JPH09108729A - Production of forge welded steel tube excellent in quality - Google Patents
Production of forge welded steel tube excellent in qualityInfo
- Publication number
- JPH09108729A JPH09108729A JP7274595A JP27459595A JPH09108729A JP H09108729 A JPH09108729 A JP H09108729A JP 7274595 A JP7274595 A JP 7274595A JP 27459595 A JP27459595 A JP 27459595A JP H09108729 A JPH09108729 A JP H09108729A
- Authority
- JP
- Japan
- Prior art keywords
- forged
- quality
- forge
- oxygen
- forging
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、衝合部品質の優れ
た鍛接鋼管の製造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a forged steel pipe having excellent abutting portion quality.
【0002】[0002]
【従来の技術】一般に、鍛接管は図2に示すように、所
定の幅の鋼帯を連続的に加熱炉に挿入し、約1200℃
〜1350℃に加熱後、成形スタンドで成形し、鍛接直
前で酸素ブローをし鍛接する。その後ストレッチレデュ
ーサーで絞り、所定の外径肉厚にする。この方法は、鋼
管を製造する方法としては最も高能率、高生産性の方法
であり一般的に広く使用されている。しかし、この方法
では高温に加熱するため多くのエネルギーを必要とする
とともに、鋼帯のエッジにスケールが生成しそのまま鍛
接衝合部に噛み込むため、特開昭58−122188号
公報に記載されているように、低温加熱後、エッジ端部
のみ高周波加熱した後、鍛接直前で酸素ブローをし鍛接
する方法が提案されている。又、衝合部品質を向上させ
るために、特開昭60−15082号公報に記載されて
いるように、比較的低温で高周波抵抗溶接を実施し、そ
の後ビード除去切削を実施、再び約900℃〜1100
℃に加熱後ストレッチレデューサーで絞る方法がある。2. Description of the Related Art Generally, a forged welded tube is manufactured by inserting a steel strip having a predetermined width into a heating furnace continuously as shown in FIG.
After heating to ˜1350 ° C., it is molded by a molding stand, and oxygen blow is performed just before forging to perform forge welding. After that, squeeze with a stretch reducer to make the outer diameter wall thickness. This method is the most efficient and highly productive method for manufacturing steel pipes and is generally widely used. However, in this method, a large amount of energy is required for heating to a high temperature, and a scale is generated at the edge of the steel strip to be bitten into the forged abutting portion as it is. Therefore, it is described in JP-A-58-122188. As described above, there has been proposed a method in which after the low temperature heating, only the edge portion is subjected to high frequency heating, and then oxygen blow is performed just before the forging welding. Further, in order to improve the quality of the abutting portion, as described in Japanese Patent Laid-Open No. 60-15082, high frequency resistance welding is performed at a relatively low temperature, then bead removal cutting is performed, and again about 900 ° C. ~ 1100
There is a method of squeezing with a stretch reducer after heating to ℃.
【0003】[0003]
【発明が解決しようとする課題】一般に、鍛接鋼管の製
造方法において、鍛接直前に酸素ブローを実施するが、
酸素ブローは、エッジに付着したスケールを除去すると
ともに、酸化熱によりエッジを加熱且つその際に発生し
たスケールを除去するという2つの目的がある。しか
し、前者の付着スケールは、鋼帯を加熱する際に発生す
るスケールとその際に他から付着するスケールである
が、いずれもエッジに付着したものは非常に取れにく
い。そのために鍛接時に鍛接衝合部にスケールを噛み込
むという問題点を生じる。Generally, in a method for manufacturing a forged steel pipe, oxygen blow is carried out immediately before forging.
The oxygen blow has two purposes of removing the scale attached to the edge and heating the edge by the heat of oxidation and removing the scale generated at that time. However, the former adhered scale is a scale that is generated when the steel strip is heated and a scale that is adhered from others at that time, but it is very difficult to remove the adhered scale from the edge. Therefore, a problem arises in that the scale is caught in the forged butting portion during forging.
【0004】この問題点を解決するために、鋼帯を比較
的低温に加熱し、スケールの発生量を抑え、加熱後鍛接
衝合部近傍に高周波誘導加熱を付加する方法という方法
も考案されているが、この方法では高周波抵抗溶接であ
るために加熱幅が広く、鍛接時に盛り上がり、すなわち
ビードが発生し、その後そのビード除去切削を実施する
ことが必要になるとともに、鍛接部とその他の部分とに
温度差があるためにその後のストレッチレデューサーで
絞る場合に偏肉が発生してしまう。そこで再び約900
℃〜1100℃に加熱後ストレッチレデューサーで絞ら
なければならない。これらの新たな問題点のために、能
率及び生産性を大きく阻害する。本発明はこのような鍛
接鋼管の製造方法での問題点を解決し、衝合部品質の優
れた鍛接鋼管の製造方法を提供するものである。In order to solve this problem, there has been devised a method of heating the steel strip to a relatively low temperature to suppress the generation of scale and adding high frequency induction heating to the vicinity of the forged butting portion after heating. However, since this method uses high-frequency resistance welding, the heating width is wide, and swelling occurs during forge welding, that is, a bead is generated, and it is necessary to perform bead removal cutting after that, and the forged portion and other parts are Due to the difference in temperature, uneven thickness will occur when squeezing with a stretch reducer. So again about 900
It must be squeezed with a stretch reducer after heating to ℃ ~ 1100 ℃. Due to these new problems, efficiency and productivity are greatly impaired. The present invention solves the problems in the method for manufacturing a forged steel pipe as described above, and provides a method for manufacturing a forged steel pipe having excellent abutting portion quality.
【0005】[0005]
【課題を解決するための手段】上記の目的を達成するた
めに本発明は、所定の幅の鋼帯を加熱し熱間成形を行っ
た後、酸素ブローをしながら鍛接する鍛接管の製造方法
において、管状に成形、酸素ブロー直後に配置する鍛接
ロールのボトムの径DHと鍛接ロール通過時の管平均外
径DTの関係が、0.5DT≦DH≦0.7DTとなる
ようにして鍛接することを特徴とする衝合部品質の優れ
た鍛接鋼管の製造方法である。In order to achieve the above object, the present invention provides a method for producing a forged tube in which a steel strip having a predetermined width is heated and hot formed, and then forged while oxygen blowing. In the above, forging is performed so that the relationship between the bottom diameter DH of the forging roll placed immediately after oxygen blowing and the tube average outer diameter DT when passing through the forging roll is 0.5DT ≦ DH ≦ 0.7DT. This is a method for producing a forged steel pipe having excellent abutting portion quality.
【0006】[0006]
【発明の実施の形態】以下に本発明を詳細に説明する。
図1に本発明の製造工程を示す。本発明の方法は、図1
に示すように、所定の幅の鋼帯を連続的に加熱炉に挿入
し、約1200℃〜1350℃に加熱後、成形スタンド
で成形し、鍛接直前で酸素ブローをするのは従来の方法
と同一である。その後、従来の方法と同じようにそのま
ま鍛接ロールにて鍛接するが、これでは鍛接衝合部にス
ケールが残存することが多いため、本発明の方法では、
図3に示すように鍛接ロールのボトムの径DHを、鍛接
ロール通過時の管の平均DTにより変化させる。すなわ
ちDH≦0.7DTとする。DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below in detail.
FIG. 1 shows a manufacturing process of the present invention. The method of the present invention is illustrated in FIG.
As shown in Fig. 5, a steel strip having a predetermined width is continuously inserted into a heating furnace, heated to about 1200 ° C to 1350 ° C, molded by a molding stand, and oxygen blown immediately before forging. It is the same. Then, as in the conventional method, it is forged by the forged roll as it is, but since the scale often remains in the forged abutting portion, the method of the present invention,
As shown in FIG. 3, the bottom diameter DH of the forging roll is changed by the average DT of the pipe when passing through the forging roll. That is, DH ≦ 0.7DT.
【0007】ここで鍛接の原理について説明する。図3
に示すようにスケルプを約1200℃〜1350℃に加
熱後、成形スタンドで成形し、その後、鍛接するため
に、成形直後ではスケルプ1の衝合エッジ面に多量のス
ケール2が付着しており、このままでは鍛接できない。
そこで、鍛接直前で酸素ブロー3を実施する。酸素ブロ
ーではまず鋼との酸化発熱反応により衝合エッジ面の温
度を1380℃以上にし、スケール2を溶融させ、更
に、ブロー効果により吹き飛ばす。このことにより、衝
合エッジ面を清浄にし、鍛接が可能になる。Here, the principle of forge welding will be described. FIG.
As shown in, after heating the skelp to about 1200 ° C to 1350 ° C, the skelp is molded by a molding stand, and then, for forge welding, a large amount of scale 2 is attached to the abutting edge surface of the skelp 1 immediately after the molding, You can't train as it is.
Therefore, oxygen blow 3 is performed immediately before forging. In oxygen blowing, first, the temperature of the abutting edge surface is raised to 1380 ° C. or higher by an oxidation exothermic reaction with steel, the scale 2 is melted, and further blown off by the blowing effect. This allows the abutting edge surface to be cleaned and forge welding to be possible.
【0008】しかし、実際は図4に示すように鍛接直前
に酸素ブロー5を実施することが必要であるが、エッジ
面は鍛接ロール6により覆われてしまい前述のような鍛
接点7に十分な酸素ブローができず、酸素ブローの効果
が発揮できないために、スケールが鍛接衝合部に残存
し、衝合部品質を著しく劣化させることになる。In practice, however, as shown in FIG. 4, it is necessary to carry out oxygen blow 5 immediately before forging, but the edge surface is covered with the forging roll 6 and sufficient oxygen is applied to the forging contact 7 as described above. Since the blow cannot be performed and the effect of oxygen blow cannot be exhibited, the scale remains in the forged abutting portion, and the quality of the abutting portion is significantly deteriorated.
【0009】そこで、図5に示すように、鍛接ロールの
ボトムの径DHを小さくし、酸素ブローを効果が十分に
発揮できるようにする。一方、鍛接ロールは成形上非常
に重要なロールである。あまり小さくすると、成形でき
なくなると共に、成形ロールと鍛接ロールの間にエッジ
バックリングが発生する。このために、0.5DT≦D
Hとする必要がある。又、酸素ブローの効果からは、D
H≦0.7DTでなければならない。ここで、DHは鍛
接ロールのボトム径であり、DTは鍛接ロール通過時の
管の平均径である。これは、この後、ストレッチレデュ
ーサーで管径を絞るために、実際の管径とは異なる。
又、平均径としたのは、鍛接ロール通過時は真円ではな
いため、各方向の外径を平均する必要があるためであ
る。このように鍛接ロールを可能な限り小さくすること
で酸素ブローが十分効果が発揮でき、衝合部品質の優れ
た鍛接鋼管を製造することができる。Therefore, as shown in FIG. 5, the diameter DH of the bottom of the forging roll is made small so that oxygen blowing can be sufficiently exerted. On the other hand, the forged roll is a very important roll for forming. If it is too small, it becomes impossible to form and edge buckling occurs between the forming roll and the forging roll. For this reason, 0.5DT ≦ D
It must be H. Also, from the effect of oxygen blow, D
It must be H ≦ 0.7DT. Here, DH is the bottom diameter of the forging roll, and DT is the average diameter of the pipe when passing through the forging roll. This is different from the actual pipe diameter because the stretch reducer reduces the pipe diameter thereafter.
Further, the reason why the average diameter is set is that the outer diameter in each direction needs to be averaged because it is not a perfect circle when passing through the forging roll. By making the forging roll as small as possible in this manner, oxygen blowing can sufficiently exert its effect, and a forged steel pipe having excellent abutting portion quality can be manufactured.
【0010】[0010]
【実施例】φ42.7xt4.0(mm)サイズの鍛接鋼
管の製造方法で従来法と本発明の方法による場合とを、
表1に比較した。従来法では、鍛接ロールのボトム径D
H=DTであるが、この従来法の場合、及び本発明の方
法、鍛接ロールボトム径が小さい場合等の条件で鍛接し
た場合の結果を表1に示す。本発明の方法では、鍛接衝
合部にスケール噛みがほとんど存在せず、扁平率が低下
せず、優れた衝合部品質を確保することが可能となっ
た。EXAMPLE A method for manufacturing a forged welded steel pipe having a diameter of 42.7 xt 4.0 (mm), the conventional method and the method of the present invention,
Compared to Table 1. In the conventional method, the bottom diameter D of the forging roll is
Although H = DT, Table 1 shows the results in the case of this conventional method, the method of the present invention, and the case of forging under the conditions such as the case where the forged roll bottom diameter is small. According to the method of the present invention, there is almost no scale bite in the forged abutting portion, the flatness does not decrease, and excellent abutting portion quality can be secured.
【0011】[0011]
【表1】 [Table 1]
【0012】[0012]
【発明の効果】一般に、鍛接鋼管の製造方法において、
鍛接前の付着スケールは、鋼帯を加熱する際に発生する
スケールとその際に他から付着するスケールであるが、
いずれもエッジに付着したものは非常に取れにくい。そ
のために鍛接時に鍛接衝合部にスケールを噛み込むとい
う問題点を生じる。従来の方法ではこの問題点を解決で
きず、鍛接衝合部品質の劣化の原因となっていた。INDUSTRIAL APPLICABILITY Generally, in a method for manufacturing a forged steel pipe,
The adhesion scale before forging is the scale that occurs when heating the steel strip and the scale that adheres from others at that time.
In both cases, it is very difficult to remove the material attached to the edge. Therefore, a problem arises in that the scale is caught in the forged butting portion during forging. This problem cannot be solved by the conventional method, which causes the deterioration of the quality of the forged butting portion.
【0013】本発明はこのような鍛接鋼管の製造方法で
の問題点を解決し、衝合部品質の優れた鍛接鋼管を提供
するものである。The present invention solves the problems in the method for manufacturing a forged steel pipe as described above, and provides a forged steel pipe having excellent abutting portion quality.
【図1】本発明法の製造工程を示した図。FIG. 1 is a diagram showing a manufacturing process of a method of the present invention.
【図2】従来法の製造工程を示した図。FIG. 2 is a diagram showing a manufacturing process of a conventional method.
【図3】(a),(b)は酸素ブローの効果を説明する
図。3 (a) and 3 (b) are views for explaining the effect of oxygen blowing.
【図4】酸素ブローの状況を説明する図。FIG. 4 is a diagram illustrating a situation of oxygen blow.
【図5】鍛接ロールの形状を示す図。FIG. 5 is a view showing the shape of a forged roll.
1 エッジ面 2 スケール 3 酸素ブロー 4 管 5 酸素ブロー 6 鍛接ロール 7 鍛接点 1 Edge surface 2 Scale 3 Oxygen blow 4 Tube 5 Oxygen blow 6 Forge roll 7 Forge contact
フロントページの続き (72)発明者 坂本 真也 千葉県君津市君津1番地 新日本製鐵株式 会社君津製鐵所内Front page continuation (72) Inventor Shinya Sakamoto 1 Kimitsu, Kimitsu-shi, Chiba Nippon Steel Corp. Inside Kimitsu Steel Co., Ltd.
Claims (1)
た後、酸素ブローをしながら鍛接する鍛接管の製造方法
において、管状に成形、酸素ブロー直後に配置する鍛接
ロールのボトムの径DHと鍛接ロール通過時の管平均外
径DTの関係が、 0.5DT≦DH≦0.7DT となるようにして鍛接をすることを特徴とする衝合部品
質の優れた鍛接鋼管の製造方法。1. In a method for producing a forged tube in which a steel strip having a predetermined width is heated and hot formed, and then forged while oxygen is blown, the bottom of the forging roll is formed into a tubular shape and placed immediately after oxygen blowing. Of the forged steel pipe with excellent abutting portion quality, which is characterized in that the relationship between the diameter DH of the pipe and the average outer diameter DT of the pipe after passing through the forging roll is 0.5DT ≦ DH ≦ 0.7DT. Production method.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7274595A JPH09108729A (en) | 1995-10-23 | 1995-10-23 | Production of forge welded steel tube excellent in quality |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7274595A JPH09108729A (en) | 1995-10-23 | 1995-10-23 | Production of forge welded steel tube excellent in quality |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH09108729A true JPH09108729A (en) | 1997-04-28 |
Family
ID=17543935
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP7274595A Pending JPH09108729A (en) | 1995-10-23 | 1995-10-23 | Production of forge welded steel tube excellent in quality |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH09108729A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2010179338A (en) * | 2009-02-05 | 2010-08-19 | Jfe Steel Corp | Forge-welded pipe excellent in workability |
-
1995
- 1995-10-23 JP JP7274595A patent/JPH09108729A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2010179338A (en) * | 2009-02-05 | 2010-08-19 | Jfe Steel Corp | Forge-welded pipe excellent in workability |
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Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20030121 |