JPH09192728A - Manufacturing equipment for butt welded steel tube having high quality of butt weld part - Google Patents
Manufacturing equipment for butt welded steel tube having high quality of butt weld partInfo
- Publication number
- JPH09192728A JPH09192728A JP356696A JP356696A JPH09192728A JP H09192728 A JPH09192728 A JP H09192728A JP 356696 A JP356696 A JP 356696A JP 356696 A JP356696 A JP 356696A JP H09192728 A JPH09192728 A JP H09192728A
- Authority
- JP
- Japan
- Prior art keywords
- scale
- forged
- butt
- roll
- induction heating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、高強度かつ高品質
な鍛接部を有する鍛接鋼管の製造設備に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a forged steel pipe manufacturing facility having a high-strength and high-quality forged welded portion.
【0002】[0002]
【従来の技術】従来法の鍛接鋼管の製造工程を図2に示
す。この図に示すように鍛接鋼管は、材料となる鋼帯1
を連続的に加熱炉2で1200℃〜1300℃に加熱し
成形ロール3,4で成形し、適正な鍛接温度に昇温かつ
鍛接面のスケールを吹き飛ばすために鍛接直前のウェル
ディングホーン5のノズル7からエッジ部に酸素を吹き
付けて鍛接する。その後、絞りロールで順次絞り、圧延
を加えて所定の外径、肉厚の鍛接鋼管を連続的に造管す
る。酸素吹き付けの約割は適正な温度へ鋼帯を昇温さ
せ、鍛接面に付着しているスケールを吹き飛ばすことで
ある。このとき酸素吹き付け量を多くすればスケールを
吹き飛ばす効果が大きくなるが、酸化反応が進み生成す
るスケール量も多くなる。2. Description of the Related Art FIG. 2 shows a conventional process for manufacturing a forged steel pipe. As shown in this figure, the forged steel pipe is made of steel strip 1
Is continuously heated in a heating furnace 2 to 1200 ° C to 1300 ° C and is molded by the molding rolls 3 and 4, the nozzle of the welding horn 5 immediately before forging is used to raise the temperature to an appropriate forging temperature and blow off the scale of the forging surface. Blow oxygen from 7 to the edge and forge welding. After that, it is successively drawn by a drawing roll and rolled to continuously produce a forged steel pipe having a predetermined outer diameter and thickness. About half of the oxygen blowing is to raise the temperature of the steel strip to a proper temperature and blow off the scale adhering to the forged surface. At this time, if the amount of oxygen blown is increased, the effect of blowing off the scale becomes greater, but the oxidation reaction proceeds and the amount of scale produced also increases.
【0003】一方、酸素吹き付け量を少なくすればスケ
ールを吹き飛ばす効果が小さくなると共に、鋼帯の昇温
効果が低下する。このように適正な温度に加熱するため
の酸素吹き付け量とスケールを吹き飛ばすための酸素吹
き付け量を制御することは困難である。鍛接部のスケー
ルが完全に除去されず、そのまま鍛接部に噛み込まれた
場合、鍛接部の強度は著しく低下する。そこで鍛接鋼管
の鍛接部の品質を向上させるために特開昭50−545
62号公報のように鍛接直前に酸素とアセチレンの混合
ガスを噴射することによりエッジを加熱し、さらにスケ
ールを飛散させて連続的に鍛接する鋼管の製造方法があ
る。しかしながら鍛接直前に酸素とアセチレンの混合ガ
スを吹き付けるため適正な温度へ鋼帯を瞬時に昇温させ
ることが困難であり鍛接部のスケールが完全に除去され
ないという問題点を有している。On the other hand, if the amount of oxygen blown is reduced, the effect of blowing off the scale is reduced and the effect of raising the temperature of the steel strip is reduced. In this way, it is difficult to control the amount of oxygen blown for heating to an appropriate temperature and the amount of oxygen blown for blowing off the scale. If the scale of the forged part is not completely removed and it is directly bitten into the forged part, the strength of the forged part is significantly reduced. Therefore, in order to improve the quality of the forged portion of the forged steel pipe, Japanese Patent Application Laid-Open No. 50-545
There is a method of manufacturing a steel pipe as described in Japanese Patent No. 62, in which an edge is heated by injecting a mixed gas of oxygen and acetylene immediately before forging, and the scale is scattered to continuously forge. However, since a mixed gas of oxygen and acetylene is blown just before forging, it is difficult to instantly raise the temperature of the steel strip to an appropriate temperature, and there is a problem that the scale of the forged portion cannot be completely removed.
【0004】[0004]
【発明が解決しようとする課題】一般に、鍛接鋼管の製
造方法において、加熱炉で加熱された鋼帯を管状に熱間
成形後、鍛接直前に酸素を吹き付けるが、この酸素吹き
付けはエッジに付着しているスケールを除去するととも
に、酸化熱によるエッジを加熱かつその際発生したスケ
ールを吹き飛ばすという2つの目的がある。しかし酸素
吹き付け前に付着したスケールは非常に取れにくく、そ
のため鍛接部にスケール噛み込みという問題を生じる。
本発明はこれらの問題を解消し、鍛接部のスケール噛み
込みを減少させて、鍛接部の特性に優れた鋼管を得るた
めの製造設備を提供するものである。Generally, in a method for manufacturing a forged steel pipe, after hot forming a steel strip heated in a heating furnace into a tubular shape, oxygen is blown just before forging, but this oxygen blowing adheres to the edge. There are two purposes: to remove the scale that is present, to heat the edge due to the heat of oxidation, and to blow away the scale generated at that time. However, it is very difficult to remove the scale attached before the oxygen is blown, which causes a problem that the scale is caught in the forged portion.
The present invention solves these problems, reduces the scale bite in the forged portion, and provides a manufacturing facility for obtaining a steel pipe having excellent properties in the forged portion.
【0005】[0005]
【課題を解決するための手段】本発明の要旨は、加熱炉
で加熱された鋼帯を管状に熱間成形後、鍛接する鍛接鋼
管の製造において、成形ロールと鍛接ロールの中間で管
状スケルプのエッジ部を高周波誘導加熱コイルで再加熱
し、鍛接直前に酸素不活性ガスを吹き付ける装置であ
る。Means for Solving the Problems The gist of the present invention is to manufacture a forged steel pipe in which a steel strip heated in a heating furnace is hot-formed into a tubular shape and then forged, and a tubular skelp is formed between the forming roll and the forging roll. It is a device that reheats the edge part with a high frequency induction heating coil and blows oxygen inert gas immediately before forging.
【0006】[0006]
【発明の実施の形態】本発明を図1に基ずき詳細に説明
する。一般に、鍛接鋼管の製造方法において鍛接直前に
酸素を吹き付けるが、酸素吹き付け前に付着したスケー
ルは非常に取れにくく、そのため鍛接部にスケール噛み
込みという問題点を生じる。鍛接直前の酸素吹き付けは
地鉄と瞬時に発熱反応を起こして地鉄を昇温させること
により表面のスケールを溶融させる働きと溶融したスケ
ールを吹き飛ばす働きがある。しかし、地鉄の加熱温度
が低い場合やスケールがエッジ部に厚く一面に付着して
いる場合、酸素と地鉄の発熱反応は起こらずスケールは
鍛接面に残存してしまう。鍛接面に付着しているスケー
ルを吹き飛ばしやすくするためにはスケールを溶融し粘
性を低下させることが重要である。BEST MODE FOR CARRYING OUT THE INVENTION The present invention will be described in detail with reference to FIG. Generally, in the method of manufacturing a forged steel pipe, oxygen is blown just before forging, but the scale attached before the blowing of oxygen is very difficult to remove, and therefore the problem of scale biting in the forged portion occurs. Oxygen blowing immediately before forging has a function of instantly causing an exothermic reaction with the base iron to raise the temperature of the base iron, thereby melting the scale on the surface and blowing the melted scale away. However, when the heating temperature of the base iron is low or when the scale is thickly attached to the entire edge portion, the exothermic reaction between oxygen and the base iron does not occur and the scale remains on the forged surface. In order to easily blow off the scale attached to the forged surface, it is important to melt the scale and reduce the viscosity.
【0007】このことからエッジ部に付着しているスケ
ールを溶融し、粘性を低下させエッジ部から吹き飛ばし
やすくするために成形ロール3,4と鍛接ロール6の中
間に高周波誘導加熱コイル8を設置する。この高周波誘
導加熱コイル8によりエッジ部を再加熱し、エッジ部の
スケールを完全に溶融する。溶融されたスケールはその
直後の酸素不活性ガスの吹き付けにより完全に鍛接面か
ら除去することができ鍛接部のスケール噛み込みは完全
に無くなる。また、高周波誘導加熱コイルの設置により
鍛接直前で再加熱が可能となるため加熱炉におけるスケ
ルプの加熱温度は低く設定することができ製造コスト削
減が可能となる。以上のことから本発明の装置によれば
鍛接部のスケール噛み込みを減少させて、鍛接部の特性
に優れた鋼管を得ることができるものである。For this reason, a high-frequency induction heating coil 8 is installed between the forming rolls 3 and 4 and the forging roll 6 in order to melt the scale adhering to the edge portion, lower the viscosity and make it easier to blow off from the edge portion. . The high-frequency induction heating coil 8 reheats the edge portion to completely melt the scale on the edge portion. Immediately thereafter, the molten scale can be completely removed from the forged welded surface by spraying with an oxygen-inert gas, and scale entrapment at the forged welded portion is completely eliminated. Further, since the high-frequency induction heating coil is installed and reheating can be performed immediately before forging, the heating temperature of the skelp in the heating furnace can be set low and the manufacturing cost can be reduced. From the above, according to the apparatus of the present invention, it is possible to reduce the scale bite in the forged portion and obtain a steel pipe having excellent characteristics in the forged portion.
【0008】[0008]
【実施例】図2に示す従来法の製造工程による実用試
験、鍛接部夾雑物占有率の結果を表1に示す。図1に示
す本発明法の製造工程による実用試験、鍛接部夾雑物の
占有率の結果を表2に示す。表1、表2に示す偏平率、
押し拡げ率、鍛接部夾雑物占有率の計算方法をそれぞれ
下式に示す。 偏平率=(1−H/D)×100(%) D:素管外径 H:偏平高さ 押し拡げ率=D′/D D:素管外径 D′:押し拡げ後の管外径 鍛接部夾雑物占有率=L/t×100 L:鍛接部全夾雑物長さ、t:管肉厚[Examples] Table 1 shows the results of the practical tests and the occupancy ratio of foreign matters in the forged portion in the manufacturing process of the conventional method shown in FIG. Table 2 shows the results of the practical tests and the occupancy ratio of the foreign matter in the forged portion in the manufacturing process of the method of the present invention shown in FIG. Flatness ratios shown in Table 1 and Table 2,
The methods for calculating the expansion ratio and occupancy ratio of foreign matter in the forged portion are shown in the following formulas. Flatness = (1-H / D) x 100 (%) D: Outer diameter of plain tube H: Flatness height Expansion ratio = D '/ D D: Outer diameter of plain tube D': Outer diameter of expanded tube Occupancy rate of foreign matter in forged portion = L / t x 100 L: Length of all foreign matter in forged portion, t: Pipe wall thickness
【0009】[0009]
【表1】 [Table 1]
【0010】[0010]
【表2】 [Table 2]
【0011】[0011]
【発明の効果】以上述べたように、本発明に係る装置に
よって、鍛接鋼管の鍛接部のスケール噛み込みを減少さ
せて、鍛接部の特性に優れた鋼管を得ることができ、工
業上極めて優れた効果を奏するものである。As described above, with the apparatus according to the present invention, it is possible to reduce the scale bite in the forged portion of the forged steel pipe and obtain a steel pipe having excellent forged portion characteristics, which is extremely excellent in industry. It has a great effect.
【図1】本発明法の鍛接鋼管の製造方法を示す平面図、FIG. 1 is a plan view showing a method for manufacturing a forged steel pipe according to the present invention,
【図2】従来法の鍛接鋼管の製造工程を示す平面図であ
る。FIG. 2 is a plan view showing a process for manufacturing a forged steel pipe according to a conventional method.
1 鋼帯 2 加熱炉 3 成形ロール 4 成形ロール 5 ウェルディングホーン 6 鍛接ロール 7 ノズル 8 高周波誘導加熱コイル 1 Steel strip 2 Heating furnace 3 Forming roll 4 Forming roll 5 Welding horn 6 Forging roll 7 Nozzle 8 High frequency induction heating coil
───────────────────────────────────────────────────── フロントページの続き (72)発明者 住本 大吾 千葉県君津市君津1番地 新日本製鐵株式 会社君津製鐵所内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Daigo Sumimoto 1 Kimitsu, Kimitsu-shi, Chiba Nippon Steel Corporation Kimitsu Steel Co., Ltd.
Claims (1)
形後、鍛接する鍛接鋼管の製造において、成形ロールと
鍛接ロールの中間に管状スケルプのエッジ部を加熱する
ための高周波誘導加熱コイルを設け、鍛接直前には酸素
不活性ガスを吹き付けるノズルを設けたことを特徴とす
る高品質な鍛接部を有する鍛接鋼管の製造設備。1. High-frequency induction heating for heating an edge portion of a tubular skelp in the middle of a forming roll and a forging roll in the production of a forged steel pipe in which a steel strip heated in a heating furnace is hot-formed into a tubular shape and then forged. Equipment for manufacturing forged steel pipes with high-quality forged parts, which is equipped with a coil and a nozzle for blowing oxygen inert gas immediately before forging.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP356696A JPH09192728A (en) | 1996-01-12 | 1996-01-12 | Manufacturing equipment for butt welded steel tube having high quality of butt weld part |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP356696A JPH09192728A (en) | 1996-01-12 | 1996-01-12 | Manufacturing equipment for butt welded steel tube having high quality of butt weld part |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH09192728A true JPH09192728A (en) | 1997-07-29 |
Family
ID=11560993
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP356696A Withdrawn JPH09192728A (en) | 1996-01-12 | 1996-01-12 | Manufacturing equipment for butt welded steel tube having high quality of butt weld part |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH09192728A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2010217083A (en) * | 2009-03-18 | 2010-09-30 | Honda Motor Co Ltd | Noncontact shape measuring device |
-
1996
- 1996-01-12 JP JP356696A patent/JPH09192728A/en not_active Withdrawn
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2010217083A (en) * | 2009-03-18 | 2010-09-30 | Honda Motor Co Ltd | Noncontact shape measuring device |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
A300 | Withdrawal of application because of no request for examination |
Free format text: JAPANESE INTERMEDIATE CODE: A300 Effective date: 20030401 |