JPH09194245A - Production of water-repellent ceramic building material - Google Patents

Production of water-repellent ceramic building material

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Publication number
JPH09194245A
JPH09194245A JP8024755A JP2475596A JPH09194245A JP H09194245 A JPH09194245 A JP H09194245A JP 8024755 A JP8024755 A JP 8024755A JP 2475596 A JP2475596 A JP 2475596A JP H09194245 A JPH09194245 A JP H09194245A
Authority
JP
Japan
Prior art keywords
water
materials
repellent
water repellent
ceramic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP8024755A
Other languages
Japanese (ja)
Inventor
Hiroshi Teramoto
寺本  博
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kubota Corp
Original Assignee
Kubota Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kubota Corp filed Critical Kubota Corp
Priority to JP8024755A priority Critical patent/JPH09194245A/en
Publication of JPH09194245A publication Critical patent/JPH09194245A/en
Pending legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To impart sufficient water resistance to a ceramic building material such as a fiber-reinforced cement board and a gypsum board liable to adsorb water without using a special carrier such as zeolite and to allow the material to maintain strength. SOLUTION: An emulsion of silicone-base water repellent with the concn. of the repellent controlled to 0.08-0.4wt.% of the total admixture is added to a raw material contributing less to strength among other additives of a ceramic building material and uniformly mixed with the raw material dried or not. The other admixtures and a necessary amt. of water are then added and mixed, the mixture is formed, and the formed material is primarily aged and then agend in an autoclave.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】この発明は、撥水性窯業系建材の
製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a water repellent ceramic building material.

【0002】[0002]

【従来の技術】繊維補強セメント板、石膏ボードなどの
窯業系建材は一般に吸水し易く、特に軽量発泡コンクリ
ート建材や石膏ボードなど低比重の窯業系建材ほどその
傾向が大きい。このような建材が吸水すると、その後に
当然放水、放湿することになるが、この繰り返しにより
建材が反ったりうねったり、あるいは収縮しその程度が
大きいと建材が割れたりクラックが発生することとな
る。また、寒冷地では吸水した水が凍結し、凍害発生の
原因ともなる。このため、従来では建材の表面あるいは
表裏面を防水塗料により塗装したり、あるいは特公昭60
-16384号公報に開示されているように、配合材料中に撥
水剤を添加して建材を成形することや、特公平4-45470
号公報に開示されているように配合材料中に撥水剤を吸
着させた多孔質骨材を配合するなどして建材の吸水性を
抑えることが行われている。
2. Description of the Related Art Ceramic-based building materials such as fiber reinforced cement boards and gypsum boards are generally easy to absorb water, and the tendency is greater especially for lightweight foam concrete building materials and ceramic-based building materials with low specific gravity such as gypsum board. When such a building material absorbs water, it naturally discharges water and then releases moisture, but by repeating this, the building material warps, swells, or shrinks, and if the degree is large, the building material will crack or crack. . Further, in cold regions, the absorbed water freezes, causing frost damage. For this reason, conventionally, the front and back surfaces of building materials have been coated with waterproof paint, or
As disclosed in Japanese Patent Publication No. -16384, a water repellent is added to a compounding material to form a building material, and Japanese Patent Publication No.
As disclosed in Japanese Patent Laid-Open Publication No. JP-A-2003-13898, the water absorption of a building material is suppressed by, for example, compounding a porous aggregate in which a water repellent is adsorbed in the compound material.

【0003】[0003]

【従来技術の問題点】しかしながら、塗装による防水
は、塗膜自体ある程度の通水性を有するから完全な防水
は期待できず、また建材を施工現場で切断すると、その
切断面からの吸水は防ぎようがなくなる問題があった。
撥水剤添加手段では、配合材料中にステアリン酸カルシ
ウムを直接添加した場合、その添加手段にもよるが製品
強度が低下する場合があり、また前掲の特公昭60-16384
号公報に開示された方法の場合、成形体を一旦かなり高
度に乾燥させる必要があり、製造に手間がかかる問題が
あった。
[Problems with the prior art] However, waterproofing by painting cannot be expected to be completely waterproof because the coating film itself has some water permeability, and if the building material is cut at the construction site, water absorption from the cut surface should be prevented. There was a problem that disappeared.
With respect to the water repellent adding means, when calcium stearate is directly added to the compounding material, the product strength may decrease depending on the adding means, and the above-mentioned JP-B-60-16384.
In the case of the method disclosed in the publication, it is necessary to once dry the molded body to a considerably high degree, and there is a problem that the manufacturing is troublesome.

【0004】一方、前掲の特公平4-45470 号公報に開示
された方法の場合、ゼオライト等の多孔質添加材に撥水
剤を吸着させるので、このような添加材を用いない配合
材料の場合では実施ができず、汎用性がない問題があっ
た。さらに、上掲公報に開示された撥水剤としてはいず
れもステアリン酸カルシウム、鉱物油等であるから、こ
れら撥水剤の滲出によって経年的に建材表面がうすよご
れた状態となり、見苦しくなる欠点があった。
On the other hand, in the case of the method disclosed in Japanese Patent Publication No. 4-45470, the water repellent is adsorbed on the porous additive such as zeolite, so that in the case of the compounded material not using such additive. However, there was a problem that it could not be implemented and was not versatile. Furthermore, since all of the water repellents disclosed in the above publications are calcium stearate, mineral oil, etc., there is a drawback in that the surface of the building material becomes slightly dirty due to the exudation of these water repellents, which makes it unsightly. It was

【0005】[0005]

【発明が解決しようとする課題】この発明は、上記問題
点に鑑み、繊維補強セメント板、石膏ボードなど吸水し
易い材質の窯業系建材に、ゼオライトなどのような特別
な担体を用いることなく撥水剤を添加し十分な耐水性を
付与すると共に、強度も維持することを目的としてなさ
れたものである。
SUMMARY OF THE INVENTION In view of the above problems, the present invention provides a ceramic building material such as a fiber reinforced cement board or a gypsum board that easily absorbs water without using a special carrier such as zeolite. The purpose of this is to add a liquid chemical to impart sufficient water resistance and to maintain strength.

【0006】[0006]

【課題を解決するための手段】請求項1に記載の撥水性
窯業系建材の製造方法は、窯業系建材の配合材料のうち
強度寄与の少ない原料に、撥水剤が配合材料全量に対し
0.08〜0.4 重量%となるように濃度を調整したシリコー
ン系撥水剤のエマルジョンを添加して均一に混合し、そ
の後他の配合材料と必要量の水とを添加して混合攪拌後
成形し、一次養生後オートクレーブ養生することを特徴
とするものである。
A method for producing a water-repellent ceramic building material according to claim 1 is a raw material having a small contribution to strength among compounding materials for a ceramic building material, and a water-repellent agent based on the total amount of the mixed material.
Add a silicone water repellent emulsion whose concentration was adjusted to 0.08 to 0.4 wt% and mix evenly, then add other compounding ingredients and the required amount of water and mix and stir to mold, It is characterized by performing autoclave curing after primary curing.

【0007】請求項2に記載の撥水性窯業系建材の製造
方法は、シリコーン系撥水剤のエマルジョンに、窯業系
建材の配合材料のうち強度寄与の少ない原料を浸漬し均
一に混合した後取り出して、撥水剤が配合材料全量に対
し0.08〜0.4 重量%となるように濾過した後、他の配合
材料と必要量の水とを添加して混合攪拌後成形し、一次
養生後オートクレーブ養生することを特徴とするもので
ある。
According to a second aspect of the present invention, there is provided a method for producing a water-repellent ceramic building material, wherein a raw material having a small contribution to strength is mixed in a silicone water repellent emulsion and uniformly mixed, and then taken out. Then, after filtering so that the water repellent becomes 0.08 to 0.4% by weight based on the total amount of the compounded material, add the other compounded material and the required amount of water, mix and stir, mold, and cure after the primary curing in an autoclave. It is characterized by that.

【0008】請求項3に記載の撥水性窯業系建材の製造
方法は、シリコーン系撥水剤のエマルジョンに、窯業系
建材の配合材料のうち強度寄与の少ない原料を浸漬し均
一に混合した後取り出して撥水剤が配合材料全量に対し
0.08〜0.4 重量%となるように濾過した後、乾燥し、そ
の後他の配合材料と必要量の水とを添加して混合攪拌後
成形し、一次養生後オートクレーブ養生することを特徴
とするものである。
In the method for producing a water-repellent ceramic-based building material according to claim 3, a raw material having a small contribution to strength among the mixed materials of the ceramic-based building material is dipped in an emulsion of a silicone water-repellent agent, uniformly mixed, and then taken out. The water repellent agent is
After filtering to 0.08-0.4% by weight, it is dried, then other compounding ingredients and the required amount of water are added, mixed and stirred, and then molded, followed by primary curing and autoclave curing. is there.

【0009】[0009]

【作用】請求項1〜3において、窯業系建材に耐水性を
付与する撥水剤はいずれも窯業系建材の配合材料のうち
強度寄与の少ない原料を担体として用い、これに撥水剤
を吸収させ、あるいはコーティングすることによって担
持させて組織中に混在させる。従って、組織の水和反応
時、撥水剤は組織中に極度に分散することがないので組
織の硬化反応が撥水剤により阻害されることがなく、一
次養生が行われる。そして、その後に行われるオートク
レーブ養生時の熱により撥水剤がある程度溶出し、組織
中に分散する。なお、この時の溶出は、担体原料を乾燥
させない場合が効率が良い。
The water repellent for imparting water resistance to a ceramic building material according to any one of claims 1 to 3, wherein a raw material having a small contribution to strength is used as a carrier among the compounding materials for the ceramic building material, and the water repellent is absorbed into the carrier. Or it is supported by coating and mixed in the tissue. Therefore, during the hydration reaction of the tissue, the water repellent agent is not extremely dispersed in the tissue, so that the hardening reaction of the tissue is not hindered by the water repellent agent, and the primary curing is performed. Then, the water repellent is eluted to some extent by the heat during the curing of the autoclave performed thereafter, and is dispersed in the tissue. The elution at this time is efficient when the carrier raw material is not dried.

【0010】上記において、窯業系建材の配合材料のう
ち強度寄与の少ない原料としては、パーライト、バーミ
キュライト等の軽量発泡骨材、配合材料中の一部の珪砂
あるいはフライアッシュ、炭酸カルシウム、流動床灰な
どその他の添加剤がある。上記のうち、軽量発泡骨材は
多孔組織中に撥水剤を吸収するので撥水剤担体としては
好適である。
In the above, as a raw material with little strength contribution among the compounding materials for the ceramic building materials, lightweight foam aggregates such as pearlite and vermiculite, some silica sand or fly ash in the compounding material, calcium carbonate, fluidized bed ash There are other additives. Among the above, the lightweight foam aggregate absorbs the water repellent in the porous structure and is therefore suitable as the water repellent carrier.

【0011】また、撥水剤の添加量を、配合材料全量に
対し0.08〜0.4 重量%の範囲とするのは0.08重量%より
少ないと撥水効果が十分に発揮されず、一方 0.4重量%
より多くしても添加増量の割りには撥水効果の向上があ
まりなく、経済的に無駄となるからである。
Further, the amount of the water repellent added is set in the range of 0.08 to 0.4% by weight based on the total amount of the compounded materials, if the amount is less than 0.08% by weight, the water repellent effect is not sufficiently exhibited, while 0.4% by weight is obtained.
This is because even if the amount is increased, the water repellent effect is not so much improved relative to the amount added, and it is economically wasted.

【0012】また、撥水剤としてシリコーン系撥水剤を
使用するのは、オートクレーブ養生時の劣化が殆どな
く、むしろ撥水効果が向上する傾向が見られるからで、
原因は定かではないが、撥水剤としてステアリン酸カル
シウムや鉱物油などを使用した場合は、オートクレーブ
養生によって撥水性が顕著に低下するのに対し、シリコ
ーン系撥水剤の場合このような弊害が見られないからで
ある。なお、撥水剤の添加量は乾燥時に撥水剤がこのよ
うな配合量となる濃度にエマルジョン液の濃度が調整さ
れる。
The reason why the silicone water repellent is used as the water repellent is that there is almost no deterioration during autoclave curing and the water repellent effect tends to be improved.
The cause is not clear, but when calcium stearate or mineral oil is used as the water repellent, the water repellency is significantly reduced by autoclave curing, whereas the silicone water repellent shows such an adverse effect. Because I can't. The amount of the water-repellent agent added is adjusted so that the water-repellent agent has such a blending amount when dried.

【0013】請求項1は、この撥水剤を担体原料に担持
させる手段として、必要量の撥水剤と担体原料とを混合
し、これを配合材料として用いる。請求項2は、撥水剤
のエマルジョン液に担体原料を浸漬する。この浸漬によ
り撥水剤は均一かつ確実に担体原料に担持される。な
お、余剰の撥水剤はエマルジョン液の濾過により除去す
る。従って、全配合材料を混合する際は撥水剤は他の原
料に転移付着するのが防止される。
According to a first aspect of the present invention, as a means for supporting the water repellent agent on the carrier raw material, a required amount of the water repellent agent and the carrier raw material are mixed and used as a compounding material. In the second aspect, the carrier raw material is immersed in the emulsion liquid of the water repellent. By this immersion, the water repellent agent is uniformly and surely supported on the carrier raw material. Excessive water repellent is removed by filtering the emulsion liquid. Therefore, when mixing all the blended materials, the water repellent is prevented from transferring and adhering to other raw materials.

【0014】請求項3は、浸漬により担持させたエマル
ジョン液を濾過により除去したあと乾燥させる。この乾
燥はいわゆる乾式製法の場合に行われ、他の乾燥材料と
の均一混合のために行われる。
In the third aspect, the emulsion liquid supported by immersion is removed by filtration and then dried. This drying is carried out in the case of the so-called dry manufacturing method and is carried out for uniform mixing with other dry materials.

【0015】[0015]

【実施例】次にこの発明の実施例を説明する。Next, an embodiment of the present invention will be described.

【0016】〔実施例1〕セメント42.5重量%、珪砂4
2.5重量%、パルプ繊維 5重量%、軽量発泡骨材として
パーライト10重量%とからなるセメント配合において、
パーライトに前記セメント配合100 重量%に対して固形
分0.2 重量%のシリコーン系撥水剤のエマルジョンを添
加し、均一に混合した後、乾燥させることなく直ちに他
のセメント、珪砂、パルプ繊維と外割で40重量%の水と
を加えて混練し、厚さ5mm 、幅450mm長さ900mm の板状
体を成形し、室温で12時間一次養生後、蒸気圧5kg/cm
2 の飽和水蒸気により10時間のオートクレーブ養生を行
い試験板を得た。
[Example 1] Cement 42.5% by weight, silica sand 4
In a cement mix consisting of 2.5% by weight, 5% by weight pulp fiber, and 10% by weight perlite as a lightweight foam aggregate,
An emulsion of silicone water repellent with a solid content of 0.2% by weight relative to 100% by weight of the above cement mixture was added to perlite and mixed homogeneously, and immediately after drying without mixing with other cement, silica sand, pulp fibers 40% by weight of water is added and kneaded to form a plate-like body having a thickness of 5 mm, a width of 450 mm and a length of 900 mm, and after primary curing for 12 hours at room temperature, vapor pressure of 5 kg / cm.
Autoclave curing was performed for 10 hours with saturated steam of 2 to obtain a test plate.

【0017】〔実施例2〕実施例1におけるシリコーン
系撥水剤のエマルジョンを添加したパーライトを一旦乾
燥させた後に他のセメント、珪砂、パルプ繊維と外割で
40重量%の水とを加えて混練した他は実施例1と同様に
して試験板を得た。
Example 2 Perlite to which the emulsion of the silicone water repellent in Example 1 was added was once dried and then split with other cement, silica sand, and pulp fiber.
A test plate was obtained in the same manner as in Example 1 except that 40% by weight of water was added and the mixture was kneaded.

【0018】〔実施例3〕実施例1におけるシリコーン
系撥水剤のエマルジョンの固形分濃度を0.3 重量%とし
た他は実施例1と同様にして試験板を得た。
Example 3 A test plate was obtained in the same manner as in Example 1 except that the solid content concentration of the silicone water repellent emulsion in Example 1 was 0.3% by weight.

【0019】〔実施例4〕実施例1の配合におけるパー
ライトを、固形分濃度2%のシリコーン系撥水剤のエマ
ルジョンを満たした槽中に投入し、30秒間攪拌した後エ
マルジョン槽から取り出し、エマルジョン液を濾過し、
全配合材料に対し固形分0.2 重量%となるようにシリコ
ーン系撥水剤をパーライトに付着させ、これを乾燥させ
ることなく直ちに他のセメント、珪砂、パルプ繊維と外
割で40重量%の水とを加えて混練し、厚さ5mm 、幅450m
m 長さ900mm の板状体を成形し、室温で12時間一次養生
後、蒸気圧5kg/cm2 の飽和水蒸気により10時間のオー
トクレーブ養生を行い試験板を得た。
Example 4 Perlite in the formulation of Example 1 was put into a tank filled with an emulsion of a silicone water repellent having a solid content concentration of 2%, stirred for 30 seconds and then taken out from the emulsion tank to obtain an emulsion. The liquid is filtered,
A silicone water repellent was attached to perlite so that the solid content would be 0.2% by weight based on the total blended material, and immediately without drying it, other cement, silica sand, pulp fibers and 40% by weight water of the outer ratio would be added. And kneading, thickness 5mm, width 450m
m A plate having a length of 900 mm was molded, subjected to primary curing for 12 hours at room temperature, and then autoclaved for 10 hours with saturated steam having a vapor pressure of 5 kg / cm 2 to obtain a test plate.

【0020】〔実施例5〕実施例4におけるシリコーン
系撥水剤のエマルジョンに浸漬したパーライトを一旦乾
燥させた後に他のセメント、珪砂、パルプ繊維と外割で
40重量%の水とを加えて混練した他は実施例4と同様に
して試験板を得た。
[Example 5] Perlite immersed in the emulsion of the silicone water repellent in Example 4 was once dried and then split with other cement, silica sand, and pulp fiber.
A test plate was obtained in the same manner as in Example 4 except that 40% by weight of water was added and the mixture was kneaded.

【0021】〔実施例6〕実施例1におけるパーライト
に代え、珪砂42.5重量%の内の8重量%を用い、これに
前記セメント配合100 重量%に対して固形分0.2 重量%
のシリコーン系撥水剤のエマルジョンを添加し、均一に
混合した後、乾燥させることなく直ちに他のセメント、
珪砂、パルプ繊維、パーライトと外割で40重量%の水と
を加えて混練し、厚さ5mm 、幅450mm 長さ900mm の板状
体を成形し、室温で12時間一次養生後、蒸気圧5kg/cm
2 の飽和水蒸気により10時間のオートクレーブ養生を行
い試験板を得た。
[Example 6] Instead of pearlite in Example 1, 8% by weight of 42.5% by weight of silica sand was used, and the solid content was 0.2% by weight based on 100% by weight of the cement mixture.
After adding the silicone water repellent emulsion, mix evenly, and then immediately dry the other cement without drying.
Quartz sand, pulp fiber, perlite and 40% by weight of water are added and kneaded to form a plate-like body having a thickness of 5 mm, a width of 450 mm and a length of 900 mm. After primary curing for 12 hours at room temperature, vapor pressure of 5 kg. /cm
Autoclave curing was performed for 10 hours with saturated steam of 2 to obtain a test plate.

【0022】〔実施例7〕実施例6におけるシリコーン
系撥水剤のエマルジョンを添加した珪砂を一旦乾燥させ
た後に他のセメント、珪砂、パルプ繊維、パーライトと
外割で40重量%の水とを加えて混練した他は実施例1と
同様にして試験板を得た。
Example 7 The silica sand to which the emulsion of the silicone water repellent in Example 6 was added was once dried, and then another cement, silica sand, pulp fiber, perlite and 40% by weight of water in the outer ratio were added. A test plate was obtained in the same manner as in Example 1 except that kneading was additionally performed.

【0023】〔実施例8〕実施例6における配合におけ
る珪砂を、固形分濃度 2%のシリコーン系撥水剤のエマ
ルジョンを満たした槽中に投入し、30秒間攪拌した後エ
マルジョン槽から取り出し、エマルジョン液を濾過した
後、乾燥させることなく直ちに他のセメント、珪砂、パ
ルプ繊維、パーライトと外割で40重量%の水とを加えて
混練し、厚さ5mm 、幅450mm 長さ900mm の板状体を成形
し、室温で12時間一次養生後、蒸気圧5kg/cm2 の飽和
水蒸気により10時間のオートクレーブ養生を行い試験板
を得た。
Example 8 The silica sand in the formulation of Example 6 was placed in a tank filled with an emulsion of a silicone water repellent having a solid content concentration of 2%, stirred for 30 seconds, and then taken out of the emulsion tank to obtain an emulsion. After filtering the liquid, without drying it, immediately add other cement, silica sand, pulp fiber, pearlite and 40% by weight of water in the outer part and knead to make a plate with a thickness of 5 mm, a width of 450 mm and a length of 900 mm. Was molded and subjected to primary curing for 12 hours at room temperature, and then 10 hours of autoclave curing with saturated steam having a vapor pressure of 5 kg / cm 2 to obtain a test plate.

【0024】〔実施例9〕実施例8におけるシリコーン
系撥水剤のエマルジョンに浸漬した珪砂を一旦乾燥させ
た後に他のセメント、珪砂、パルプ繊維、パーライトと
外割で40重量%の水とを加えて混練した他は実施例9と
同様にして試験板を得た。
Example 9 The silica sand dipped in the emulsion of the silicone water repellent in Example 8 was once dried, and then another cement, silica sand, pulp fiber, pearlite and 40% by weight of water in the outer ratio were added. A test plate was obtained in the same manner as in Example 9 except that kneading was additionally performed.

【0025】〔比較例1〕実施例1と同じセメント配合
材料を用い、シリコーン系撥水剤のエマルジョンによる
処理をすることなくそのまま実施例1と同様にして試験
板を得た。
Comparative Example 1 Using the same cement compounding material as in Example 1, a test plate was obtained in the same manner as in Example 1 without treatment with a silicone water repellent emulsion.

【0026】〔比較例2〕実施例1におけるエマルジョ
ンの固形分濃度を0.05重量%とした他は実施例1と同様
にして試験板を得た。
Comparative Example 2 A test plate was obtained in the same manner as in Example 1 except that the solid content concentration of the emulsion in Example 1 was changed to 0.05% by weight.

【0027】〔比較例3〕実施例1におけるシリコーン
系撥水剤のエマルジョンの固形分濃度を0.5 重量%とし
た他は実施例1と同様にして試験板を得た。上記実施例
1〜9及び比較例1〜3について曲げ強度、吸水率、絶
乾比重の測定をしたところ表1の結果となった。
Comparative Example 3 A test plate was obtained in the same manner as in Example 1 except that the solid content concentration of the silicone water repellent emulsion in Example 1 was changed to 0.5% by weight. When the bending strength, water absorption, and absolute dry specific gravity of the above Examples 1 to 9 and Comparative Examples 1 to 3 were measured, the results shown in Table 1 were obtained.

【0028】[0028]

【表1】 [Table 1]

【0029】表1より明らかなように、板材強度の点で
は実施例、比較例共に際立った相違はないものの吸水率
に関しては実施例が撥水剤の含有量の増加に伴って著し
い低下が見られ、防水性に効果があることが判明した。
As is clear from Table 1, there is no remarkable difference in the strength of the plate material between the Examples and the Comparative Examples, but the water absorption rate of the Examples is significantly decreased with the increase of the content of the water repellent. It was found that it is effective in waterproofing.

【0030】[0030]

【発明の効果】以上説明したように、この発明の方法に
よれば、強度寄与の少ない材料を撥水剤の担体とするた
め、マトリックスの強度を損なうことなく撥水剤を含め
ることができ、耐水性に優れた窯業系建材を製造でき
る。また、撥水剤としてシリコーン系撥水剤を使用した
ことにより、他の撥水剤に比べオートクレーブ養生後の
撥水性が優れるなどの効果を有する。
As described above, according to the method of the present invention, a material having a small contribution to strength is used as a carrier for the water repellent, so that the water repellent can be contained without impairing the strength of the matrix. It is possible to manufacture ceramic building materials with excellent water resistance. In addition, the use of a silicone-based water repellent as the water repellent has effects such as superior water repellency after curing in an autoclave as compared with other water repellents.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 C04B 111:27 ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification code Office reference number FI technical display location C04B 111: 27

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 窯業系建材の配合材料のうち強度寄与の
少ない原料に、撥水剤が配合材料全量に対し0.08〜0.4
重量%となるように濃度を調整したシリコーン系撥水剤
のエマルジョンを添加して均一に混合し、その後他の配
合材料と必要量の水とを添加して混合攪拌後成形し、一
次養生後オートクレーブ養生することを特徴とする撥水
性窯業系建材の製造方法
1. A water-repellent agent is used as a raw material having a small contribution to strength among the compounding materials for ceramic-based building materials, and 0.08 to 0.4 with respect to the total amount of the compounding materials.
Add a silicone-based water repellent emulsion whose concentration is adjusted to be wt% and mix evenly, then add other compounding ingredients and the required amount of water, mix and stir, and mold, after primary curing Method for manufacturing water-repellent ceramic-based building material characterized by autoclave curing
【請求項2】 シリコーン系撥水剤のエマルジョンに、
窯業系建材の配合材料のうち強度寄与の少ない原料を浸
漬し均一に混合した後取り出して、撥水剤が配合材料全
量に対し0.08〜0.4 重量%となるように濾過した後、他
の配合材料と必要量の水とを添加して混合攪拌後成形
し、一次養生後オートクレーブ養生することを特徴とす
る撥水性窯業系建材の製造方法
2. A silicone water repellent emulsion,
Of the compounding materials for ceramic building materials, the raw materials with less contribution to strength are soaked and uniformly mixed, then taken out, filtered so that the water repellent becomes 0.08 to 0.4% by weight relative to the total amount of compounded materials, and then other compounded materials. And a required amount of water are added, and the mixture is mixed and stirred, then molded, and subjected to autoclave curing after primary curing, and a method for producing a water-repellent ceramic building material.
【請求項3】 シリコーン系撥水剤のエマルジョンに、
窯業系建材の配合材料のうち強度寄与の少ない原料を浸
漬し均一に混合した後取り出して、撥水剤が配合材料全
量に対し0.08〜0.4 重量%となるように濾過した後、乾
燥し、その後他の配合材料と必要量の水とを添加して混
合攪拌後成形し、一次養生後オートクレーブ養生するこ
とを特徴とする撥水性窯業系建材の製造方法
3. A silicone water repellent emulsion,
Of the compounding materials for ceramic building materials, the raw materials with less strength contribution are soaked and uniformly mixed, then taken out, filtered so that the water repellent becomes 0.08 to 0.4% by weight relative to the total amount of the compounded materials, dried, and then A method for producing a water-repellent ceramic-based building material, which comprises adding another compounding material and a necessary amount of water, mixing and stirring, molding, and then performing autoclave curing after primary curing
JP8024755A 1996-01-17 1996-01-17 Production of water-repellent ceramic building material Pending JPH09194245A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP8024755A JPH09194245A (en) 1996-01-17 1996-01-17 Production of water-repellent ceramic building material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP8024755A JPH09194245A (en) 1996-01-17 1996-01-17 Production of water-repellent ceramic building material

Publications (1)

Publication Number Publication Date
JPH09194245A true JPH09194245A (en) 1997-07-29

Family

ID=12146972

Family Applications (1)

Application Number Title Priority Date Filing Date
JP8024755A Pending JPH09194245A (en) 1996-01-17 1996-01-17 Production of water-repellent ceramic building material

Country Status (1)

Country Link
JP (1) JPH09194245A (en)

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CN107160546A (en) * 2017-05-23 2017-09-15 广西睿桂涵农业有限公司 A kind of preparation method of cement products
WO2019065226A1 (en) * 2017-09-28 2019-04-04 ニチハ株式会社 Mineral board and production method therefor
CN110028276A (en) * 2019-04-23 2019-07-19 佛山市世为创意家具有限公司 A kind of high-effective water-proof dustproof fiber cement plate
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CN110028276A (en) * 2019-04-23 2019-07-19 佛山市世为创意家具有限公司 A kind of high-effective water-proof dustproof fiber cement plate

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