JPH09267071A - Lubrication treated steel sheet having high working characteristic and its production - Google Patents

Lubrication treated steel sheet having high working characteristic and its production

Info

Publication number
JPH09267071A
JPH09267071A JP7805296A JP7805296A JPH09267071A JP H09267071 A JPH09267071 A JP H09267071A JP 7805296 A JP7805296 A JP 7805296A JP 7805296 A JP7805296 A JP 7805296A JP H09267071 A JPH09267071 A JP H09267071A
Authority
JP
Japan
Prior art keywords
coating
lubricant
layer
steel sheet
lubricating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP7805296A
Other languages
Japanese (ja)
Inventor
Toshiyuki Katsumi
俊之 勝見
Yujiro Miyauchi
優二郎 宮内
Hiroshi Kanai
洋 金井
Katsutoshi Maruyama
勝俊 圓山
Ikuo Kikuchi
郁夫 菊池
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP7805296A priority Critical patent/JPH09267071A/en
Publication of JPH09267071A publication Critical patent/JPH09267071A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Laminated Bodies (AREA)
  • Chemical Treatment Of Metals (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a lubrication treated steel sheet which prevents the direct contact with metal molds by increasing the thickness of surface lubricant coating layers, consists of films having the structure to be replenished with the lubricant from the inside of the films at all times and to maintain good lubricative workability in spite of the drastic deformation of the films in deep drawing and ironing, etc., by a combination of the lubricant articles of different diameters as the particles to be dispersed into the films and a change in their concn. and has a high working characteristic and a process for producing the same. SOLUTION: The films of an ether ester type urethane resin and epoxy resin contg. 10 to 40% silica and 10 to 40% polyolefin wax are formed at 1.0 to 5μm film thickness on the surfaces 1, 2 of the plated steel sheet subjected to a chemical conversion treatment. The particles sized <=1μm of the lubricant 5 are incorporated at 20 to 60% and the particles sized >=2μm at 8.0 to 40% into the lubricating layers 4. In addition, the particles are dispersed therein at a concn. of 10 to 40%. The surface of the lubricant layers are provided with the surface lubricant coating layers 6 at 0.4 to 1.5μm thickness.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、高加工特性の優れ
た家電、建材、自動車等の部品に利用する潤滑処理鋼板
及びその製造方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a lubricated steel sheet used for parts such as home electric appliances, building materials and automobiles having excellent high working characteristics and a method for producing the same.

【0002】[0002]

【従来の技術】従来、加工性の優れた潤滑樹脂処理鋼板
として被膜中に潤滑剤を分散させることで加工潤滑特性
を持たせているものであるが、プレスによる金型温度の
上昇により加工性が一般に劣化することが知られてい
る。これは特にベース樹脂が軟化することで粘着性を帯
び金型との潤滑性が損なわれるためであると言われてい
る。これらの解決法として、高ガラス転移温度を含有す
る樹脂を用いた特開平1−301333号公報のよう
に、めっき鋼板の片面に水酸基および/またはカルボキ
シル基を有する樹脂とシリカと固形潤滑剤とを含む樹脂
混合物または複合物のガラス転移温度が70℃以上であ
る樹脂被膜を有し、他面には、水酸基および/またはカ
ルボキシル基を有する樹脂とシリカとを含む樹脂被膜を
有する成形性、耐食性に優れた潤滑樹脂処理鋼板とか、
被膜厚よりも大きな粒子径を持つ潤滑剤を用いる方法な
いしは高溶融点潤滑剤の採用等が図られいる。しかし、
これらの技術については、強い面下での強しごき加工時
には十分な加工性が得られず、また選択可能な樹脂の種
類が限定され、かつ、延び特性が十分でないこと、塗料
が分離し易いという作業性に問題があり、また、膜厚に
応じて最適潤滑径が変化する等の問題がある。
2. Description of the Related Art Conventionally, a lubricating resin-treated steel sheet having excellent workability has been given a work lubrication characteristic by dispersing a lubricant in a coating film. Is generally known to deteriorate. It is said that this is because the softening of the base resin makes the base resin sticky and impairs the lubricity with the mold. As a solution to these problems, a resin having a hydroxyl group and / or a carboxyl group on one surface of a plated steel sheet, silica, and a solid lubricant are used, as in JP-A-1-301333 using a resin containing a high glass transition temperature. The resin mixture or composite containing the resin coating has a glass transition temperature of 70 ° C. or higher, and the other surface has a resin coating containing a resin having a hydroxyl group and / or a carboxyl group and silica. Excellent lubricating resin treated steel plate,
A method using a lubricant having a particle diameter larger than the film thickness, a high melting point lubricant, or the like has been attempted. But,
Regarding these techniques, it is said that sufficient workability is not obtained during strong ironing under strong surface, the types of resins that can be selected are limited, the elongation characteristics are not sufficient, and the paint easily separates. There is a problem in workability, and there is a problem that the optimum lubricating diameter changes depending on the film thickness.

【0003】そこで、本出願人らは特開平6−1551
84号公報に記載するように、めっき鋼板の表面に第1
層としてCr付着量5〜100mg/m2 のクロメート
被膜もしくは付着量0.2〜2.0g/m2 のりん酸塩
被膜の化成被膜、第2層としてビスフェノール型骨格、
エステル骨格およびカルボキシル基を有するエーテル・
エステル型ウレタン樹脂(a)とエポキシ樹脂(b)の
総和(a+b)が全固形分に対して50〜85重量%、
ポリオレフィンワックス(c)を3〜30重量%、粒径
3〜30nmのシリカ(d)を10〜40重量%含有す
る水性潤滑塗料を塗布・焼き付けて得られる膜厚0.2
〜5μmの被膜を設けたプレス油省略可能非脱膜型潤滑
めっき鋼板を既に提案している。
Therefore, the applicants of the present invention, Japanese Patent Laid-Open No. 6-1551,
As described in Japanese Patent Publication No. 84-84,
As a layer, a chemical conversion film of a chromate film having a Cr adhesion amount of 5 to 100 mg / m 2 or a phosphate film having an adhesion amount of 0.2 to 2.0 g / m 2, a bisphenol type skeleton as a second layer,
Ether with ester skeleton and carboxyl group
The total amount (a + b) of the ester type urethane resin (a) and the epoxy resin (b) is 50 to 85% by weight based on the total solid content,
A film thickness of 0.2 obtained by applying and baking an aqueous lubricant coating containing 3 to 30% by weight of polyolefin wax (c) and 10 to 40% by weight of silica (d) having a particle size of 3 to 30 nm.
We have already proposed a non-film-removal type lubrication plated steel sheet with a coating film of up to 5 μm that can omit pressing oil.

【0004】[0004]

【発明が解決しようとする課題】しかしながら、上述し
た特開平6−155184号公報では、図9に示すよう
に、薄鋼板1の上にめっき被膜2、クロメートもしくは
りん酸塩被膜の化成被膜3、潤滑被膜4からなる被膜構
造において、潤滑被膜4中に潤滑剤5を分散させること
で加工潤滑特性を持たせているが、強い面下での強しご
き加工時での加工性が劣化し十分な潤滑性が得られない
という問題が生ずる。従って、これらの問題を解消する
ため、発明者らは鋭意開発を進めた結果、表面潤滑剤被
覆層厚みを厚くすることにより金型の直接接触を防ぎ、
また被膜中に分散する粒子を異径潤滑剤粒子の組合せ及
び濃度の変更により、深絞りしごき加工などにおいて被
膜が激しく変形しても絶えず被膜中から潤滑が補給さ
れ、良好な潤滑加工性が保持される構造を持つ被膜から
なる高加工特性の優れた潤滑処理鋼板及びその製造方法
を提供するものである。
However, in the above-mentioned Japanese Patent Laid-Open No. 6-155184, as shown in FIG. 9, a plating film 2, a chromate or phosphate conversion film 3, on a thin steel plate 1, In the coating structure composed of the lubricating coating 4, the lubricant 5 is dispersed in the lubricating coating 4 to provide the working lubrication property, but the workability during the strong ironing under a strong surface is deteriorated and the workability is sufficiently deteriorated. There is a problem that lubricity cannot be obtained. Therefore, in order to solve these problems, as a result of intensive development by the inventors, as a result of increasing the thickness of the surface lubricant coating layer, direct contact of the mold is prevented,
Also, by combining different diameter lubricant particles in the coating and changing the concentration, even if the coating is severely deformed during deep drawing and ironing, lubrication is constantly replenished from inside the coating, and good lubrication workability is maintained. The present invention provides a lubricated steel sheet having excellent workability and a method for producing the same, which is made of a coating having the structure described above.

【0005】[0005]

【課題を解決するための手段】本発明は、上述のような
従来技術の課題を有利に解決するものであって、その発
明の要旨とするところは、 (1)めっき鋼板の表面に第1層としてCr付着量5〜
100mg/m2 のクロメート被膜もしくは付着量0.
2〜2.0g/m2 のりん酸塩被膜の化成被膜、第2層
としてビスフェノール型骨格、エステル骨格およびカル
ボキシル基を有するエーテル・エステル型ウレタン樹脂
(a)とエポキシ樹脂(b)の総和(a+b)が全固形
分に対して50〜85重量%、ポリオレフィンワックス
(c)を10〜40重量%、粒径3〜30nmのシリカ
(d)を10〜40重量%含有する水性潤滑塗料を塗布
・焼き付けて得られる潤滑層厚1.0〜5μmとし、該
潤滑層中に潤滑剤の粒子1μm以下20〜60%、2μ
m以上80〜40%を含有させ、かつ粒子濃度10〜4
0%分散させると共に、該潤滑層上に第3層としての表
面潤滑剤被覆層厚み0.4〜1.5μmを設けてなるこ
とを特徴とする高加工特性の優れた潤滑処理鋼板。
The present invention advantageously solves the problems of the prior art as described above, and the gist of the invention is as follows. The amount of Cr deposited as a layer is 5
100 mg / m 2 chromate coating or coating weight
2~2.0g / m 2 of phosphate salt coating of the chemical conversion coating, the sum of bisphenol skeleton as the second layer, ester skeleton and ether ester type urethane resin having a carboxyl group (a) and epoxy resin (b) ( a + b) 50 to 85% by weight based on the total solid content, 10 to 40% by weight of polyolefin wax (c), and 10 to 40% by weight of silica (d) having a particle size of 3 to 30 nm are applied. The lubricating layer thickness obtained by baking is 1.0 to 5 μm, and lubricant particles in the lubricating layer are 1 μm or less 20 to 60% and 2 μm.
80 to 40% of m or more, and a particle concentration of 10 to 4
A lubricated steel sheet excellent in high working characteristics, which is obtained by dispersing 0% and providing a surface lubricant coating layer thickness of 0.4 to 1.5 μm as a third layer on the lubricating layer.

【0006】(2)めっき鋼板の表面に第1層としてC
r付着量5〜100mg/m2 のクロメート被膜もしく
は付着量0.2〜2.0g/m2 のりん酸塩被膜の化成
被膜、第2層としてビスフェノール型骨格、エステル骨
格およびカルボキシル基を有するエーテル・エステル型
ウレタン樹脂(a)とエポキシ樹脂(b)の総和(a+
b)が全固形分に対して50〜85重量%、ポリオレフ
ィンワックス(c)を10〜40重量%、粒径3〜30
nmのシリカ(d)を10〜40重量%含有する水性潤
滑塗料を塗布した後、焼付け板温120℃以上、焼付け
時間10秒以上で、潤滑層中に潤滑剤の粒子1μm以下
20〜60%、2μm以上80〜40%を含有させ、か
つ粒子濃度10〜40%分散させると共に、該潤滑層上
に表面潤滑剤被覆層厚み0.4〜1.5μmと成るよう
に焼き付け処理したことを特徴とする高加工特性の優れ
た潤滑処理鋼板の製造方法にある。
(2) C as the first layer on the surface of the plated steel sheet
r A chemical conversion coating of a chromate film having an attached amount of 5 to 100 mg / m 2 or a phosphate film having an attached amount of 0.2 to 2.0 g / m 2 , and an ether having a bisphenol type skeleton, an ester skeleton and a carboxyl group as the second layer * Sum of ester type urethane resin (a) and epoxy resin (b) (a +
b) is 50 to 85% by weight based on the total solid content, 10 to 40% by weight of the polyolefin wax (c), and a particle size of 3 to 30.
After applying a water-based lubricating paint containing 10 to 40% by weight of silica (d) of 10 nm, baking plate temperature is 120 ° C. or more, baking time is 10 seconds or more, and lubricant particles are 1 μm or less 20 to 60% in the lubricating layer. 2 μm or more of 80 to 40% and having a particle concentration of 10 to 40% dispersed, and baked on the lubricating layer so that the surface lubricant coating layer has a thickness of 0.4 to 1.5 μm. And a method of manufacturing a lubricated steel sheet having excellent high working characteristics.

【0007】[0007]

【発明の実施の形態】以下、本発明について図面に従っ
て詳細に説明する。図1は本発明に係る高加工特性の優
れた潤滑処理鋼板の被膜構造を示す断面図である。すな
わち、薄鋼板1の上にめっき被膜2、クロメートもしく
はりん酸塩被膜の化成被膜3、潤滑被膜4および表面潤
滑被覆層6からなる被膜構造から成り、潤滑被膜4中に
潤滑剤5が分散した状態で存在する。この各被膜は用途
に応じて両面もしくは片面もしくは表裏の膜厚、被膜組
成の異なる構成をとることが可能である。また、例えば
潤滑被膜は樹脂+シリカ+ポリオレフィンワックス1.
0〜5.0μm、化成被膜はCr5〜100mg/m2
もしくはりん酸塩0.2〜2.0g/m2 、めっきはZ
n,Zn合金、Al,Al合金のめっき、めっき量5〜
200g/m2 から成る。本発明は基本的にはすべての
薄鋼板即ちアルミキルド鋼板、極低炭素鋼板、高張力鋼
板に適用できる。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below in detail with reference to the drawings. FIG. 1 is a cross-sectional view showing a coating film structure of a lubricated steel sheet having excellent high workability according to the present invention. That is, it has a coating structure consisting of a plating coating 2, a chromate or phosphate coating 3, a lubricating coating 4 and a surface lubricating coating layer 6 on a thin steel sheet 1, and a lubricant 5 is dispersed in the lubricating coating 4. Exists in a state. Each of these coatings can have different thicknesses on both sides, one side or both sides, and coating compositions, depending on the application. Further, for example, the lubricating coating is resin + silica + polyolefin wax 1.
0 to 5.0 μm, conversion coating is Cr 5 to 100 mg / m 2
Or phosphate 0.2-2.0 g / m 2 , plating is Z
n, Zn alloy, Al, Al alloy plating, plating amount 5 to
It consists of 200 g / m 2 . The present invention is basically applicable to all thin steel sheets, ie, aluminum-killed steel sheets, ultra-low carbon steel sheets, and high-strength steel sheets.

【0008】めっきは電気めっき、溶融めっき、気相め
っきで得られる亜鉛、亜鉛合金めっき、および複層めっ
き鋼板、アルミニウム、アルミニウム合金めっきおよび
複層めっき鋼板である。化成被膜としてはクロメート被
膜もしくはりん酸塩被膜を用いる。化成被膜はめっき面
と潤滑被膜の間に位置し加工時の密着性、耐食性等を与
える。クロメートは3価クロム水和酸化物を主成分とす
る後水洗型の電解還元クロメート、3価クロムと6価ク
ロム水和酸化物を主成分とする後水洗型のエッチングク
ロメート液を塗布し乾燥する無水洗型の塗布クロメート
被膜を採用できる。付着量はCr換算で5〜100mg
/m2 である。5mg/m2 未満では耐食性が得られな
いので好ましくない。100mg/m2 超ではクロメー
ト自身の凝集破壊が生じ易く密着性が得られない。クロ
メート被膜は3価クロム/6価クロム比率の高い水系潤
滑塗料に溶解しにくいものが望ましい。
The plating is electroplating, hot dipping, zinc obtained by vapor plating, zinc alloy plating, and multi-layered steel sheet, aluminum, aluminum alloy plating and multi-layered steel sheet. As the chemical conversion coating, a chromate coating or a phosphate coating is used. The chemical conversion coating is located between the plating surface and the lubricating coating and provides adhesion during processing, corrosion resistance, and the like. The chromate is a post-wash type electrolytic reduction chromate containing trivalent chromium hydrated oxide as a main component, and a post-wash type etch chromate liquid containing trivalent chromium and hexavalent chromium hydrated oxide as a main component is applied and dried. An anhydrous washing type chromate coating can be used. Adhesion amount is 5 to 100 mg in terms of Cr
/ M 2 . If it is less than 5 mg / m 2 , corrosion resistance cannot be obtained, which is not preferable. If it exceeds 100 mg / m 2 , the cohesive failure of the chromate itself is likely to occur, and the adhesion cannot be obtained. It is desirable that the chromate film is difficult to dissolve in a water-based lubricating paint having a high trivalent chromium / hexavalent chromium ratio.

【0009】りん酸塩被膜は亜鉛、鉄、ニッケル、マン
ガン、カルシウム等のリン酸塩で構成されるものであ
る。付着量は、0.3〜2.0g/m2 の範囲が耐食性
および密着性の理由で望ましい。0.3g/m2 未満で
は耐食性が得られない。2.0g/m2 超ではりん酸塩
被膜の凝集破壊により、厳しい加工で密着性が得られな
い。
The phosphate coating is composed of phosphates such as zinc, iron, nickel, manganese and calcium. The amount of adhesion is preferably in the range of 0.3 to 2.0 g / m 2 for reasons of corrosion resistance and adhesion. If it is less than 0.3 g / m 2 , corrosion resistance cannot be obtained. If it exceeds 2.0 g / m 2 , adhesion cannot be obtained by severe processing due to cohesive failure of the phosphate film.

【0010】本発明の潤滑被膜について以下説明する。
本発明の第一の特徴は、ベース樹脂として適切な種類の
樹脂を一定重量比で配合させることにある。樹脂として
は、密着性、伸び、せん断強度、耐食性、耐摩耗性、耐
薬品性のバランスの取れた成分にする必要がある。これ
らの性能を満足するためには、本発明の樹脂の組合せ使
用が好ましいのである。本発明者らは、既にウレタン樹
脂とエポキシ樹脂を配合しかつ特定のポリオレフィンワ
ックスを配合することにより強度の加工性と耐食性を得
ることを達成していたが、さらに鋭意研究の結果、ウレ
タン樹脂の構造を特定することにより、特に優れた性能
を発揮することを見いだした。
The lubricating coating of the present invention will be described below.
A first feature of the present invention resides in that a resin of an appropriate type is blended at a constant weight ratio as a base resin. It is necessary that the resin has a well-balanced component of adhesion, elongation, shear strength, corrosion resistance, abrasion resistance, and chemical resistance. In order to satisfy these performances, it is preferable to use a combination of the resins of the present invention. The present inventors have already obtained a strong workability and corrosion resistance by blending a urethane resin and an epoxy resin and blending a specific polyolefin wax, but as a result of further intensive research, the urethane resin By specifying the structure, it was found that particularly excellent performance was exhibited.

【0011】高加工性と高耐食性を達成するためには、
塗膜が均一でありかつ密着性が優れていることが前提で
あり、かつ強度と伸びのバランスが取れていることが重
要である。分子量の大きいウレタン樹脂と、エポキシ樹
脂とを併用することで、低分子量同士の樹脂の架橋によ
ってできた膜より基本的な物性を制御しやすく、かつ塗
膜量で1.0〜5μmの薄膜でも、均一物性が得られ易
いことを見いだした。尚、低分子量のウレタン樹脂と
は、各種イソシアネート系の架橋剤を含む種類の物であ
る。樹脂として、分子量3000以上の耐摩耗性に優れ
たウレタン樹脂と密着性または膜強度の向上に優れたエ
ポキシ樹脂を配合した樹脂系の組合せが特に高加工性と
耐食性等の諸特性を発揮するのに適したベース樹脂であ
る。
In order to achieve high workability and high corrosion resistance,
It is premised that the coating film is uniform and has excellent adhesion, and it is important that the strength and the elongation are balanced. By using a urethane resin with a large molecular weight and an epoxy resin together, it is easier to control the basic physical properties than a film made by cross-linking resins of low molecular weight, and even a thin film with a coating amount of 1.0 to 5 μm It was found that uniform physical properties were easily obtained. The low-molecular-weight urethane resin is of a type containing various isocyanate-based crosslinking agents. As a resin, a combination of a urethane resin with a molecular weight of 3,000 or more and excellent abrasion resistance and an epoxy resin with excellent adhesion or film strength improvement exhibits particularly various properties such as high workability and corrosion resistance. Base resin suitable for

【0012】本発明のウレタン樹脂は、分子量が300
0以上でビスフェノール型骨格とエステル骨格を有しか
つカルボキシル基を有する水分散性のエーテル・エステ
ル型ウレタン樹脂(a)で、エポキシ樹脂(b)は、グ
リコール骨格またはビスフェノール骨格を有するタイプ
であって、(a)のカルボキシル基の20〜100%を
反応させる比率で配合されたものである。本発明の高分
子ウレタン樹脂を使用することで薄膜での均一な成膜性
が得られ本発明の目的は達成されるが、より好ましくは
塗膜の伸びが100%以上でかつ抗張力が100kg/
cm2 以上になる樹脂を適用すれば、最高の高加工性が
得られる。
The urethane resin of the present invention has a molecular weight of 300.
A water-dispersible ether / ester type urethane resin (a) having a bisphenol type skeleton and an ester skeleton and having a carboxyl group of 0 or more, and the epoxy resin (b) having a glycol skeleton or a bisphenol skeleton; , (A) in a ratio that causes 20 to 100% of the carboxyl groups to react. By using the polymer urethane resin of the present invention, uniform film formability in a thin film can be obtained and the object of the present invention can be achieved, but more preferably, the elongation of the coating film is 100% or more and the tensile strength is 100 kg /
The highest workability can be obtained by applying a resin having a size of 2 cm 2 or more.

【0013】本発明に使用するウレタン樹脂骨格のポリ
エーテルポリオールとしては、エチレングリコール、プ
ロピレングリコール、ビスフェノールAなどの低分子グ
リコール類にエチレンオキサイドやプロピレンオキサイ
ドなどを付加したポリオール、ポリオキシテトラメチレ
ングリコールなどが挙げられるが、特にビスフェノール
A骨格を有するポリエーテルポリオールが好適である。
ポリエステルポリオールとしては、低分子グリコール類
と2塩基酸との脱水縮合反応によって得られるポリエス
テル類およびε−カプロラクタムなどのラクタム類を低
分子グリコールの存在下で開環重合したラクタムポリオ
ール類が挙げられる。
Examples of the polyether polyol having a urethane resin skeleton used in the present invention include polyols obtained by adding ethylene oxide and propylene oxide to low molecular weight glycols such as ethylene glycol, propylene glycol and bisphenol A, and polyoxytetramethylene glycol. Among them, a polyether polyol having a bisphenol A skeleton is particularly preferable.
Examples of the polyester polyol include a polyester obtained by a dehydration condensation reaction of a low molecular glycol and a dibasic acid, and a lactam polyol obtained by ring-opening polymerization of a lactam such as ε-caprolactam in the presence of a low molecular glycol.

【0014】ウレタン樹脂のエステル骨格とエーテル骨
格を結合させるイソシアネート基としては、トリレジイ
ソシアネート、ジフェニルメタジイソシアネート、キシ
リレンジイソシアネートなどの芳香族ジイソシアネート
の単量体、2量体、3量体、および、それらとポリエー
テルポリオールやポリエステルポリオールなどとの反応
物、およびそれらの水素添加誘導体である脂環族イソシ
アネート、イソホロンジイソシアネート、ヘキサメチレ
ンジイソシアネートなどの脂環族、および脂肪族イソシ
アネートの単量体、2量体、3量体とポリエーテルポリ
オールやポリエステルポリオールなどとの反応物、およ
びそれらの混合物も使用できる。配合量は、使用するポ
リエステルポリオール、ポリエーテルポリオールおよび
後述するカルボキシル基導入成分の分子量と比率による
が、NCO換算でウレタン樹脂の5〜20重量%が、樹
脂物性として最適の加工特性を得られる。
As the isocyanate group for connecting the ester skeleton and the ether skeleton of the urethane resin, monomers, dimers, trimers of aromatic diisocyanates such as trireisocyanate, diphenylmetadiisocyanate and xylylenediisocyanate, and those Of a polyol with a polyether polyol or polyester polyol, and their hydrogenated derivatives, alicyclic isocyanates such as alicyclic isocyanate, isophorone diisocyanate, and hexamethylene diisocyanate, and monomers and dimers of aliphatic isocyanate A reaction product of a trimer with a polyether polyol or a polyester polyol, or a mixture thereof can also be used. The blending amount depends on the molecular weights and ratios of the polyester polyol, polyether polyol and the carboxyl group-introducing component to be used, but 5 to 20% by weight of the urethane resin in terms of NCO can obtain optimum processing characteristics as resin properties.

【0015】カルボキシル基は、自己乳化するための官
能基であると共に金属表面との密着性に大きな寄与を発
揮する。カルボキシル基の導入成分としては、2個以上
のヒドロキシル基、またはアミノ基と1個以上のカルボ
キシル基を含む化合物であり、2,2−ジメチロールプ
ロピオン酢酸、2,2−ジメチロールプロピオン酸、
2,2−ジメチロール酪酸、2,2−ジメチロールペン
タン酸などのジヒドロキシカルボン酸やリジン、アルギ
ニンなどのジアミノカルボン酸類が挙げられる。これら
から選ばれるカルボキシル基化合物は、前記ポリエステ
ルポリオールおよびポリエーテルポリオールとの組合せ
でイソシアネート化合物で高分子化される。この方法に
より、本発明で使用する分子量が3000以上のカルボ
キシル基を有するエーテル・エステル型ウレタン樹脂が
できる。
The carboxyl group is a functional group for self-emulsification, and contributes greatly to the adhesion to the metal surface. The carboxyl group-introducing component is a compound containing two or more hydroxyl groups or an amino group and one or more carboxyl groups, 2,2-dimethylolpropionacetic acid, 2,2-dimethylolpropionic acid,
Examples thereof include dihydroxycarboxylic acids such as 2,2-dimethylolbutyric acid and 2,2-dimethylolpentanoic acid, and diaminocarboxylic acids such as lysine and arginine. A carboxyl group compound selected from these is polymerized with an isocyanate compound in combination with the polyester polyol and polyether polyol. According to this method, an ether / ester type urethane resin having a carboxyl group having a molecular weight of 3000 or more used in the present invention can be obtained.

【0016】前記のウレタン樹脂を水に分散する方法と
しては、カルボキシル基をアンモニア、トリメチルアミ
ン等のアルカリで中和して自己乳化する方法、または乳
化剤を用いてエマルジョン分散する方法が挙げられる。
作業環境対策としては、水系化以前のウレタン製造工程
中に含有する溶剤を回収して、最終的に無溶剤タイプの
水分散体を得ることが最も好ましい。カルボキシル基の
量は、ウレタン固形分当りの酸価で10〜50であるこ
とが適切である。10未満の場合、密着性が不十分で加
工性及び耐食性が劣る。50を超える場合、耐水性、耐
アルカリ性が劣るため耐食性が低下する。
Examples of the method of dispersing the urethane resin in water include a method of neutralizing a carboxyl group with an alkali such as ammonia or trimethylamine to self-emulsify, or a method of emulsifying and dispersing using an emulsifier.
As a work environment countermeasure, it is most preferable to recover the solvent contained in the urethane production step before the aqueous system is used and finally obtain a solvent-free type aqueous dispersion. The amount of the carboxyl group is suitably from 10 to 50 in terms of acid value per urethane solid content. If it is less than 10, the adhesion is insufficient and the workability and the corrosion resistance are poor. If it exceeds 50, the water resistance and alkali resistance are poor, and the corrosion resistance is lowered.

【0017】反応性の官能基(水酸基,エポキシ基な
ど)を有するエポキシ樹脂の配合量としては、好ましく
はウレタン樹脂のカルボキシル基の20〜100%が反
応する比率で配合するのが適切である。20%未満では
配合効果が乏しく、100%を超える量ではエポキシ樹
脂が可塑剤的役割となるため高度の加工性が低下する。
尚、エポキシ樹脂は、耐薬品性、耐食性向上効果が大き
い。エポキシ樹脂にビスフェノールA型骨格を有する構
造物を用いると、密着性及び耐食性向上効果が特に大き
い。環境対策として無溶剤タイプ及び塗膜性能低下を防
ぐため無乳化剤タイプが必要であるときは、グリコール
骨格で親水性を付与することにより水溶性エポキシ樹脂
を得ることができる。
The amount of the epoxy resin having a reactive functional group (hydroxyl group, epoxy group, etc.) is preferably such that 20 to 100% of the carboxyl groups of the urethane resin react. If the amount is less than 20%, the compounding effect is poor. If the amount exceeds 100%, the epoxy resin plays a role of a plasticizer, so that a high degree of processability is reduced.
In addition, the epoxy resin has a large effect of improving chemical resistance and corrosion resistance. When a structure having a bisphenol A-type skeleton is used for the epoxy resin, the effect of improving adhesion and corrosion resistance is particularly large. When a solvent-free type or an emulsifier-free type is required as an environmental measure to prevent a decrease in coating film performance, a water-soluble epoxy resin can be obtained by imparting hydrophilicity with a glycol skeleton.

【0018】ウレタン樹脂の酸価に応じてエポキシ樹脂
の配合量を決定する必要があり、その計算方法は、次の
通りである。ウレタン樹脂のカルボキシル基とエポキシ
樹脂のエポキシ基が当量で反応するとして、所定の酸価
(AV)を有するウレタン樹脂に対し、100%の反応
をするためのエポキシ樹脂の必要量を求めた下記式があ
る。 エポキシ固形分重量(g)=ウレタン樹脂のAV値×
(1/56)/1000×エポキシ当量×ウレタン樹脂
配合重量(g)
It is necessary to determine the compounding amount of the epoxy resin according to the acid value of the urethane resin, and the calculation method is as follows. Assuming that the carboxyl group of the urethane resin and the epoxy group of the epoxy resin react in an equivalent amount, the following formula is used to determine the required amount of the epoxy resin for 100% reaction with the urethane resin having a predetermined acid value (AV). There is. Epoxy solid content weight (g) = AV value of urethane resin x
(1/56) / 1000 x epoxy equivalent x urethane resin compounding weight (g)

【0019】本発明で配合されるエポキシ基はカルボキ
シル基と架橋するため、密着性に寄与するカルボキシル
基は反応相当分なくなるが、エポキシ基の開環によりO
H基が生ずるため密着性は確保される。また、エポキシ
樹脂の配合により、耐食性も大きく向上する。分子量が
3000未満のウレタン樹脂と上記エポキシ樹脂の組合
せでは、安定して高加工性が達成されない。また、分子
量3000以上のウレタン樹脂単独の成膜では、高度の
加工性及び耐食性が得られない。本発明の水系潤滑塗料
組成物のウレタン樹脂(a)とエポキシ樹脂(b)の合
計重量は、全固形分に対する固形分比で50〜85%が
適切である。50%未満の場合および85%を超える場
合、耐食性と加工性が不十分である。しかし、これらの
樹脂系被膜のみでは目的の加工性を達成することはでき
ないため、潤滑添加物の併用が必要となる。
Since the epoxy group compounded in the present invention cross-links with the carboxyl group, the carboxyl group which contributes to the adhesiveness does not correspond to the reaction, but when the epoxy group is opened, O
Since H groups are generated, adhesion is secured. In addition, the corrosion resistance is greatly improved by blending the epoxy resin. A combination of a urethane resin having a molecular weight of less than 3000 and the above-described epoxy resin does not stably achieve high workability. In addition, high film formability and high corrosion resistance cannot be obtained by film formation using only a urethane resin having a molecular weight of 3000 or more. The total weight of the urethane resin (a) and the epoxy resin (b) of the water-based lubricating coating composition of the present invention is appropriately 50 to 85% in terms of solid content ratio to the total solid content. If it is less than 50% or exceeds 85%, the corrosion resistance and workability are insufficient. However, the desired workability cannot be achieved only with these resin-based coatings, so that it is necessary to use a lubricating additive in combination.

【0020】潤滑添加物としては、公知のフッ素系,炭
化水素系,脂肪酸アミド系,エステル系,アルコール
系,金属石鹸系および無機系等の滑剤が挙げられる。加
工性向上のための潤滑添加物の選択基準としては、添加
した滑剤が成膜した樹脂膜に分散して存在するよりも樹
脂膜表面に存在するような物質を選択するのが、成型加
工物の表面と金型の摩擦を低減させ潤滑効果を最大限発
揮させる点から必要である。即ち、滑剤が成膜した樹脂
膜に分散して存在する場合、表面摩擦係数が高く樹脂膜
が破壊されやすく粉状物質が剥離堆積してパウダリング
現象と言われる外観不良および加工性低下を生じる。樹
脂膜表面に存在するような物質としては、樹脂に相溶せ
ずかつ表面エネルギーの小さいものが選ばれる。
Examples of the lubricating additive include known fluorine-based, hydrocarbon-based, fatty acid amide-based, ester-based, alcohol-based, metal soap-based and inorganic-based lubricants. As a criterion for selecting a lubricating additive for improving processability, it is necessary to select a substance in which the added lubricant is present on the surface of the resin film rather than being dispersed in the formed resin film. It is necessary in order to reduce the friction between the surface of the mold and the mold and maximize the lubrication effect. That is, when the lubricant is dispersed in the formed resin film, the surface friction coefficient is high and the resin film is easily broken, and the powdery substance is separated and deposited, resulting in poor appearance and reduced workability called a powdering phenomenon. . As the substance existing on the surface of the resin film, a substance which is not compatible with the resin and has a small surface energy is selected.

【0021】本発明者らが検討した結果、ポリオレフィ
ンワックスを使用すると、加工性が大きく向上し加工後
の耐食性及び耐薬品性等の性能も良好にすることが判っ
た。このワックスとしては、パラフィン、マイクロクリ
スタリンまたはポリエチレン等の炭化水素系のワックス
が上げられる。加工時には、素材の変形熱と摩擦熱によ
って被膜温度が上昇するため、ワックスの融点は70〜
160℃が適切であり、70℃未満では加工時に軟化溶
融して固体潤滑添加物としての優れた特性が発揮されな
い。また、160℃を超える融点のものは、硬い粒子が
表面に存在することとなり摩擦特性を低下させるので高
度の成形加工性は得られない。
As a result of the study by the present inventors, it was found that the use of the polyolefin wax greatly improved the workability and improved the performance such as the corrosion resistance and the chemical resistance after the processing. Examples of the wax include hydrocarbon waxes such as paraffin, microcrystalline or polyethylene. At the time of processing, the melting point of the wax is 70 to
160 ° C. is appropriate, and if it is lower than 70 ° C., it softens and melts during processing and does not exhibit excellent properties as a solid lubricating additive. On the other hand, if the melting point exceeds 160 ° C., hard particles are present on the surface and the frictional characteristics are reduced, so that high moldability cannot be obtained.

【0022】好ましくは、ポリオレフィンワックスのケ
ン化価としては、30以下または0であり、かつ分岐構
造を有するものを使用することが好ましい。ケン化価が
30を超えるものは、極性が大きく樹脂に相溶しやすい
ため、成膜時に樹脂表面に存在しにくくなるため、高度
な加工性能レベルが必要な場合には適切とは言えない。
特に好ましいのは、樹脂との相溶性のより小さいエステ
ル結合を持たないケン化価が0のワックスである。これ
らのワックスの粒径は、2.0以上が適切である。2.
0μm未満の場合は、しごき加工性が不十分である。潤
滑添加物の量は、潤滑性塗料の全固形分重量に対して固
形分比で10〜40%を添加する。10%未満の場合、
しごき加工性向上効果が小さく、40%を超える量で
は、加工性および耐食性が低下する。
It is preferable to use a polyolefin wax having a saponification value of 30 or less or 0 and having a branched structure. Those having a saponification value of more than 30 have a high polarity and are easily compatible with the resin, so that they are unlikely to be present on the resin surface at the time of film formation. Therefore, they cannot be said to be appropriate when a high processing performance level is required.
Particularly preferred is a wax having a saponification value of 0 and having no ester bond having a lower compatibility with the resin. The particle size of these waxes is preferably 2.0 or more. 2.
If it is less than 0 μm, the ironing workability is insufficient. The amount of the lubricating additive is 10 to 40% in terms of solid content relative to the total solid content of the lubricating coating. If less than 10%,
The effect of improving ironing workability is small, and if it exceeds 40%, the workability and corrosion resistance decrease.

【0023】その他の添加物として、耐食性の向上のた
めSiO2 を全固形分に対して10〜40%を添加す
る。SiO2 の添加により、耐食性の大幅な向上及び加
工性の向上効果がある。10%未満の場合耐食性及び加
工性の向上効果が小さく、40%を超える量では樹脂の
バインダー効果が小さくなり耐食性が低下すると共に樹
脂の伸びと強度が低下するため加工性が低下する。Si
2 の粒径については、3〜30nmが適切である。3
0nmを超える場合及び3nm未満の場合、より高度の
加工性及び耐食性が得られない。シリカの種類として
は、液相コロイダルシリカおよび気相シリカがあるが、
本発明では特に限定するものではない。また、溶接性の
向上のために導電性物または意匠性向上のため着色顔料
物を添加することもある。また、沈降防止剤、レベリン
グ剤、増粘剤など各種添加剤を添加し得る。
As another additive, 10 to 40% of SiO 2 is added to the total solid content in order to improve the corrosion resistance. The addition of SiO 2 has the effect of significantly improving corrosion resistance and processability. If it is less than 10%, the effect of improving the corrosion resistance and workability is small, and if it exceeds 40%, the binder effect of the resin becomes small, the corrosion resistance is reduced, and the elongation and strength of the resin are reduced, so that the workability is reduced. Si
The particle size of O 2 is preferably 3 to 30 nm. 3
If it exceeds 0 nm or is less than 3 nm, higher workability and corrosion resistance cannot be obtained. Types of silica include liquid-phase colloidal silica and gas-phase silica,
The present invention is not particularly limited. In addition, a conductive material for improving weldability or a coloring pigment for improving design may be added. Further, various additives such as an anti-settling agent, a leveling agent and a thickening agent may be added.

【0024】本発明の潤滑被膜の膜厚範囲は1.0〜
5.0μmである。最適な膜厚は加工の形態によって異
なり、限定するのが難しいが、深絞り及びしごき加工に
は厚膜が、1.0μm未満では高加工のための潤滑性能
が得られない。5.0μm長ではコイルのブロッキング
やプレスかすが多量に発生し好ましくない。図2は本発
明に係る潤滑鋼板の被膜形成過程を示す図である。先ず
塗装直後の焼付け工程における第1工程において塗膜液
中に対流現象が発生し、それに伴い第2工程において分
散している潤滑剤粒子が表面に露出する。このとき表面
に露出した潤滑剤粒子表面が第3工程では炉内雰囲気に
より乾燥、表面活性が低下する。このため一度表面に露
出した潤滑剤粒子は塗膜中に沈み込まずに表面に固定さ
れ、そのまま融点以上の温度で焼付けられることで、第
4工程のように被膜表面で融解し潤滑剤の層を形成す
る。これが表面潤滑被覆層である。
The thickness range of the lubricating coating of the present invention is 1.0 to
It is 5.0 μm. The optimum film thickness depends on the form of processing and is difficult to limit. However, a thick film is not suitable for deep drawing and ironing, and if it is less than 1.0 μm, lubricating performance for high processing cannot be obtained. If the length is 5.0 μm, a large amount of blocking and press debris of the coil is generated, which is not preferable. FIG. 2 is a diagram showing a film forming process of the lubricated steel sheet according to the present invention. First, a convection phenomenon occurs in the coating liquid in the first step of the baking step immediately after coating, and the lubricant particles dispersed in the second step are exposed on the surface accordingly. At this time, the surface of the lubricant particles exposed on the surface is dried by the atmosphere in the furnace in the third step, and the surface activity is reduced. Therefore, the lubricant particles once exposed on the surface are fixed on the surface without sinking into the coating film, and are baked at a temperature higher than the melting point as they are, so that they are melted on the surface of the coating film as in the fourth step and the lubricant layer is formed. To form. This is the surface lubricity coating layer.

【0025】本発明の樹脂被膜中の潤滑剤粒子の分散濃
度と潤滑層厚み及び表面潤滑被覆層厚みの最適値につい
て以下、図で説明する。図3は表面潤滑被覆層厚みと強
加工特性との関係を示す図である。この図3は潤滑被膜
厚3μmの場合での表面潤滑層厚みとしごき加工の如き
強加工性評価を示すもので、表面潤滑被覆層厚みが0.
4μm以上の場合に評点4以上の強加工性評点を満足す
る値を各々示している。同様に、図4は潤滑剤粒子径と
表層潤滑剤被覆層厚みとの関係を示す図である。この図
4は潤滑剤濃度10%、20%及び40%の場合の潤滑
剤粒子径と表層潤滑剤被覆層厚みとの関係を示す図であ
って、潤滑剤濃度が10〜40%において潤滑剤粒子径
が2μm以上では0.4〜1.5μm必要なことを示し
ている。
The dispersion concentration of the lubricant particles in the resin coating of the present invention, and the optimum values of the lubricating layer thickness and the surface lubricating coating layer thickness will be described below with reference to the drawings. FIG. 3 is a diagram showing the relationship between the thickness of the surface lubrication coating layer and the strong working characteristics. FIG. 3 shows the evaluation of the surface lubricating layer thickness and the strong workability such as ironing when the film thickness of lubrication is 3 μm.
The values satisfying the strong workability score of 4 or more in the case of 4 μm or more are shown. Similarly, FIG. 4 is a diagram showing the relationship between the lubricant particle size and the surface lubricant coating layer thickness. FIG. 4 is a diagram showing the relationship between the lubricant particle size and the surface lubricant coating layer thickness when the lubricant concentration is 10%, 20% and 40%. It shows that 0.4 to 1.5 μm is necessary when the particle diameter is 2 μm or more.

【0026】図5は異粒径潤滑剤濃度比と強加工特性と
の関係を示す図である。図5に示すように、異粒径潤滑
剤濃度比(1μm以下/2μm以上)が1μm以下が2
0〜60%、2μm以上が80〜40%の場合に強加工
性評点5の良好な強加工性を示している。図6は潤滑被
膜中の分散粒子濃度と加工性評点との関係を示す図であ
る。この図6は潤滑層厚み1μm、3μm及び5μmに
おける加工性評価を示すもので、潤滑層厚み1.0〜5
μmでの潤滑被膜中の分散粒子濃度が10%以上分散し
ている場合には加工性評点4以上の良好な加工性を示し
ている。
FIG. 5 is a graph showing the relationship between the different particle size lubricant concentration ratio and the strong working characteristics. As shown in FIG. 5, when the lubricant concentration ratio of different particle size (1 μm or less / 2 μm or more) is 1 μm or less, 2
In the case of 0 to 60% and 80 to 40% for 2 μm or more, a good strong workability with a strong workability score of 5 is shown. FIG. 6 is a diagram showing the relationship between the concentration of dispersed particles in the lubricating coating and the workability score. This FIG. 6 shows the workability evaluation at a lubricating layer thickness of 1 μm, 3 μm and 5 μm.
When the concentration of dispersed particles in the lubricating coating in μm is 10% or more, a good workability of 4 or more is shown.

【0027】図7は各焼付け温度での焼付け時間と表面
潤滑被覆厚みとの関係を示す図である。この図によれ
ば、表面潤滑被覆厚み0.1μm以上を得るためには、
焼付け板温120℃以上で、10秒以上の焼付け時間を
要することを示している。図8は焼付け時間と強加工特
性との関係を示す図である。この図に示すように、焼付
け板温120℃以上で、焼付け時間10秒以上で良好な
強加工特性(加工評点≧4)を得る。好ましくは、焼付
け板温150℃以上で、焼付け時間15秒以上でより良
好な加工特性を得ることが出来る。
FIG. 7 is a diagram showing the relationship between the baking time at each baking temperature and the surface lubricating coating thickness. According to this figure, in order to obtain a surface lubricating coating thickness of 0.1 μm or more,
It shows that a baking plate temperature of 120 ° C. or more requires a baking time of 10 seconds or more. FIG. 8 is a diagram showing the relationship between the baking time and the strong working characteristics. As shown in this figure, at a baking plate temperature of 120 ° C. or higher, a good strong processing characteristic (processing score ≧ 4) is obtained when the baking time is 10 seconds or more. It is preferable that a baking temperature of 150 ° C. or higher and a baking time of 15 seconds or more provide better processing characteristics.

【0028】[0028]

【実施例】以下、本発明について溶融亜鉛めっき鋼板に
適用した実施例によって具体的に説明する。Cr付着量
15mg/m2 の塗布クロメート処理した溶融亜鉛めっ
き鋼板に分子量5000のエーテルエステルウレタン樹
脂(ビスフェノールAエーテル:酸価18、エーテル/
エステル比30/70、イソシアネート含有率8)とプ
ロピレングリコールエポキシ樹脂(エポキシ当量22
0)に平均粒径10nmのシリカゾルを25%,粒径
1.0μm以下40%、2μm以上60%のポリエチレ
ンワックス(比重0.93、軟化点120℃)30%を
配合した潤滑塗料を塗布し、板温120℃、焼付け時間
15秒及び板温150℃、焼付け時間18秒にて焼き付
けて、潤滑層中に潤滑剤の粒子1μm以下40%、2μ
m以上60%を含有させ、かつ粒子濃度30%分散させ
ると共に、表面潤滑被覆層厚み1.0μm及び1.2μ
mの潤滑鋼板を作成した。得られた表面潤滑被覆層厚み
1.0μm及び1.2μmの潤滑鋼板の潤滑特性である
摩擦係数はそれぞれ0.07及び0.06という良好な
潤滑性能を得た。また、しごき加工特性である加工評価
はそれぞれ5と極めて良好な高加工性能が得られた。
EXAMPLES The present invention will be specifically described below with reference to examples applied to hot-dip galvanized steel sheets. Ether ester urethane resins (bisphenol A ether Cr adhesion amount 15 mg / m 2 of the coating chromate treatment and molecular weight of 5000 to galvanized steel sheets were: acid number 18, ether /
Ester ratio 30/70, isocyanate content 8) and propylene glycol epoxy resin (epoxy equivalent 22
To 0), a lubricant coating was prepared by mixing 25% of silica sol having an average particle size of 10 nm, 30% of polyethylene wax having a particle size of 1.0 μm or less, 40%, 2 μm or more and 60% (specific gravity 0.93, softening point 120 ° C.). , A plate temperature of 120 ° C., a baking time of 15 seconds, and a plate temperature of 150 ° C. and a baking time of 18 seconds, the lubricant particles in the lubricating layer are 1 μm or less 40%, 2 μ
m and 60%, and the particle concentration is 30% dispersed, and the surface lubricating coating layer thickness is 1.0 μm and 1.2 μm.
m lubricated steel sheet was prepared. The obtained lubricous steel sheets having the surface lubricating coating layer thicknesses of 1.0 μm and 1.2 μm had good friction performances of 0.07 and 0.06, respectively, which are the lubricating characteristics. In addition, the processing evaluation, which is the ironing processing characteristic, was 5 for each, and extremely good high processing performance was obtained.

【0029】[0029]

【発明の効果】以上述べたように、本発明によって表面
の潤滑被覆層厚みを厚くすることにより、金型の直接接
触を防ぎ、また被膜中に分散する粒子を異径潤滑粒子の
組合せ及び濃度の変更により深絞りしごき加工などにお
いて被膜が激しく変形しても絶えず被膜中から潤滑剤が
補給され、良好な潤滑加工性を保持することが出来、か
つ、加工による被膜の劣化が少なく汎用性の優れた高加
工特性の優れた潤滑処理鋼板及びその製造方法を提供す
ることができる。
As described above, by increasing the thickness of the lubricating coating layer on the surface according to the present invention, direct contact with the mold is prevented, and the particles dispersed in the coating are combined and concentrated in different diameter lubricating particles. Even if the coating is severely deformed during deep drawing and ironing due to the change of, the lubricant is constantly replenished from the coating, and good lubrication workability can be maintained, and there is little deterioration of the coating due to processing It is possible to provide a lubricated steel sheet having excellent high workability and a method for producing the same.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明に係る高加工特性の優れた潤滑処理鋼板
の被膜構造を示す断面図、
FIG. 1 is a cross-sectional view showing a coating structure of a lubricated steel sheet excellent in high workability according to the present invention,

【図2】本発明に係る潤滑鋼板の被膜形成過程を示す
図、
FIG. 2 is a diagram showing a film forming process of a lubricated steel sheet according to the present invention,

【図3】表面潤滑被覆層厚みと強加工特性との関係を示
す図、
FIG. 3 is a diagram showing the relationship between the surface lubricating coating layer thickness and the strong working characteristics,

【図4】潤滑剤粒子径と表層潤滑剤被覆層厚みとの関係
を示す図、
FIG. 4 is a diagram showing a relationship between a lubricant particle diameter and a surface lubricant coating layer thickness;

【図5】異粒径潤滑剤濃度比と強加工特性との関係を示
す図、
FIG. 5 is a diagram showing the relationship between the different particle size lubricant concentration ratio and the strong working characteristics;

【図6】潤滑被膜中の分散粒子濃度と加工性評点との関
係を示す図、
FIG. 6 is a diagram showing the relationship between the concentration of dispersed particles in a lubricating coating and the workability rating,

【図7】各焼付け温度での焼付け時間と表面潤滑被覆層
厚みとの関係を示す図、
FIG. 7 is a diagram showing the relationship between the baking time at each baking temperature and the surface lubricating coating layer thickness,

【図8】焼付け時間と強加工特性との関係を示す図、FIG. 8 is a diagram showing a relationship between baking time and strong working characteristics,

【図9】従来のプレス加工用表面処理鋼板の被膜構造を
示す断面図である。
FIG. 9 is a cross-sectional view showing a coating structure of a conventional surface-treated steel sheet for press working.

【符号の説明】[Explanation of symbols]

1 薄鋼板 2 めっき被膜 3 化成被膜 4 潤滑被膜 5 潤滑剤 6 表面潤滑被覆層 1 thin steel plate 2 plating film 3 chemical conversion film 4 lubricating film 5 lubricant 6 surface lubricating coating layer

───────────────────────────────────────────────────── フロントページの続き (72)発明者 圓山 勝俊 千葉県君津市君津1番地 新日本製鐵株式 会社君津製鐵所内 (72)発明者 菊池 郁夫 兵庫県姫路市広畑区富士町1番地 新日本 製鐵株式会社広畑製鐵所内 ─────────────────────────────────────────────────── ─── Continuation of front page (72) Inventor Katsutoshi Enyama 1 Kimitsu, Kimitsu-shi, Chiba Shin Nippon Steel Co., Ltd. Kimitsu Steel Co., Ltd. (72) Ikuo Kikuchi, 1 Fuji-machi, Hirohata, Himeji-shi Hirohata Works, Nippon Steel Corporation

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 めっき鋼板の表面に第1層としてCr付
着量5〜100mg/m2 のクロメート被膜もしくは付
着量0.2〜2.0g/m2 のりん酸塩被膜の化成被
膜、第2層としてビスフェノール型骨格、エステル骨格
およびカルボキシル基を有するエーテル・エステル型ウ
レタン樹脂(a)とエポキシ樹脂(b)の総和(a+
b)が全固形分に対して50〜85重量%、ポリオレフ
ィンワックス(c)を10〜40重量%、粒径3〜30
nmのシリカ(d)を10〜40重量%含有する水性潤
滑塗料を塗布・焼き付けて得られる潤滑層厚1.0〜5
μmとし、該潤滑層中に潤滑剤の粒子1μm以下20〜
60%、2μm以上80〜40%を含有させ、かつ粒子
濃度10〜40%分散させると共に、該潤滑層上に第3
層としての表面潤滑剤被覆層厚み0.4〜1.5μmを
設けてなることを特徴とする高加工特性の優れた潤滑処
理鋼板。
1. A chromate film of Cr deposition amount 5 to 100 mg / m 2 as a first layer on the surface of the plated steel sheet or coating weight 0.2 to 2.0 g / m 2 of chemical conversion coating of phosphate coating, a second The sum of the ether-ester type urethane resin (a) and the epoxy resin (b) having a bisphenol type skeleton, an ester skeleton and a carboxyl group as a layer (a +
b) is 50 to 85% by weight based on the total solid content, 10 to 40% by weight of the polyolefin wax (c), and a particle size of 3 to 30.
thickness of the lubricating layer of 1.0 to 5 obtained by applying and baking a water-based lubricating paint containing 10 to 40% by weight of silica (d) of 10 nm.
μm, and particles of lubricant of 1 μm or less in the lubricating layer 20 to
60%, 2 μm or more and 80 to 40% are contained, and the particle concentration is dispersed to 10 to 40%.
A lubricated steel sheet excellent in high workability, characterized by being provided with a surface lubricant coating layer thickness of 0.4 to 1.5 μm as a layer.
【請求項2】 めっき鋼板の表面に第1層としてCr付
着量5〜100mg/m2 のクロメート被膜もしくは付
着量0.2〜2.0g/m2 のりん酸塩被膜の化成被
膜、第2層としてビスフェノール型骨格、エステル骨格
およびカルボキシル基を有するエーテル・エステル型ウ
レタン樹脂(a)とエポキシ樹脂(b)の総和(a+
b)が全固形分に対して50〜85重量%、ポリオレフ
ィンワックス(c)を10〜40重量%、粒径3〜30
nmのシリカ(d)を10〜40重量%含有する水性潤
滑塗料を塗布した後、焼付け板温120℃以上、焼付け
時間10秒以上で、潤滑層中に潤滑剤の粒子1μm以下
20〜60%、2μm以上80〜40%を含有させ、か
つ粒子濃度10〜40%分散させると共に、該潤滑層上
に表面潤滑剤被覆層厚み0.4〜1.5μmと成るよう
に焼き付け処理したことを特徴とする高加工特性の優れ
た潤滑処理鋼板の製造方法。
2. A chemical conversion coating of a chromate coating having a Cr deposition of 5 to 100 mg / m 2 or a phosphate coating having a deposition of 0.2 to 2.0 g / m 2 as a first layer on the surface of a plated steel sheet, and a second coating. The sum of the ether / ester type urethane resin (a) and the epoxy resin (b) having a bisphenol type skeleton, an ester skeleton and a carboxyl group as the layer (a +
b) is 50 to 85% by weight based on the total solid content, 10 to 40% by weight of the polyolefin wax (c), and a particle size of 3 to 30.
After applying a water-based lubricating paint containing 10 to 40% by weight of silica (d) of 10 nm, baking plate temperature is 120 ° C. or more, baking time is 10 seconds or more, and lubricant particles are 1 μm or less 20 to 60% in the lubricating layer. 2 μm or more of 80 to 40% and having a particle concentration of 10 to 40% dispersed, and baked on the lubricating layer so that the surface lubricant coating layer has a thickness of 0.4 to 1.5 μm. And a method for producing a lubricated steel sheet having excellent high processing characteristics.
JP7805296A 1996-04-01 1996-04-01 Lubrication treated steel sheet having high working characteristic and its production Withdrawn JPH09267071A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP7805296A JPH09267071A (en) 1996-04-01 1996-04-01 Lubrication treated steel sheet having high working characteristic and its production

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7805296A JPH09267071A (en) 1996-04-01 1996-04-01 Lubrication treated steel sheet having high working characteristic and its production

Publications (1)

Publication Number Publication Date
JPH09267071A true JPH09267071A (en) 1997-10-14

Family

ID=13651089

Family Applications (1)

Application Number Title Priority Date Filing Date
JP7805296A Withdrawn JPH09267071A (en) 1996-04-01 1996-04-01 Lubrication treated steel sheet having high working characteristic and its production

Country Status (1)

Country Link
JP (1) JPH09267071A (en)

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