JPH09150480A - Precoated steel panel excellent in pressure mark resistance and production thereof - Google Patents

Precoated steel panel excellent in pressure mark resistance and production thereof

Info

Publication number
JPH09150480A
JPH09150480A JP31267895A JP31267895A JPH09150480A JP H09150480 A JPH09150480 A JP H09150480A JP 31267895 A JP31267895 A JP 31267895A JP 31267895 A JP31267895 A JP 31267895A JP H09150480 A JPH09150480 A JP H09150480A
Authority
JP
Japan
Prior art keywords
resin
aeafa
steel sheet
layer
resin layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP31267895A
Other languages
Japanese (ja)
Other versions
JP3503310B2 (en
Inventor
Yasushi Hosoda
靖 細田
Kenji Ikishima
健司 壱岐島
Kiwamu Yoshida
究 吉田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Sumitomo Metal Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Metal Industries Ltd filed Critical Sumitomo Metal Industries Ltd
Priority to JP31267895A priority Critical patent/JP3503310B2/en
Publication of JPH09150480A publication Critical patent/JPH09150480A/en
Application granted granted Critical
Publication of JP3503310B2 publication Critical patent/JP3503310B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

PROBLEM TO BE SOLVED: To inexpensively produce a precoated steel panel good in processability and pressure mark resistance without requiring an excessive process. SOLUTION: Topcoat paint containing copolyester with a number average mol.wt. of 8000-25,000 and an alkyl etherified aminoformaldehyde resin (AEAFA resin) in a wt. ratio of 90/10-70/30 is applied to a steel panel and the formed coating film is baked by hot air drying controlled so that the wind velocity on the surface of the steel panel becomes 0.5-3.0m/sec to form the uppermost resin layer of a precoated steel panel. This resin layer has the AEATA resin conc. on the surface thereof so that the concn. of the surface AEAFA resin calculated by formula [wherein N1 is the N-concn. (at%) of the uppermost layer measured by an X-ray photoelectronic spectral method of the resin layer and N0 is the N-concn. (at%) of the uppermost layer of a resin layer composed only of the AEAFA resin] becomes 30-80%.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、耐プレッシャーマ
ーク性に優れたプレコート鋼板とその製造方法に関し、
より詳しくは、家庭用電気機器、屋内外器物等に使用す
ることができる耐プレッシャーマーク性に優れたプレコ
ート鋼板とその製造方法に関する。
TECHNICAL FIELD The present invention relates to a precoated steel sheet having excellent pressure mark resistance and a method for producing the same,
More specifically, the present invention relates to a precoated steel sheet having excellent pressure mark resistance that can be used for household electric appliances, indoor / outdoor appliances, and the like, and a manufacturing method thereof.

【0002】[0002]

【従来の技術】鋼板に予め塗料を塗布し、塗膜を乾燥ま
たは焼付けることにより樹脂被覆を施したプレコート鋼
板は、作業および環境面で問題の多い塗布作業を行わず
にユーザーが直ちに成形加工でき、かつ表面が美麗であ
ることから、冷蔵庫、洗濯機、電子レンジ等の屋内で使
用される家電製品や、エアコン室外機、自動販売機等の
屋外で使用される家電製品等に多用されるようになって
きた。
2. Description of the Related Art A precoated steel sheet coated with a resin by coating a coating on the steel sheet in advance and drying or baking the coating film allows a user to immediately perform a forming process without performing a coating operation which causes a lot of problems in work and environment. Because it is made and its surface is beautiful, it is widely used for home appliances such as refrigerators, washing machines, and microwave ovens used indoors, and outdoor appliances such as air conditioner outdoor units and vending machines. It's starting to happen.

【0003】プレコート鋼板は、通常は鋼帯 (コイル)
または切板で出荷されるが、製造後に使用されるまで、
数日ないしは数カ月間保管されるのが一般的である。例
えばコイルの場合、約1〜5トンのコイル重量で切断
し、保管することが多いが、使用時に巻き戻してみる
と、保管中のコイル下側の自重のかかった部分の表側塗
膜には、プレッシャーマーク (裏面塗膜の凹凸が表面に
転写された転写模様) が発生することがある。切板の場
合には1ロットにつき2トン前後を積み重ねることが多
いが、この場合も、ロットの下側に積まれていた切板の
表側塗膜には、同様なプレッシャーマークが発生するこ
とがある。
[0003] Precoated steel sheets are usually steel strips (coils).
Or it is shipped as a cut board, but until it is used after manufacturing,
It is generally stored for days or months. For example, in the case of a coil, it is often cut and stored at a coil weight of about 1 to 5 tons, but when it is rewound during use, the coating film on the front side of the part under the coil's own weight during storage is , Pressure marks (transfer pattern in which unevenness of the back surface coating film is transferred to the surface) may occur. In the case of cut plates, it is common to stack around 2 tons per lot, but in this case as well, similar pressure marks may occur in the front coating film of the cut plates that were stacked under the lot. is there.

【0004】このプレッシャーマークが発生したプレコ
ート鋼板は、性能上は特に問題がないが、プレコート鋼
板が本来有する美麗な光沢が失われ、肉眼でも健全部と
明確に区別されることから、家電製品のように外観品質
の厳しい用途には使用できない。従って、プレコート鋼
板の商品価値が大きく低下する。
The precoated steel sheet having the pressure mark has no particular problem in terms of performance, but the beautiful gloss inherent to the precoated steel sheet is lost, and it can be clearly distinguished from the healthy portion by the naked eye, and therefore, it cannot be used in home appliances. It cannot be used for applications with severe appearance quality. Therefore, the commercial value of the precoated steel sheet is significantly reduced.

【0005】プレッシャーマークの防止策としては、プ
レコート鋼板の塗膜表面に厚さ60μm低度の保護フィル
ムを被覆する方法があるが、コスト高になるうえ、ユー
ザーにおける成形加工の後に保護フィルムを除去すると
いう手間のかかる工程が加わるという難点がある。
As a measure for preventing the pressure mark, there is a method of coating the surface of the coating film of the precoated steel sheet with a protective film having a low thickness of 60 μm, but this is costly and the protective film is removed after the molding process by the user. However, there is a drawback that a time-consuming process is added.

【0006】また、プレッシャーマーク発生防止の対策
ではないが、プレッシャーマークの発生後に、加温によ
り元の光沢を復元させる方法がある。しかし、この方法
においても、加温工程の追加によりコスト高を招くとい
う問題点がある。
Although not a countermeasure for preventing pressure marks, there is a method of restoring the original gloss by heating after the pressure marks are generated. However, even in this method, there is a problem that the cost is increased due to the addition of the heating step.

【0007】一方、プレコート鋼板の塗膜の改良による
プレッシャーマーク発生の防止策としては、特開昭59−
118452号公報に、表面塗膜のTg (ガラス転移点) を裏面
塗膜より10℃以上高くする方法が提案されているが、塗
膜のTgを単に高くするだけでは、加工性の低下が避けら
れず、とうてい採用し難い。
On the other hand, as a measure for preventing the occurrence of pressure marks by improving the coating film of a precoated steel sheet, Japanese Patent Laid-Open No. 59-
No. 118452 proposes a method of increasing the Tg (glass transition point) of the front surface coating film by 10 ° C. or more than that of the back surface coating film. However, by simply increasing the Tg of the coating film, deterioration of workability can be avoided. It is difficult to adopt because it is not possible.

【0008】特開平5−185030号公報には、裏面側にTg
が0℃以上であって、表面塗膜のTgより低く、かつ厚み
が3〜40μmのクリアー塗膜 (顔料を含まない) を設け
る方法が開示されている。この方法は、該クリアー塗膜
により表面塗膜に加わる圧力を吸収し、緩和するという
ものであり、顔料を加えるとこの効果が少なくなるた
め、クリアー塗膜に限定されている。ところが、実際の
プレコート鋼板の裏面側は、サービスコートと呼ばれる
5μm程度の有色塗膜 (顔料入り) が設けられるのが通
常であり、クリアー塗膜では下地の色が露出するため、
ユーザーに敬遠されがちである。また、この公報に記載
されているような、サービスコートの上層にさらにクリ
アー塗膜を塗布することは、コスト高を招く。
In Japanese Patent Laid-Open No. 5-185030, Tg is provided on the back side.
Of 0 ° C. or higher, lower than the Tg of the surface coating film, and having a thickness of 3 to 40 μm, a clear coating film (containing no pigment) is disclosed. This method is to absorb and relieve the pressure applied to the surface coating film by the clear coating film, and this effect is reduced when a pigment is added, so that the method is limited to the clear coating film. However, on the back side of an actual pre-coated steel sheet, a colored coating of about 5 μm (containing a pigment) called a service coat is usually provided, and a clear coating exposes the underlying color,
Users tend to be shunned. Further, applying a clear coating film on the upper layer of the service coat, as described in this publication, results in high cost.

【0009】特開平6−170334号公報には、表面と裏面
の表面粗さの差が中心線平均粗さRaで0.7 μm以下であ
り、裏面の塗膜が、モース硬度4以下の非金属化合物を
該塗膜の顔料全体に対して20wt%以上の割合で含有し、
かつ裏面塗膜の厚さが3〜20μm であることを特徴とす
るプレコート鋼板が提案されている。これは、表裏塗
膜の粗さの差を小さくする、軟質化合物添加によるク
ッション効果、という2点によりプレッシャーマークの
発生を防止しようとするものである。に関しては、裏
面塗膜の凹凸が転写されるのがプレッシャーマークであ
るから、表裏の粗さの差を小さくするというのはある程
度の効果があるが、塗膜の本質的な改善にはつながらな
い。また、の軟質非金属化合物としては、体質顔料の
炭酸カルシウム、カオリン、タルク等の例が挙がってい
るが、このような軟質材料を塗膜中に多く含有させる
と、当然のことながら塗膜硬度が低下し、疵が付きやす
くなるなどの不具合を生じやすくなることから、万全の
対策とは言い難い。
In Japanese Unexamined Patent Publication (Kokai) No. 6-170334, the difference in surface roughness between the front surface and the back surface is 0.7 μm or less in terms of center line average roughness Ra, and the coating film on the back surface is a nonmetallic compound having a Mohs hardness of 4 or less. At a ratio of 20 wt% or more with respect to the total pigment of the coating film,
Further, a precoated steel sheet has been proposed, which is characterized in that the back coating film has a thickness of 3 to 20 μm. This is intended to prevent the occurrence of pressure marks by the two points of reducing the difference in roughness between the front and back coating films and the cushioning effect due to the addition of the soft compound. With regard to (1), since the unevenness of the back surface coating film is transferred by the pressure mark, reducing the difference in roughness between the front surface and the back surface has some effect, but it does not lead to an essential improvement of the coating film. Further, as the soft non-metallic compound, examples of extender pigments such as calcium carbonate, kaolin, and talc are mentioned. However, when a large amount of such a soft material is contained in the coating film, the coating film hardness is naturally increased. It is difficult to say that it is a perfect countermeasure, because it will decrease and the defects such as scratches will easily occur.

【0010】[0010]

【発明が解決しようとする課題】このようにプレッシャ
ーマーク発生の防止策は未だ満足できる方法が得られて
いないのが現状である。本発明の目的は、従来のプレッ
シャーマークの対策・改善方法が持つ上記のような問題
点を解消し、コスト高および手間の増大を招くことなく
プレッシャーマークの発生を抑制し得る、耐プレッシャ
ーマーク性に優れたプレコート鋼板とその製造方法を提
供することである。
As described above, the present situation is that a method for preventing the occurrence of pressure marks has not yet been satisfactorily obtained. An object of the present invention is to solve the above-mentioned problems of the conventional countermeasures / improvement methods for pressure marks, and to suppress the occurrence of pressure marks without increasing cost and labor, pressure mark resistance. To provide an excellent precoated steel sheet and a method for producing the same.

【0011】[0011]

【課題を解決するための手段】本発明者らは、上記目的
を達成すべく検討を重ねた。プレッシャーマークによる
光沢低下は、前述したように、裏面塗膜の凹凸の転写に
由来する表面塗膜の凹凸 (表面の粗さ) 変化に原因があ
る。これを塗膜物性の観点から防止するには、バルク
(塗膜全体) の押し込み硬度を高める方法が一般的であ
るが、この方法では加工性の低下が避けられない。
Means for Solving the Problems The present inventors have made extensive studies to achieve the above object. The decrease in gloss due to the pressure mark is caused by the change in the unevenness (surface roughness) of the front surface coating film due to the transfer of the unevenness of the back surface coating film as described above. To prevent this from the viewpoint of coating film physical properties, use the bulk
A method of increasing the indentation hardness of the entire coating film is generally used, but this method cannot avoid deterioration in workability.

【0012】そこで、本発明者らは、表面押し込み硬度
と加工性を高度にバランスさせる方法を鋭意検討した結
果、塗膜の厚み方向にいわゆる傾斜機能を持たせること
でこれを実現できることを見出した。即ち、最上層とな
るトップコート (上塗り) 塗膜において、その最表層に
ついては架橋密度を高めて、プレッシャーマーク発生の
防止に十分な硬い構造とするが、プライマー(下塗り)
に近い側であるトップコートの内層については、比較的
軟質で加工性に富む樹脂構造にすれば、加工性の低下が
避けられる。
The inventors of the present invention have made extensive studies as to a method for highly balancing surface indentation hardness and workability, and have found that this can be realized by providing a so-called tilt function in the thickness direction of the coating film. . That is, in the topcoat (topcoat) coating film that is the uppermost layer, the outermost surface layer has a higher crosslink density to have a structure that is hard enough to prevent the occurrence of pressure marks.
If the inner layer of the top coat on the side close to is made to have a resin structure that is relatively soft and has a good workability, a decrease in workability can be avoided.

【0013】この知見に基づく本発明は、下記のプレ
コート鋼板およびのプレコート鋼板の製造方法であ
る。 最上層の樹脂層が、数平均分子量 8,000〜25,000の共
重合ポリエステル樹脂とアルキルエーテル化アミノホル
ムアルデヒド樹脂 (AEAFA樹脂と略記)とを重量比
率90/10〜70/30の割合で含有するプレコート鋼板であ
って、X線光電子分光法で測定したこの樹脂層の最表層
の組成が、次式により算出した表面AEAFA樹脂濃度
で30〜80%であることを特徴とする、耐プレッシャーマ
ーク性に優れたプレコート鋼板。
The present invention based on this finding is the following precoated steel sheet and a method for producing the precoated steel sheet. The uppermost resin layer is a precoated steel sheet containing a copolyester resin having a number average molecular weight of 8,000 to 25,000 and an alkyl etherified aminoformaldehyde resin (abbreviated as AEAFA resin) in a weight ratio of 90/10 to 70/30. Therefore, the composition of the outermost layer of this resin layer measured by X-ray photoelectron spectroscopy was 30 to 80% in surface AEAFA resin concentration calculated by the following formula, and was excellent in pressure mark resistance. Precoated steel sheet.

【0014】[0014]

【数2】 (Equation 2)

【0015】式中、N1 は、該樹脂層のX線光電子分光
法で測定した最表層のN濃度(at%) 、N0 はAEAFA
樹脂のみからなる樹脂層のX線光電子分光法で測定した
最表層のN濃度(at%) である。
In the formula, N 1 is the N concentration (at%) of the outermost layer of the resin layer measured by X-ray photoelectron spectroscopy, and N 0 is AEAFA.
It is the N concentration (at%) of the outermost layer measured by X-ray photoelectron spectroscopy of the resin layer made of only the resin.

【0016】数平均分子量 8,000〜25,000の共重合ポ
リエステル樹脂とアルキルエーテル化アミノホルムアル
デヒド樹脂とを重量比率90/10〜70/30の割合で含有す
る塗料から最上層の樹脂層を形成するプレコート鋼板の
製造方法において、前記塗料を塗布した後、板面での風
速が 0.5〜3.0 m/sec の範囲内となるように制御した熱
風乾燥により塗膜を焼付けることを特徴とする、耐プレ
ッシャーマーク性に優れたプレコート鋼板の製造方法。
A precoated steel sheet for forming a resin layer of the uppermost layer from a coating material containing a copolymerized polyester resin having a number average molecular weight of 8,000 to 25,000 and an alkyl etherified aminoformaldehyde resin in a weight ratio of 90/10 to 70/30. In the manufacturing method, after applying the coating material, the coating film is baked by hot air drying in which the wind speed on the plate surface is controlled to be in the range of 0.5 to 3.0 m / sec. Excellent pre-coated steel sheet manufacturing method.

【0017】[0017]

【発明の実施の形態】以下に、本発明の構成について詳
述する。
BEST MODE FOR CARRYING OUT THE INVENTION The constitution of the present invention will be described in detail below.

【0018】(1) 母材鋼板 プレコート鋼板の母材として使用される鋼板の種類は特
に限定されない。冷延鋼板、亜鉛系めっき鋼板やアルミ
系めっき鋼板等の表面処理鋼板などが好適に使用され
る。
(1) Base material steel sheet The type of steel sheet used as the base material of the precoated steel sheet is not particularly limited. Cold-rolled steel sheets, surface-treated steel sheets such as zinc-based plated steel sheets and aluminum-based plated steel sheets are preferably used.

【0019】(2) 下地処理 通常のプレコート鋼板の下地処理に用いられるものであ
れば特に限定されないが、通常は塗布型クロメート処
理、電解クロメート処理、反応型クロメート処理、リン
酸塩処理等が使用されることが多い。この際、クロメー
ト処理であれば、金属Cr換算付着量で片面15〜100 mg/m
2 が好ましく、リン酸塩 (リン酸亜鉛) 処理であれば、
片面の付着量が0.2 〜1.5 g/m2であるのが好ましい。
(2) Substrate treatment There is no particular limitation as long as it can be used for the pretreatment of ordinary pre-coated steel sheet, but usually, coating type chromate treatment, electrolytic chromate treatment, reactive type chromate treatment, phosphate treatment and the like are used. It is often done. At this time, if chromate treatment is applied, the amount of adhered metal Cr is 15 to 100 mg / m on one side.
2 is preferable, and if it is a phosphate (zinc phosphate) treatment,
The amount of adhesion on one side is preferably 0.2 to 1.5 g / m 2 .

【0020】(3) 下塗り樹脂被覆層 (プライマー層) 下塗り樹脂被覆層は必ずしも必須ではないが、密着性向
上や隠ぺい性向上、また耐食性確保のために設けておく
のが好ましい。下塗り樹脂被覆層に使用される樹脂系は
特に限定されないが、加工性と密着性とのバランスか
ら、ポリエステル樹脂系、ポリウレタン樹脂系、エポキ
シ樹脂系あるいはこれらの樹脂系の混合物が好ましい。
(3) Undercoat resin coating layer (primer layer) The undercoat resin coating layer is not always essential, but is preferably provided for improving adhesion, hiding power, and ensuring corrosion resistance. The resin system used for the undercoat resin coating layer is not particularly limited, but a polyester resin system, a polyurethane resin system, an epoxy resin system or a mixture of these resin systems is preferable in view of the balance between processability and adhesion.

【0021】(4) 上塗り樹脂被覆層 (最上層樹脂層) 本発明の目的であるプレッシャーマーク発生の防止に
は、最上層樹脂層となる上塗り樹脂被覆層の物性が重要
となる。本発明では、最上層を構成するベース樹脂とし
て、加工性に優れた共重合ポリエステル樹脂を使用し、
その架橋剤として自己縮合性を有し、表面濃化が可能な
アルキルエーテル化アミノホルムアルデヒド樹脂を併用
することで、最上層の樹脂層を架橋剤が表面側に濃化し
た傾斜組成とする。それにより、最上層樹脂層の表面
は、架橋密度が高くプレッシャーマーク発生を防止する
のに十分な高い押込み硬度を持つが、この樹脂層の内側
は架橋密度が低く、比較的軟質であるため、共重合ポリ
エステル樹脂の優れた加工性が保持される。
(4) Topcoat resin coating layer (uppermost resin layer) In order to prevent the generation of pressure marks, which is the object of the present invention, the physical properties of the topcoat resin coating layer which is the uppermost resin layer are important. In the present invention, as the base resin constituting the uppermost layer, using a copolymerized polyester resin excellent in processability,
As the cross-linking agent, an alkyl etherified aminoformaldehyde resin having self-condensation property and capable of surface thickening is used in combination, so that the uppermost resin layer has a gradient composition in which the cross-linking agent is thickened on the surface side. Thereby, the surface of the uppermost resin layer has a high crosslink density and a sufficiently high indentation hardness to prevent the occurrence of pressure marks, but the inside of this resin layer has a low crosslink density and is relatively soft, The excellent processability of the copolyester resin is retained.

【0022】共重合ポリエステル樹脂 本発明で最上層塗膜のベース樹脂として用いる共重合ポ
リエステル樹脂は、多塩基酸成分と多価アルコール成分
との縮重合により得られる重合体である。多塩基酸成分
としては、テレフタル酸、イソフタル酸、フタル酸、ア
ジピン酸、コハク酸、セバシン酸、マレイン酸、フマル
酸、シクロヘキサンジカルボン酸などのジカルボン酸、
ならびにそのエステル形成性誘導体 (低級アルキルエス
テル、酸無水物等) が挙げられる。多価アルコールとし
ては、エチレングリコール、 1,2−プロパンジオール、
1,3−プロパンジオール、 1,4−ブタンジオール、ネオ
ペンチルグリコール、 1,6−ヘキサンジオール、ジエチ
レングリコール等が挙げられる。各成分とも1種もしく
は2種以上を使用できる。また、所望により3価以上の
多塩基酸 (例、トリメリット酸、ピロメリット酸等) お
よび/または3価以上の多価アルコール (例、ペンタエ
リスリトール、トリメチロールプロパン、グリセリン
等) も使用できる。
Copolymerized Polyester Resin The copolymerized polyester resin used as the base resin for the uppermost coating film in the present invention is a polymer obtained by polycondensation of a polybasic acid component and a polyhydric alcohol component. As the polybasic acid component, terephthalic acid, isophthalic acid, phthalic acid, adipic acid, succinic acid, sebacic acid, maleic acid, fumaric acid, dicarboxylic acids such as cyclohexanedicarboxylic acid,
And ester-forming derivatives thereof (lower alkyl ester, acid anhydride, etc.). Polyhydric alcohols include ethylene glycol, 1,2-propanediol,
Examples thereof include 1,3-propanediol, 1,4-butanediol, neopentyl glycol, 1,6-hexanediol and diethylene glycol. Each component may be used alone or in combination of two or more. If desired, a polybasic acid having a valence of 3 or more (eg, trimellitic acid, pyromellitic acid, etc.) and / or a polyhydric alcohol having a valence of 3 or more (eg, pentaerythritol, trimethylolpropane, glycerin, etc.) can also be used.

【0023】共重合ポリエステル樹脂は数平均分子量が
8,000〜25,000のものを使用する。数平均分子量が8,00
0 を下回ると、樹脂皮膜の加工性が低下し、25,000を超
えると、塗料の粘度が上昇し、塗装性が低下する。加工
性と塗装性の観点から好ましい共重合ポリエステルの数
平均分子量は10,000〜20,000である。
The number average molecular weight of the copolyester resin is
Use 8,000 to 25,000. Number average molecular weight is 8,000
When it is less than 0, the processability of the resin film is lowered, and when it is more than 25,000, the viscosity of the paint is increased and the paintability is deteriorated. The number average molecular weight of the copolymerized polyester which is preferable from the viewpoint of processability and coatability is 10,000 to 20,000.

【0024】アルキルエーテル化アミノホルムアルデ
ヒド樹脂 (架橋剤) 共重合ポリエステル樹脂と焼付け時に縮合反応して樹脂
皮膜を硬化させる架橋剤として、アルキルエーテル化ア
ミノホルムアルデヒド樹脂 (以下、AEAFA樹脂と略
記する) を使用する。
Alkyl etherified amino formaldehyde resin (cross-linking agent) An alkyl etherified amino formaldehyde resin (hereinafter abbreviated as AEAFA resin) is used as a cross-linking agent for curing the resin film by condensation reaction with the copolyester resin during baking. To do.

【0025】AEAFA樹脂としては、アルキルエーテ
ル化メチロールメラミン樹脂、メトキシ化メチロールメ
ラミン、メトキシ化ブトキシ化混合型メチロールメラミ
ン、さらにはアルキルエーテル化量の比較的少ないメト
キシ化メラミンもしくはイミノ基型メラミン等を用いる
ことができ、これらを単独で使用しても、または2種以
上を併用してもよい。
As the AEAFA resin, an alkyl etherified methylol melamine resin, a methoxylated methylol melamine, a methoxylated butoxylated mixed methylol melamine, and a methoxylated melamine or an imino group type melamine having a relatively small amount of alkyl etherification are used. These may be used alone or in combination of two or more.

【0026】従って、最上層樹脂層の形成に用いる塗料
は、ベース樹脂の共重合ポリエステル樹脂と架橋剤のA
EAFA樹脂とを必須成分として含有する。共重合ポリ
エステル樹脂/AEAFA樹脂の割合は、固形分基準の
重量比率で90/10〜70/30、好ましくは85/15〜75/25
とする。即ち、両者の合計量に基づいて架橋剤のAEA
FA樹脂の濃度は、樹脂層全体の平均値で10〜30重量%
となる。AEAFA樹脂の割合が10重量%未満では、こ
の樹脂層全体の架橋度が不足し、二次密着性や耐食性の
低下を来たす。一方、AEAFA樹脂の割合が30重量%
を超えると、架橋剤が過剰となって、この樹脂層全体が
高硬度化し、加工性が低下する。
Therefore, the coating material used for forming the uppermost resin layer is a copolyester resin of the base resin and A of the crosslinking agent.
It contains EAFA resin as an essential component. The ratio of copolymerized polyester resin / AEAFA resin is 90/10 to 70/30, preferably 85/15 to 75/25 in terms of solid content weight ratio.
And That is, based on the total amount of both, AEA of the cross-linking agent
The concentration of FA resin is 10 to 30% by weight as the average value of the entire resin layer.
Becomes If the proportion of the AEAFA resin is less than 10% by weight, the degree of crosslinking of the entire resin layer will be insufficient, resulting in a decrease in secondary adhesion and corrosion resistance. On the other hand, the proportion of AEAFA resin is 30% by weight
If it exceeds, the cross-linking agent becomes excessive, the hardness of the entire resin layer becomes high, and the workability deteriorates.

【0027】使用する塗料は、共重合ポリエステルとA
EAFA樹脂以外に、塗料に慣用される他の成分を含有
しうる。かかる成分としては、溶媒、顔料、縮合反応触
媒、他の樹脂、消泡剤、レベリング剤、表面硬化調整
剤、艶消し剤、ワックス成分などが挙げられる。溶媒と
しては共重合ポリエステル樹脂とAEAFA樹脂の両者
を溶解できる有機溶媒がよく、適当な溶媒の例はシクロ
ヘキサノン、イソホロン、ソルベッソ、N−メチル−2
−ピロリドンなどである。縮合反応触媒としては酸触媒
(例、p−トルエンスルホン酸などの有機酸)が好まし
い。他の樹脂を併用する場合には、焼付け硬化後に後述
する表面AEAFA樹脂濃度が得られるように、その種
類と量を選択する。
The paint used is a copolyester and A
In addition to the EAFA resin, it may contain other components commonly used in paints. Examples of such components include solvents, pigments, condensation reaction catalysts, other resins, defoaming agents, leveling agents, surface hardening modifiers, delustering agents, wax components, and the like. The solvent is preferably an organic solvent capable of dissolving both the copolyester resin and the AEAFA resin, and examples of suitable solvents include cyclohexanone, isophorone, sorbeso, N-methyl-2.
-Such as pyrrolidone. As the condensation reaction catalyst, an acid catalyst (eg, organic acid such as p-toluenesulfonic acid) is preferable. When another resin is used in combination, its type and amount are selected so that the surface AEAFA resin concentration described later can be obtained after baking and curing.

【0028】共重合ポリエステル樹脂にAEAFA樹脂
を配合して塗布し、塗膜を焼付け硬化させると、表面自
由エネルギーが相対的に小さいAEAFA樹脂が焼付け
中に塗膜表面に移行して濃化する傾向がある。また、A
EAFA樹脂は自己縮合性があり、共重合ポリエステル
樹脂と縮合反応しなくても、AEAFA樹脂どうしの縮
合反応で架橋硬化できる。
When an AEAFA resin is mixed with a copolyester resin and applied, and the coating film is baked and cured, the AEAFA resin having a relatively small surface free energy tends to migrate to the surface of the coating film during baking and become concentrated. There is. Also, A
The EAFA resin has a self-condensation property and can be crosslinked and cured by the condensation reaction between the AEAFA resins without the condensation reaction with the copolyester resin.

【0029】このAEAFA樹脂の自己縮合性により、
塗膜の焼付け中に上記の表面自由エネルギー差によるA
EAFA樹脂の表面濃化が強く起こるようになり、樹脂
組成(ポリエステル樹脂と架橋剤の存在比率) が塗膜の
厚み方向に変化 (表面から内部に向かってAEAFA樹
脂濃度が減少) する傾斜機能が塗膜に付与される。例え
ばイソシアネート化合物などの他の架橋剤では、自己縮
合性がないため、架橋剤は必ず共重合ポリエステル樹脂
と反応しなければならず、表面濃化が起きてもその程度
は小さく、表面濃化による傾斜機能を発現させにくい。
Due to the self-condensation property of this AEAFA resin,
During the baking of the coating film, A due to the above difference in surface free energy
The surface concentration of the EAFA resin becomes stronger, and the gradient function that the resin composition (the ratio of the polyester resin and the cross-linking agent) changes in the thickness direction of the coating film (the concentration of the AEAFA resin decreases from the surface to the inside) It is applied to the coating film. Other cross-linking agents such as isocyanate compounds do not have self-condensation properties, so the cross-linking agent must always react with the copolyester resin, and even if surface thickening occurs, the degree is small and It is difficult to develop the tilt function.

【0030】このように、架橋剤として用いたAEAF
A樹脂が自己縮合性であって (完全メトキシ化メチロー
ルメラミンはそれ自身は自己縮合性が小さいが、酸触媒
を併用する事により自己縮合反応が促進される) 、しか
も表面自由エネルギーが共重合ポリエステルより小さい
ため、焼付け硬化中に架橋剤のAEAFA樹脂が最上層
樹脂層の表面に濃化するため、表面近傍での架橋密度が
高くなる。この緻密な架橋構造により、樹脂層の表面近
傍のみが選択的に高硬度化し、裏面塗膜の凹凸の転写に
よるプレッシャーマークの発生を抑制できる。しかし、
最上層樹脂層の内側は、逆に架橋剤のAEAFA樹脂の
濃度が低くなり、共重合ポリエステルがAEAFA樹脂
によって適度に架橋することにより、加工性を保持した
まま、二次密着性や耐食性が確保される。
Thus, the AEAF used as the crosslinking agent
Resin A is self-condensable (fully methoxylated methylol melamine itself has a small self-condensation property, but the self-condensation reaction is promoted by the combined use of an acid catalyst), and the surface free energy is a copolyester. Since it is smaller, the cross-linking agent AEAFA resin is concentrated on the surface of the uppermost resin layer during baking and curing, so that the cross-linking density near the surface becomes high. Due to this dense cross-linking structure, only the vicinity of the surface of the resin layer is selectively made to have high hardness, and it is possible to suppress the generation of pressure marks due to the transfer of the unevenness of the back surface coating film. But,
On the inside of the uppermost resin layer, on the contrary, the concentration of the AEAFA resin as the cross-linking agent becomes low, and the copolyester is appropriately cross-linked by the AEAFA resin, so that secondary adhesion and corrosion resistance are secured while maintaining processability. To be done.

【0031】AEAFA樹脂の表面濃化は、次式により
算出した表面AEAFA樹脂濃度が30〜80%、好ましく
は40〜60%となるような程度とする。この濃度が30%未
満では、最上層樹脂層の表面の架橋密度 (従って、押込
み硬度) がプレッシャーマーク発生の防止に十分な程度
に達しない。一方、この濃度が80%を越えると、表面が
脆くなり割れやすくなる。AEAFA樹脂の表面濃化の
程度は、後述するように、熱風乾燥による焼付け中の熱
風の風速によって制御することができる。
The surface concentration of the AEAFA resin is set to such an extent that the surface AEAFA resin concentration calculated by the following formula is 30 to 80%, preferably 40 to 60%. If this concentration is less than 30%, the cross-linking density (hence, indentation hardness) on the surface of the uppermost resin layer does not reach a level sufficient to prevent the occurrence of pressure marks. On the other hand, if this concentration exceeds 80%, the surface becomes brittle and becomes susceptible to cracking. The degree of surface concentration of the AEAFA resin can be controlled by the wind velocity of hot air during baking by hot air drying, as described later.

【0032】[0032]

【数3】 (Equation 3)

【0033】式中、N1 は、該樹脂層のX線光電子分光
法で測定した最表層のN (窒素) 濃度、N0 はAEAF
A樹脂のみからなる樹脂層のX線光電子分光法で測定し
た最表層のN濃度 (単位はいずれもat%) である。つま
り、上式で規定される表面AEAFA樹脂濃度は、最上
層樹脂層の表面でのAEAFA樹脂の占有率 (at%基
準) を意味する。前述したように、最上層樹脂層のAE
AFA樹脂濃度は平均で10〜30重量%である。AEAF
A樹脂の表面濃化が全くない (組成が厚み方向で均一)
であると仮定すると、10〜30重量%のAEAFA樹脂濃
度に対応する上式で規定されるAEAFA樹脂濃度は、
計算上10〜30%になるはずである。従って、本発明では
最表層のAEAFA樹脂濃度がこの樹脂層全体の平均値
より高く、AEAFA樹脂が表面濃化している。
In the formula, N 1 is the N (nitrogen) concentration in the outermost layer of the resin layer measured by X-ray photoelectron spectroscopy, and N 0 is AEAF.
It is the N concentration (the unit is at% in each case) of the outermost layer measured by X-ray photoelectron spectroscopy of the resin layer made of only the A resin. That is, the surface AEAFA resin concentration defined by the above equation means the occupation ratio (at% basis) of the AEAFA resin on the surface of the uppermost resin layer. As described above, the AE of the uppermost resin layer
The AFA resin concentration is 10 to 30% by weight on average. AEAF
No surface thickening of A resin (composition is uniform in thickness direction)
Assuming that, the AEAFA resin concentration defined by the above equation corresponding to the AEAFA resin concentration of 10 to 30% by weight is
It should be 10-30% calculated. Therefore, in the present invention, the concentration of the AEAFA resin in the outermost layer is higher than the average value of the entire resin layer, and the surface of the AEAFA resin is concentrated.

【0034】なお、X線光電子分光法 (XPS) の測定
はVG社製ESCA3MKIIを使用して行った。X線源
はAlKα(hν=1486.6 eV)であり、アナライザーは純金
のAu4f7/2の結合エネルギーを83.7 eV(半値幅1.25 eV)
として校正した。塗膜は絶縁物であるため、XPS測定
時に結合エネルギーの増大(charge up) を生じる。その
補正には、共重合ポリエステル樹脂とAEAFA樹脂の
それぞれ単独皮膜に金蒸着し、そのAu 4f7/2の結合エネ
ルギーを83.7 eV として校正したC1s、N1sの結合エネ
ルギーを使用した。即ち、ポリエステルC−H基のC1s
結合エネルギーを284.7 eV、AEAFA樹脂のN1s結合
エネルギーを399.3 eVとして、試料のXPSスペクトル
を補正した。
The X-ray photoelectron spectroscopy (XPS) measurement was carried out using ESCA3MKII manufactured by VG. The X-ray source is AlKα (hν = 1486.6 eV), and the analyzer has a binding energy of Au4f7 / 2 of pure gold of 83.7 eV (half-width 1.25 eV).
Calibrated as. Since the coating film is an insulator, it causes an increase in binding energy (charge up) during XPS measurement. For the correction, the binding energies of C1s and N1s, which were calibrated with Au 4f7 / 2 binding energy of 83.7 eV, were used by depositing gold on the individual coatings of the copolyester resin and the AEAFA resin, respectively. That is, polyester C--H group C1s
The XPS spectrum of the sample was corrected by setting the binding energy to 284.7 eV and the N1s binding energy of the AEAFA resin to 399.3 eV.

【0035】測定は、試料表面と検出される光電子とが
なす角度である光電子取り出し角を70°に固定して行っ
た。検出深さ3λ sinθについては、Ashleyによるポリ
エチレン中での運動エネルギー約1200 eV に対するC1s
光電子の非弾性散乱電子平均自由行程λの計算値4nmを
用いると、11.3 nm であると推定される。
The measurement was carried out by fixing the photoelectron take-off angle, which is the angle between the sample surface and the detected photoelectrons, to 70 °. For the detection depth 3λ sin θ, C1s for kinetic energy of about 1200 eV in polyethylene by Ashley
Using the calculated value of the inelastically scattered electron mean free path λ of photoelectrons of 4 nm, it is estimated to be 11.3 nm.

【0036】窒素濃度 (at%) は、測定したXPSスペ
クトルの面積強度より次式から計算した。 CN = (IN /SN ) /Σ (Ii /Si ) ここで、CN は窒素の原子濃度、IN は窒素のピーク面
積強度、SN は窒素の相対感度係数、Ii は樹脂層に存
在する水素以外の各元素 (C、N、O) のピーク面積強
度、Si はこの各元素の相対感度係数である。各元素の
相対感度係数は、 [C]1s :1.0 、 [O]1s :2.6l、
[N]1s :1.71を用いた。
The nitrogen concentration (at%) was calculated from the following formula from the measured area intensity of the XPS spectrum. C N = (I N / S N ) / Σ (I i / S i ), where C N is the atomic concentration of nitrogen, I N is the peak area intensity of nitrogen, S N is the relative sensitivity coefficient of nitrogen, I i Is the peak area intensity of each element (C, N, O) other than hydrogen present in the resin layer, and S i is the relative sensitivity coefficient of each element. The relative sensitivity coefficient of each element is [C] 1s: 1.0, [O] 1s: 2.6l,
[N] 1s: 1.71 was used.

【0037】(5) 塗装焼付方法 上記塗料の塗装方法は、通常のプレコート鋼板の製造に
使用される方法であれば特に限定されない。ロールコー
ト法、リンガーロール法、カーテンフローコート法、ス
プレー法等のいずれでもよい。
(5) Coating Baking Method The coating method of the above coating material is not particularly limited as long as it is a method used in the production of ordinary precoated steel sheets. Any of a roll coating method, a Ringer roll method, a curtain flow coating method, a spray method and the like may be used.

【0038】塗装後の焼付けは、熱風オーブン (即ち、
熱風乾燥) により行い、その際の熱風の風速によって、
最上層樹脂層の表面に濃化するAEAFA樹脂の量を制
御する。具体的には、板面での熱風の風速が 0.5 m〜3.
0 m/sec となる条件で塗膜の焼付けを行う。風速が0.5
m/sec 未満では、AEAFA樹脂の表面濃化が十分に起
こらず、上記の表面AEAFA樹脂濃度を得ることがで
きない恐れがある。風速が3m/sec を超えると、AEA
FA樹脂の表面濃化が過剰になり、この樹脂層の表面で
架橋が進行しすぎて、脆くなり、成形性が低下する。
Baking after coating is carried out in a hot air oven (ie,
Hot air drying), depending on the speed of the hot air at that time,
The amount of AEAFA resin concentrated on the surface of the uppermost resin layer is controlled. Specifically, the wind velocity of hot air on the board is 0.5 m to 3.
Bake the coating under the condition of 0 m / sec. Wind speed is 0.5
If it is less than m / sec, the surface concentration of the AEAFA resin does not sufficiently occur, and the above surface AEAFA resin concentration may not be obtained. When the wind speed exceeds 3m / sec, AEA
The surface concentration of the FA resin becomes excessive, and crosslinking proceeds excessively on the surface of this resin layer, resulting in brittleness and deterioration of moldability.

【0039】風速の測定には、熱式流速計の1種である
熱線式流速計、サーミスター流速計等の慣用の測定機を
用いればよい。焼付け温度は、通常のプレコート鋼板の
焼付け温度と同様でよく、特に限定されないが、PMT
(最高到達板温度) で 200〜250 ℃程度であれば一般に
十分である。
For the measurement of the wind speed, a conventional measuring instrument such as a hot-wire anemometer, a thermistor anemometer, which is one type of a thermal anemometer, may be used. The baking temperature may be the same as the baking temperature of a normal precoated steel sheet, and is not particularly limited, but PMT
It is generally sufficient if the (maximum plate temperature) is about 200 to 250 ° C.

【0040】[0040]

【実施例】厚さ0.6 mmの溶融亜鉛めっき鋼板 (めっき付
着量:片面60 g/m2)を母材鋼板とし、その表面を清浄化
した後、下地処理としてまず燐酸亜鉛溶液への浸漬によ
り燐酸亜鉛化成皮膜 (燐酸亜鉛付着量0.8 g/m2) を形成
した。次いで、下塗り樹脂被覆用の塗料として、大日本
インキ化学製のプライマー塗料PB10Pを、乾燥膜厚が
7μmになるようロールコーターで片面に塗布した後、
PMTが210 ℃になるように50秒で焼付け硬化させた。
この下塗り樹脂被覆層の上に、次に述べるようにして上
塗り樹脂被覆層を形成して、プレコート鋼板を作製し
た。
[Example] A hot-dip galvanized steel sheet having a thickness of 0.6 mm (coating coating weight: 60 g / m 2 on one side) was used as a base steel sheet, and after cleaning the surface, first, by dipping in a zinc phosphate solution as a base treatment. A zinc phosphate conversion coating (zinc phosphate coating weight 0.8 g / m 2 ) was formed. Then, as a coating for the undercoat resin coating, a primer coating PB10P manufactured by Dainippon Ink and Chemicals was applied on one side with a roll coater to a dry film thickness of 7 μm.
It was baked and cured in 50 seconds so that the PMT was 210 ° C.
An overcoat resin coating layer was formed on the undercoat resin coating layer as described below to prepare a precoated steel sheet.

【0041】上塗り樹脂被覆用の塗料としては、下記表
1に示す4種類の共重合ポリエステル樹脂と、下記表2
に示す7種類の架橋剤とを組合わせた塗料を用いた。こ
の塗料は溶媒としてシクロヘキサノンを、顔料として酸
化チタンを、酸触媒としてp−トルエンスルホン酸を含
有していた。この塗料を乾燥膜厚18μmになるようにロ
ールコーターで塗布した後、熱風オーブン (熱風温度28
0 ℃) 中で熱風の風速(板面) を 0.3〜6 m/sec に制御
しながら焼付け硬化を行った。この焼付け時のPMT
は、 220〜240 ℃の範囲であった。
As the coating material for coating the overcoat resin, the four types of copolymerized polyester resins shown in Table 1 below and Table 2 below.
A coating material was used in combination with the seven types of cross-linking agents shown in. This paint contained cyclohexanone as a solvent, titanium oxide as a pigment, and p-toluenesulfonic acid as an acid catalyst. After applying this coating material with a roll coater to a dry film thickness of 18 μm, hot air oven (hot air temperature 28
Bake-hardening was performed in 0 ° C) while controlling the velocity of the hot air (plate surface) to 0.3 to 6 m / sec. PMT at the time of baking
Was in the range of 220-240 ° C.

【0042】[0042]

【表1】共重合ポリエステル樹脂 記 号 数平均分子量 A 5,000 B 12,000 C 22,000D 30,000 TABLE 1 copolymerized polyester Symbol Number average molecular weight A 5,000 B 12,000 C 22,000 D 30,000

【0043】[0043]

【表2】架 橋 剤 記号 名 称 P ヘキサメトキシメチロールメラミン Q メトキシ化ブトキシ化混合メチロールメラミン R ブトキシ化メチロールメラミン S イミノ基型メチロールメラミン T メトキシ化メチロールベンゾグアナミン U ヘキサメチレンジイソシアナートV ビスフェノールAのジグリシジルエーテル 上記の架橋剤のうち、P〜TがAEAFA樹脂であり、
UおよびVはAEAFA樹脂以外の比較用の架橋剤であ
る。作製したプレコート鋼板の性能を次のようにして評
価した。
[Table 2] Crosslinking agent symbol Name P Hexamethoxymethylol melamine Q Methoxylated butoxylated mixed methylol melamine R Butoxylated methylol melamine S Imino group type methylol melamine T Methoxylated methylol benzoguanamine U Hexamethylene diisocyanate V Diphenol of bisphenol A Glycidyl ether Of the above crosslinking agents, P to T are AEAFA resins,
U and V are comparative cross-linking agents other than AEAFA resin. The performance of the produced precoated steel sheet was evaluated as follows.

【0044】耐プレッシャーマーク性 上で作製したプレコート鋼板(Aとする)の塗装面を、
プレコート鋼板の裏面側を想定して作製した別のプレコ
ート鋼板(Bとする)の塗装面と加圧下に面接触させ
て、耐プレッシャーマーク性を評価した。具体的には、
上記と同様に下地処理した鋼板の片面に、通常のプレコ
ート鋼板の裏面塗装 (サービスコート) に用いられるエ
ポキシ系塗膜を乾燥膜厚6μmで塗装焼付けして、裏面
側を想定した別のプレコート鋼板Bを作製した。
The coated surface of the precoated steel sheet (designated as A) prepared for pressure resistance was
The pressure mark resistance was evaluated by bringing the coated surface of another precoated steel sheet (referred to as B) prepared assuming the back side of the precoated steel sheet into surface contact under pressure. In particular,
Same as the above, one side of the steel sheet that was pretreated is coated with an epoxy coating film used for back surface coating (service coat) of a normal pre-coated steel sheet at a dry film thickness of 6 μm and baked, and another pre-coated steel sheet assuming the back side B was produced.

【0045】プレコート鋼板AとBの同寸法の試験片
を、塗装面どうしが面接触するように重ねて、40℃で10
0 kg/cm2×24時間の熱プレスを施し、熱プレス後のプレ
コート鋼板Aの塗膜表面を目視で観察し、プレッシャー
マークの発生状況を下記基準により評価した。 ○:プレッシャーマークの発生が全くない、 △:プレッシャーマークの発生が軽度、 ×=プレッシャーマーク発生が著しい。
Pre-coated steel sheets A and B having the same size were placed on each other so that the coated surfaces were in surface contact with each other, and the test pieces were placed at 40 ° C. for 10 minutes.
A hot press of 0 kg / cm 2 × 24 hours was performed, the coating film surface of the precoated steel sheet A after the hot press was visually observed, and the generation state of pressure marks was evaluated according to the following criteria. ◯: No pressure mark was generated at all, Δ: Pressure mark was slightly generated, × = Pressure mark was significantly generated.

【0046】折曲げ加工性 プレコート鋼板の試験片を、塗装面を外側にして板挟み
枚数を少なくしながら180°折曲げ加工した後、折曲げ
部の塗膜を10倍ルーペで観察し、塗膜に亀裂の確認でき
ない最小の板挟み枚数で折曲げ加工性を表示した。
Bending processability A test piece of a precoated steel sheet was bent 180 ° with the coated surface facing outward while the number of sandwiched plates was reduced, and then the coating film at the bending portion was observed with a 10-fold magnifying glass. The bending workability was indicated by the minimum number of plate sandwiches where cracks could not be confirmed.

【0047】例えば、0Tは密着曲げ可能を示し、1T
は折曲げられた板間間隔が、同じ厚みの板1枚分となる
まで、塗膜に亀裂を生ずることなく折曲げが可能である
ことを示す。従って、表示した数値が大きい程、加工性
が低い。この折曲げ加工性は温度依存性があるが、本実
施例では23℃ (常温) で試験した。この折曲げ加工性が
2T以内、特に1T以内であれば、折曲げ加工性は十分
に良好である。
For example, 0T indicates that contact bending is possible, and 1T
Indicates that the bent plate can be bent without causing cracks in the coating film until the distance between the bent plates becomes one plate having the same thickness. Therefore, the larger the displayed numerical value, the lower the workability. Although this bending workability depends on temperature, in this example, the test was performed at 23 ° C. (normal temperature). When the bending workability is 2T or less, particularly 1T or less, the bending workability is sufficiently good.

【0048】塗装作業性 塗料パン内に塗料を入れ、塗料のピックアップ性を次の
基準で評価した。 ○:液膜が完全に持ち上がる、 △:部分的に液膜がとぎれるが、アプリケータロールに
液膜が完全に転写される、 ×:転写された液膜がとぎれ、いわゆるソロが発生。
Paint workability The paint was put in a paint pan and the pick-up property of the paint was evaluated according to the following criteria. ◯: Liquid film is completely lifted, Δ: Liquid film is partially broken, but liquid film is completely transferred to the applicator roll, ×: Transferred liquid film is broken, so-called solo occurs.

【0049】試験結果を、塗料に用いた共重合ポリエス
テルおよび架橋剤の種類、塗料中のポリエステル/架橋
剤の重量比率 (固形分基準) 、板面での熱風風速、およ
び上記方法で求めた表面AEAFA樹脂濃度と共に、表
3にまとめて示す。
The test results were obtained by determining the type of copolymerized polyester and crosslinking agent used in the coating material, the weight ratio of polyester / crosslinking agent in the coating material (based on solid content), the hot air velocity on the plate surface, and the surface obtained by the above method. It is summarized in Table 3 together with the AEAFA resin concentration.

【0050】[0050]

【表3】 [Table 3]

【0051】表3からわかるように、本発明に従って、
共重合ポリエステル/AEAFA樹脂の重量比率が90/
10〜70/30である塗料を塗布した後、熱風風速が 0.5〜
3.0m/sec の範囲で熱風乾燥して塗膜を焼付け硬化する
と、表面AEAFA樹脂濃度が30〜80%の範囲内となる
ように架橋剤のAEAFA樹脂が表面濃化した樹脂層を
形成することができた。この架橋剤の表面濃化により表
面のみ高硬度化することができ、共重合ポリエステル樹
脂皮膜の固有の優れた加工性を保持しながら、プレコー
ト鋼板のプレッシャーマーク発生を防止することが可能
となった。
As can be seen from Table 3, according to the invention,
The weight ratio of copolyester / AEAFA resin is 90 /
After applying the paint which is 10-70 / 30, the hot air velocity is 0.5-
Form a resin layer with surface-enriched AEAFA resin as a cross-linking agent so that the surface AEAFA resin concentration is within the range of 30-80% when the coating film is baked and cured by hot air drying in the range of 3.0 m / sec. I was able to. It is possible to increase the hardness only on the surface by thickening the surface of this cross-linking agent, and it is possible to prevent the occurrence of pressure marks on the precoated steel sheet while maintaining the excellent workability inherent to the copolyester resin film. .

【0052】[0052]

【発明の効果】以上に説明したように、本発明によれ
ば、コスト高を招く別工程を必要とせずに、加工性や耐
疵つき性を良好に保持したまま、耐プレッシャーマーク
性が改善されたプレコート鋼板を得ることができ、この
プレコート鋼板は家庭用電機機器、屋内外器物等の用途
に好適に使用することができる。
As described above, according to the present invention, the pressure mark resistance is improved while the workability and the scratch resistance are kept good without the need for a separate process which increases the cost. The precoated steel sheet can be obtained, and the precoated steel sheet can be suitably used for applications such as household electrical appliances, indoor and outdoor equipment, and the like.

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 最上層の樹脂層が、数平均分子量 8,000
〜25,000の共重合ポリエステル樹脂とアルキルエーテル
化アミノホルムアルデヒド樹脂 (AEAFA樹脂と略
記)とを重量比率90/10〜70/30の割合で含有するプレ
コート鋼板であって、X線光電子分光法で測定したこの
樹脂層の最表層の組成が、次式により算出した表面AE
AFA樹脂濃度で30〜80%であることを特徴とする、耐
プレッシャーマーク性に優れたプレコート鋼板。 【数1】 式中、N1 は、該樹脂層のX線光電子分光法で測定した
最表層のN濃度(at%) 、N0 はAEAFA樹脂のみから
なる樹脂層のX線光電子分光法で測定した最表層のN濃
度(at%) である。
1. The uppermost resin layer has a number average molecular weight of 8,000.
A precoated steel sheet containing ˜25,000 copolyester resin and alkyl etherified aminoformaldehyde resin (abbreviated as AEAFA resin) in a weight ratio of 90/10 to 70/30, measured by X-ray photoelectron spectroscopy The composition of the outermost layer of this resin layer is the surface AE calculated by the following equation.
A pre-coated steel sheet with excellent pressure mark resistance, which has an AFA resin concentration of 30 to 80%. (Equation 1) In the formula, N 1 is the N concentration (at%) of the outermost layer of the resin layer measured by X-ray photoelectron spectroscopy, and N 0 is the outermost layer of the resin layer consisting of the AEAFA resin only, measured by X-ray photoelectron spectroscopy. N concentration (at%).
【請求項2】 数平均分子量 8,000〜25,000の共重合ポ
リエステル樹脂とアルキルエーテル化アミノホルムアル
デヒド樹脂とを重量比率90/10〜70/30の割合で含有す
る塗料から最上層の樹脂層を形成するプレコート鋼板の
製造方法において、前記塗料を塗布した後、板面での風
速が 0.5〜3.0 m/sec の範囲内となるように制御した熱
風乾燥により塗膜を焼付けることを特徴とする、耐プレ
ッシャーマーク性に優れたプレコート鋼板の製造方法。
2. A precoat for forming the uppermost resin layer from a coating material containing a copolymerized polyester resin having a number average molecular weight of 8,000 to 25,000 and an alkyl etherified aminoformaldehyde resin in a weight ratio of 90/10 to 70/30. In the method for producing a steel sheet, after applying the coating material, the coating film is baked by hot air drying so that the wind speed on the sheet surface is controlled to be in the range of 0.5 to 3.0 m / sec. A method for producing a precoated steel sheet having excellent markability.
JP31267895A 1995-11-30 1995-11-30 Precoated steel sheet excellent in pressure mark resistance and manufacturing method thereof Expired - Fee Related JP3503310B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP31267895A JP3503310B2 (en) 1995-11-30 1995-11-30 Precoated steel sheet excellent in pressure mark resistance and manufacturing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP31267895A JP3503310B2 (en) 1995-11-30 1995-11-30 Precoated steel sheet excellent in pressure mark resistance and manufacturing method thereof

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Publication Number Publication Date
JPH09150480A true JPH09150480A (en) 1997-06-10
JP3503310B2 JP3503310B2 (en) 2004-03-02

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Country Link
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011189687A (en) * 2010-03-16 2011-09-29 Nisshin Steel Co Ltd Coated stainless steel sheet and method for manufacturing the same
JP2011201130A (en) * 2010-03-25 2011-10-13 Nisshin Steel Co Ltd Coated and embossed stainless steel sheet and method for manufacturing the same
JP2013064483A (en) * 2011-09-20 2013-04-11 Nisshin Steel Co Ltd Painted steel pipe and method for manufacturing the same

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011189687A (en) * 2010-03-16 2011-09-29 Nisshin Steel Co Ltd Coated stainless steel sheet and method for manufacturing the same
JP2011201130A (en) * 2010-03-25 2011-10-13 Nisshin Steel Co Ltd Coated and embossed stainless steel sheet and method for manufacturing the same
JP2013064483A (en) * 2011-09-20 2013-04-11 Nisshin Steel Co Ltd Painted steel pipe and method for manufacturing the same

Also Published As

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