JPH0732034A - Manufacture of butt-welded steel tube - Google Patents
Manufacture of butt-welded steel tubeInfo
- Publication number
- JPH0732034A JPH0732034A JP5179465A JP17946593A JPH0732034A JP H0732034 A JPH0732034 A JP H0732034A JP 5179465 A JP5179465 A JP 5179465A JP 17946593 A JP17946593 A JP 17946593A JP H0732034 A JPH0732034 A JP H0732034A
- Authority
- JP
- Japan
- Prior art keywords
- butt
- forged
- quality
- manufacture
- heated
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/02—Iron or ferrous alloys
- B23K2103/04—Steel or steel alloys
Landscapes
- Laser Beam Processing (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、衝合部品質に優れた鍛
接管の製造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a forged tube having excellent abutting portion quality.
【0002】[0002]
【従来の技術】一般に、鍛接管は図3に示すように、所
定の幅の鋼帯を連続的に加熱炉に挿入し、約1200℃
〜1300℃に加熱後、成形スタンドで成形し、鍛接直
前で酸素ブローをし鍛接する。その後ストレッチレデュ
ーサーで絞り、所定の外径肉厚にする。この方法は、鋼
管を製造する方法としては最も高能率、高生産性の方法
であり一般的に広く使用されているが、高温に加熱する
ため多くのエネルギーを必要とするため、特開昭58−
122188号公報に記載されているように、低温加熱
後、エッジ端部のみ高周波加熱した後、鍛接直前で酸素
ブローをし鍛接する方法がある。又、衝合部品質を向上
させるために、特開昭58−9714号公報又は特開昭
60−15082号公報に開示されているように、比較
的低温で高周波抵抗溶接を実施し、その後ビード除去切
削を実施、再び約900℃〜1100℃に加熱後ストレ
ッチレデューサーで絞る方法がある。2. Description of the Related Art Generally, a forged tube is, as shown in FIG. 3, a steel strip having a predetermined width, which is continuously inserted into a heating furnace, at about 1200.degree.
After heating to ˜1300 ° C., it is molded by a molding stand, and oxygen blow is performed just before forging to perform forge welding. After that, squeeze with a stretch reducer to make the outer diameter wall thickness. This method is the most efficient and highly productive method for producing steel pipes and is generally widely used. However, it requires a lot of energy for heating to a high temperature. −
As described in Japanese Patent No. 122188, there is a method in which after low-temperature heating, only edge edges are subjected to high-frequency heating, and then oxygen blow is carried out immediately before forging. Further, in order to improve the quality of the abutting portion, high frequency resistance welding is performed at a relatively low temperature as disclosed in JP-A-58-9714 or JP-A-60-15082, and then the bead is used. There is a method of performing removal cutting, heating again to about 900 ° C to 1100 ° C, and then squeezing with a stretch reducer.
【0003】[0003]
【発明が解決しようとする課題】一般に、鍛接管の製造
方法では、鍛接直前の酸素ブローにより、エッジに付着
したスケールを除去するとともに、酸化熱によりエッジ
を加熱し鍛接する。この方法では衝合部品質が不安定で
あるとともに、衝合部外表面に図4に示すようなスジ状
の凹み(あるいは、単にスジと呼ぶ)1が連続的に発生
することがある。スジ状の凹みは加工性を大幅に阻害す
る。この問題点は、低温加熱後、エッジ端部のみ高周波
加熱した後、鍛接直前で酸素ブローをし鍛接する方法で
も酸素ブローをする限りは同じように発生する。Generally, in the method of manufacturing a forged pipe, the scale adhering to the edge is removed by oxygen blowing immediately before forging, and the edge is heated by oxidation heat for forge welding. According to this method, the quality of the abutting portion is unstable, and a streak-shaped recess (or simply called a streak) 1 as shown in FIG. 4 may continuously occur on the outer surface of the abutting portion. The streak-shaped dent significantly impedes workability. This problem also occurs in the same manner as long as oxygen blowing is performed by a method in which after the low temperature heating, only the edge portion is subjected to high frequency heating, and then oxygen blowing is performed immediately before forging welding.
【0004】この問題点を解決するために、比較的低温
で高周波抵抗溶接を実施し、その後ビード除去切削を実
施、再び約900℃〜1100℃に加熱後ストレッチレ
デューサーで絞る方法がある。この方法では高周波抵抗
溶接で高品質で溶接をする点は非常に優れているが、そ
の結果、ビード(盛り上がり)が発生し、それを高温で
切削除去しなければならないという新たな問題点を生
じ、能率、生産性を大きく阻害する。本発明はこのよう
な従来の製造方法における問題点を解決するものであっ
て、優れた衝合部品質を得るとともにスジの発生しない
鍛接管の製造法を提供することを目的にするものであ
る。In order to solve this problem, there is a method in which high-frequency resistance welding is carried out at a relatively low temperature, bead removal cutting is carried out, heating is carried out again at about 900 ° C. to 1100 ° C., and then squeezing is performed by a stretch reducer. In this method, high-frequency resistance welding is very good at high quality welding, but as a result, beads are formed, which causes a new problem that it must be removed by cutting at high temperature. , Greatly impairs efficiency and productivity. The present invention is intended to solve the above problems in the conventional manufacturing method, and an object thereof is to provide a method for manufacturing a forged welded tube in which excellent abutting portion quality is obtained and streaking does not occur. .
【0005】[0005]
【課題を解決するための手段】すなわち本発明は、所定
の幅の鋼帯を加熱し熱間成形を行った後、鍛接する鍛接
管の製造方法において、鍛接時に鍛接部の上流側からレ
ーザーを照射することにより鍛接部を加熱した後、鍛接
することを特徴とする衝合部品質に優れた鍛接鋼管の製
造方法である。Means for Solving the Problems That is, the present invention is a method for manufacturing a forged tube in which a steel strip having a predetermined width is heated and hot-formed, and then forged and welded. This is a method for manufacturing a forged steel pipe having excellent abutting portion quality, which comprises heating the forged portion by irradiation and then forging.
【0006】以下に本発明を詳細に説明する。図1に本
発明の製造工程を示す。従来の工程は図3に示すように
所定の幅の鋼帯を連続的に加熱炉に挿入し、約1200
℃〜1300℃に加熱後、成形スタンドで成形し、鍛接
直前で酸素ブローをし鍛接する。その後ストレッチレデ
ューサーで絞り、所定の外径肉厚にする。この方法で
は、先に述べたように、衝合部品質が不安定で、かつ、
外表面にスジ状の凹みが連続的に発生する。The present invention will be described in detail below. FIG. 1 shows the manufacturing process of the present invention. In the conventional process, a steel strip having a predetermined width is continuously inserted into a heating furnace as shown in FIG.
After heating to ℃ ~ 1300 ℃, it is molded in a molding stand, oxygen blow is performed just before forging and forging is performed. After that, squeeze with a stretch reducer to make the outer diameter wall thickness. In this method, as described above, the abutting part quality is unstable, and
A streak-like depression is continuously generated on the outer surface.
【0007】図1に示す本発明は、所定の幅の鋼帯を連
続的に加熱炉に挿入し、約1100℃〜1300℃に加
熱後、成形スタンドで成形する。その後、鍛接時に鍛接
部にレーザーを照射することにより鍛接部を加熱する。
レーザーの照射の方法は、例えば図4に示すように上流
側に配置したレーザー照射装置3から衝合部に向かって
レーザービーム4を照射する。この時、レーザーの発生
装置の容量からビームが一つでは厚さ方向に全面に当て
るのが困難であれば、数個のビームを照射する。いずれ
にしてもレーザービームを衝合部厚さ方向に均一に照射
し、均一に加熱することが重要である。レーザー照射加
熱後、鍛接ロール3で鍛接し、その後ストレッチレデュ
ーサーで絞り、所定の外径肉厚にする。In the present invention shown in FIG. 1, a steel strip having a predetermined width is continuously inserted into a heating furnace, heated to about 1100 ° C. to 1300 ° C., and then formed by a forming stand. After that, the forged portion is heated by irradiating the forged portion with a laser during the forging welding.
As a laser irradiation method, for example, as shown in FIG. 4, a laser beam 4 is irradiated from a laser irradiation device 3 arranged on the upstream side toward an abutting portion. At this time, if it is difficult to hit the entire surface in the thickness direction with one beam due to the capacity of the laser generator, several beams are emitted. In any case, it is important to uniformly irradiate the laser beam in the thickness direction of the abutting portion and heat it uniformly. After heating by laser irradiation, it is forged by a forging roll 3 and then squeezed by a stretch reducer to have a predetermined outer wall thickness.
【0008】スジの発生原因は、従来の工程では、図5
に示すように鍛接時に外面から酸素ブロー7することに
より外面エッジ部9が酸化、溶融、消失し、鍛接後に連
続したスジ状の凹みとして残ってしまうからである。し
かし、レーザー照射の場合は酸素ブローと異なり、外面
からではなく、衝合部厚さ方向に均一に照射し、均一に
加熱するために、エッジ部が溶融、消失し、鍛接後に連
続したスジ状の凹みとして残ることがない。The cause of the streak is as shown in FIG.
This is because the outer surface edge portion 9 is oxidized, melted, and disappears by oxygen blowing 7 from the outer surface during the forge welding, and remains as a continuous streak-shaped recess after the forge welding. However, unlike the oxygen blow in the case of laser irradiation, the edge part melts and disappears in order to uniformly irradiate in the thickness direction of the abutting part and to heat it uniformly, not from the outer surface, but continuous stripes after forging welding. It does not remain as a dent.
【0009】又、従来の酸素ブローでは、酸化熱により
加熱するために衝合部に酸化物を噛み込み易く、衝合部
品質が安定しない。しかし、レーザー照射では酸化物は
発生せず安定した衝合部品質になる。Further, in the conventional oxygen blow, since the oxide is heated by the heat of oxidation, the oxide is likely to be caught in the abutting portion, and the quality of the abutting portion is not stable. However, laser irradiation does not generate oxides, resulting in stable abutting part quality.
【0010】尚、酸素ブローのもう一つの目的はエッジ
に付着したスケールを除去するためであるが、レーザー
照射だけでスケール除去が不十分な場合には、エッジが
溶融せず、かつ、エッジに付着したスケールを除去する
程度の酸素ブローをしてもよい。換言すれば、エッジに
付着したスケールを除去するだけであれば、従来の酸素
ブローに比べ、極少量で可能であり、エッジを溶融させ
ることもない。Another purpose of oxygen blowing is to remove the scale adhering to the edge. However, when the scale removal is insufficient only by laser irradiation, the edge does not melt and the edge is not melted. Oxygen may be blown to the extent that the adhered scale is removed. In other words, if only the scale attached to the edge is removed, a very small amount is possible as compared with the conventional oxygen blow, and the edge is not melted.
【0011】[0011]
【実施例】サイズφ42.7×t4.0で従来法と本発
明の方法による場合とを、表1に比較した。No.1の従
来法は酸素ブローによる方法、No.2の従来法は高周波
誘導加熱+酸素ブローによる方法であるが、いずれも衝
合部品質は安定せず、スジも発生し、しかも、成分も
0.1%C以下にしなければ製造できなかった。No.3
の従来法はERW溶接のため、安定した衝合部品質が得
られ、スジも発生せず、0.5%Cまでは製造可能であ
ったが、ビード切削の調整のためたびたびラインを停止
し、大幅に生産性が低下した。これらの従来法に比べ、
No.4及びNo.5の本発明法は衝合部品質も安定し、ス
ジも発生せず、しかも、途中でラインを停止する必要も
なかったことから生産性も高い。EXAMPLES Table 1 compares the conventional method and the method of the present invention with a size of φ42.7 × t4.0. No. The conventional method of No. 1 is by oxygen blowing, No. The conventional method of No. 2 is a method by high frequency induction heating + oxygen blow, but in both cases, the quality of the abutting part is not stable, streaks are generated, and the component cannot be manufactured unless the content is 0.1% C or less. . No. Three
With the conventional method of ERW welding, stable abutting part quality was obtained, streaks did not occur, and it was possible to manufacture up to 0.5% C, but the line was frequently stopped due to bead cutting adjustment. , Productivity dropped significantly. Compared to these conventional methods,
No. 4 and No. In the method of the present invention of No. 5, the quality of the abutting portion is stable, no streak is generated, and it is not necessary to stop the line on the way, so that the productivity is high.
【0012】[0012]
【表1】 [Table 1]
【0013】[0013]
【発明の効果】従来の製造方法で鍛接管を製造しようと
すれば、衝合部品質が不安定で、かつ、衝合部外表面に
スジ状の凹みが連続的に発生し、曲げ、拡管等加工の厳
しい用途には使用することができなかった。本発明の方
法を適用することによって、安定した衝合部品質で厳し
い加工の可能な鋼管を、高能率、高生産性を維持しなが
ら製造することが可能となった。又、レーザー照射によ
り加熱するために、高精度の加熱制御が可能、しかも、
スケールの発生も少なく、鍛接可能な成分範囲すなわち
製造可能範囲が広がる。When a forged tube is manufactured by the conventional manufacturing method, the quality of the abutting portion is unstable, and the outer surface of the abutting portion is continuously formed with streak-like recesses to bend and expand the pipe. It could not be used for applications that require severe processing. By applying the method of the present invention, it has become possible to manufacture a steel pipe which is stable in abutting part quality and can be severely processed while maintaining high efficiency and high productivity. Also, since heating is performed by laser irradiation, highly accurate heating control is possible, and
There is little scale generation, and the range of components that can be forged, that is, the manufacturable range, expands.
【図1】本発明の製造工程を示す図。FIG. 1 is a diagram showing a manufacturing process of the present invention.
【図2】本発明のレーザーの照射方法の一例を示す説明
図。FIG. 2 is an explanatory diagram showing an example of a laser irradiation method of the present invention.
【図3】従来の製造工程を示す図。FIG. 3 is a diagram showing a conventional manufacturing process.
【図4】鍛接管に発生するスジの状況を示す図。FIG. 4 is a diagram showing a state of streaks occurring in the forged tube.
【図5】酸素ブローによるエッジの溶融状況を示した
図。FIG. 5 is a view showing a melting state of an edge by oxygen blowing.
1 スジ状凹み 2,6,8 管 3 レーザー照射装置 4 レーザービーム 5 鍛接ロール 7 酸素ブロー 9 外面スジ部 1 streak-shaped recess 2, 6, 8 tube 3 laser irradiation device 4 laser beam 5 forging roll 7 oxygen blow 9 outer surface streak part
───────────────────────────────────────────────────── フロントページの続き (72)発明者 水橋 伸雄 千葉県富津市新富20−1 新日本製鐵株式 会社技術開発本部内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Nobuo Mizuhashi 20-1 Shintomi, Futtsu-shi, Chiba Nippon Steel Corporation Corporate Technology Development Division
Claims (1)
た後、鍛接する鍛接管の製造方法において、鍛接時に鍛
接部の上流側からレーザーを照射することにより鍛接部
を加熱した後、鍛接することを特徴とする衝合部品質に
優れた鍛接鋼管の製造方法。1. In a method for producing a forged welded tube in which a steel strip having a predetermined width is heated to perform hot forming and then forged, the forged portion is heated by irradiating a laser from the upstream side of the forged portion during forging. A method for producing a forged steel pipe having excellent abutting part quality, which is characterized by performing forging afterwards.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5179465A JPH0732034A (en) | 1993-07-20 | 1993-07-20 | Manufacture of butt-welded steel tube |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5179465A JPH0732034A (en) | 1993-07-20 | 1993-07-20 | Manufacture of butt-welded steel tube |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0732034A true JPH0732034A (en) | 1995-02-03 |
Family
ID=16066332
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP5179465A Pending JPH0732034A (en) | 1993-07-20 | 1993-07-20 | Manufacture of butt-welded steel tube |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0732034A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2015098032A (en) * | 2013-11-18 | 2015-05-28 | Jfeスチール株式会社 | Manufacturing method for butt-welded steel tube |
-
1993
- 1993-07-20 JP JP5179465A patent/JPH0732034A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2015098032A (en) * | 2013-11-18 | 2015-05-28 | Jfeスチール株式会社 | Manufacturing method for butt-welded steel tube |
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