定
の回数以上回転する回転速度で、その被削材を回転駆動
する工程を含むことにある。
A second aspect of the present invention for achieving the above object is to provide a contouring grinding method according to the present invention. A contouring grinding method for grinding an outer peripheral surface of a workpiece to be rotated, wherein the cylindrical outer peripheral grinding surface of the finishing grindstone portion passes through a point on the outer peripheral surface of the workpiece. This is to include the step of rotationally driving the work material at a rotation speed at which the work material is rotated a predetermined number of times or more.

【0013】[0013]

【第2発明の効果】このようにすれば、被削材上の一点
を仕上げ加工用砥石部の円筒状外周研削面が通過する間
に被削材が予め設定された一定の回数以上回転する回転
速度で、その被削材が回転駆動されることから、十分な
加工精度が得られる。また、たとえば回転回数が3回な
どのように加工精度が必要かつ十分に得られる回数に設
定される場合には、摩耗により後退するテーパ状外周研
削面が上記仕上げ加工用砥石部の円筒状外周研削面に到
達することを基準としてツルーイングが容易に判定され
るので、ツルーイング作業の開始判定に関して熟練や加
工精度の測定を要しない利点がある。
[Effects of the Second Invention] According to this structure, the work material is rotated a predetermined number of times or more while the cylindrical outer peripheral grinding surface of the finishing grindstone portion passes through one point on the work material. Since the work material is rotationally driven at the rotational speed, sufficient machining accuracy can be obtained. Further, when the number of rotations is set to a number such that the machining precision is necessary and sufficient, such as 3 times, the tapered outer peripheral grinding surface that recedes due to wear is the cylindrical outer periphery of the finishing grindstone portion. Since the truing is easily determined on the basis of reaching the ground surface, there is an advantage that it is not necessary to measure skill or processing accuracy for determining the start of the truing operation.

【0014】[0014]

【課題を解決するための第3の手段】上記目的を達成す
るための本発明のコンタリング研削方法の要旨とすると
ころは、前記第1発明などのコンタリング研削用砥石を
用いて、一軸まわりに回転させられる被削材の外周面を
研削するコンタリング研削方法であって、その被削材の
外周面上の一点を前記仕上げ加工用砥石部の円筒状外周
研削面が通過する間に上記被削材が予め設定された一定
の回数以上回転する移動速度で、そのコンタリング研削
用砥石をその被削材に対して相対移動させる工程を含む
ことにある。
A third aspect of the present invention for attaining the above object is to provide a contouring grinding method according to the present invention. A contouring grinding method for grinding an outer peripheral surface of a workpiece to be rotated, wherein the cylindrical outer peripheral grinding surface of the finishing grindstone portion passes through a point on the outer peripheral surface of the workpiece. This is to include a step of moving the contouring grinding wheel relative to the work material at a moving speed at which the work material rotates a predetermined number of times or more.

【0015】[0015]

【第3発明の効果】このようにすれば、被削材上の一点
を仕上げ加工用砥石部の円筒状外周研削面が通過する間
に被削材が予め設定された一定の回数以上回転する移動
速度で、そのコンタリング研削用砥石が被削材に対して
相対移動させられることから、十分な加工精度が得られ
る。また、たとえば回転回数が3回などのように加工精
度が必要かつ十分に得られる回数に設定される場合に
は、摩耗により後退するテーパ状外周研削面が上記仕上
げ加工用砥石部の円筒状外周研削面に到達することを基
準としてツルーイングが容易に判定されるので、ツルー
イング作業の開始判定に関して熟練や加工精度の測定を
要しない利点がある。
[Effects of the third invention] With this configuration, the work material is rotated a predetermined number of times or more while the cylindrical outer peripheral grinding surface of the grinding stone portion for finishing passes through one point on the work material. Since the contouring grinding wheel is moved relative to the work material at the moving speed, sufficient processing accuracy can be obtained. Further, when the number of rotations is set to a number such that the machining precision is necessary and sufficient, such as 3 times, the tapered outer peripheral grinding surface that recedes due to wear is the cylindrical outer periphery of the finishing grindstone portion. Since the truing is easily determined on the basis of reaching the ground surface, there is an advantage that it is not necessary to measure skill or processing accuracy for determining the start of the truing operation.

【0016】[0016]

【発明の好適な実施の態様】以下、本発明の一実施例を
図面に基づいて詳細に説明する。
BEST MODE FOR CARRYING OUT THE INVENTION An embodiment of the present invention will be described in detail below with reference to the drawings.

【0017】図1は、本発明の一実施例のコンタリング
研削用砥石(以下、砥石という)10を備えたコンタリ
ング研削装置12の要部を示している。図において、ワ
ーク支持テーブル14は、基台16上においてX方向案
内溝18によりX方向に移動可能に案内されるように設
けられており、X方向駆動モータ20によりX方向に駆
動され且つ位置決めされるようになっている。そして、
主軸22を駆動するための減速機および駆動モータを内
部に備えた主軸台24とセンター26を備えた心押台2
8が上記ワーク支持テーブル14上に設けられており、
段付円柱状の被削材30は、その両端が主軸22および
センター26によりその軸心が上記X方向に平行となる
ように回転可能に支持された状態で一回転方向Aへ回転
させられるようになっている。
FIG. 1 shows a main part of a contouring grinding device 12 equipped with a grinding stone for contouring grinding (hereinafter referred to as a grinding stone) 10 according to an embodiment of the present invention. In the figure, the work support table 14 is provided on a base 16 so as to be guided by an X-direction guide groove 18 so as to be movable in the X-direction, and is driven and positioned in the X-direction by an X-direction drive motor 20. It has become so. And
A tailstock 2 having a headstock 24 and a center 26, which internally include a speed reducer and a drive motor for driving the spindle 22.
8 is provided on the work support table 14,
The stepped cylindrical work material 30 is rotated in one rotation direction A while both ends thereof are rotatably supported by the main shaft 22 and the center 26 so that their axes are parallel to the X direction. It has become.

【0018】また、砥石支持テーブル34は、基台16
上においてY方向案内溝36によりY方向に移動可能に
案内されるように設けられており、Y方向駆動モータ3
8によりY方向に駆動され且つ位置決めされるようにな
っている。そして、砥石10を回転可能に支持しかつ回
転駆動する砥石駆動モータ40が上記砥石支持テーブル
34上に設けられており、前記砥石10は砥石駆動モー
タ40の出力軸に取り付けられることにより、その中心
軸まわりの一方向Bへたとえば100m/秒以上の周速
の超高速回転で回転させられつつY方向へ移動させられ
るようになっている。
Further, the grindstone support table 34 has a base 16
It is provided so as to be movable in the Y direction by the Y direction guide groove 36 on the upper side.
8 drives and positions in the Y direction. A grindstone drive motor 40 that rotatably supports and rotationally drives the grindstone 10 is provided on the grindstone support table 34, and the grindstone 10 is attached to the output shaft of the grindstone drive motor 40 so that its center It is configured to be moved in the Y direction while being rotated in one direction B around the axis at an ultrahigh speed rotation of a peripheral speed of 100 m / sec or more, for example.

【0019】制御装置44は、X方向駆動モータ20お
よびY方向駆動モータ38を制御することにより、砥石
10の研削点すなわち被削材30との接触点が予め設定
された加工後の輪郭線に沿うように、砥石10を被削材
30に対して一方向へ相対移動させる。これにより、1
回の砥石10の移動動作(1パス)で被削材30の表面
に所定の形状寸法および所定の表面粗さの研削加工を施
す。上記制御装置44はたとえば数値制御を行うための
よく知られたNC制御装置から構成され、上記X方向駆
動モータ20およびY方向駆動モータ38はたとえばそ
のNC制御装置により駆動制御される電気式或いは油圧
式のパルスモータにより構成される。
The control unit 44 controls the X-direction drive motor 20 and the Y-direction drive motor 38 so that the grinding point of the grindstone 10, that is, the contact point with the work material 30, becomes a preset contour line after machining. The grindstone 10 is relatively moved in one direction with respect to the work material 30 so as to follow. This gives 1
The surface of the work material 30 is ground by a predetermined shape dimension and a predetermined surface roughness by one movement operation (one pass) of the grindstone 10. The control device 44 is composed of, for example, a well-known NC control device for performing numerical control, and the X-direction drive motor 20 and the Y-direction drive motor 38 are electrically or hydraulically driven and controlled by the NC control device, for example. It is composed of a pulse motor.

【0020】上記砥石10は、たとえば外径380mm
φ、厚み8mm程度の比較的薄い円板状を成し、図2に示
すように構成されている。図2において、砥石10は、
たとえば2乃至45度の範囲内に設定されたテーパ角2
αを有するテーパ状外周研削面50と、そのテーパ状外
周研削面50に続く円筒状外周研削面52とを外周面の
幅方向に有し、そのテーパ状外周研削面50は砥石10
の相対移動方向側つまり図1のX(正)方向側に位置さ
せられている。
The grindstone 10 has an outer diameter of 380 mm, for example.
It has a relatively thin disc shape of φ and a thickness of about 8 mm, and is configured as shown in FIG. In FIG. 2, the grindstone 10 is
For example, the taper angle 2 set within the range of 2 to 45 degrees
The tapered outer peripheral grinding surface 50 having α and the cylindrical outer peripheral grinding surface 52 following the tapered outer peripheral grinding surface 50 are provided in the width direction of the outer peripheral surface, and the tapered outer peripheral grinding surface 50 is the grindstone 10.
1 is located on the relative movement direction side, that is, on the X (positive) direction side in FIG.

【0021】また、上記砥石10は、金属製のコア部5
4の外周面に固着された、粗加工用砥石部56、および
その粗加工用砥石部56よりも砥粒が小さい仕上げ加工
用砥石部58を回転軸心方向すなわち砥石10の厚み方
向に備えており、前記テーパ状外周研削面50はその粗
加工用砥石部56により構成され、前記円筒状外周研削
面52における相対移動方向の後方側の一部はその仕上
げ加工用砥石部58により構成されている。すなわち、
粗加工用砥石部56と仕上げ加工用砥石部58との境界
面Cが、テーパ状外周研削面50と円筒状外周研削面5
2との間の境界線Dよりも円筒状外周研削面52側すな
わち砥石10の相対移動方向の後方側に設けられてお
り、仕上げ加工用砥石部58からのみ構成される円筒状
外周研削面60は上記円筒状外周研削面52の4/5乃
至1/5程度、上記外周研削面の全体幅(テーパ状外周
研削面50および円筒状外周研削面52の幅)の1/2
乃至1/10程度の幅寸法となるように十分に小さくさ
れているのである。
The grindstone 10 has a metal core portion 5
4, a roughing grindstone portion 56 fixed to the outer peripheral surface of No. 4 and a finishing grindstone portion 58 having smaller abrasive grains than the roughing grindstone portion 56 are provided in the rotation axis direction, that is, the thickness direction of the grindstone 10. The tapered outer peripheral grinding surface 50 is constituted by the roughing grindstone portion 56, and a part of the cylindrical outer peripheral grinding surface 52 on the rear side in the relative movement direction is constituted by the finishing grindstone portion 58. There is. That is,
A boundary surface C between the roughing grinding wheel portion 56 and the finishing grinding wheel portion 58 has a tapered outer peripheral grinding surface 50 and a cylindrical outer peripheral grinding surface 5.
A cylindrical outer peripheral grinding surface 60, which is provided on the cylindrical outer peripheral grinding surface 52 side with respect to the boundary line 2 between the two, that is, on the rear side in the relative movement direction of the grindstone 10, and is configured only by the finishing grindstone portion 58. Is about 4/5 to 1/5 of the cylindrical outer peripheral grinding surface 52 and 1/2 of the entire width of the outer peripheral grinding surface (width of the tapered outer peripheral grinding surface 50 and the cylindrical outer peripheral grinding surface 52).
It is made sufficiently small so that the width dimension is about 1/10.

【0022】上記粗加工用砥石部56および仕上げ加工
用砥石部58は、ダイヤモンド砥粒或いはCBN砥粒な
どの超砥粒がビトリファイドボンドとして知られる無機
結合剤、メタルボンドとして知られる金属結合剤、レジ
ノイドボンドとして知られる有機結合剤などの結合剤に
よって結合された砥石組織によりそれぞれ構成されてい
る。上記粗加工用砥石部56の砥粒はたとえば粒度60
/80のCBN砥粒から成る一方、上記仕上げ加工用砥
石部58の砥粒はたとえば粒度80/100のCBN砥
粒から成るものであり、粗加工用砥石部56の耐摩耗性
が仕上げ加工用砥石部58に対して高められるととも
に、仕上げ加工用砥石部58の表面粗度に対する仕上げ
能力が粗加工用砥石部56に対して高められている。
In the roughing grindstone portion 56 and the finishing grindstone portion 58, a superabrasive grain such as a diamond grain or a CBN grain is an inorganic binder known as a vitrified bond, a metal binder known as a metal bond, Each is composed of a grindstone structure that is bound by a binder such as an organic binder known as resinoid bond. The abrasive grains of the roughing grindstone portion 56 have, for example, a grain size of 60.
On the other hand, the abrasive grains of the finishing grindstone portion 58 are, for example, CBN abrasive grains having a grain size of 80/100, and the abrasion resistance of the roughing grindstone portion 56 is for finishing. In addition to being increased with respect to the whetstone portion 58, the finishing ability with respect to the surface roughness of the finishing whetstone portion 58 is increased with respect to the roughing whetstone portion 56.

【0023】また、上記砥石10では、粗加工用砥石部
56の耐摩耗性が仕上げ加工用砥石部58に対して高め
られるように、砥粒の結合度および集中度が設定されて
いる。たとえば、上記粗加工用砥石部56の砥粒はたと
えば結合度Nにて結合される一方、上記仕上げ加工用砥
石部58の砥粒はたとえば結合度Mにて結合されてい
る。さらに、上記粗加工用砥石部56の砥粒はたとえば
集中度(コンセントレーション)200とされる一方、
上記仕上げ加工用砥石部58の砥粒はたとえば集中度1
80とされている。すなわち、粗加工用砥石部56はC
B60N200Vで構成されあり、仕上げ加工用砥石部
58はCB80M180Vで構成されているのであり、
それら粗加工用砥石部56および仕上げ加工用砥石部5
8は、成形工程においてたとえば共通の金型内でプレス
されることにより相互に一体的とされた後、一体に焼結
させられている。
Further, in the above grindstone 10, the degree of bonding and concentration of the abrasive grains are set so that the abrasion resistance of the roughing grindstone portion 56 is higher than that of the finishing grindstone portion 58. For example, the abrasive grains of the rough-working grindstone portion 56 are bonded with, for example, the bond degree N, while the abrasive grains of the finish-working grindstone portion 58 are bonded with, for example, the bond degree M. Further, while the abrasive grains of the grindstone portion 56 for rough machining are set to have a concentration degree (concentration) of 200, for example,
The abrasive grains of the above-mentioned finishing grindstone portion 58 have, for example, a concentration of 1
It is said to be 80. That is, the roughing grindstone portion 56 is C
It is composed of B60N200V and the finishing grindstone part 58 is composed of CB80M180V.
The roughing grindstone portion 56 and the finishing grindstone portion 5
8 are made integral with each other by being pressed in a common mold, for example, in the molding process, and then sintered integrally.

【0024】以上のように構成されたコンタリング研削
装置12では、作業者により被削材30が主軸22とセ
ンター26との間にセットされた状態で、図示しない加
工開始操作釦が操作されると、砥石10が100m/秒
以上の周速の超高速回転で回転駆動された状態で、その
砥石10の研削点すなわち被削材30との接触点が1点
鎖線に示すような予め設定された加工後の輪郭線Rに沿
うように、制御装置44により砥石10が被削材30に
対して一方向へ相対移動させられる。上記砥石10の研
削点が輪郭線Rの終端に到達すると、被削材30の表面
には輪郭線Rに沿った形状の研削仕上げが施されるとと
もに、砥石10が原位置へ相対移動させられる。
In the contouring grinding device 12 having the above-described structure, an operator operates a machining start operation button (not shown) while the work material 30 is set between the spindle 22 and the center 26. When the grindstone 10 is rotationally driven at an ultrahigh speed rotation of a peripheral speed of 100 m / sec or more, the grinding point of the grindstone 10, that is, the contact point with the work material 30, is preset as shown by the one-dot chain line. The grindstone 10 is relatively moved in one direction with respect to the work material 30 by the control device 44 along the contour line R after the machining. When the grinding point of the grindstone 10 reaches the end of the contour line R, the surface of the work material 30 is ground and finished along the contour line R, and the grindstone 10 is relatively moved to the original position. .

【0025】ここで、上記被削材30の回転速度および
砥石10の相対移動速度は、被削材30の外周表面の1
点(線)をその砥石10の仕上げ加工用砥石部58から
成る円筒状外周研削面60が通過する間に、十分な仕上
げ精度或いは表面粗さが保証される必要且つ十分に予め
設定された回数たとえば3回以上被削材30が回転でき
る値にそれぞれ設定されており、制御装置44はそのよ
うな回転速度で被削材30を回転させ、或いはそのよう
な相対移動速度で砥石10を回転駆動し、且つ輪郭線R
に沿って相対移動させる。
Here, the rotational speed of the work material 30 and the relative movement speed of the grindstone 10 are 1 times the outer peripheral surface of the work material 30.
While the cylindrical outer peripheral grinding surface 60 made of the finishing grindstone portion 58 of the grindstone 10 passes through the point (line), sufficient finishing accuracy or surface roughness must be guaranteed and the number of preset times is sufficient. For example, the work material 30 is set to a value that allows the work material 30 to rotate three or more times, and the control device 44 rotates the work material 30 at such a rotation speed or rotationally drives the grindstone 10 at such a relative movement speed. And the contour line R
Relative movement along.

【0026】真円度が3μm以下の仕上げ寸法精度と面
粗度Rmax が3μm以下の表面粗さとが要求されるコン
タリング研削において、本発明者等の実験によれば、前
記のような砥石10を備えたコンタリング研削装置12
では、図3および図4に示すように、被削材30の表面
上の1点(線)を砥石10の仕上げ加工用砥石部58か
ら成る円筒状外周研削面60が通過する間における被削
材30の回転回数すなわちスパークアウト回数(円筒状
外周研削面60の幅寸法÷被削材30の1回転当たりの
砥石10の移動量)が少なくとも3回となるような被削
材30の回転速度および砥石10の相対移動速度が必要
とされるからである。
In contouring grinding, which requires finishing dimensional accuracy of roundness of 3 μm or less and surface roughness of Rmax of 3 μm or less, according to experiments by the present inventors, the above-mentioned grindstone 10 was used. Contouring grinding device 12
Then, as shown in FIG. 3 and FIG. 4, the machining is performed while one point (line) on the surface of the work material 30 is passed by the cylindrical outer peripheral grinding surface 60 formed of the grinding stone portion 58 for finishing of the grinding stone 10. Rotation speed of the work material 30 such that the number of rotations of the work material 30, that is, the number of spark outs (width dimension of the cylindrical outer peripheral grinding surface 60 / movement amount of the grindstone 10 per one rotation of the work material 30) is at least three times. And the relative moving speed of the grindstone 10 is required.

【0027】図5は、上記のように被削材30の回転速
度および砥石10の相対移動速度が設定されているコン
タリング研削装置12を用いた場合の、面粗度Rmax 、
真円度、および研削量の経時的変化を示している。図5
に示すように、それら3種の変化特性のうち真円度が要
求精度である3μmを最初に越えることから、その真円
度が要求精度である3μmを越えた時点で砥石10のツ
ルーイングをする必要がある。しかし、被削材30の表
面上の1点(線)を砥石10の仕上げ加工用砥石部58
から成る円筒状外周研削面60が通過する間における被
削材30の回転回数すなわちスパークアウト回数(円筒
状外周研削面60の幅寸法÷被削材30の1回転当たり
の砥石10の移動量)が、コンタリング研削の要求精度
を満足する必要かつ十分な回数すなわち本実施例では3
回となるような被削材30の回転速度或いは砥石10の
相対移動速度でコンタリング研削が行われる場合には、
最も高い加工精度が得られると同時に、研削回数の増加
に伴って後退するテーパ状外周研削面50が前記粗加工
用砥石部56と仕上げ加工用砥石部58との境界面Cに
到達したことを以て、目視により容易にツルーイングを
判断することができる。
FIG. 5 shows the surface roughness Rmax when using the contouring grinding device 12 in which the rotation speed of the work material 30 and the relative movement speed of the grindstone 10 are set as described above.
The changes in roundness and grinding amount over time are shown. FIG.
As shown in FIG. 3, the circularity of the three types of change characteristics first exceeds the required accuracy of 3 μm. Therefore, when the circularity exceeds the required accuracy of 3 μm, the grinding stone 10 is trued. There is a need. However, one point (line) on the surface of the work material 30 is used for the finishing grindstone portion 58 of the grindstone 10.
Number of rotations of the work material 30 during the passage of the cylindrical outer peripheral grinding surface 60 consisting of, ie, spark out times (width dimension of the cylindrical outer peripheral grinding surface 60 / movement amount of the grindstone 10 per one rotation of the work material 30) However, the number of times necessary and sufficient to satisfy the required accuracy of contouring grinding, that is, 3 in this embodiment.
When the contouring grinding is performed at the rotational speed of the work material 30 or the relative movement speed of the grindstone 10 that causes the rotation,
At the same time that the highest machining accuracy is obtained, the tapered outer peripheral grinding surface 50 that recedes with the increase in the number of grinding operations reaches the boundary surface C between the roughing grinding wheel portion 56 and the finishing grinding wheel portion 58. The truing can be easily judged visually.

【0028】上述のように、本実施例によれば、テーパ
状外周研削面50を構成する粗加工用砥石部56と、そ
の粗加工用砥石部56よりも砥粒が小さくて円筒状外周
研削面52の少なくとも一部を構成する仕上げ加工用砥
石部58とが回転軸心方向に備えられているコンタリン
グ研削用砥石10が、100m/秒以上の周速の超高速
回転で一軸まわりに回転させられつつ所定の輪郭線Rに
沿ってテーパ状外周研削面50側に一方向へ相対移動さ
せられると、被削材30上の1点では、耐摩耗性の高い
粗加工用砥石部56のテーパ状外周研削面50で研削さ
れた後、それに続いて、砥粒が相対的に小さい仕上げ加
工用砥石部58の円筒状外周研削面60で研削されるの
で、砥石10の耐久性と加工精度或いは仕上げ寸法精度
が好適に得られる。
As described above, according to the present embodiment, the roughing grindstone portion 56 forming the tapered outer peripheral grinding surface 50 and the cylindrical outer circumferential grinding having smaller abrasive grains than the roughing grinding stone portion 56. The contouring grindstone 10 provided with the finishing grindstone portion 58 forming at least a part of the surface 52 in the direction of the rotation axis is rotated around one axis at an ultrahigh speed rotation of a peripheral speed of 100 m / sec or more. When being relatively moved in one direction along the predetermined contour line R toward the tapered outer peripheral grinding surface 50 while being made to move, at one point on the work material 30, the grinding wheel portion 56 for rough machining having high wear resistance is formed. After the grinding is performed on the tapered outer peripheral grinding surface 50, subsequently, the grinding is performed on the cylindrical outer peripheral grinding surface 60 of the finishing grindstone portion 58 in which the abrasive grains are relatively small. Alternatively, finishing dimensional accuracy can be obtained appropriately

【0029】また、本実施例の砥石10によれば、粗加
工用砥石部56と仕上げ加工用砥石部58との境界面C
が、テーパ状外周研削面50と円筒状外周研削面52と
の間の境界線Dよりもその円筒状外周研削面60側に設
けられることから、外周面の摩耗が進行しても仕上げ加
工用砥石部58からなる円筒状外周研削面60の幅寸法
は減少せず、摩耗により後退するテーパ状外周研削面5
0がその仕上げ加工用砥石部58からなる円筒状外周研
削面60に到達するまでツルーイングが不要であるた
め、良好な加工精度が得られるコンタリング研削が長期
間得られる利点がある。
Further, according to the grindstone 10 of the present embodiment, the boundary surface C between the roughing grindstone portion 56 and the finishing grindstone portion 58.
However, since it is provided closer to the cylindrical outer peripheral grinding surface 60 than the boundary line D between the tapered outer peripheral grinding surface 50 and the cylindrical outer peripheral grinding surface 52, it is for finishing even if the outer peripheral surface is worn. The width dimension of the cylindrical outer peripheral grinding surface 60 composed of the grindstone portion 58 does not decrease, and the tapered outer peripheral grinding surface 5 recedes due to wear.
Since no truing is required until 0 reaches the cylindrical outer peripheral grinding surface 60 formed of the finishing grindstone portion 58, there is an advantage that contouring grinding with good processing accuracy can be obtained for a long time.

【0030】また、本実施例の砥石10によれば、粗加
工用砥石部56は、仕上げ加工用砥石部58よりも大き
い回転軸心方向の厚みすなわち幅寸法を備えたものであ
るので、テーパ状外周研削面50の幅寸法が大きく設定
され、一層高い生産性が得られる利点がある。
Further, according to the grindstone 10 of the present embodiment, the roughing grindstone portion 56 has a larger thickness in the direction of the rotational axis than the finishing grindstone portion 58, that is, the width dimension. The width dimension of the outer peripheral grinding surface 50 is set large, and there is an advantage that higher productivity can be obtained.

【0031】また、本実施例の砥石10によれば、粗加
工用砥石部56は、仕上げ加工用砥石部58よりも結合
度或いは集中度が大きいものであるので、粗加工用砥石
部56の摩耗が仕上げ加工用砥石部58よりも一層少な
くなり、ツルーイング周期が一層長くなって生産性が高
められる。
Further, according to the grindstone 10 of the present embodiment, since the roughing grindstone portion 56 has a larger degree of coupling or concentration than the finishing grindstone portion 58, the roughing grindstone portion 56 of the roughing grindstone portion 56 is larger. The wear is further reduced than that of the finishing grindstone portion 58, the truing cycle is further lengthened, and the productivity is improved.

【0032】また、前述の実施例のコンタリング研削装
置12においては、被削材30上の一点を仕上げ加工用
砥石部58の円筒状外周研削面60が通過する間に被削
材30がコンタリング研削の要求精度を満足する必要か
つ十分な予め設定された一定の回数以上回転する回転速
度で、その被削材30を回転駆動する工程を含むコンタ
リング研削方法が用いられるので、十分な加工精度が得
られる。また、たとえば回転回数が上記コンタリング研
削の要求精度を満足する必要かつ十分な予め設定された
一定の回数(3回)に設定されるときには、摩耗により
後退するテーパ状外周研削面50が上記仕上げ加工用砥
石部58の円筒状外周研削面60に到達することを基準
としてツルーイングが目視により容易に判定されるの
で、ツルーイング作業の開始判定に関して熟練や加工精
度の測定を要しない利点がある。
Further, in the contouring grinding device 12 of the above-described embodiment, the work material 30 is contoured while the cylindrical outer peripheral grinding surface 60 of the finishing grindstone portion 58 passes through one point on the work material 30. Since the contouring grinding method including the step of rotationally driving the work material 30 at a rotation speed for rotating the work material 30 at least a predetermined number of times that is necessary and sufficient to satisfy the required accuracy of ring grinding is used, sufficient machining is performed. Accuracy can be obtained. Further, for example, when the number of rotations is set to a predetermined number of times (three times) that is necessary and sufficient to satisfy the required accuracy of contouring grinding, the tapered outer peripheral grinding surface 50 that recedes due to wear is finished as described above. Since the truing can be easily visually determined on the basis of reaching the cylindrical outer peripheral grinding surface 60 of the grinding wheel portion 58, there is an advantage that it is not necessary to measure the skill or the processing accuracy in determining the truing operation start.

【0033】また、前述の実施例のコンタリング研削装
置12においては、被削材30上の一点を仕上げ加工用
砥石部58の円筒状外周研削面60が通過する間に被削
材30がコンタリング研削の要求精度を満足する必要か
つ十分な予め設定された一定の回数以上回転する移動速
度で、そのコンタリング研削用砥石10を被削材30に
対して相対移動させる工程を含むコンタリング研削方法
が用いられるので、十分な加工精度が得られる。また、
たとえば回転回数が上記コンタリング研削の要求精度を
満足する必要かつ十分な予め設定された一定の回数(3
回)に設定されるときには、摩耗により後退するテーパ
状外周研削面50が上記仕上げ加工用砥石部58の円筒
状外周研削面60に到達することを基準としてツルーイ
ングが目視により容易に判定されるので、ツルーイング
作業の開始判定に関して熟練や加工精度の測定を要しな
い利点がある。
Further, in the contouring grinding device 12 of the above-described embodiment, the work material 30 is contoured while the cylindrical outer peripheral grinding surface 60 of the finishing grindstone portion 58 passes through one point on the work material 30. Contouring grinding including a step of relatively moving the contouring grinding wheel 10 with respect to the work material 30 at a moving speed that rotates a predetermined number of times that is necessary and sufficient to satisfy the required accuracy of ring grinding. Since the method is used, sufficient processing accuracy can be obtained. Also,
For example, a predetermined number of rotations (3
When set to (twice), the truing can be easily visually determined on the basis that the tapered outer peripheral grinding surface 50 that recedes due to wear reaches the cylindrical outer peripheral grinding surface 60 of the finishing grindstone portion 58. There is an advantage that it does not require skill or measurement of processing accuracy for determining the start of a truing operation.

【0034】以上、本発明の実施例を図面に基づいて詳
細に説明したが、本発明は更に別の態様で実施すること
もできる。
Although the embodiments of the present invention have been described in detail with reference to the drawings, the present invention can be carried out in other modes.

【0035】例えば、前述の実施例のコンタリング研削
装置12では、被削材30がX方向に駆動され且つ砥石
10がY方向に駆動されることにより砥石10の研削点
が所定の輪郭線Rに沿って相対移動させられていたが、
被削材30または砥石10がX方向およびY方向へ移動
させられるように構成されていてもよいのである。
For example, in the contouring grinding device 12 of the above-described embodiment, the work piece 30 is driven in the X direction and the grindstone 10 is driven in the Y direction, so that the grinding point of the grindstone 10 has a predetermined contour line R. It was moved relatively along
The work material 30 or the grindstone 10 may be configured to be moved in the X direction and the Y direction.

【0036】また、前述の実施例の砥石10において
は、粗加工用砥石部56および仕上げ加工用砥石部58
の砥粒は、ダイヤモンド砥粒或いはCBN砥粒であり、
また、その砥粒は、無機結合剤、熱硬化性樹脂結合剤、
メタルボンドなどの結合剤によって結合されたものであ
ったが、溶融アルミナ系砥粒や炭化珪素系砥粒などの他
の種類の砥粒や他の種類の結合剤が用いられてもよい。
In the grindstone 10 of the above-described embodiment, the roughing grindstone portion 56 and the finishing grindstone portion 58.
Abrasive grains are diamond abrasive grains or CBN abrasive grains,
Further, the abrasive grains are an inorganic binder, a thermosetting resin binder,
Although they were bonded by a binder such as a metal bond, other types of abrasive grains such as fused alumina-based abrasive grains and silicon carbide-based abrasive grains and other types of binders may be used.

【0037】また、前述の実施例の砥石10において、
粗加工用砥石部56と仕上げ加工用砥石部58とは、砥
粒或いは結合剤に異種の材質を用いたり或いは結合剤に
着色を施すなどをすることにより、相互に異なる色彩を
備えるように構成されてもよい。このようにすれば、粗
加工用砥石部56と仕上げ加工用砥石部58との間の境
界面Cが一層明確となるので、テーパ状外周研削面50
がその境界面Cに到達したことが一層容易に目視判断で
きる利点がある。
Further, in the grindstone 10 of the above-mentioned embodiment,
The roughing grindstone portion 56 and the finishing grindstone portion 58 are configured to have mutually different colors by using different materials for the abrasive grains or the binder, or by coloring the binder. May be done. In this way, the boundary surface C between the roughing grindstone portion 56 and the finishing grindstone portion 58 becomes clearer, so that the tapered outer peripheral grinding surface 50 is formed.
Has an advantage that it can be more easily visually determined that the boundary surface C has reached the boundary surface C.

【0038】また、前述の実施例の砥石10において、
粗加工用砥石部56と仕上げ加工用砥石部58との間の
境界面Cは、一方の成分の含有比が傾斜するような所定
の範囲で相互の成分が混在するものであっても差し支え
ない。
Further, in the grindstone 10 of the above-mentioned embodiment,
The interface C between the roughing grindstone portion 56 and the finishing grindstone portion 58 may be a mixture of mutual components in a predetermined range such that the content ratio of one component is inclined. .

【0039】また、前述の実施例の砥石10において、
粗加工用砥石部56および仕上げ加工用砥石部58は、
製造段階で相互に一体に成形され且つ焼結されたもので
あったが、成形焼結後において相互に接着されたもので
あってもよい。
Further, in the grindstone 10 of the above-mentioned embodiment,
The roughing grindstone portion 56 and the finishing grindstone portion 58 are
Although they were molded and sintered integrally with each other in the manufacturing stage, they may be bonded to each other after molding and sintering.

【0040】なお、上述したのはあくまでも本発明の一
実施例であり、本発明はその趣旨を逸脱しない範囲にお
いて種々変更され得るものである。
The above description is merely one embodiment of the present invention, and the present invention can be variously modified without departing from the spirit thereof.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の一実施例であるコンタリング研削用砥
石を備えたコンタリング研削装置の構成を説明する図で
ある。
FIG. 1 is a diagram illustrating a configuration of a contouring grinding apparatus including a contouring grinding wheel that is an embodiment of the present invention.

【図2】図1の実施例のコンタリング研削装置に備えら
れたコンタリング研削用砥石の外周部の構成を拡大して
説明する、一部を切り欠いた図である。
FIG. 2 is a partially cutaway view illustrating an enlarged configuration of an outer peripheral portion of a contouring grinding wheel provided in the contouring grinding apparatus of the embodiment of FIG.

【図3】図2のコンタリング研削用砥石において、仕上
げ加工用砥石部から成る円筒状外周研削面のスパークア
ウト回数と面粗度との関係を示す図である。
FIG. 3 is a diagram showing the relationship between the number of spark-outs and the surface roughness of a cylindrical outer peripheral grinding surface made up of a grinding stone portion for finishing in the grinding stone for contouring grinding shown in FIG.

【図4】図2のコンタリング研削用砥石において、仕上
げ加工用砥石部から成る円筒状外周研削面のスパークア
ウト回数と真円度との関係を示す図である。
FIG. 4 is a diagram showing a relationship between the number of spark-outs and roundness of a cylindrical outer peripheral grinding surface composed of a finishing grindstone portion in the contouring grinding grindstone of FIG. 2;

【図5】図1のコンタリング装置における、研削量と、
面粗度、真円度、円筒状外周研削面の幅寸法との関係を
示す図である。
5 is a grinding amount in the contouring device of FIG.
It is a figure which shows the relationship between surface roughness, circularity, and the width dimension of a cylindrical outer peripheral grinding surface.

【符号の説明】[Explanation of symbols]

10:コンタリング研削用砥石 12:コンタリング研削装置 50:テーパ状外周研削面 52:円筒状外周研削面 56:粗加工用砥石部 58:仕上げ加工用砥石部 60:仕上げ加工用砥石部から成る円筒状外周研削面 10: Whetstone for contouring grinding 12: Contouring grinding device 50: Tapered outer peripheral grinding surface 52: Cylindrical outer peripheral grinding surface 56: Roughing grindstone part 58: Finishing whetstone part 60: Finishing whetstone part Cylindrical outer peripheral grinding surface

フロントページの続き (72)発明者 中川 利道 愛知県名古屋市西区則武新町三丁目1番36 号 株式会社ノリタケカンパニーリミテド 内Front page continuation (72) Inventor Toshimichi Nakagawa Noritake Company Limited No. 1-33 No. 36, Noritake Shinmachi, Nishi-ku, Nagoya City, Aichi Prefecture

Claims (7)

【特許請求の範囲】[Claims] 【請求項1】 テーパ状外周研削面と該テーパ状外周研
削面に続く円筒状外周研削面とを外周面に有し、一軸ま
わりに回転させられつつ所定の加工輪郭線に沿って前記
テーパ状外周研削面側に一方向へ相対移動させられるこ
とにより、被削材に対して該加工輪郭線に沿った研削加
工を施すコンタリング研削用砥石であって、 粗加工用砥石部と該粗加工用砥石部よりも砥粒が小さい
仕上げ加工用砥石部とを回転軸心方向に備え、該粗加工
用砥石部により前記テーパ状外周研削面を構成し、該仕
上げ加工用砥石部により前記円筒状外周研削面の少なく
とも一部を構成したことを特徴とするコンタリング研削
用砥石。
1. A tapered outer peripheral grinding surface and a cylindrical outer peripheral ground surface following the tapered outer peripheral grinding surface are provided on the outer peripheral surface, and the taper shape is provided along a predetermined machining contour line while being rotated about one axis. A contouring grindstone that grinds a work material along a machining contour line by being relatively moved in one direction to the outer peripheral grinding surface side. A grinding stone portion for finishing with smaller abrasive grains than the grinding stone portion for grinding is provided in the direction of the rotation axis, and the tapered outer peripheral grinding surface is constituted by the grinding stone portion for roughing, and the cylindrical shape is formed by the grinding stone portion for finishing. A grinding wheel for contouring grinding, characterized in that at least a part of the outer peripheral grinding surface is constituted.
【請求項2】 前記粗加工用砥石部と仕上げ加工用砥石
部との境界面を、前記テーパ状外周研削面と円筒状外周
研削面との間の境界線よりも該円筒状外周研削面側に設
けたことを特徴とする請求項1のコンタリング研削用砥
石。
2. A boundary surface between the roughing grindstone portion and the finishing processing grindstone portion is closer to the cylindrical outer peripheral grinding surface than the boundary line between the tapered outer peripheral grinding surface and the cylindrical outer peripheral grinding surface. The grindstone for contouring grinding according to claim 1, wherein the grindstone is provided in the.
【請求項3】 前記粗加工用砥石部は、前記仕上げ加工
用砥石部よりも前記回転軸心方向の厚みが大きいもので
ある請求項1または2のコンタリング研削用砥石。
3. The whetstone for contouring grinding according to claim 1, wherein the roughing grindstone portion has a greater thickness in the direction of the rotation axis than the finishing grindstone portion.
【請求項4】 前記粗加工用砥石部は、前記仕上げ加工
用砥石部よりも結合度が大きいものである請求項1乃至
3のいずれかのコンタリング研削用砥石。
4. The grinding stone for contouring grinding according to any one of claims 1 to 3, wherein the roughing grindstone portion has a larger degree of coupling than the finishing grindstone portion.
【請求項5】 前記粗加工用砥石部は、前記仕上げ加工
用砥石部よりも集中度が大きいものである請求項1乃至
4のいずれかのコンタリング研削用砥石。
5. The contouring grindstone according to claim 1, wherein the roughing grindstone has a greater degree of concentration than the finishing grindstone.
【請求項6】 請求項1または2のコンタリング研削用
砥石を用いて、一軸まわりに回転させられる被削材の外
周面を研削するコンタリング研削方法であって、前記被
削材の外周面上の一点を前記仕上げ加工用砥石部の円筒
状外周研削面が通過する間に該被削材が予め設定された
一定の回数以上回転する回転速度で、該被削材を回転駆
動する工程を、含むことを特徴とするコンタリング研削
方法。
6. A contouring grinding method for grinding the outer peripheral surface of a work material rotated about one axis, using the contouring grinding wheel according to claim 1 or 2, wherein the outer peripheral surface of the work material is A step of rotating and driving the work material at a rotation speed at which the work material rotates a predetermined number of times or more while the cylindrical outer peripheral grinding surface of the finishing grindstone portion passes through one point above; And a contouring grinding method comprising:
【請求項7】 請求項1または2のコンタリング研削用
砥石を用いて、一軸まわりに回転させられる被削材の外
周面を研削するコンタリング研削方法であって、前記被
削材の外周面上の一点を前記仕上げ加工用砥石部の円筒
状外周研削面が通過する間に該被削材が予め設定された
一定の回数以上回転する移動速度で、該コンタリング研
削用砥石を該被削材に対して相対移動させる工程を、含
むことを特徴とするコンタリング研削方法。
7. A contouring grinding method for grinding the outer peripheral surface of a work material rotated about one axis using the contouring grinding wheel according to claim 1 or 2, wherein the outer peripheral surface of the work material The contouring grindstone is cut at a moving speed at which the work material rotates a predetermined number of times or more while the cylindrical outer peripheral grinding surface of the finishing grindstone portion passes one point above. A contouring grinding method comprising a step of relatively moving the material.
JP08943496A 1996-04-11 1996-04-11 Contouring grinding wheel and contouring grinding method Expired - Lifetime JP3723628B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP08943496A JP3723628B2 (en) 1996-04-11 1996-04-11 Contouring grinding wheel and contouring grinding method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP08943496A JP3723628B2 (en) 1996-04-11 1996-04-11 Contouring grinding wheel and contouring grinding method

Publications (2)

Publication Number Publication Date
JPH09277143A true JPH09277143A (en) 1997-10-28
JP3723628B2 JP3723628B2 (en) 2005-12-07

Family

ID=13970575

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JP3723628B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108693061A (en) * 2018-05-23 2018-10-23 天津大学 A kind of hard brittle material scratch experiment method feeding track based on trochoid

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108693061A (en) * 2018-05-23 2018-10-23 天津大学 A kind of hard brittle material scratch experiment method feeding track based on trochoid
CN108693061B (en) * 2018-05-23 2021-08-17 天津大学 Hard and brittle material scratch experiment method based on trochoid feeding trajectory

Also Published As

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