JPH09209008A - Method for protecting furnace bottom part of blast furnace - Google Patents

Method for protecting furnace bottom part of blast furnace

Info

Publication number
JPH09209008A
JPH09209008A JP4203996A JP4203996A JPH09209008A JP H09209008 A JPH09209008 A JP H09209008A JP 4203996 A JP4203996 A JP 4203996A JP 4203996 A JP4203996 A JP 4203996A JP H09209008 A JPH09209008 A JP H09209008A
Authority
JP
Japan
Prior art keywords
furnace
furnace bottom
tuyere
auxiliary fuel
blast furnace
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP4203996A
Other languages
Japanese (ja)
Inventor
Takeshi Sasaki
剛 佐々木
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Sumitomo Metal Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Metal Industries Ltd filed Critical Sumitomo Metal Industries Ltd
Priority to JP4203996A priority Critical patent/JPH09209008A/en
Publication of JPH09209008A publication Critical patent/JPH09209008A/en
Pending legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To reduce the heat load to an eroded part and to effectively protect a furnace bottom refractory by decreasing the blowing quantity of auxiliary fuel from a tuyere in the direction in the case the measured temps. at the furnace bottom and the furnace bottom sidewall part exceed upper limit control values. SOLUTION: The furnace bottom temp. and the furnace bottom sidewall part temp. are measured with plural thermometers arranged in the furnace bottom part and the furnace bottom sidewall part of a blast furnace. To these temps., the upper limit control values are preset. In the case the measured value exceeds the control value, the blowing quantity of the auxiliary fuel of pulverized coal, etc., blown from the tuyere in this direction is decreased and also, the blowing quantity from the other tuyere is increased to take the fuel balance in the whole blast furnace. By this method, the dripped molten iron temp. in this direction is lowered and the development of solidified layer at the eroded position is promoted and the heat load is reduced.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】この発明は、高炉炉底部の延
命技術に係り、炉底耐火物の損耗を軽減し炉底部の寿命
を延ばすための炉底耐火物保護手段に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a technique for extending the life of the bottom of a blast furnace, and relates to a bottom refractory protection means for reducing the wear of the bottom refractory and extending the life of the bottom.

【0002】[0002]

【従来の技術】高炉の炉底耐火物は、長期間の操業によ
り侵食、摩耗等による損耗を受け、高炉寿命律速の要因
の一つである。この炉底耐火物の損耗を防止または軽減
するための対策としては、従来種々の方法が実施されて
おり、その中で特に侵食の進行が著しい炉底側壁部等の
局所的な侵食抑制技術としては、従来以下に示す方法が
知られている。
2. Description of the Related Art The refractory at the bottom of a blast furnace suffers from erosion, wear and the like due to long-term operation, which is one of the factors that determine the life of the blast furnace. As a measure for preventing or reducing the wear of this furnace bottom refractory, various methods have been conventionally implemented, and among them, as a local erosion control technology for the bottom wall of the furnace bottom where the progress of erosion is particularly remarkable. Conventionally, the following method is known.

【0003】 炉底散水量による制御。 羽口よりTi0源を吹込む方法。 特定羽口の送風空気量を減少させる方法。 送風支管に設けた熱風制御弁により羽口送風量を調
整する方法。
Control by the amount of water sprayed from the bottom of the furnace. Blown way Ti0 2 source than tuyeres. A method to reduce the amount of air blown from a specific tuyere. A method of adjusting the amount of tuyere air blown by a hot air control valve provided in a blower branch pipe.

【0004】上記の方法は、炉底側壁鉄皮の冷却水量
を増加し、鉄皮からの抜熱量を増大する方法である。た
だしこの方法は、散水量調整のための作業負荷が増大す
るのみならず、炉底側壁煉瓦の侵食を抑制する効果が顕
著に現れないといった問題がある。
The above method is a method of increasing the amount of cooling water of the furnace bottom side wall iron shell to increase the amount of heat removed from the iron shell. However, this method has a problem that not only does the work load for adjusting the watering amount increase, but also the effect of suppressing the erosion of the furnace bottom side wall brick does not appear remarkably.

【0005】の方法としては、炉底温度計の測温、監
視により炉底煉瓦侵食が検知された方位近傍の羽口より
粉状のTi0源を吹込んで炉底煉瓦を保護する方法が
知られている(特開昭60−228611号公報、特開
平2−205608号公報等参照)。すなわち、この方
法は、Ti0源を吹込むことによって溶銑滓の粘性を
悪化させて煉瓦表面に凝固させる方法である。しかしこ
の方法は、炉底全体の損耗に対してはほぼ全羽口からの
吹込みを実施することになり非効率的である。また、炉
内溶銑滓の排出不良をもたらし炉況の悪化を招くととも
に、炉前作業負荷の増大を招く。さらに、Ti0源で
あるイルメナイト、メチルが高価であるためコストが高
くつく。
As a method of, there is known a method of protecting the bottom brick by blowing a powdery TiO 2 source from the tuyere in the vicinity of the direction in which the bottom bottom erosion was detected by measuring and monitoring the bottom bottom thermometer. (See JP-A-60-228611, JP-A-2-205608, etc.). That is, this method is a method in which the viscosity of the molten iron slag is deteriorated by blowing a TiO 2 source to solidify the molten iron slag on the brick surface. However, this method is inefficient because almost all the tuyeres are blown against the entire hearth wear. In addition, this leads to poor discharge of molten iron slag in the furnace, resulting in deterioration of the furnace condition and an increase in work load before the furnace. Furthermore, ilmenite, cost since methyl is expensive expensive a Ti0 2 source.

【0006】の方法としては、炉体温度上昇方位の羽
口の送風空気量を減少させ、滴下溶銑量を減少させるこ
とによって炉底煉瓦の侵食を抑制する方法が知られてい
る(特公昭59−10968号公報参照)。この方法の
具体例としては、特定羽口にNを混入して酸素濃度を
低下させる方法と、羽口径を縮小または羽口を遮閉する
方法が示されている。この特定羽口の送風空気量を減少
させる方法は、炉底煉瓦の侵食抑制効果が顕著に現れる
点では優れているが、羽口にNを混入させるための設
備費が高くつくことや、羽口径変更、遮閉のためには休
風を行わなければならないといった問題点がある。
As a method of (1), there is known a method of suppressing the erosion of the furnace bottom brick by reducing the amount of air blown through the tuyere in the direction of the temperature rise of the furnace body to reduce the amount of molten hot metal dropped (JP-B-59). -10968 gazette). Specific examples of this method include a method of mixing N 2 into a specific tuyere to reduce the oxygen concentration, and a method of reducing the tuyere diameter or blocking the tuyere. This method of reducing the amount of air blown through the specific tuyere is excellent in that the effect of suppressing the erosion of the furnace bottom brick is prominent, but the equipment cost for mixing N 2 into the tuyere is high, and There is a problem that it is necessary to take a rest to change the tuyere diameter and shut it off.

【0007】の方法としては、炉底温度上昇方位の羽
口の送風流量を熱風制御弁により調整(減少)し、炉底
煉瓦侵食を抑制する方法が知られている(特開昭60−
243207号公報参照)。この方法は、前記の方法
と同様の効果が顕著に現れるが、各羽口に熱風制御弁を
設置しなければならないため莫大な設備費がかかるとい
う問題がある。
As a method of (1), there is known a method of controlling (decreasing) the air flow rate at the tuyere in the direction of rise in the furnace bottom temperature by a hot air control valve to suppress the erosion of the furnace bottom brick (Japanese Patent Laid-Open No. Sho 60-60).
No. 243207). This method has a remarkable effect similar to that of the above-mentioned method, but has a problem that enormous equipment costs are required since a hot air control valve must be installed in each tuyere.

【0008】[0008]

【発明が解決しようとする課題】この発明は、このよう
な従来技術の実情に鑑みてなされたもので、前記したよ
うなTi0源使用によるコスト悪化や溶銑滓品質悪化
の問題を発生することなく、新しい設備を必要とせず
に、操業上の手段のみで炉底の侵食部分に与える熱負荷
を軽減し炉底耐火物を効果的に保護し得る高炉炉底部の
保護方法を提案しようとするものである。
SUMMARY OF THE INVENTION The present invention has been made in view of the circumstances of the prior art as described above, and it is possible to cause the problems of cost deterioration and molten pig iron quality deterioration due to the use of the TiO 2 source as described above. No, no new equipment is required, and a method of protecting the bottom of the blast furnace is proposed, which can reduce the heat load given to the eroded part of the bottom by only operational means and effectively protect the bottom refractory. It is a thing.

【0009】[0009]

【課題を解決するための手段】この発明に係る高炉炉底
部の保護方法は、高炉で通常使用している補助燃料(微
粉炭、タール、蒸気等)を高炉円周方向で調整、偏差を
つけることにより、炉底煉瓦侵食部位の保護をはかる方
法であり、その要旨は、高炉炉底部に設置された温度計
により測定される炉底温度および炉底側壁部温度に上限
管理値を設定し、該管理値を超えた場合に当該方位の羽
口より吹込まれている補助燃料の吹込み量を減少させて
滴下溶銑温度を低下させ、当該部位の熱負荷を軽減する
ことを特徴とするものである。
The method for protecting the bottom of a blast furnace according to the present invention adjusts and deviates the auxiliary fuel (pulverized coal, tar, steam, etc.) normally used in the blast furnace in the circumferential direction of the blast furnace. Therefore, it is a method of protecting the bottom erosion site of the bottom of the furnace, the gist of which is to set the upper limit control value for the bottom temperature and bottom side wall temperature measured by a thermometer installed in the bottom of the blast furnace, When the control value is exceeded, the amount of auxiliary fuel blown from the tuyere of the direction is decreased to lower the drop hot metal temperature, and the heat load on the part is reduced. is there.

【0010】高炉の炉底部および炉底側壁煉瓦中には、
通常、円周方向および半径方向に複数の温度計が配設さ
れているが、この発明方法ではこれらの温度計を利用し
て把握される炉底侵食状況に応じて炉底および炉底側壁
部の温度計測値に上限管理値を設定する。すなわち、炉
底および炉底側壁部の煉瓦の侵食が進行している場合は
炉底および炉底側壁部での温度計測値が上昇するので、
炉底および側壁部の侵食進行状況の判断はこの温度計測
値から容易に判断できることから、この発明では炉底部
および炉底側壁部の温度計測値に上限管理値を設定し、
この上限管理値を超えた場合に当該方位の羽口より吹込
まれている補助燃料の吹込み量を減少させる方法をとっ
たのである。
In the bottom and bottom side wall bricks of the blast furnace,
Normally, a plurality of thermometers are arranged in the circumferential direction and the radial direction. However, in the method of the present invention, the bottom of the furnace and the side wall of the bottom of the furnace are depending on the erosion condition of the bottom which is grasped by utilizing these thermometers. Set the upper limit control value to the temperature measurement value of. That is, when the erosion of the bricks on the furnace bottom and the side wall of the furnace bottom is progressing, the temperature measurement values at the furnace bottom and the side wall of the furnace bottom increase,
Since the determination of the erosion progress of the furnace bottom and the side wall can be easily determined from this temperature measurement value, in the present invention, the upper limit control value is set to the temperature measurement value of the furnace bottom part and the furnace bottom side wall,
When the upper limit control value is exceeded, the amount of auxiliary fuel injected from the tuyere of the direction is reduced.

【0011】この発明では、炉底および炉底側壁煉瓦中
に配設されている温度計の計測値が設定した上限管理値
を超えた場合に、当該方位の羽口より吹込まれている補
助燃料の吹込み量を減少させる。その理由は、補助燃料
の吹込み量を減少させて炉底温度上昇方位の滴下溶銑温
度を低下させると、当該部位に炉底保護層としての凝固
層の生成が促進され熱負荷が軽減されるからである。こ
こで、高炉全体の炉熱を一定に保持するため補助燃料の
トータル吹込み量は変えられないため、温度計の計測値
が設定した上限管理値を超えた方位の羽口より吹込まれ
ている補助燃料の吹込み量を減少させた場合には、その
減少させた分に応じて他の方位の補助燃料吹込み量を増
加することはいうまでもない。
According to the present invention, the auxiliary fuel blown from the tuyere of the azimuth when the measured value of the thermometer arranged in the bottom of the hearth and the bottom wall of the hearth exceeds the set upper limit control value. Reduce the amount of air blown into. The reason is that when the amount of auxiliary fuel injected is reduced to lower the molten iron temperature in the direction of furnace bottom temperature rise, the formation of a solidified layer as a furnace bottom protective layer is promoted at that location, and the heat load is reduced. Because. Here, since the total amount of auxiliary fuel injected cannot be changed in order to keep the furnace heat of the entire blast furnace constant, the measured value of the thermometer is injected from the tuyere in the direction that exceeds the set upper limit control value. Needless to say, when the injection amount of the auxiliary fuel is decreased, the injection amount of the auxiliary fuel in other directions is increased according to the decreased amount.

【0012】[0012]

【発明の実施の形態】図1はこの発明の一実施態様を示
す概略図で、1は高炉炉底、2は炉底側壁煉瓦、3は羽
口、5は送風配管、6は補助燃料供給配管、7は流量調
整弁、8は温度計、9は炉底および炉底側壁温度計測・
監視装置、10は補助燃料供給制御装置、11は炉底煉
瓦元厚ライン、12は炉底煉瓦侵食ライン、13はレー
スウェイである。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS FIG. 1 is a schematic view showing an embodiment of the present invention. 1 is a blast furnace bottom, 2 is a bottom wall brick, 3 is a tuyere, 5 is a ventilation pipe, and 6 is an auxiliary fuel supply. Piping, 7 flow control valve, 8 thermometer, 9 furnace bottom and bottom wall temperature measurement
A monitoring device, 10 is an auxiliary fuel supply control device, 11 is a furnace bottom brick thickness line, 12 is a furnace bottom erosion line, and 13 is a raceway.

【0013】図1において、高炉炉底部および側壁部に
配設された温度計8により計測される温度値は、炉底お
よび炉底側壁温度計測・監視装置9により常時監視され
ている。そして、高炉炉底部が例えば図に示すごとく侵
食されて温度計8により計測される温度が上昇し、予め
設定された上限管理値を超えた場合には、補助燃料供給
制御装置10により、その炉底温度上昇部位の上部に位
置する羽口3の補助燃料供給配管6の流量調整弁7を調
整して補助燃料吹込み量を減少させ、侵食部位の滴下溶
銑温度を下げる。滴下溶銑温度が低下するとその侵食部
位における凝固層の生成が促進されるので、その凝固層
が炉底保護層となり当該部位の温度計8により計測され
る温度が低下する。その後、この温度が上限管理値以下
まで低下すると、当該侵食部位に炉底を保護するための
前記凝固層が形成されたと判断し、当該方位の羽口3の
補助燃料供給配管6の流量調整弁7を調整して補助燃料
吹込み量を再び元の定常状態に戻す。
In FIG. 1, the temperature values measured by the thermometers 8 arranged at the bottom and side walls of the blast furnace are constantly monitored by the furnace bottom and bottom side wall temperature measuring / monitoring device 9. When the bottom of the blast furnace is eroded as shown in the figure and the temperature measured by the thermometer 8 rises and exceeds the preset upper limit control value, the auxiliary fuel supply control device 10 causes the furnace The flow rate adjusting valve 7 of the auxiliary fuel supply pipe 6 of the tuyere 3 located above the bottom temperature rising portion is adjusted to reduce the amount of auxiliary fuel blown in and lower the molten pig iron temperature at the eroded portion. When the temperature of the molten pig iron drops, the formation of a solidified layer at the eroded portion is promoted, and the solidified layer serves as a furnace bottom protection layer, and the temperature measured by the thermometer 8 at that portion is lowered. After that, when this temperature falls below the upper limit control value, it is determined that the solidified layer for protecting the furnace bottom is formed at the erosion site, and the flow rate adjustment valve of the auxiliary fuel supply pipe 6 of the tuyere 3 in the relevant direction is determined. 7 is adjusted to return the auxiliary fuel injection amount to the original steady state again.

【0014】[0014]

【実施例】実高炉(内容積5050m)に本発明法を
適用した結果を以下に示す。本実施例では炉底温度およ
び炉底側壁部温度の上限管理値を150℃に設定した。
その時の炉底側壁温度の推移を図2に示す。表1には通
常操業時の操業条件を示す。
EXAMPLES The results of applying the method of the present invention to an actual blast furnace (internal volume: 5050 m 3 ) are shown below. In this example, the upper limit control values of the furnace bottom temperature and the furnace bottom side wall temperature were set to 150 ° C.
The transition of the furnace bottom side wall temperature at that time is shown in FIG. Table 1 shows the operating conditions during normal operation.

【0015】すなわち、炉底円周方向で図3に示すA部
の炉底側壁温度が上昇しはじめ、上限管理値の150℃
を超えたため、A部近傍の羽口より吹込んでいる補助燃
料(タール)の吹込み量を通常操業時の400l/Hr
から200l/Hrまで減少させた。その結果、当該部
位の炉底側壁温度は徐々に下がりはじめたものの、上限
管理値の150℃以下までは下がらないため、A部近傍
の羽口からのタールの吹込みを一時的に停止し、替りに
蒸気吹込みを実施した。その結果、A部の炉底側壁温度
が低下し上限管理値の150℃以下となったので、再び
タールの吹込みに切替えて吹込み量を定常状態(400
l/Hr)に戻した。このように、この発明方法を適用
した後は、A部の侵食部位に炉底を保護するための凝固
層の形成が促進された結果、A部の炉底煉瓦の侵食が抑
制された。
That is, the temperature of the bottom wall of the bottom of the portion A shown in FIG. 3 begins to rise in the circumferential direction of the bottom of the furnace and the upper limit control value of 150 ° C.
Since it exceeds the limit, the injection amount of auxiliary fuel (tar) blown from the tuyere near part A is 400 l / Hr during normal operation.
To 200 l / Hr. As a result, although the temperature of the bottom wall of the furnace bottom began to gradually decrease, it did not decrease below the upper limit control value of 150 ° C, so that the blowing of tar from the tuyeres near part A was temporarily stopped, Instead, steam was injected. As a result, the temperature of the side wall of the furnace bottom of part A dropped and fell below the upper limit control value of 150 ° C. Therefore, the amount of blowing was switched to the steady state (400
1 / Hr). As described above, after applying the method of the present invention, the formation of the solidified layer for protecting the hearth bottom at the erosion site of the part A was promoted, and as a result, the erosion of the hearth brick of the part A was suppressed.

【0016】[0016]

【表1】 [Table 1]

【0017】[0017]

【発明の効果】以上説明したごとく、この発明方法によ
れば、Ti0源使用によるコスト悪化、溶銑滓品質悪
化を招くことなく、また、設備の増設を必要とすること
なく、既設設備の補助燃料吹込み設備による補助燃料吹
込み量の調整のみにより炉底煉瓦の侵食を抑制できる結
果、炉底保護コストが安価につき大なる経済的効果を奏
する。
As described above, according to the method of the present invention, the cost of the TiO 2 source is not deteriorated, the quality of the molten pig iron is not deteriorated, and it is not necessary to expand the existing equipment. As a result of being able to suppress the erosion of the hearth bricks only by adjusting the amount of auxiliary fuel injected by the fuel injection equipment, the cost of protecting the hearth bottom is low and a great economic effect is achieved.

【図面の簡単な説明】[Brief description of drawings]

【図1】この発明の一実施態様を示す概略図である。FIG. 1 is a schematic view showing an embodiment of the present invention.

【図2】この発明の実施例における炉底側壁温度の推移
を示す図である。
FIG. 2 is a diagram showing a transition of furnace bottom side wall temperature in the embodiment of the present invention.

【図3】同じくこの発明の実施例における高炉炉底部の
円周方向の温度上昇位置を示す説明図である。
FIG. 3 is an explanatory view showing a temperature rising position in the circumferential direction of the bottom of the blast furnace in the embodiment of the present invention.

【符号の説明】[Explanation of symbols]

1 高炉炉底 2 炉底側壁煉瓦 3 羽口 5 送風配管 6 補助燃料供給配管 7 流量調整弁 8 温度計 9 炉底および炉底側壁温度計測・監視装置 10 補助燃料供給制御装置 11 炉底煉瓦元厚ライン 12 炉底煉瓦侵食ライン 13 レースウェイ 1 Blast Furnace Bottom 2 Furnace Side Wall Brick 3 Tuyere 5 Blower Piping 6 Auxiliary Fuel Supply Piping 7 Flow Control Valve 8 Thermometer 9 Furnace Bottom and Furnace Bottom Side Wall Temperature Measurement / Monitoring Device 10 Auxiliary Fuel Supply Control Device 11 Furnace Bottom Brick Base Thick line 12 Furnace bottom brick erosion line 13 Raceway

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 高炉炉底部に設置された温度計により測
定される炉底温度および炉底側壁部温度に上限管理値を
設定し、該管理値を超えた場合に当該方位の羽口より吹
込まれている補助燃料の吹込み量を減少させて滴下溶銑
温度を低下させ、当該部位の熱負荷を軽減することを特
徴とする高炉炉底部の保護方法。
1. An upper limit control value is set for the furnace bottom temperature and the furnace bottom side wall temperature measured by a thermometer installed at the bottom of the blast furnace, and when the control values are exceeded, air is blown from the tuyere of the relevant direction. A method for protecting the bottom of a blast furnace, characterized in that the amount of rare auxiliary fuel injected is reduced to lower the temperature of the molten pig iron to reduce the heat load on the site.
JP4203996A 1996-02-05 1996-02-05 Method for protecting furnace bottom part of blast furnace Pending JPH09209008A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4203996A JPH09209008A (en) 1996-02-05 1996-02-05 Method for protecting furnace bottom part of blast furnace

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4203996A JPH09209008A (en) 1996-02-05 1996-02-05 Method for protecting furnace bottom part of blast furnace

Publications (1)

Publication Number Publication Date
JPH09209008A true JPH09209008A (en) 1997-08-12

Family

ID=12625008

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4203996A Pending JPH09209008A (en) 1996-02-05 1996-02-05 Method for protecting furnace bottom part of blast furnace

Country Status (1)

Country Link
JP (1) JPH09209008A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007031758A (en) * 2005-07-25 2007-02-08 Nippon Steel Corp Method for operating blast furnace while blowing pulverized coal
CN112410485A (en) * 2020-11-19 2021-02-26 福建三宝钢铁有限公司 Low-titanium furnace protection process for blast furnace

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007031758A (en) * 2005-07-25 2007-02-08 Nippon Steel Corp Method for operating blast furnace while blowing pulverized coal
CN112410485A (en) * 2020-11-19 2021-02-26 福建三宝钢铁有限公司 Low-titanium furnace protection process for blast furnace

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