JPH09173998A - Drying liquid recovering device for device for vapor-drying work - Google Patents
Drying liquid recovering device for device for vapor-drying workInfo
- Publication number
- JPH09173998A JPH09173998A JP33474995A JP33474995A JPH09173998A JP H09173998 A JPH09173998 A JP H09173998A JP 33474995 A JP33474995 A JP 33474995A JP 33474995 A JP33474995 A JP 33474995A JP H09173998 A JPH09173998 A JP H09173998A
- Authority
- JP
- Japan
- Prior art keywords
- drying
- liquid
- work
- vapor
- tank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Cleaning By Liquid Or Steam (AREA)
- Drying Of Solid Materials (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、前工程で非水系洗
浄液により洗浄された電子部品や金属部品等のワークを
乾燥液の蒸気相中で前記洗浄液と置換してワークを乾燥
させる蒸気乾燥処理装置に使用される乾燥液回収装置に
関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a steam drying process in which a work such as an electronic component or a metal part, which has been cleaned with a non-aqueous cleaning liquid in the previous step, is replaced with the cleaning liquid in the vapor phase of a drying liquid to dry the work. The present invention relates to a dry liquid recovery device used in the device.
【0002】[0002]
【従来の技術】従来、電子部品の洗浄、金属部品の脱脂
洗浄、あるいは実装基板のフラックス除去には洗浄液と
して、フロンやエタン(トリクロロエタン)が使用され
るのが一般的であった。これらフロンやエタンを用いた
洗浄では、洗浄液であるフロンやエタンが安価であるた
め、ランニングコストが問題となることは殆どなかっ
た。2. Description of the Related Art Conventionally, fluorocarbons and ethane (trichloroethane) have generally been used as cleaning liquids for cleaning electronic parts, degreasing and cleaning metal parts, and removing flux from mounting boards. In the cleaning using these fluorocarbons and ethane, the cleaning cost of fluorocarbons and ethane is low, so that the running cost hardly occurs.
【0003】しかし、フロンやエタンはオゾン層を破壊
する物質であるとされ、それらが西暦1995年に全廃
されることに向けて、フロン・エタン代替洗浄剤が開発
されている。この種の洗浄剤を用いた洗浄では、洗浄、
すすぎ、乾燥の各工程において、各工程に適した種類の
洗浄液を使用する必要がある。However, CFCs and ethane are said to be substances that deplete the ozone layer, and CFCs and ethane alternative cleaning agents have been developed with the aim of completely eliminating them. Cleaning with this type of cleaning agent
In each step of rinsing and drying, it is necessary to use a cleaning liquid of a type suitable for each step.
【0004】[0004]
【発明が解決しようとする課題】ワークは上記のような
代替洗浄液による洗浄(すすぎもその一部)後、乾燥槽
内で乾燥液の蒸気相に晒され、これにより洗浄液と置換
されて乾燥がなされる。従来、この乾燥蒸気は放散にま
かされており、実質的に廃棄されていた。しかしなが
ら、これらの乾燥液は不燃性のフッ化液を主成分として
おり、高価であるので、代替洗浄液による処理を伴うこ
の種の生産がコスト高になる欠点があった。本発明の目
的は、前工程で非水系洗浄液により洗浄されたワークを
乾燥液の蒸気相中で乾燥処理後、その蒸気を液化して回
収し、これを再利用することができる、ワークの蒸気乾
燥処理装置用乾燥液回収装置を提供することにある。The work is cleaned with the alternative cleaning liquid as described above (a part of which is rinsing), and is then exposed to the vapor phase of the drying liquid in the drying tank, whereby it is replaced with the cleaning liquid and dried. Done. In the past, this dry vapor was left to dissipate and was essentially discarded. However, since these drying liquids are mainly composed of a non-combustible fluorinated liquid and are expensive, there is a drawback in that the production of this kind involving the treatment with the alternative cleaning liquid becomes expensive. An object of the present invention is to vaporize a work, which is washed with a non-aqueous cleaning liquid in the previous step, after being dried in a vapor phase of a drying liquid, liquefying and recovering the vapor, and reusing the vapor. An object of the present invention is to provide a dry liquid recovery device for a dry processing device.
【0005】[0005]
【課題を解決するための手段】本発明によるワークの蒸
気乾燥処理装置用乾燥液回収装置は、前工程で非水系洗
浄液により洗浄されたワークを乾燥液の蒸気相中で前記
洗浄液と置換してワークを乾燥させる蒸気乾燥処理装置
の乾燥槽内の前記蒸気を槽外に取り出すブロアーからな
る蒸気搬送手段と、この蒸気搬送手段により回収された
蒸気を冷却して液化させる冷却手段とからなる。A dry liquid recovery apparatus for a steam drying apparatus of a work according to the present invention replaces a work washed with a non-aqueous cleaning liquid in the previous step with the cleaning liquid in a vapor phase of the dry liquid. The steam drying means for drying the work is composed of a steam transfer means composed of a blower for taking out the steam in the drying tank to the outside of the tank, and a cooling means for cooling and liquefying the steam recovered by the steam transfer means.
【0006】この構成では、非水系洗浄液により洗浄さ
れたワークが乾燥槽内に移され、この乾燥槽内の乾燥液
の蒸気相中でワークに付着している洗浄液が乾燥液と置
換されて実質的な乾燥が行われる。乾燥槽内の蒸気は搬
送手段によって所定部分に搬送され、そこで冷却手段に
よって冷却されて再利用可能に液化される。In this structure, the work cleaned with the non-aqueous cleaning liquid is transferred into the drying tank, and the cleaning liquid adhering to the work is replaced with the drying liquid in the vapor phase of the drying liquid in the drying tank. Drying is performed. The vapor in the drying tank is transported to a predetermined portion by the transporting means, where it is cooled by the cooling means and liquefied so as to be reused.
【0007】[0007]
【発明の実施の形態】以下、本発明の一実施例につき図
面を参照して説明する。まず、図2には、フロン・エタ
ン代替洗浄液を用いた洗浄装置における洗浄の工程を示
している。この場合、工程としては、洗浄、予備すす
ぎ、本すすぎ、仕上げすすぎ、蒸気乾燥の5つの工程か
ら成っている。金属部品等のワーク1は、バスケット2
に収容された状態で、矢印で示すように各工程へ順次移
送されるようになっている。洗浄工程では、洗浄槽3内
に収容された洗浄液4中にワーク1を浸漬させ、この状
態で超音波発振器5による超音波によって洗浄する。な
お、洗浄液4はポンプ6により循環させ、また、フィル
タ7により洗浄液4中の不純物を除去するようにしてい
る。ここで、洗浄液4としては、例えば「テクノケア
FRW−17」(株式会社東芝製)を用いる。この洗浄
液4は、シリコーンをベースにした非水系の洗浄剤で、
比重(25℃)は0.95である。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to the drawings. First, FIG. 2 shows a cleaning process in a cleaning apparatus using a CFC / ethane substitute cleaning liquid. In this case, the process consists of five steps: washing, preliminary rinsing, main rinsing, finish rinsing, and steam drying. A work 1 such as a metal part is a basket 2
In the state of being housed in the container, it is sequentially transferred to each process as shown by the arrow. In the cleaning step, the work 1 is immersed in the cleaning liquid 4 contained in the cleaning tank 3, and in this state, the work 1 is cleaned by ultrasonic waves by the ultrasonic oscillator 5. The cleaning liquid 4 is circulated by a pump 6 and impurities in the cleaning liquid 4 are removed by a filter 7. Here, as the cleaning liquid 4, for example, "Techno Care"
FRW-17 "(manufactured by Toshiba Corporation) is used. This cleaning liquid 4 is a non-aqueous cleaning agent based on silicone,
The specific gravity (25 ° C) is 0.95.
【0008】予備すすぎ工程では、予備すすぎ槽8内に
収容されたすすぎ液9中に、洗浄工程で洗浄されたワー
ク1を浸漬させ、この状態で超音波発振器10による超
音波によってすすぐ。この場合も、すすぎ液9はポンプ
11により循環させ、また、フィルタ12によりすすぎ
液9中の不純物を除去するようにしている。ここで、す
すぎ液9としては、例えば「テクノケア FRW−1」
(株式会社東芝製)を用いている。このすすぎ液9も、
上記洗浄液4と同様に、シリコーンをベースにした非水
系の洗浄液で、比重(25℃)は0.96である。In the preliminary rinsing step, the work 1 cleaned in the cleaning step is immersed in the rinsing liquid 9 contained in the preliminary rinsing tank 8 and rinsed by ultrasonic waves from the ultrasonic oscillator 10 in this state. Also in this case, the rinse liquid 9 is circulated by the pump 11 and the impurities in the rinse liquid 9 are removed by the filter 12. Here, as the rinse liquid 9, for example, "Techno Care FRW-1"
(Manufactured by Toshiba Corporation) is used. This rinse solution 9 also
Similar to the cleaning liquid 4, it is a non-aqueous cleaning liquid based on silicone and has a specific gravity (25 ° C.) of 0.96.
【0009】本すすぎ工程では、本すすぎ槽13内に収
容されたすすぎ液14中に、予備すすぎ工程ですすがれ
たワーク1を浸漬させることによって行う。この本すす
ぎ工程で使用するすすぎ液14は、上記すすぎ液9と同
一種類のもの(「テクノケアFRW−1」)を用いる。In the main rinsing step, the work 1 rinsed in the preliminary rinsing step is immersed in the rinsing liquid 14 contained in the main rinsing tank 13. As the rinsing liquid 14 used in this main rinsing step, the same kind as the above rinsing liquid 9 (“Techno Care FRW-1”) is used.
【0010】仕上げすすぎ工程では、仕上げすすぎ槽1
5内に収容されたすすぎ液16中に、本すすぎ工程です
すがれたワーク1を浸漬させることによって行う。この
仕上げすすぎ工程で使用するすすぎ液16も、上記すす
ぎ液9と同一種類のもの(「テクノケア FRW−
1」)を用いる。なお、洗浄液4及びすすぎ液9,1
4,16には引火点があるため(洗浄液4は約67℃、
すすぎ液9,14,16は約55℃)、洗浄槽3、予備
すすぎ槽8、本すすぎ槽13、及び仕上げすすぎ槽15
の上部には冷却水を通す冷却パイプ17を設け、この冷
却パイプ17により洗浄液4やすすぎ液9,14,16
の温度が上昇するのを抑えるようにしている。In the finishing rinsing step, the finishing rinsing tank 1
This is done by immersing the work 1 rinsed in the main rinsing step in the rinsing liquid 16 contained in the rinsing liquid 5. The rinsing liquid 16 used in this finishing rinsing step is also of the same kind as the above rinsing liquid 9 (“Techno Care FRW-
1 ”) is used. In addition, the cleaning liquid 4 and the rinse liquid 9, 1
4 and 16 have flash points (cleaning liquid 4 is about 67 ° C,
Rinsing liquids 9, 14, 16 are about 55 ° C.), washing tank 3, preliminary rinsing tank 8, main rinsing tank 13, and finishing rinsing tank 15
A cooling pipe 17 for passing cooling water is provided on the upper part of the cleaning liquid 4 and the rinse liquid 9, 14, 16
I try to suppress the temperature rise.
【0011】蒸気乾燥工程で使用する蒸気乾燥処理装置
の一部をなす乾燥槽、即ち蒸気発生槽18には、図1に
示すように、内部に乾燥液19を収容すると共に、この
乾燥液19を加熱するヒータ20を設け、また、上部に
冷却水を通す冷却パイプ21を設けている。この蒸気乾
燥工程で用いる乾燥液19としては、例えば「テクノケ
ア FRV−100」(株式会社東芝製)を用いてい
る。この乾燥液19は、不燃性のフッ素化液体を主成分
とした仕上げ専用の蒸気洗浄液で、比重(25℃)は
1.8である。As shown in FIG. 1, a drying tank 19 which is a part of the steam drying apparatus used in the steam drying step, that is, a steam generating tank 18, contains a drying solution 19 therein, and the drying solution 19 is contained in the drying solution 19. Is provided with a heater 20 for heating, and a cooling pipe 21 for passing cooling water is provided at an upper portion. As the drying liquid 19 used in this steam drying step, for example, "Techno Care FRV-100" (manufactured by Toshiba Corporation) is used. This drying liquid 19 is a vapor cleaning liquid for exclusive use in finishing, which is composed mainly of an incombustible fluorinated liquid, and has a specific gravity (25 ° C.) of 1.8.
【0012】蒸気乾燥工程では、乾燥液19をヒータ2
0により加熱することにより蒸気を発生させると共に、
蒸気発生槽18の上部を冷却パイプ21により冷却する
ことによって蒸気発生槽18内に蒸気相を形成する。こ
の蒸気相である蒸気22中に仕上げすすぎされたワーク
1を収容したバスケット2を配置することにより、ワー
ク1に付着したすすぎ液16と乾燥液19とが置換され
ると共にワーク1が加熱され、ワーク1の乾燥が行われ
る。In the steam drying process, the drying liquid 19 is fed to the heater 2
Generate steam by heating at 0,
By cooling the upper part of the steam generation tank 18 with the cooling pipe 21, a steam phase is formed in the steam generation tank 18. By arranging the basket 2 accommodating the finished rinsed work 1 in the vapor 22 which is the vapor phase, the rinse liquid 16 and the drying liquid 19 attached to the work 1 are replaced and the work 1 is heated, The work 1 is dried.
【0013】このような乾燥処理中に、蒸気発生槽18
内の蒸気は槽18外に放出される前に、回収装置23に
よって回収されるようになっている。この回収装置23
について図1により説明するに、同図中、矢印は蒸気2
2等気体の流れ方向を示す。蒸気発生槽18内の蒸気2
2は吸引ダクト24を介して蒸気搬送手段、即ちブロア
ー25により吸引され、このブロアー25の吐出口に連
結された吐出管路26を介して熱交換器27に送られ
る。この熱交換器27は冷却機28から管路29を介し
て冷媒が循環されており、通過する蒸気との間で熱交換
をし、これを液化させる。この液化液が吐出管路出口2
6aから回収槽30に回収蓄蔵される。During such a drying process, the steam generating tank 18
The vapor inside is collected by the collecting device 23 before being discharged to the outside of the tank 18. This recovery device 23
1 will be described with reference to FIG.
2 shows the flow direction of the gas. Steam 2 in the steam generation tank 18
2 is sucked by the steam carrying means, that is, the blower 25 through the suction duct 24, and is sent to the heat exchanger 27 through the discharge pipe line 26 connected to the discharge port of the blower 25. In this heat exchanger 27, the refrigerant is circulated from the cooler 28 via the pipe 29, and heat is exchanged with the passing vapor to liquefy it. This liquefied liquid is the discharge pipe outlet 2
It is recovered and stored in the recovery tank 30 from 6a.
【0014】この吐出管路出口26aは第1の弁31及
び管路32を介して前記蒸気発生槽18内の上部に連通
されており、熱交換器27内での液化により管路26内
に残存された気体はこの第1の弁31及び管路32を介
して蒸気発生槽18内に戻される。The discharge pipe outlet 26a is communicated with the upper portion of the steam generation tank 18 via the first valve 31 and the pipe 32, and is liquefied in the heat exchanger 27 to enter the pipe 26. The remaining gas is returned to the steam generation tank 18 via the first valve 31 and the pipe 32.
【0015】前記吐出管路出口26aとブロアー25の
吸引側との間に第2の弁33を介在した管路34が連結
されており、この第2の弁33及び上記第1の弁31の
両者の調節により熱交換器27を通る蒸気22の流量が
調節される。また、ブロアー25の吸引側と吐出側との
間に設けられた第3の弁35はブロアー25の圧力負担
調整用のものである。発明者等の試作実験では、乾燥工
程で乾燥液が1日で約3〜5リットル自然消耗していた
規模を持つ従来のシステムの場合、本発明の適用によ
り、その70〜80%の回収に成功した。A pipe line 34 with a second valve 33 interposed is connected between the discharge pipe line outlet 26a and the suction side of the blower 25. The second valve 33 and the first valve 31 are connected to each other. By adjusting the both, the flow rate of the steam 22 passing through the heat exchanger 27 is adjusted. The third valve 35 provided between the suction side and the discharge side of the blower 25 is for adjusting the pressure load of the blower 25. In a trial experiment by the inventors, in the case of a conventional system having a scale in which the drying liquid was naturally consumed in the drying process in an amount of about 3 to 5 liters per day, 70 to 80% of the recovery was obtained by applying the present invention. Successful.
【0016】[0016]
【発明の効果】本発明によれば、非水系洗浄液により洗
浄されたワークが乾燥槽内に移され、この乾燥槽内の乾
燥液の蒸気相中でワークに付着している洗浄液が乾燥液
と置換されて実質的な乾燥が行われ、その後に、乾燥槽
内の蒸気が搬送手段によって所定部分に搬送され、そこ
で冷却手段によって冷却されて再利用可能に液化され
る。According to the present invention, the work washed with the non-aqueous cleaning liquid is transferred into the drying tank, and the cleaning liquid adhering to the work in the vapor phase of the drying liquid in the drying tank is combined with the drying liquid. Substitution is carried out and substantial drying is performed, and thereafter, the vapor in the drying tank is conveyed to a predetermined portion by the conveying means, where it is cooled by the cooling means and liquefied so as to be reused.
【0017】この結果、一般的にフロン代替洗浄液の使
用に伴い高価となっている乾燥液の自然消耗を防止すべ
く、これが液化回収されるので、フロン代替洗浄液の使
用に伴う生産コストの上昇を極力抑制する効果を奏し、
フロン代替洗浄液の使用の普及を容易ならしめる、優れ
た効果を期待できる。As a result, the dry liquid, which is generally expensive due to the use of the CFC substitute cleaning liquid, is liquefied and recovered in order to prevent it from being naturally consumed. Therefore, the production cost is increased due to the use of the CFC substitute cleaning liquid. Has the effect of suppressing as much as possible,
An excellent effect that facilitates widespread use of CFC substitute cleaning liquid can be expected.
【図1】本発明の一実施例を示すもので、蒸気乾燥処理
装置用乾燥液回収装置の概略的構成を示す図FIG. 1 is a diagram showing an embodiment of the present invention and showing a schematic configuration of a dry liquid recovery apparatus for a steam drying processing apparatus.
【図2】洗浄装置における洗浄の工程を示す図FIG. 2 is a diagram showing a cleaning process in a cleaning device.
1はワーク、4は洗浄液、9,14,16はすすぎ液、
18は蒸気発生槽(乾燥槽)、19は乾燥液、20はヒ
ータ、25はブロアー(蒸気搬送手段)。1 is a work, 4 is a cleaning solution, 9 and 14 and 16 are rinsing solutions,
18 is a steam generation tank (drying tank), 19 is a drying liquid, 20 is a heater, and 25 is a blower (steam transfer means).
Claims (2)
ワークを乾燥液の蒸気相中で前記洗浄液と置換してワー
クを乾燥させる蒸気乾燥処理装置の乾燥槽内の前記蒸気
を槽外に取り出す吸引手段を有する蒸気搬送手段と、こ
の蒸気搬送手段により回収された蒸気を冷却して液化さ
せる冷却手段とを具備する乾燥液回収装置。1. The steam in a drying tank of a steam drying treatment device for drying a work by replacing the work washed with a non-aqueous cleaning liquid in the previous step with the cleaning liquid in a vapor phase of a drying liquid is taken out of the bath. A dry liquid recovery device comprising: a vapor carrying means having a suction means; and a cooling means for cooling and liquefying the vapor recovered by the vapor carrying means.
る回収手段を有する請求項1に記載の乾燥液回収装置。2. The dry liquid recovery apparatus according to claim 1, further comprising recovery means for storing the liquid liquefied by the cooling means.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP33474995A JPH09173998A (en) | 1995-12-22 | 1995-12-22 | Drying liquid recovering device for device for vapor-drying work |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP33474995A JPH09173998A (en) | 1995-12-22 | 1995-12-22 | Drying liquid recovering device for device for vapor-drying work |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH09173998A true JPH09173998A (en) | 1997-07-08 |
Family
ID=18280805
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP33474995A Pending JPH09173998A (en) | 1995-12-22 | 1995-12-22 | Drying liquid recovering device for device for vapor-drying work |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH09173998A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20160107584A (en) * | 2015-03-04 | 2016-09-19 | 김현태 | Spot Cleaning System |
-
1995
- 1995-12-22 JP JP33474995A patent/JPH09173998A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20160107584A (en) * | 2015-03-04 | 2016-09-19 | 김현태 | Spot Cleaning System |
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