JPH09173968A - Method for lining with rugged pattern and product lined with rugged pattern - Google Patents

Abstract

PROBLEM TO BE SOLVED: To make it possible to easily manufacture building materials, etc., having rugged patterns which have higher clearness and a stereoscopic feel. SOLUTION: A joint material 4 is mounted at the surface of a base material 2 subjected to a surface treatment 2. Coating lining layers A consisting of one or plural layers of coating layers are then formed on the base material 1 and the joint material 4 and the joint material 4 is stripped before the coating materials dry, by which the rugged patterns 5 are formed on the coating lining layers A.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a guard rail, a guard fence, a safety fence such as a balustrade, or an outdoor lighting device such as a street light, a garden light, or a footlight, which is installed particularly in a place where landscape is important, and its support. Outdoor works such as
Further, the present invention relates to exterior products such as car stop struts and plant support, further to building material products such as exterior panels and interior materials of buildings, and uneven pattern lining methods and uneven pattern lining products applied to pattern decoration of interiors and the like.

[0002]

2. Description of the Related Art In recent years,
BACKGROUND ART Pattern lining products in which various patterns such as a grain pattern, a bamboo pattern, and a stone pattern are applied to the surface of a base material made of a steel material, a synthetic resin material, or the like are widely used as handrails, building materials, and the like.

Conventionally, this kind of pattern lining product is such that a wood grain pattern or the like is directly attached to the surface of a base material made of steel pipe or the like by using several kinds of coating materials of different colors, and that used indoors is a pattern. A decorative decoration made of vinyl chloride printed with was attached to the surface of the base material to give a pattern decoration.

However, the former method has problems in that the shape of the finished product is limited and the durability of the pattern decoration is limited. Also, in the latter method, if the decoration seal is not attached properly, air may be trapped in the seal or wrinkles may be created, especially for long or uneven parts,
The sticking was troublesome and there was a problem with the adhesion durability. further,
Each method had a problem that only a flat decoration was possible.

The present invention has been made in order to solve the above problems, and it is possible to easily form a multicolored decoration having a more vivid and three-dimensional appearance, and also to a long one or an uneven one. An object of the present invention is to provide an uneven pattern lining method which can be applied and has a high degree of freedom in the product shape, and an uneven pattern lining product.

[0006]

According to a first aspect of the present invention, there is provided an uneven pattern lining method comprising a coating lining comprising a base material which has been subjected to an undercoating treatment and which comprises one layer or a plurality of coating layers having different colors. In a rugged pattern lining method of forming a layer and forming a rugged pattern on this coating lining layer, a joint material is attached to the surface of the base material that has been subjected to a base treatment, and then on the base material and the joint material. It is characterized in that a coating lining layer composed of one or a plurality of coating layers is formed, and the joint material is peeled off before the coating layer is dried to form an uneven pattern on the coating lining layer.

According to a second aspect of the present invention, there is provided an uneven pattern lining method, wherein a coating lining layer consisting of a single coating layer or a plurality of coating layers having different colors is formed on the surface of a base material which has been subjected to a base treatment. In a concavo-convex pattern lining method for forming a concavo-convex pattern on a coating lining layer, a coating lining layer consisting of one or a plurality of coating layers is formed on the surface of the base material subjected to a base treatment, and this coating is applied to the coating lining layer. An uneven pattern is formed before the lining layer is dried, and after this coating lining layer is dried, a part of the coating layer is exposed by grinding the convex portion of the uneven pattern to the coating lining layer. A feature is that an uneven pattern is formed.

The uneven lining method according to the third, fourth or fifth aspect of the present invention is characterized in that the base material is plated with steel, alloy steel such as stainless steel, zinc, zinc-aluminum alloy or aluminum. Metals such as steel, aluminum or aluminum alloys or copper alloys, mortar or concrete inorganic materials and polymer cement inorganic-
It is characterized by using an organic mixed material or a synthetic resin material.

According to a sixth aspect of the present invention, there is provided a concavo-convex pattern lining method in which Z-
It is characterized in that S processing is performed.

The uneven pattern lining method according to claim 7 of the present invention is characterized in that the uneven pattern is formed on the coating lining layer by an uneven pattern forming pressing roller or an uneven pattern forming pressing jig.

The uneven pattern lining method according to claim 8 of the present invention is characterized in that the uneven pattern is formed by grinding a part of the coating layer or the base material forming the coating lining layer. And

The uneven pattern lining product according to claim 9 of the present invention is one in which a coating lining layer consisting of one or a plurality of coating layers of different colors is formed on the surface of a base material which has been subjected to a base treatment, and this coating is applied. It is characterized in that an uneven pattern is formed on the lining layer.

The uneven pattern lining product according to claim 10 of the present invention is one in which a coating lining layer consisting of one or a plurality of coating layers having different colors is formed on the surface of a base material which has been subjected to a base treatment, and this coating is applied. It is characterized in that an uneven pattern is formed on the lining layer and the convex portions of this uneven pattern are exposed.

[0014]

BEST MODE FOR CARRYING OUT THE INVENTION

First Embodiment of the Invention 1 (a), 1 (b) and 1 (c) show an embodiment of the invention of the uneven pattern lining method according to claim 1 of the present invention.
Is a base treatment applied to the surface of the base material 1 to enhance the adhesion of the coating material applied thereon, 3 is the coating material applied on the base treatment 2, and 4 is this layer The joint material is attached on the base treatment 2 before applying the coating material 3 in order to form the uneven pattern 5 on the coating lining layer composed of the coating material 3.

The substrate 1 varies depending on the uneven lining product to be manufactured, and is generally steel, alloy steel such as stainless steel, zinc, zinc-aluminum alloy or plated steel with aluminum, metal such as aluminum or aluminum alloy or copper alloy, or It is made of mortar or concrete inorganic material, polymer cement inorganic-organic mixed material, and synthetic resin material.

As the base treatment 2, for example, in order to improve the adhesiveness of the coating material 3, the surface of the base material 1 is subjected to a primer treatment or an alumite treatment as an aluminum-based treatment, or the surface of the base material 1 is zinc. -Project iron alloy particles,
In addition, a so-called ZS treatment is performed in which a zinc-iron alloy coating film is formed on the surface of the substrate 1 by applying a chemical conversion treatment such as a chromate treatment or a phosphate treatment (Japanese Patent Application No. 62-62).
-115335, Japanese Patent Application No. 62-819005). A highly viscous material is used as the coating material 3, and the coating material 3 is applied to the surface of the base material 1 to a thickness of about 0.05 to 8.00 mm.

The joint material 4 is a metal plate material or rod-shaped material to which the coating material 3 does not easily adhere, or the joint material 4 does not easily adhere to the joint material 4 and is freely deformable so as to be able to freely cope with the irregular shape of the surface of the base material 1. A rubber-based or soft synthetic resin-based plate material or rod-shaped material is used.

Next, a method for forming a concavo-convex pattern in such a structure will be described step by step.

First, the surface treatment 2 is applied to the surface of the base material 1.

Next, the joint material 4 is temporarily attached to the base material 1 that has been subjected to the base treatment 2 by adhering it with an adhesive material. When the joint material 4 is adhered with an adhesive material, an adhesive material that can easily peel off the joint material 4 later is used.

Next, the coating material 3 is applied to a predetermined thickness by spraying or brushing on the surface of the base material 1 and the joint material 4 on which the base treatment 2 has been applied to form the coating lining layer A. Form.

Next, before the coating material 3 dries, the joint material 4 is slowly peeled off from the base material 1 to expose the background of the base material 1 having the groove bottom on the coating lining layer A subjected to the base treatment 2. The uneven pattern 5 is formed.

In this case, by appropriately adjusting the thickness and width of the joint material 4, and by using several kinds of joint materials 4 having different thicknesses and widths, the joint material 4
By appropriately adjusting the mounting interval and the mounting shape, the uneven patterns 5 of various shapes can be easily formed.

As the coating material 3, the first coating material 3a and the second coating material 3b having different colors, and the third and fourth coating materials are stacked and applied to form a plurality of coating layers. By forming the lining layer A and peeling off the joint material 4 from the base material 1 before the coating lining layer A is dried, the background of the base material 1 on which the base treatment 2 is applied to the groove bottom of the uneven pattern 5 is formed. The first coating material 3a and the second coating material 3b are exposed and on both edges of the groove.
It is possible to form the uneven pattern 5 in which a part of the curved surface is exposed in a curved shape.

In this case, the coating material 3a is 0.05% on the surface of the substrate 1.
~ 8.00mm thickness is applied and the second coating material 3b is 5μm
Apply to a thickness of ~ 8.00mm.

Further, by temporarily attaching the joint material 4 onto the first coating material 3a or the second coating material 3b, or onto the first coating material 3a and the second coating material 3b respectively, the groove of the uneven pattern 5 is formed. It is possible to form an uneven pattern 5 on the bottom of which one of the first coating material 3a or the first coating material 3b or the background of both the first coating material 3a and the second coating material 3b is exposed.

Further, as shown in FIG. 1 (d), the coating material 3c is applied to the surface including the uneven portion after the removal of the joint material 4, and after drying, the convex portion as shown in FIG. 1 (e). It is also possible to grind a part or all of the above with a sander or the like.

Further, by using brown or green colors as the first coating material 3a and the second coating material 3b, it is possible to easily form a wood grain pattern or a bamboo knot pattern.

Further, a finish coating material 6 is applied on the coating material 3 to protect the surface of the coating material 3, and a transparent finish coating material 6 is used. By applying the material 6 thinly or by using a semi-transparent coating material as the finish coating material 6, it is possible to form the uneven pattern 5 having a synergistic effect of the first coating material 3a and the second coating material 3b. Wear.

As the first coating material 3a and the second coating material 3b, it is possible to use materials that are difficult to mix with each other, such as oil-based coating material and water-based coating material.

Embodiment 2 of the Invention Fig. 2 (a), (b), (c)
Shows an embodiment of the invention of the uneven pattern lining method according to claim 2 of the present invention. In the drawings, reference numeral 1 is a base material, and 2 is a surface of the base material 1 and is coated thereon. Substrate treatment applied to increase the adhesion of the coating material used, 3
Reference numerals a and 3b are a first coating material and a second coating material, which are applied on the base treatment 2 in order and evenly applied. Since the base material 1, the base treatment 2, and the first coating materials 3a and 3b are exactly the same as those of the first embodiment of the invention, only the reference numerals are given and the description thereof is omitted.

Next, the method of forming the uneven pattern will be described step by step.

First, the surface treatment 2 is applied to the surface of the base material 1.

Next, the first coating material 3a and the second coating material 3b are sprayed or brushed on the base material 1 on which the base treatment 2 has been applied so as to be applied in order to have a uniform thickness. As a result, a coating lining layer A composed of two coating layers is formed.

In this case, the first coating material 3a is 1.0 to 3.0 mm
The second coating material 3b is applied to a thickness of about 0.1 to 2.0 mm.

Next, before the coating lining layer A is dried, the concavo-convex pattern 5 is formed on the coating lining layer A by a concavo-convex pattern forming pressing roller or a concavo-convex pattern forming pressing jig (both not shown). And dry thoroughly.

In this case, by selecting the model of the pressing roller for forming the uneven pattern or the pressing jig for forming the uneven pattern,
The shape, groove width, depth, etc. of the uneven pattern 5 can be appropriately adjusted.

Next, when the coating lining layer A is sufficiently dried, both edges a of the groove 5a of the uneven pattern 5 are ground by a grinder or a grinder to expose a part of the second coating material 3b in a striped pattern. By doing so, the concavo-convex pattern 5 in which a part of the first coating material 3a is exposed in a striped pattern is formed at both edges a of the groove 5a in the coating lining layer A.

In this method, the first coating material 3a
As the second coating material 3b, various uneven patterns 5 can be formed by combining various different colors.

Embodiment 3 of the Invention FIG. 3 shows an example of an uneven pattern lining product manufactured by the uneven pattern lining method according to claim 1 of the present invention. In the figure, reference numeral 1 is a base material, and 2 is a surface of the base material 1. A base treatment applied to enhance the adhesiveness of the coating material, 3a is a first coating material applied on this base treatment 2, and 3b is a second coating material applied on this first coating material 3a. The coating material 5 is an uneven pattern formed on the coating lining layer A composed of the first coating material 3a and the second coating material 3b, and the reference numeral 6 protects the coating lining layer A on the coating lining layer A. It is a finish coating material that has been applied for this purpose.

The base material 1, the base treatment 2, the first coating material 3a and the second coating material 3b, the uneven pattern 5, and further the finish coating material 6
Are the same as those in the first embodiment of the invention, and are therefore assigned the same reference numerals. Also, the base material 1, the base treatment 2, the first coating material
Since 3a, the second coating material 3b, the uneven pattern 5, and the finish coating material 6 are all the same as those in the first embodiment of the invention,
Description is omitted.

FIG. 5 shows a bamboo pattern lining, and FIG.
It is an example of an uneven pattern lining product manufactured by the method (e).

Fourth Embodiment of the Invention FIG. 4 shows an example of an uneven pattern lining product manufactured by the uneven pattern lining method according to claim 2 of the present invention. In the figure, reference numeral 1 is a base material, and 2 is a surface of the base material 1. A base treatment applied to enhance the adhesiveness of the coating material, 3a is a first coating material applied on this base treatment 2, and 3b is a second coating material applied on this first coating material 3a. The coating material 5 is an uneven pattern formed on the coating lining layer A composed of the first coating material 3a and the second coating material 3b, and the reference numeral 6 protects the coating lining layer A on the coating lining layer A. It is a finish coating material that has been applied for this purpose.

Substrate 1, base treatment 2, first coating material 3a and second coating material 3b, uneven pattern 5, and further finish coating material 6
Are the same as those in the second embodiment of the present invention, and are therefore assigned the same reference numerals. Further, the base material 1, the base treatment 2, the first coating material 3a and the second coating material 3b, the uneven pattern 5, and the finish coating material 6 are all the same as those in the second embodiment of the invention, and therefore their explanations are omitted. .

[0045]

The uneven pattern lining method according to the present invention has the above-described structure. Therefore, an uneven pattern made of a coating material of one color or a plurality of coating materials of different colors is formed on the surface of the base material subjected to the base treatment. There is an effect that it can be formed extremely clearly and three-dimensionally.

Further, even if the base material is long or the surface of the base material is uneven, it is possible to reliably form a clear and three-dimensional uneven pattern on the surface of the base material.

[Brief description of the drawings]

1 (a), (b), (c), (d), and (e) are cross-sectional views showing a step of forming an uneven pattern on the surface of a base material.

2 (a), (b) and (c) are cross-sectional views showing a step of forming an uneven pattern on the surface of a base material.

FIG. 3 is a partial cross-sectional view of an uneven lining product.

FIG. 4 is a partial cross-sectional view of an uneven pattern lining product.

FIG. 5 is a partial perspective view of an uneven pattern lining product having a bamboo knot pattern.

[Explanation of symbols]

DESCRIPTION OF SYMBOLS 1 ... Base material, 2 ... Substrate treatment, 3 ... Coating material, 3a ... 1st coating material, 3b ... 2nd coating material, 4 ... Joint material, 5 ... Uneven pattern, 6 ...
Finish coating material. A ... Paint lining layer.

Claims (10)

[Claims] 1. A concavo-convex pattern lining method comprising forming a coating lining layer consisting of one or a plurality of coating layers having different colors on a surface of a base material subjected to a base treatment and forming a concavo-convex pattern on the coating lining layer. A joint material is attached to the surface of the base material that has been subjected to a base treatment, then a coating lining layer consisting of one or a plurality of coating layers is formed on the base material and the joint material, and the coating layer is A concavo-convex pattern lining method, which comprises forming a concavo-convex pattern on the coating lining layer by peeling off the joint material before drying. 2. A concavo-convex pattern lining method comprising forming a coating lining layer consisting of one or a plurality of coating layers having different colors on a surface of a base material subjected to a base treatment, and forming a concavo-convex pattern on the coating lining layer A coating lining layer consisting of one or a plurality of coating layers is formed on the surface of the base material subjected to the base treatment, and an uneven pattern is formed on the coating lining layer before the coating lining layer is dried. After the coating lining layer is dried, a convex portion of the concave-convex pattern is ground to expose a part of the coating layer to form a concave-convex pattern on the coating lining layer. 3. The base material is made of steel, alloy steel such as stainless steel, zinc, zinc-aluminum alloy or plated steel with aluminum, aluminum or metal of aluminum alloy or copper alloy. Or second
The uneven pattern lining method according to the item. 4. The uneven pattern lining method according to claim 1, wherein the base material is made of a mortar or concrete inorganic material or a polymer cement inorganic-organic mixed material. 5. The uneven pattern lining method according to claim 1, wherein the base material is made of a synthetic resin material. 6. The surface of the base material is subjected to a ZS treatment as a base treatment, wherein the surface treatment is a ZS treatment.
The uneven pattern lining method according to the item. 7. The concavo-convex pattern is formed on the coating lining layer by a concavo-convex pattern forming pressing roller or a concavo-convex pattern forming pressing jig.
The uneven pattern lining method according to item 5, 5 or 6. 8. The concavo-convex pattern is formed by grinding a part of the coating layer or a part of the base material forming the coating lining layer to form the concavo-convex pattern.
The concavo-convex pattern lining method according to item 4, item 4, item 5, or item 6. 9. A coating lining layer comprising one coating layer or a plurality of coating layers having different colors is formed on the surface of a base material subjected to a base treatment, and an uneven pattern is formed on the coating lining layer. Uneven pattern lining products. 10. A coating lining layer comprising one coating layer or a plurality of coating layers having different colors is formed on the surface of a base material subjected to a base treatment, and an uneven pattern is formed on the coating lining layer,
In addition, an uneven pattern lining product characterized by exposing the convex parts of the uneven pattern.