JPH09267072A - Surface treated steel sheet having excellent press working characteristic and water resistant secondary adhesion property - Google Patents

Surface treated steel sheet having excellent press working characteristic and water resistant secondary adhesion property

Info

Publication number
JPH09267072A
JPH09267072A JP7805396A JP7805396A JPH09267072A JP H09267072 A JPH09267072 A JP H09267072A JP 7805396 A JP7805396 A JP 7805396A JP 7805396 A JP7805396 A JP 7805396A JP H09267072 A JPH09267072 A JP H09267072A
Authority
JP
Japan
Prior art keywords
coating
resin
layer
lubricating
steel sheet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP7805396A
Other languages
Japanese (ja)
Inventor
Toshiyuki Katsumi
俊之 勝見
Yujiro Miyauchi
優二郎 宮内
Hiroshi Kanai
洋 金井
Katsutoshi Maruyama
勝俊 圓山
Ikuo Kikuchi
郁夫 菊池
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP7805396A priority Critical patent/JPH09267072A/en
Publication of JPH09267072A publication Critical patent/JPH09267072A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Laminated Bodies (AREA)
  • Chemical Treatment Of Metals (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a surface treated steel sheet which consists of films having the structure to prevent direct contact of a resin with metal molds by the lubricant layers on the surfaces, to be replenished with lubricants from the inside of the films at all times in spite of the drastic deformation of the films in deep drawing, etc., by the particles to be dispersed into the films and to maintain good lubricative workability and has an excellent press working characteristic and water resistant secondary adhesion property. SOLUTION: The films consisting of the resins which are composed of an ether ester type urethane resin and epoxy resin and has a glass transition temp. Tg of >=80 deg.C are formed on the surfaces 1, 2 of the plated steel sheet subjected to a chemical conversion treatment. Silica in incorporated at 8 to 20%, polyolefin wax at 3 to 30% and a high boiling point solvent at 2 to 10wt.% into these resins. The films are formed to 0.3 to 5μm thickness. The lubricant 5 is dispersed at a particle concn. of 3 to 30% into the films. The surfaces of the lubricative layers 4 are provided with the surface lubricant coating layers 6 at 0.01 to 1μm thickness.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、プレス加工特性及
び耐水二次密着性に優れた家電、建材、自動車等の部品
に利用する表面処理鋼板に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a surface-treated steel sheet which is used for parts such as home electric appliances, building materials, automobiles, etc., which are excellent in press working characteristics and water resistant secondary adhesion.

【0002】[0002]

【従来の技術】従来、加工性の優れた潤滑樹脂処理鋼板
として被膜中に潤滑剤を分散させることで加工潤滑特性
を持たせているものであるが、プレスによる金型温度の
上昇により加工性が一般に劣化することが知られてい
る。これは特にベース樹脂が軟化することで粘着性を帯
び金型との潤滑性が損なわれるためであると言われてい
る。これらの解決法として、高ガラス転移温度を含有す
る樹脂を用いた特開平1−301333号公報のよう
に、めっき鋼板の片面に水酸基および/またはカルボキ
シル基を有する樹脂とシリカと固形潤滑剤とを含む樹脂
混合物または複合物のガラス転移温度が70℃以上であ
る樹脂被膜を有し、他面には、水酸基および/またはカ
ルボキシル基を有する樹脂とシリカとを含む樹脂被膜を
有する成形性、耐食性に優れた潤滑樹脂処理鋼板とか、
被膜厚よりも大きな粒子径を持つ潤滑剤を用いる方法な
いしは高溶融点潤滑剤の採用等が図られいる。しかし、
これらの技術については、特に耐水二次密着性の改善は
何た開示されておらず、更には選択可能な樹脂の種類が
限定され、かつ、延び特性が十分でないこと、塗料が分
離し易いという作業性に問題があり、また、膜厚に応じ
て最適潤滑径が変化する等の問題がある。
2. Description of the Related Art Conventionally, a lubricating resin-treated steel sheet having excellent workability has been given a work lubrication characteristic by dispersing a lubricant in a coating film. Is generally known to deteriorate. It is said that this is because the softening of the base resin makes the base resin sticky and impairs the lubricity with the mold. As a solution to these problems, a resin having a hydroxyl group and / or a carboxyl group on one surface of a plated steel sheet, silica, and a solid lubricant are used, as in JP-A-1-301333 using a resin containing a high glass transition temperature. The resin mixture or composite containing the resin coating has a glass transition temperature of 70 ° C. or higher, and the other surface has a resin coating containing a resin having a hydroxyl group and / or a carboxyl group and silica. Excellent lubricating resin treated steel plate,
A method using a lubricant having a particle diameter larger than the film thickness, a high melting point lubricant, or the like has been attempted. But,
Regarding these techniques, there is no disclosure of improvement in water-resistant secondary adhesion, further, the types of resins that can be selected are limited, and the elongation properties are not sufficient, and the paint is easy to separate. There is a problem in workability, and there is a problem that the optimum lubricating diameter changes depending on the film thickness.

【0003】そこで、本出願人らは特開平6−1551
84号公報に記載するように、めっき鋼板の表面に第1
層としてCr付着量5〜100mg/m2 のクロメート
被膜もしくは付着量0.2〜2.0g/m2 のりん酸塩
被膜の化成被膜、第2層としてビスフェノール型骨格、
エステル骨格およびカルボキシル基を有するエーテル・
エステル型ウレタン樹脂(a)とエポキシ樹脂(b)の
総和(a+b)が全固形分に対して50〜85重量%、
ポリオレフィンワックス(c)を3〜30重量%、粒径
3〜30nmのシリカ(d)を10〜40重量%含有す
る水性潤滑塗料を塗布・焼き付けて得られる膜厚0.2
〜5μmの被膜を設けたプレス油省略可能非脱膜型潤滑
めっき鋼板を既に提案している。
Therefore, the applicants of the present invention, Japanese Patent Laid-Open No. 6-1551,
As described in Japanese Patent Publication No. 84-84,
As a layer, a chemical conversion film of a chromate film having a Cr adhesion amount of 5 to 100 mg / m 2 or a phosphate film having an adhesion amount of 0.2 to 2.0 g / m 2, a bisphenol type skeleton as a second layer,
Ether with ester skeleton and carboxyl group
The total amount (a + b) of the ester type urethane resin (a) and the epoxy resin (b) is 50 to 85% by weight based on the total solid content,
A film thickness of 0.2 obtained by applying and baking an aqueous lubricant coating containing 3 to 30% by weight of polyolefin wax (c) and 10 to 40% by weight of silica (d) having a particle size of 3 to 30 nm.
We have already proposed a non-film-removal type lubrication plated steel sheet with a coating film of up to 5 μm that can omit pressing oil.

【0004】[0004]

【発明が解決しようとする課題】しかしながら、上述し
た特開平6−155184号公報では、図9に示すよう
に、薄鋼板1の上にめっき被膜2、クロメートもしくは
りん酸塩被膜の化成被膜3、潤滑被膜4からなる被膜構
造において、潤滑被膜4中に潤滑剤5を分散させること
で加工潤滑特性を持たせているが、プレスによる金型温
度の上昇によって加工性が劣化し十分な潤滑性が得られ
ず、しかも耐水二次密着性も充分に得られないという問
題が生ずる。一方、これらの塗装鋼板を得るためには、
塗装専用設備としてのオンラインでの処理、またはメッ
キライン内の設備では大規模な設備での処理が必要とな
るため、その通いた速度も塗装焼付け工程に大きく律速
されているのが実状である。そこで潤滑被膜4の表面に
特に潤滑性能の高い層を形成する方法が提案されてい
る。
However, in the above-mentioned Japanese Patent Laid-Open No. 6-155184, as shown in FIG. 9, a plating film 2, a chromate or phosphate conversion film 3, on a thin steel plate 1, In the coating structure composed of the lubricating coating 4, the lubricant 5 is dispersed in the lubricating coating 4 so as to have the working lubrication characteristic. However, the workability is deteriorated by the increase of the die temperature by the press, and the sufficient lubricity is not obtained. However, there is a problem in that the water-resistant secondary adhesion cannot be sufficiently obtained. On the other hand, in order to obtain these coated steel sheets,
Since it is necessary to perform on-line processing as dedicated equipment for coating, or large-scale processing for equipment in the plating line, the speed at which it passes is also largely controlled by the coating baking process. Therefore, a method of forming a layer having particularly high lubricating performance on the surface of the lubricating coating 4 has been proposed.

【0005】また、図10は従来の潤滑被膜の表面状態
を示す概念図である。図10に示すように、原板7上に
潤滑被膜4が水系エマルジョン塗料の場合に焼付けを高
温急速加熱により高速で行なおうとすると、最表面の水
の急激な蒸発により表面に皮張り8が発生する。この表
面の皮張り8は内部からの蒸発水分によりガス抜け孔9
を形成し、特に潤滑鋼板においては、この表面の皮張り
現象によって表面潤滑被覆層の形成を阻害するという問
題があり、急速加熱においては潤滑性能の高い層を形成
することが出来ない。従って、これらの問題を解消する
ため、発明者らは鋭意開発を進めた結果、表面の潤滑剤
層が樹脂と金型の直接接触を防ぎ、また被膜中に分散す
る粒子が深絞り加工などにおいて被膜が激しく変形して
も絶えず被膜中から潤滑が補給され、良好な潤滑加工性
が保持されると共に、耐水二次密着性を有する構造を持
つ被膜を高温短時間焼付けによる高速通板を可能とした
塗装、焼付け設備で製造可能としたプレス加工特性及び
耐水二次密着性に優れた表面処理鋼板を提供するもので
ある。
FIG. 10 is a conceptual diagram showing the surface condition of a conventional lubricating coating. As shown in FIG. 10, when the lubricating coating 4 on the original plate 7 is a water-based emulsion paint and baking is attempted at high speed by rapid heating at high temperature, skinning 8 occurs on the surface due to rapid evaporation of water on the outermost surface. To do. This surface skinning 8 has gas escape holes 9 due to the evaporated water from the inside.
In particular, in the case of a lubricated steel sheet, there is a problem that the formation of the surface lubrication coating layer is hindered by this surface skinning phenomenon, and a layer having high lubricating performance cannot be formed in rapid heating. Therefore, in order to solve these problems, as a result of the inventors' earnest development, as a result, the lubricant layer on the surface prevents direct contact between the resin and the mold, and the particles dispersed in the coating film are deep drawn. Even if the coating is severely deformed, lubrication is constantly replenished from the coating to maintain good lubrication workability, and it is possible to perform high-speed striping by baking the coating with a structure with water resistant secondary adhesion at high temperature for a short time. The present invention provides a surface-treated steel sheet having excellent press working characteristics and water-resistant secondary adhesion, which can be manufactured by the above coating and baking equipment.

【0006】[0006]

【課題を解決するための手段】本発明は、上述のような
従来技術の課題を有利に解決するものであって、その発
明の要旨とするところは、 (1)めっき鋼板の表面に第1層としてCr付着量5〜
100mg/m2 のクロメート被膜もしくは付着量0.
2〜2.0g/m2 のりん酸塩被膜の化成被膜、第2層
としてビスフェノール型骨格、エステル骨格およびカル
ボキシル基を有するエーテル・エステル型ウレタン樹脂
(a)とエポキシ樹脂(b)の総和(a+b)が全固形
分に対して50〜85重量%で、かつガラス転移温度T
gが80℃以上の樹脂からなり、該樹脂にポリオレフィ
ンワックス(c)を3〜30重量%、粒径3〜30nm
のシリカ(d)を8〜20重量%含有する水性潤滑塗料
を塗布・焼き付けて得られる潤滑層厚0.3〜5μmと
し、該潤滑層中に潤滑剤を粒子濃度3〜30%分散さ
せ、該潤滑層上に第3層としての表面潤滑被覆層厚み
0.01〜1μmを設けてなることを特徴とする、プレ
ス加工特性及び耐水二次密着性に優れた表面処理鋼板。
The present invention advantageously solves the problems of the prior art as described above, and the gist of the invention is as follows. The amount of Cr deposited as a layer is 5
100 mg / m 2 chromate coating or coating weight
2~2.0g / m 2 of phosphate salt coating of the chemical conversion coating, the sum of bisphenol skeleton as the second layer, ester skeleton and ether ester type urethane resin having a carboxyl group (a) and epoxy resin (b) ( a + b) is 50 to 85% by weight based on the total solid content, and has a glass transition temperature T
g is made of a resin having a temperature of 80 ° C. or more, and the polyolefin wax (c) is contained in the resin in an amount of 3 to 30% by weight and a particle diameter of 3 to 30 nm
Of the silica (d) of 8 to 20% by weight is applied and baked to obtain a lubricating layer having a thickness of 0.3 to 5 μm, and the lubricant is dispersed in the lubricating layer to have a particle concentration of 3 to 30%. A surface-treated steel sheet excellent in press working characteristics and water-resistant secondary adhesion, characterized in that a surface lubrication coating layer thickness of 0.01 to 1 μm is provided as a third layer on the lubrication layer.

【0007】(2)めっき鋼板の表面に第1層としてC
r付着量5〜100mg/m2 のクロメート被膜もしく
は付着量0.2〜2.0g/m2 のりん酸塩被膜の化成
被膜、第2層としてビスフェノール型骨格、エステル骨
格およびカルボキシル基を有するエーテル・エステル型
ウレタン樹脂(a)とエポキシ樹脂(b)の総和(a+
b)が全固形分に対して50〜85重量%で、かつガラ
ス転移温度Tgが80℃以上の樹脂からなり、該樹脂に
ポリオレフィンワックス(c)を3〜30重量%、粒径
3〜30nmのシリカ(d)を8〜20重量%及び高沸
点溶媒(e)を2〜10重量%含有する水性潤滑塗料を
塗布した後、焼付けて得られる潤滑層厚0.3〜5μm
とし、該潤滑層中に潤滑剤を粒子濃度3〜30%分散さ
せ、該潤滑層上に第3層としての表面潤滑被覆層厚み
0.01〜1μmを設けてなることを特徴とする、プレ
ス加工特性及び耐水二次密着性に優れた表面処理鋼板に
ある。
(2) C as the first layer on the surface of the plated steel sheet
r A chemical conversion coating of a chromate film having an attached amount of 5 to 100 mg / m 2 or a phosphate film having an attached amount of 0.2 to 2.0 g / m 2 , and an ether having a bisphenol type skeleton, an ester skeleton and a carboxyl group as the second layer * Sum of ester type urethane resin (a) and epoxy resin (b) (a +
b) is a resin having a glass transition temperature Tg of 80 ° C. or higher and a resin having a glass transition temperature Tg of 80 ° C. or higher, 3 to 30% by weight of polyolefin wax (c), and a particle diameter of 3 to 30 nm. Of the silica (d) of 8 to 20% by weight and the high boiling point solvent (e) of 2 to 10% by weight, and then baking to obtain a lubricating layer thickness of 0.3 to 5 μm.
And a lubricant having a particle concentration of 3 to 30% dispersed in the lubricating layer, and a surface lubricating coating layer thickness of 0.01 to 1 μm as a third layer provided on the lubricating layer. It is a surface-treated steel sheet with excellent processing characteristics and water resistant secondary adhesion.

【0008】[0008]

【発明の実施の形態】以下、本発明について図面に従っ
て詳細に説明する。図1は本発明に係るプレス加工特性
及び耐水二次密着性に優れた表面処理鋼板の被膜構造を
示す断面図である。すなわち、薄鋼板1の上にめっき被
膜2、クロメートもしくはりん酸塩被膜の化成被膜3、
潤滑被膜4および表面潤滑被覆層6からなる被膜構造か
ら成り、潤滑被膜4中に潤滑剤5が分散した状態で存在
する。この各被膜は用途に応じて両面もしくは片面もし
くは表裏の膜厚、被膜組成の異なる構成をとることが可
能である。また、例えば潤滑被膜は樹脂+シリカ+ポリ
オレフィンワックス0.3〜5.0μm、化成被膜はC
r5〜100mg/m2もしくはりん酸塩0.2〜2.
0g/m2 、めっきはZn,Zn合金、Al,Al合金
のめっき、めっき量5〜200g/m2 から成る。本発
明は基本的にはすべての薄鋼板即ちアルミキルド鋼板、
極低炭素鋼板、高張力鋼板に適用できる。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below in detail with reference to the drawings. FIG. 1 is a cross-sectional view showing a coating structure of a surface-treated steel sheet having excellent press working characteristics and water resistant secondary adhesion according to the present invention. That is, on the thin steel plate 1, a plating film 2, a chromate or phosphate film conversion film 3,
It has a coating structure composed of the lubricating coating 4 and the surface lubricating coating layer 6, and the lubricant 5 is present in the lubricating coating 4 in a dispersed state. Each of these coatings can have different thicknesses on both sides, one side or both sides, and coating compositions, depending on the application. Further, for example, the lubricating coating is resin + silica + polyolefin wax 0.3 to 5.0 μm, and the chemical conversion coating is C
r5~100mg / m 2 or phosphate 0.2-2.
0 g / m 2 , the plating is Zn, Zn alloy, Al, Al alloy plating, and the plating amount is 5 to 200 g / m 2 . The present invention basically applies to all thin steel plates, namely aluminum killed steel plates,
It can be applied to ultra low carbon steel sheets and high tensile steel sheets.

【0009】めっきは電気めっき、溶融めっき、気相め
っきで得られる亜鉛、亜鉛合金めっき、および複層めっ
き鋼板、アルミニウム、アルミニウム合金めっきおよび
複層めっき鋼板である。化成被膜としてはクロメート被
膜もしくはりん酸塩被膜を用いる。化成被膜はめっき面
と潤滑被膜の間に位置し加工時の密着性、耐食性等を与
える。クロメートは3価クロム水和酸化物を主成分とす
る後水洗型の電解還元クロメート、3価クロムと6価ク
ロム水和酸化物を主成分とする後水洗型のエッチングク
ロメート液を塗布し乾燥する無水洗型の塗布クロメート
被膜を採用できる。付着量はCr換算で5〜100mg
/m2 である。5mg/m2 未満では耐食性が得られな
いので好ましくない。100mg/m2 超ではクロメー
ト自身の凝集破壊が生じ易く密着性が得られない。クロ
メート被膜は3価クロム/6価クロム比率の高い水系潤
滑塗料に溶解しにくいものが望ましい。りん酸塩被膜は
亜鉛、鉄、ニッケル、マンガン、カルシウム等のリン酸
塩で構成されるものである。付着量は、0.3〜2.0
g/m2 の範囲が耐食性および密着性の理由で望まし
い。0.3g/m2 未満では耐食性が得られない。2.
0g/m2 超ではりん酸塩被膜の凝集破壊により、厳し
い加工で密着性が得られない。
The plating is zinc, zinc alloy plating, and multi-layer plated steel sheets obtained by electroplating, hot dipping, or vapor phase plating, aluminum, aluminum alloy plating and multi-layer plated steel sheets. As the chemical conversion coating, a chromate coating or a phosphate coating is used. The chemical conversion coating is located between the plating surface and the lubricating coating and provides adhesion during processing, corrosion resistance, and the like. The chromate is a post-wash type electrolytic reduction chromate containing trivalent chromium hydrated oxide as a main component, and a post-wash type etch chromate liquid containing trivalent chromium and hexavalent chromium hydrated oxide as a main component is applied and dried. An anhydrous washing type chromate coating can be used. Adhesion amount is 5 to 100 mg in terms of Cr
/ M 2 . If it is less than 5 mg / m 2 , corrosion resistance cannot be obtained, which is not preferable. If it exceeds 100 mg / m 2 , the cohesive failure of the chromate itself is likely to occur, and the adhesion cannot be obtained. It is desirable that the chromate film is difficult to dissolve in a water-based lubricating paint having a high trivalent chromium / hexavalent chromium ratio. The phosphate film is composed of phosphates such as zinc, iron, nickel, manganese and calcium. Adhesion amount is 0.3 to 2.0
A range of g / m 2 is desirable for reasons of corrosion resistance and adhesion. If it is less than 0.3 g / m 2 , corrosion resistance cannot be obtained. 2.
If it exceeds 0 g / m 2 , adhesiveness cannot be obtained by severe processing due to cohesive failure of the phosphate coating.

【0010】本発明の潤滑被膜について以下説明する。
本発明の第一の特徴は、ベース樹脂として適切な種類の
樹脂をガラス転移温度Tgが80℃以上の架橋量を得る
ような一定重量比で配合させることにある。樹脂として
は、耐水二次密着性、伸び、せん断強度、耐食性、耐摩
耗性、耐薬品性のバランスの取れた成分にする必要があ
る。これらの性能を満足するためには、本発明の樹脂の
組合せ使用及び最適架橋量が好ましいのである。本発明
者らは、既にウレタン樹脂とエポキシ樹脂を配合しかつ
特定のポリオレフィンワックスを配合することにより強
度の加工性と耐食性を得ることを達成していたが、さら
に鋭意研究の結果、ウレタン樹脂の構造並びにガラス転
移温度Tgが80℃以上になるように重合体を特定する
ことにより、特に優れた性能を発揮することを見いだし
た。
The lubricating coating of the present invention will be described below.
The first feature of the present invention is to mix a resin of a suitable type as a base resin in a constant weight ratio so as to obtain a crosslinking amount having a glass transition temperature Tg of 80 ° C. or higher. As the resin, it is necessary to use a component having a well-balanced secondary resistance to water adhesion, elongation, shear strength, corrosion resistance, abrasion resistance, and chemical resistance. In order to satisfy these performances, the combined use of the resins of the present invention and the optimum crosslinking amount are preferable. The present inventors have already achieved blending a urethane resin and an epoxy resin, and by blending a specific polyolefin wax, to obtain strength processability and corrosion resistance. It has been found that particularly excellent performance is exhibited by specifying the polymer so that the structure and the glass transition temperature Tg are 80 ° C. or higher.

【0011】耐水二次密着性及び高加工性と耐食性を達
成するためには、塗膜が均一でありかつ密着性が優れて
いることが前提であり、かつ強度と伸びのバランスが取
れていることが重要である。分子量の大きいウレタン樹
脂と、エポキシ樹脂とを併用することで、低分子量同士
の樹脂の架橋によってできた膜より基本的な物性を制御
しやすく、かつ塗膜量で0.3〜5μmの薄膜でも、均
一物性が得られ易いことを見いだした。尚、低分子量の
ウレタン樹脂とは、各種イソシアネート系の架橋剤を含
む種類の物である。樹脂として、分子量3000以上の
耐摩耗性に優れたウレタン樹脂と密着性または膜強度の
向上に優れたエポキシ樹脂を配合した樹脂系の組合せが
特に耐水二次密着性及び高加工性と耐食性等の諸特性を
発揮するのに適したベース樹脂である。
In order to achieve water-resistant secondary adhesion, high workability and corrosion resistance, it is premised that the coating film is uniform and the adhesion is excellent, and the strength and elongation are well balanced. This is very important. By using a urethane resin with a large molecular weight and an epoxy resin together, it is easier to control the basic physical properties than a film made by cross-linking resins of low molecular weight, and even a thin film with a coating amount of 0.3 to 5 μm It was found that uniform physical properties were easily obtained. The low-molecular-weight urethane resin is of a type containing various isocyanate-based crosslinking agents. As a resin, a combination of a resin system in which a urethane resin having a molecular weight of 3000 or more and having excellent wear resistance and an epoxy resin having excellent adhesion or film strength improvement is used is particularly advantageous in terms of water-resistant secondary adhesion and high workability and corrosion resistance. A base resin suitable for exhibiting various properties.

【0012】本発明のウレタン樹脂は、分子量が300
0以上でビスフェノール型骨格とエステル骨格を有しか
つカルボキシル基を有する水分散性のエーテル・エステ
ル型ウレタン樹脂(a)で、エポキシ樹脂(b)は、グ
リコール骨格またはビスフェノール骨格を有するタイプ
であって、(a)のカルボキシル基の20〜100%を
反応させる比率で配合されたものである。本発明の高分
子ウレタン樹脂を使用することで薄膜での均一な成膜性
が得られ本発明の目的は達成されるが、より好ましくは
塗膜の伸びが100%以上でかつ抗張力が100kg/
cm2 以上、並びにガラス転移温度Tgが80℃以上に
なる樹脂を適用すれば、最高の耐水二次密着性が得られ
る。
The urethane resin of the present invention has a molecular weight of 300.
A water-dispersible ether / ester type urethane resin (a) having a bisphenol type skeleton and an ester skeleton and having a carboxyl group of 0 or more, and the epoxy resin (b) having a glycol skeleton or a bisphenol skeleton; , (A) in a ratio that causes 20 to 100% of the carboxyl groups to react. By using the polymer urethane resin of the present invention, uniform film formability in a thin film can be obtained and the object of the present invention can be achieved, but more preferably, the elongation of the coating film is 100% or more and the tensile strength is 100 kg /
When a resin having a cm 2 or more and a glass transition temperature Tg of 80 ° C. or more is applied, the highest water-resistant secondary adhesion is obtained.

【0013】本発明に使用するウレタン樹脂骨格のポリ
エーテルポリオールとしては、エチレングリコール、プ
ロピレングリコール、ビスフェノールAなどの低分子グ
リコール類にエチレンオキサイドやプロピレンオキサイ
ドなどを付加したポリオール、ポリオキシテトラメチレ
ングリコールなどが挙げられるが、特にビスフェノール
A骨格を有するポリエーテルポリオールが好適である。
ポリエステルポリオールとしては、低分子グリコール類
と2塩基酸との脱水縮合反応によって得られるポリエス
テル類およびε−カプロラクタムなどのラクタム類を低
分子グリコールの存在下で開環重合したラクタムポリオ
ール類が挙げられる。
Examples of the polyether polyol having a urethane resin skeleton used in the present invention include polyols obtained by adding ethylene oxide and propylene oxide to low molecular weight glycols such as ethylene glycol, propylene glycol and bisphenol A, and polyoxytetramethylene glycol. Among them, a polyether polyol having a bisphenol A skeleton is particularly preferable.
Examples of the polyester polyol include a polyester obtained by a dehydration condensation reaction of a low molecular glycol and a dibasic acid, and a lactam polyol obtained by ring-opening polymerization of a lactam such as ε-caprolactam in the presence of a low molecular glycol.

【0014】ウレタン樹脂のエステル骨格とエーテル骨
格を結合させるイソシアネート基としては、トリレジイ
ソシアネート、ジフェニルメタジイソシアネート、キシ
リレンジイソシアネートなどの芳香族ジイソシアネート
の単量体、2量体、3量体、および、それらとポリエー
テルポリオールやポリエステルポリオールなどとの反応
物、およびそれらの水素添加誘導体である脂環族イソシ
アネート、イソホロンジイソシアネート、ヘキサメチレ
ンジイソシアネートなどの脂環族、および脂肪族イソシ
アネートの単量体、2量体、3量体とポリエーテルポリ
オールやポリエステルポリオールなどとの反応物、およ
びそれらの混合物も使用できる。配合量は、使用するポ
リエステルポリオール、ポリエーテルポリオールおよび
後述するカルボキシル基導入成分の分子量と比率による
が、NCO換算でウレタン樹脂の5〜20重量%が、樹
脂物性として最適の耐水二次密着性が得られる。
As the isocyanate group for connecting the ester skeleton and the ether skeleton of the urethane resin, monomers, dimers, trimers of aromatic diisocyanates such as trireisocyanate, diphenylmetadiisocyanate and xylylenediisocyanate, and those Of a polyol with a polyether polyol or polyester polyol, and their hydrogenated derivatives, alicyclic isocyanates such as alicyclic isocyanate, isophorone diisocyanate, and hexamethylene diisocyanate, and monomers and dimers of aliphatic isocyanate A reaction product of a trimer with a polyether polyol or a polyester polyol, or a mixture thereof can also be used. The blending amount depends on the molecular weight and the ratio of the polyester polyol, the polyether polyol and the carboxyl group-introducing component to be described later, but 5 to 20% by weight of the urethane resin in terms of NCO has the optimum water-resistant secondary adhesion as the resin physical properties. can get.

【0015】カルボキシル基は、自己乳化するための官
能基であると共に金属表面との密着性に大きな寄与を発
揮する。カルボキシル基の導入成分としては、2個以上
のヒドロキシル基、またはアミノ基と1個以上のカルボ
キシル基を含む化合物であり、2,2−ジメチロールプ
ロピオン酢酸、2,2−ジメチロールプロピオン酸、
2,2−ジメチロール酪酸、2,2−ジメチロールペン
タン酸などのジヒドロキシカルボン酸やリジン、アルギ
ニンなどのジアミノカルボン酸類が挙げられる。これら
から選ばれるカルボキシル基化合物は、前記ポリエステ
ルポリオールおよびポリエーテルポリオールとの組合せ
でイソシアネート化合物で高分子化される。この方法に
より、本発明で使用する分子量が3000以上のカルボ
キシル基を有するエーテル・エステル型ウレタン樹脂が
できる。
The carboxyl group is a functional group for self-emulsification, and contributes greatly to the adhesion to the metal surface. The carboxyl group-introducing component is a compound containing two or more hydroxyl groups or an amino group and one or more carboxyl groups, 2,2-dimethylolpropionacetic acid, 2,2-dimethylolpropionic acid,
Examples thereof include dihydroxycarboxylic acids such as 2,2-dimethylolbutyric acid and 2,2-dimethylolpentanoic acid, and diaminocarboxylic acids such as lysine and arginine. A carboxyl group compound selected from these is polymerized with an isocyanate compound in combination with the polyester polyol and polyether polyol. According to this method, an ether / ester type urethane resin having a carboxyl group having a molecular weight of 3000 or more used in the present invention can be obtained.

【0016】前記のウレタン樹脂を水に分散する方法と
しては、カルボキシル基をアンモニア、トリメチルアミ
ン等のアルカリで中和して自己乳化する方法、または乳
化剤を用いてエマルジョン分散する方法が挙げられる。
作業環境対策としては、水系化以前のウレタン製造工程
中に含有する溶剤を回収して、最終的に無溶剤タイプの
水分散体を得ることが最も好ましい。カルボキシル基の
量は、ウレタン固形分当りの酸価で10〜50であるこ
とが適切である。10未満の場合、密着性が不十分で加
工性及び耐食性が劣る。50を超える場合、耐水性、耐
アルカリ性が劣るため耐食性が低下する。
Examples of the method of dispersing the urethane resin in water include a method of neutralizing a carboxyl group with an alkali such as ammonia or trimethylamine to self-emulsify, or a method of emulsifying and dispersing using an emulsifier.
As a work environment countermeasure, it is most preferable to recover the solvent contained in the urethane production step before the aqueous system is used and finally obtain a solvent-free type aqueous dispersion. The amount of the carboxyl group is suitably from 10 to 50 in terms of acid value per urethane solid content. If it is less than 10, the adhesion is insufficient and the workability and the corrosion resistance are poor. If it exceeds 50, the water resistance and alkali resistance are poor, and the corrosion resistance is lowered.

【0017】反応性の官能基(水酸基,エポキシ基な
ど)を有するエポキシ樹脂の配合量としては、好ましく
はウレタン樹脂のカルボキシル基の20〜100%が反
応する比率で配合するのが適切である。20%未満では
配合効果が乏しく、100%を超える量ではエポキシ樹
脂が可塑剤的役割となるため高度の加工性が低下する。
尚、エポキシ樹脂は、耐薬品性、耐食性向上効果が大き
い。エポキシ樹脂にビスフェノールA型骨格を有する構
造物を用いると、密着性及び耐食性向上効果が特に大き
い。環境対策として無溶剤タイプ及び塗膜性能低下を防
ぐため無乳化剤タイプが必要であるときは、グリコール
骨格で親水性を付与することにより水溶性エポキシ樹脂
を得ることができる。
The amount of the epoxy resin having a reactive functional group (hydroxyl group, epoxy group, etc.) is preferably such that 20 to 100% of the carboxyl groups of the urethane resin react. If the amount is less than 20%, the compounding effect is poor. If the amount exceeds 100%, the epoxy resin plays a role of a plasticizer, so that a high degree of processability is reduced.
In addition, the epoxy resin has a large effect of improving chemical resistance and corrosion resistance. When a structure having a bisphenol A-type skeleton is used for the epoxy resin, the effect of improving adhesion and corrosion resistance is particularly large. When a solvent-free type or an emulsifier-free type is required as an environmental measure to prevent a decrease in coating film performance, a water-soluble epoxy resin can be obtained by imparting hydrophilicity with a glycol skeleton.

【0018】ウレタン樹脂の酸価に応じてエポキシ樹脂
の配合量を決定する必要があり、その計算方法は、次の
通りである。ウレタン樹脂のカルボキシル基とエポキシ
樹脂のエポキシ基が当量で反応するとして、所定の酸価
(AV)を有するウレタン樹脂に対し、100%の反応
をするためのエポキシ樹脂の必要量を求めたものが下記
式である。 エポキシ固形分重量(g)=ウレタン樹脂のAV値×
(1/56)/1000×エポキシ当量×ウレタン樹脂
配合重量(g)
It is necessary to determine the compounding amount of the epoxy resin according to the acid value of the urethane resin, and the calculation method is as follows. Assuming that the carboxyl group of the urethane resin and the epoxy group of the epoxy resin react in an equivalent amount, the required amount of the epoxy resin for 100% reaction with respect to the urethane resin having a predetermined acid value (AV) is obtained. It is the following formula. Epoxy solid content weight (g) = AV value of urethane resin x
(1/56) / 1000 x epoxy equivalent x urethane resin compounding weight (g)

【0019】本発明で配合されるエポキシ基はカルボキ
シル基と架橋するため、耐水二次密着性に寄与するカル
ボキシル基は反応相当分なくなるが、エポキシ基の開環
によりOH基が生ずるため密着性は確保される。また、
エポキシ樹脂の配合により、耐食性も大きく向上する。
分子量が3000未満のウレタン樹脂と上記エポキシ樹
脂の組合せでは、安定して耐水二次密着性が達成されな
い。また、分子量3000以上のウレタン樹脂単独の成
膜では高度の耐水二次密着性にが得られない。本発明の
水系潤滑塗料組成物のウレタン樹脂(a)とエポキシ樹
脂(b)の合計重量は、全固形分に対する固形分比で5
0〜85%が適切である。50%未満の場合および85
%を超える場合、耐食性と加工性が不十分である。しか
し、これらの樹脂系被膜のみでは目的の加工性を達成す
ることはできないため、潤滑添加物の併用が必要とな
る。
Since the epoxy group compounded in the present invention cross-links with the carboxyl group, the carboxyl group which contributes to the water-resistant secondary adhesiveness does not correspond to the reaction, but the OH group is generated by the ring opening of the epoxy group, so that the adhesiveness is improved. Reserved. Also,
Corrosion resistance is greatly improved by blending the epoxy resin.
With a combination of a urethane resin having a molecular weight of less than 3000 and the above epoxy resin, stable water-resistant secondary adhesion cannot be achieved. Further, a high degree of water resistant secondary adhesiveness cannot be obtained by film formation of a urethane resin alone having a molecular weight of 3000 or more. The total weight of the urethane resin (a) and the epoxy resin (b) of the water-based lubricating coating composition of the present invention is 5 in terms of solid content relative to total solid content.
0 to 85% is suitable. Less than 50% and 85
If it exceeds%, the corrosion resistance and workability are insufficient. However, the desired workability cannot be achieved only with these resin-based coatings, so that it is necessary to use a lubricating additive in combination.

【0020】潤滑添加物としては、公知のフッ素系,炭
化水素系,脂肪酸アミド系,エステル系,アルコール
系,金属石鹸系および無機系等の滑剤が挙げられる。加
工性向上のための潤滑添加物の選択基準としては、添加
した滑剤が成膜した樹脂膜に分散して存在するよりも樹
脂膜表面に存在するような物質を選択するのが、成型加
工物の表面と金型の摩擦を低減させ潤滑効果を最大限発
揮させる点から必要である。即ち、滑剤が成膜した樹脂
膜に分散して存在する場合、表面摩擦係数が高く樹脂膜
が破壊されやすく粉状物質が剥離堆積してパウダリング
現象と言われる外観不良および加工性低下を生じる。樹
脂膜表面に存在するような物質としては、樹脂に相溶せ
ずかつ表面エネルギーの小さいものが選ばれる。
Examples of the lubricating additive include known fluorine-based, hydrocarbon-based, fatty acid amide-based, ester-based, alcohol-based, metal soap-based and inorganic-based lubricants. As a criterion for selecting a lubricating additive for improving processability, it is necessary to select a substance in which the added lubricant is present on the surface of the resin film rather than being dispersed in the formed resin film. It is necessary in order to reduce the friction between the surface of the mold and the mold and maximize the lubrication effect. That is, when the lubricant is dispersed in the formed resin film, the surface friction coefficient is high and the resin film is easily broken, and the powdery substance is separated and deposited, resulting in poor appearance and reduced workability called a powdering phenomenon. . As the substance existing on the surface of the resin film, a substance which is not compatible with the resin and has a small surface energy is selected.

【0021】本発明者らが検討した結果、ポリオレフィ
ンワックスを使用すると、加工性が大きく向上し加工後
の耐食性及び耐薬品性等の性能も良好にすることが判っ
た。このワックスとしては、パラフィン、マイクロクリ
スタリンまたはポリエチレン等の炭化水素系のワックス
が上げられる。加工時には、素材の変形熱と摩擦熱によ
って被膜温度が上昇するため、ワックスの融点は70〜
160℃が適切であり、70℃未満では加工時に軟化溶
融して固体潤滑添加物としての優れた特性が発揮されな
い。また、160℃を超える融点のものは、硬い粒子が
表面に存在することとなり摩擦特性を低下させるので高
度の成形加工性は得られない。
As a result of the study by the present inventors, it was found that the use of the polyolefin wax greatly improved the workability and improved the performance such as the corrosion resistance and the chemical resistance after the processing. Examples of the wax include hydrocarbon waxes such as paraffin, microcrystalline or polyethylene. At the time of processing, the melting point of the wax is 70 to
160 ° C. is appropriate, and if it is lower than 70 ° C., it softens and melts during processing and does not exhibit excellent properties as a solid lubricating additive. On the other hand, if the melting point exceeds 160 ° C., hard particles are present on the surface and the frictional characteristics are reduced, so that high moldability cannot be obtained.

【0022】好ましくは、ポリオレフィンワックスのケ
ン化価としては、30以下または0であり、かつ分岐構
造を有するものを使用することが好ましい。ケン化価が
30を超えるものは、極性が大きく樹脂に相溶しやすい
ため、成膜時に樹脂表面に存在しにくくなるため、高度
な加工性能レベルが必要な場合には適切とは言えない。
特に好ましいのは、樹脂との相溶性のより小さいエステ
ル結合を持たないケン化価が0のワックスである。これ
らのワックスの粒径は、0.1〜7.0μmが適切であ
る。7.0μmを超えるものは、固体化したワックスの
分布が不均一となるため好ましくない。又、0.1μm
未満の場合は、加工性が不十分である。潤滑添加物の量
は、潤滑性塗料の全固形分重量に対して固形分比で3〜
30%を添加する。3%未満の場合、加工性向上効果が
小さく、30%を超える量では、加工性および耐食性が
低下する。
It is preferable to use a polyolefin wax having a saponification value of 30 or less or 0 and having a branched structure. Those having a saponification value of more than 30 have a high polarity and are easily compatible with the resin, so that they are unlikely to be present on the resin surface at the time of film formation. Therefore, they cannot be said to be appropriate when a high processing performance level is required.
Particularly preferred is a wax having a saponification value of 0 and having no ester bond having a lower compatibility with the resin. The appropriate particle size of these waxes is 0.1 to 7.0 μm. If it exceeds 7.0 μm, the distribution of the solidified wax is not uniform, which is not preferable. Also, 0.1 μm
If it is less than, the workability is insufficient. The amount of the lubricating additive is 3 to 3 in terms of solid content relative to the total weight of solid content of the lubricating coating.
Add 30%. If it is less than 3%, the workability improving effect is small, and if it exceeds 30%, the workability and corrosion resistance are deteriorated.

【0023】その他の添加物として、耐食性の向上のた
めSiO2 を全固形分に対して3〜20%を添加する。
SiO2 の添加により、耐食性の大幅な向上及び加工性
の向上効果がある。3%未満の場合耐食性及び加工性の
向上効果が小さく、20%を超える量では、後述する樹
脂のガラス転移温度Tgとの関係から伸びと強度が低下
するため加工性が低下する。SiO2 の粒径について
は、3〜30μmが適切である。30μmを超える場合
及び3μm未満の場合、より高度の加工性及び耐食性が
得られない。シリカの種類としては、液相コロイダルシ
リカおよび気相シリカがあるが、本発明では特に限定す
るものではない。また、溶接性の向上のために導電性物
または意匠性向上のため着色顔料物を添加することもあ
る。また、沈降防止剤、レベリング剤、増粘剤など各種
添加剤を添加し得る。本発明の潤滑被膜の膜厚範囲は
0.3〜5.0μmである。最適な膜厚はプレスの形態
によって異なり、限定するのが難しいが、深絞りには厚
膜が、L曲げには薄膜が有利である。0.3μm未満で
は潤滑性能が不安定である。5.0μm長ではコイルの
ブロッキングやプレスかすが多量に発生し好ましくな
い。
As another additive, 3 to 20% of SiO 2 is added to the total solid content in order to improve the corrosion resistance.
The addition of SiO 2 has the effect of significantly improving corrosion resistance and processability. If it is less than 3%, the effect of improving the corrosion resistance and workability is small, and if it exceeds 20%, the elongation and strength are lowered due to the relationship with the glass transition temperature Tg of the resin described later, and the workability is lowered. The particle size of SiO 2 is preferably 3 to 30 μm. If it exceeds 30 μm or is less than 3 μm, higher workability and corrosion resistance cannot be obtained. Examples of the type of silica include liquid-phase colloidal silica and gas-phase silica, but are not particularly limited in the present invention. In addition, a conductive material for improving weldability or a coloring pigment for improving design may be added. Further, various additives such as an anti-settling agent, a leveling agent and a thickening agent may be added. The thickness range of the lubricating coating of the present invention is 0.3 to 5.0 μm. The optimum film thickness depends on the form of pressing and is difficult to limit, but a thick film is advantageous for deep drawing and a thin film is advantageous for L-bending. If it is less than 0.3 μm, the lubricating performance is unstable. If the length is 5.0 μm, a large amount of blocking and press debris of the coil is generated, which is not preferable.

【0024】図2は本発明に係る潤滑鋼板の被膜形成過
程を示す図である。先ず塗装直後の焼付け工程における
第1工程において塗膜液中に対流現象が発生し、それに
伴い第2工程において分散している潤滑剤粒子が表面に
露出する。このとき表面に露出した潤滑剤粒子表面が第
3工程では炉内雰囲気により乾燥、表面活性が低下す
る。このため一度表面に露出した潤滑剤粒子は塗膜中に
沈み込まずに表面に固定され、そのまま融点以上の温度
で焼付けられることで、第4工程のように被膜表面で融
解し潤滑剤の層を形成する。これが表面潤滑被覆層であ
る。
FIG. 2 is a diagram showing a process of forming a film on a lubricated steel sheet according to the present invention. First, a convection phenomenon occurs in the coating liquid in the first step of the baking step immediately after coating, and the lubricant particles dispersed in the second step are exposed on the surface accordingly. At this time, the surface of the lubricant particles exposed on the surface is dried by the atmosphere in the furnace in the third step, and the surface activity is reduced. Therefore, the lubricant particles once exposed on the surface are fixed on the surface without sinking into the coating film, and are baked at a temperature higher than the melting point as they are, so that they are melted on the surface of the coating film as in the fourth step and the lubricant layer is formed. To form. This is the surface lubricity coating layer.

【0025】図3は本発明に係る潤滑剤中へのプロピレ
ングレコール添加による高温急速加熱時での潤滑被膜の
表面状態を示す概念図である。この図3に示すように、
原板7上での潤滑被膜4を高温急速加熱する場合に、本
発明の特徴である潤滑塗料中に高沸点媒体であるプロピ
レングリコールを添加することで、前述した高温急速加
熱により潤滑被膜上に皮張り現象の発生を防止すること
が出来る。すなわち、潤滑塗料中に水よりも蒸発しにく
い高沸点溶媒を混入させることで、この高沸点溶媒の存
在により最表面において水が急速に蒸発しても、高沸点
溶媒10が存在し、濃度の上昇は起こるとしても皮張り
までには至らない。従って、この濃度上昇部を内部から
の蒸発水分が通り抜けて蒸発するため、最後まで皮張り
は発生しないで表面潤滑被覆層を形成する。
FIG. 3 is a conceptual diagram showing the surface state of the lubricating coating at the time of rapid heating at high temperature by adding propylene glycol to the lubricant according to the present invention. As shown in FIG.
When the lubricating coating 4 on the original plate 7 is rapidly heated at a high temperature, by adding propylene glycol, which is a high boiling point medium, to the lubricating coating which is a feature of the present invention, the lubricating coating is coated on the lubricating coating by the high-temperature rapid heating described above. It is possible to prevent the occurrence of tension phenomenon. That is, by mixing a high-boiling-point solvent that is harder to evaporate than water into the lubricating paint, even if water rapidly evaporates on the outermost surface due to the presence of this high-boiling-point solvent, the high-boiling-point solvent 10 exists and the concentration of Even if the rise occurs, it does not reach the skin. Therefore, since the evaporated water from the inside passes through the concentration increasing portion and evaporates, the surface lubrication coating layer is formed without skinning until the end.

【0026】図4はガラス転移温度Tgと耐水二次密着
性との関係を示す図である。この図に示すように、樹脂
のガラス転移温度Tgが80℃以上になると耐水二次密
着性評点が5となる。この場合の耐水二次密着性評価方
法としては、メラミンアルキッド系塗料を塗布、膜厚
50μm、焼付け条件200℃×30分、沸騰水浸漬に
2時間浸漬後2mm基盤目カット後テープ剥離し評価及
びポリエステル系粉体塗装膜厚50μm、焼付け条件
200℃×30分、沸騰水浸漬に2時間浸漬後2mm基
盤目カット後テープ剥離し評価した。
FIG. 4 is a graph showing the relationship between the glass transition temperature Tg and the water resistant secondary adhesion. As shown in this figure, when the glass transition temperature Tg of the resin is 80 ° C. or higher, the water resistant secondary adhesiveness rating is 5. In this case, the water-resistant secondary adhesion evaluation method was as follows: melamine alkyd coating was applied, film thickness was 50 μm, baking condition was 200 ° C. × 30 minutes, dipping in boiling water for 2 hours, tape cutting after 2 mm substrate cut, and evaluation Polyester powder coating film thickness 50 μm, baking condition 200 ° C. × 30 minutes, dipping in boiling water for 2 hours, 2 mm substrate cut, tape peeling, and evaluation.

【0027】図5はガラス転移温度Tgと加工性評点と
の関係を示す図である。この図に示すように、シリカ濃
度30%一定の時にガラス転移温度Tgが高くなると伸
び特性である加工性は劣化する。従って、加工性とシリ
カ濃度との適性化が必要となる。図6は加工性確保のた
めに必要なガラス転移温度Tgとシリカ濃度との関係を
示す図である。図6に示すように、ガラス転移温度Tg
が80℃以上であって、加工特性としての評価5点を得
るためにはシリカ濃度8〜20%とする必要がある。す
なわち、シリカ濃度の上限を20%と制限する必要があ
る。これを超える含有量であるとガラス転移温度Tgが
80℃以上で、しかも加工性評点5を確保することがで
きない。また、8%未満であると耐蝕性を得ることが出
来ない。従って、シリカ濃度は8〜20%とする。
FIG. 5 is a graph showing the relationship between the glass transition temperature Tg and the workability rating. As shown in this figure, when the glass transition temperature Tg increases when the silica concentration is constant at 30%, the workability as an elongation property deteriorates. Therefore, it is necessary to optimize workability and silica concentration. FIG. 6 is a diagram showing the relationship between the glass transition temperature Tg and silica concentration necessary for ensuring workability. As shown in FIG. 6, the glass transition temperature Tg
Is 80 ° C. or higher, and it is necessary to set the silica concentration to 8 to 20% in order to obtain 5 points of evaluation as processing characteristics. That is, it is necessary to limit the upper limit of the silica concentration to 20%. If the content exceeds this range, the glass transition temperature Tg is 80 ° C. or higher, and the workability rating 5 cannot be secured. If it is less than 8%, corrosion resistance cannot be obtained. Therefore, the silica concentration is set to 8 to 20%.

【0028】図7は焼付け時間2〜5秒での高沸点溶媒
添加濃度と潤滑特性との関係を示す図であり、この図に
示すように、高沸点溶媒の添加量2〜10重量%の場合
に焼付け時間2秒〜5秒で潤滑性が良好であることを示
している。また、図8は焼付け時間2〜5秒での高沸点
溶媒添加濃度と加工特性との関係を示す図である。この
図より、高沸点溶媒2〜10重量%を添加した場合の焼
付け時間2秒〜5秒において良好な加工性を示してい
る。これら7及び8より高沸点溶媒の添加量は2〜10
重量%、好ましくは塗料として危険物の規制を受けない
5%以下の2〜5重量%が最適である。また、高沸点溶
媒としてはプロピレングリコールが望ましい。
FIG. 7 is a diagram showing the relationship between the high boiling point solvent addition concentration and the lubrication characteristics at the baking time of 2 to 5 seconds. As shown in this figure, when the high boiling point solvent is added in an amount of 2 to 10 wt%. In this case, it is shown that the lubricating property is good when the baking time is 2 seconds to 5 seconds. Further, FIG. 8 is a diagram showing the relationship between the high boiling point solvent addition concentration and the processing characteristics at the baking time of 2 to 5 seconds. From this figure, good workability is shown in the baking time of 2 seconds to 5 seconds when the high boiling point solvent of 2 to 10% by weight is added. The amount of the high boiling point solvent added above 7 and 8 is 2 to 10
%, Preferably 2 to 5% by weight, which is not more than 5% and is not subject to the regulation of dangerous substances as a paint. Further, propylene glycol is desirable as the high boiling point solvent.

【0029】[0029]

【実施例】【Example】

実施例1 以下、本発明について溶融亜鉛めっき鋼板に適用した実
施例によって具体的に説明する。Cr付着量15mg/
2 の塗布クロメート処理した溶融亜鉛めっき鋼板に分
子量4000のエーテルエステルウレタン樹脂(ビスフ
ェノールAエーテル:酸価20、エーテル/エステル比
40/60、イソシアネート含有率10)とプロピレン
グリコールエポキシ樹脂からなるガラス転移温度Tgは
90℃であった。この樹脂に平均粒径10nmのシリカ
ゾルを15%,粒径0.6μmのポリエチレンワックス
(比重0.93、軟化点120℃)15%を配合した潤
滑塗料を塗布し、板温120℃、焼付け時間10秒及び
板温160℃、焼付け時間15秒にて焼き付けて表面潤
滑被覆層厚み0.10μm及び0.15μmの潤滑鋼板
を作成した。得られた表面潤滑被覆層厚み0.10μm
及び0.15μmの潤滑鋼板の潤滑特性である摩擦係数
はそれぞれ0.08及び0.07という良好な潤滑性能
を得た。また、耐水二次密着性及び加工特性である加工
評価はそれぞれ5と極めて良好な加工性能が得られた。
Example 1 Hereinafter, the present invention will be specifically described by examples applied to a hot-dip galvanized steel sheet. Cr adhesion amount 15 mg /
Glass transition consisting of 4,000 molecular weight ether ester urethane resin (bisphenol A ether: acid value 20, ether / ester ratio 40/60, isocyanate content 10) and propylene glycol epoxy resin on hot-dip galvanized steel sheet coated with m 2 The temperature Tg was 90 ° C. To this resin, 15% silica sol having an average particle diameter of 10 nm and 15% polyethylene wax having a particle diameter of 0.6 μm (specific gravity 0.93, softening point 120 ° C.) are applied, and a lubricant coating is applied to the resin. Lubricated steel sheets having surface lubricating coating layer thicknesses of 0.10 μm and 0.15 μm were prepared by baking for 10 seconds, a plate temperature of 160 ° C., and a baking time of 15 seconds. Obtained surface lubricity coating layer thickness 0.10 μm
And 0.15 μm of the lubricated steel sheets have a friction coefficient of 0.08 and 0.07, which are the lubrication characteristics, respectively, which are good lubricating properties. In addition, the processing evaluations of the water-resistant secondary adhesiveness and the processing characteristics were 5 respectively, and very good processing performance was obtained.

【0030】実施例2 実施例1と同様、Cr付着量15mg/m2 の塗布クロ
メート処理した溶融亜鉛めっき鋼板に高速塗装ラインで
のライン速度100mpmにおいて、分子量4000の
エーテルエステルウレタン樹脂(ビスフェノールAエー
テル:酸価20、エーテル/エステル比40/60、イ
ソシアネート含有率10)とプロピレングリコールエポ
キシ樹脂からなるガラス転移温度Tgは90℃であっ
た。この樹脂に平均粒径10nmのシリカゾルを15
%,粒径0.6μmのポリエチレンワックス(比重0.
93、軟化点120℃)15%及びプロピレングリコー
ル5重量%を配合した潤滑塗料を塗布し、板温140
℃、焼付け時間5秒及び板温170℃、焼付け時間3秒
にて焼き付けて表面潤滑被覆層厚み0.06μm及び
0.12μmの潤滑鋼板を作成した。得られた表面潤滑
被覆層厚み0.06μm及び0.12μmの潤滑鋼板の
潤滑特性である摩擦係数はそれぞれ0.08及び0.0
7という良好な潤滑性能を得た。また、耐水二次密着性
及び加工特性である評価はそれぞれ5と極めて良好な耐
水二次密着性及び加工性能が得られた。
Example 2 As in Example 1, a hot-dip galvanized steel sheet with a Cr deposit of 15 mg / m 2 and a chromate treatment was applied to an ether ester urethane resin (bisphenol A ether) having a molecular weight of 4000 at a line speed of 100 mpm in a high-speed coating line. : Acid value 20, ether / ester ratio 40/60, isocyanate content 10) and glass transition temperature Tg of propylene glycol epoxy resin was 90 ° C. 15 parts of silica sol with an average particle size of 10 nm was added to this resin.
%, Particle diameter 0.6 μm polyethylene wax (specific gravity: 0.
93, softening point 120 ° C.) 15% and propylene glycol 5% by weight are applied to the lubricant coating, and the plate temperature 140
C., the baking time was 5 seconds, the plate temperature was 170.degree. C., and the baking time was 3 seconds to form a lubricated steel sheet having a surface lubricating coating layer thickness of 0.06 .mu.m and 0.12 .mu.m. The friction coefficient, which is the lubricating characteristic of the obtained lubricating steel sheet with the surface lubricating coating layer thickness of 0.06 μm and 0.12 μm, was 0.08 and 0.0, respectively.
A good lubricating performance of 7 was obtained. In addition, the evaluations of the water-resistant secondary adhesion and the processing characteristics were 5 respectively, indicating that the water-resistant secondary adhesion and the processing performance were very good.

【0031】[0031]

【発明の効果】以上述べたように、本発明によって表面
の潤滑層が樹脂と金型の直接接触を防ぎ、また被膜中に
分散する粒子が深絞り加工などにおいて被膜が激しく変
形しても絶えず被膜中から潤滑剤が補給され、良好な潤
滑加工性を保持することが出来、かつ、耐水二次密着性
及び加工による被膜の劣化が少なく汎用性の優れた耐水
二次密着性及びプレス加工特性の優れた表面処理鋼板を
得ることが出来た。
As described above, according to the present invention, the lubricating layer on the surface prevents direct contact between the resin and the die, and the particles dispersed in the coating are constantly deformed even when the coating is severely deformed during deep drawing. Lubricant is replenished from the coating to maintain good lubrication workability, and water-resistant secondary adhesion and press-working characteristics with excellent versatility with little deterioration of the coating due to processing. It was possible to obtain an excellent surface-treated steel sheet.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明に係るプレス加工特性及び耐水二次密着
性に優れた表面処理鋼板の被膜構造を示す断面図、
FIG. 1 is a cross-sectional view showing a coating structure of a surface-treated steel sheet having excellent press working characteristics and water-resistant secondary adhesion according to the present invention,

【図2】本発明に係る潤滑鋼板の被膜形成過程を示す
図、
FIG. 2 is a diagram showing a film forming process of a lubricated steel sheet according to the present invention,

【図3】本発明に係る潤滑剤中へのプロピレングレコー
ル添加による高温急速加熱時での潤滑被膜の表面状態を
示す概念図、
FIG. 3 is a conceptual diagram showing a surface state of a lubricating coating during high-temperature rapid heating by adding propylene glycol to the lubricant according to the present invention,

【図4】ガラス転移温度Tgと耐水二次密着性との関係
を示す図、
FIG. 4 is a graph showing the relationship between glass transition temperature Tg and water-resistant secondary adhesion.

【図5】ガラス転移温度Tgと加工性評点との関係を示
す図、
FIG. 5 is a diagram showing a relationship between a glass transition temperature Tg and a workability score,

【図6】加工性確保のために必要なガラス転移温度Tg
とシリカ濃度との関係を示す図
FIG. 6 is a glass transition temperature Tg required for ensuring workability.
Graph showing the relationship between silica concentration and silica concentration

【図7】焼付け時間2〜5秒での高沸点溶媒添加濃度と
潤滑特性との関係を示す図、
FIG. 7 is a diagram showing a relationship between a high boiling point solvent addition concentration and a lubricating property at a baking time of 2 to 5 seconds,

【図8】焼付け時間2〜5秒での高沸点溶媒添加濃度と
加工特性との関係を示す図、
FIG. 8 is a diagram showing a relationship between a high boiling point solvent addition concentration and a processing property at a baking time of 2 to 5 seconds,

【図9】従来のプレス加工用表面処理鋼板の被膜構造を
示す断面図、
FIG. 9 is a sectional view showing a coating structure of a conventional surface-treated steel sheet for press working,

【図10】従来の潤滑被膜の表面状態を示す概念図であ
る。
FIG. 10 is a conceptual diagram showing a surface state of a conventional lubricating coating.

【符号の説明】[Explanation of symbols]

1 薄鋼板 2 めっき被膜 3 化成被膜 4 潤滑被膜 5 潤滑剤 6 表面潤滑被覆層 7 原板 8 皮張り 9 ガス抜け孔 10 高沸点溶媒 1 Thin Steel Plate 2 Plating Film 3 Chemical Conversion Film 4 Lubrication Film 5 Lubricant 6 Surface Lubrication Coating Layer 7 Original Plate 8 Skinning 9 Gas Release Hole 10 High Boiling Solvent

───────────────────────────────────────────────────── フロントページの続き (72)発明者 圓山 勝俊 千葉県君津市君津1番地 新日本製鐵株式 会社君津製鐵所内 (72)発明者 菊池 郁夫 兵庫県姫路市広畑区富士町1番地 新日本 製鐵株式会社広畑製鐵所内 ─────────────────────────────────────────────────── ─── Continuation of front page (72) Inventor Katsutoshi Enyama 1 Kimitsu, Kimitsu-shi, Chiba Shin Nippon Steel Co., Ltd. Kimitsu Steel Co., Ltd. (72) Ikuo Kikuchi, 1 Fuji-machi, Hirohata, Himeji-shi Hirohata Works, Nippon Steel Corporation

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 めっき鋼板の表面に第1層としてCr付
着量5〜100mg/m2 のクロメート被膜もしくは付
着量0.2〜2.0g/m2 のりん酸塩被膜の化成被
膜、第2層としてビスフェノール型骨格、エステル骨格
およびカルボキシル基を有するエーテル・エステル型ウ
レタン樹脂(a)とエポキシ樹脂(b)の総和(a+
b)が全固形分に対して50〜85重量%で、かつガラ
ス転移温度Tgが80℃以上の樹脂からなり、該樹脂に
ポリオレフィンワックス(c)を3〜30重量%、粒径
3〜30nmのシリカ(d)を8〜20重量%含有する
水性潤滑塗料を塗布・焼き付けて得られる潤滑層厚0.
3〜5μmとし、該潤滑層中に潤滑剤を粒子濃度3〜3
0%分散させ、該潤滑層上に第3層としての表面潤滑被
覆層厚み0.01〜1μmを設けてなることを特徴とす
る、プレス加工特性及び耐水二次密着性に優れた表面処
理鋼板。
1. A chromate film of Cr deposition amount 5 to 100 mg / m 2 as a first layer on the surface of the plated steel sheet or coating weight 0.2 to 2.0 g / m 2 of chemical conversion coating of phosphate coating, a second The sum of the ether-ester type urethane resin (a) and the epoxy resin (b) having a bisphenol type skeleton, an ester skeleton and a carboxyl group as a layer (a +
b) is a resin having a glass transition temperature Tg of 80 ° C. or higher and a resin having a glass transition temperature Tg of 80 ° C. or higher, 3 to 30% by weight of polyolefin wax (c), and a particle diameter of 3 to 30 nm. The thickness of the lubricating layer obtained by applying and baking the water-based lubricating coating composition containing 8 to 20% by weight of silica (d) is 0.
3 to 5 μm, and the lubricant has a particle concentration of 3 to 3 in the lubricating layer.
A surface-treated steel sheet excellent in press working characteristics and water-resistant secondary adhesion, characterized in that it is dispersed by 0% and a surface lubricating coating layer thickness of 0.01 to 1 μm is provided as a third layer on the lubricating layer. .
【請求項2】 めっき鋼板の表面に第1層としてCr付
着量5〜100mg/m2 のクロメート被膜もしくは付
着量0.2〜2.0g/m2 のりん酸塩被膜の化成被
膜、第2層としてビスフェノール型骨格、エステル骨格
およびカルボキシル基を有するエーテル・エステル型ウ
レタン樹脂(a)とエポキシ樹脂(b)の総和(a+
b)が全固形分に対して50〜85重量%で、かつガラ
ス転移温度Tgが80℃以上の樹脂からなり、該樹脂に
ポリオレフィンワックス(c)を3〜30重量%、粒径
3〜30nmのシリカ(d)を8〜20重量%及び高沸
点溶媒(e)を2〜10重量%含有する水性潤滑塗料を
塗布した後、焼付けて得られる潤滑層厚0.3〜5μm
とし、該潤滑層中に潤滑剤を粒子濃度3〜30%分散さ
せ、該潤滑層上に第3層としての表面潤滑被覆層厚み
0.01〜1μmを設けてなることを特徴とする、プレ
ス加工特性及び耐水二次密着性に優れた表面処理鋼板。
2. A chemical conversion coating of a chromate coating having a Cr deposition of 5 to 100 mg / m 2 or a phosphate coating having a deposition of 0.2 to 2.0 g / m 2 as a first layer on the surface of a plated steel sheet, and a second coating. The sum of the ether / ester type urethane resin (a) and the epoxy resin (b) having a bisphenol type skeleton, an ester skeleton and a carboxyl group as the layer (a +
b) is a resin having a glass transition temperature Tg of 80 ° C. or higher and a resin having a glass transition temperature Tg of 80 ° C. or higher, 3 to 30% by weight of polyolefin wax (c), and a particle diameter of 3 to 30 nm. Of the silica (d) of 8 to 20% by weight and the high boiling point solvent (e) of 2 to 10% by weight, and then baking to obtain a lubricating layer thickness of 0.3 to 5 μm.
And a lubricant having a particle concentration of 3 to 30% dispersed in the lubricating layer, and a surface lubricating coating layer thickness of 0.01 to 1 μm as a third layer provided on the lubricating layer. Surface-treated steel sheet with excellent processing characteristics and water resistant secondary adhesion.
JP7805396A 1996-04-01 1996-04-01 Surface treated steel sheet having excellent press working characteristic and water resistant secondary adhesion property Withdrawn JPH09267072A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP7805396A JPH09267072A (en) 1996-04-01 1996-04-01 Surface treated steel sheet having excellent press working characteristic and water resistant secondary adhesion property

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7805396A JPH09267072A (en) 1996-04-01 1996-04-01 Surface treated steel sheet having excellent press working characteristic and water resistant secondary adhesion property

Publications (1)

Publication Number Publication Date
JPH09267072A true JPH09267072A (en) 1997-10-14

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
JP7805396A Withdrawn JPH09267072A (en) 1996-04-01 1996-04-01 Surface treated steel sheet having excellent press working characteristic and water resistant secondary adhesion property

Country Status (1)

Country Link
JP (1) JPH09267072A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1099485A2 (en) * 1999-11-12 2001-05-16 Nippon Steel Corporation Lubricative stainless steel sheets and pipes and method of producing them
JP2001149860A (en) * 1999-11-30 2001-06-05 Nisshin Steel Co Ltd Coated steel sheet excellent in self-lubricating property

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1099485A2 (en) * 1999-11-12 2001-05-16 Nippon Steel Corporation Lubricative stainless steel sheets and pipes and method of producing them
EP1099485A3 (en) * 1999-11-12 2003-06-04 Nippon Steel Corporation Lubricative stainless steel sheets and pipes and method of producing them
JP2001149860A (en) * 1999-11-30 2001-06-05 Nisshin Steel Co Ltd Coated steel sheet excellent in self-lubricating property

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