JPH0911344A - Manufacture of partial skin molded article - Google Patents

Manufacture of partial skin molded article

Info

Publication number
JPH0911344A
JPH0911344A JP7165263A JP16526395A JPH0911344A JP H0911344 A JPH0911344 A JP H0911344A JP 7165263 A JP7165263 A JP 7165263A JP 16526395 A JP16526395 A JP 16526395A JP H0911344 A JPH0911344 A JP H0911344A
Authority
JP
Japan
Prior art keywords
skin material
mold
molding
skin
molded article
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP7165263A
Other languages
Japanese (ja)
Other versions
JP3705843B2 (en
Inventor
Toshiki Miyaji
敏記 宮地
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Daikyo Inc
Original Assignee
Daikyo Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Daikyo Inc filed Critical Daikyo Inc
Priority to JP16526395A priority Critical patent/JP3705843B2/en
Publication of JPH0911344A publication Critical patent/JPH0911344A/en
Application granted granted Critical
Publication of JP3705843B2 publication Critical patent/JP3705843B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/1418Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/1418Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
    • B29C2045/14188Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure trimming the article in the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/1418Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
    • B29C2045/14286Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure means for heating the insert
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C2045/1486Details, accessories and auxiliary operations
    • B29C2045/14901Coating a sheet-like insert smaller than the dimensions of the adjacent mould wall
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/30Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3005Body finishings
    • B29L2031/3041Trim panels

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

PURPOSE: To integrally mold a partial skin molded article by laminating a skin material only on a specified surface area of the molded article a series of processes in a molding cycle. CONSTITUTION: This method for making a partial skin molded article in which only a specified surface area is coated with a skin material includes a skin material heating process in which a specified part corresponding at least to the prescribed surface area of the skin material 5 with its peripheral part clamped is heated at a specified temperature, a skin material press process in which at least a specified part of the heated skin material is pressed between the mold surfaces of a pair of molds 10, 20, and a trimming process in which the skin material, kept in this pressed state, is cut along the periphery of a specified part by a cutter 24, and the excessive skin material is removed from between the molds. Moreover, a mold clamping process in which a specified part of the skin material is held on the mold surface side of the mold corresponding to the prescribed surface area and a molding cavity 8 is formed by closing the molds and a resin molding process in which the cavity is filled with a resin material are provided additionally.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】この発明は、所定表面領域のみが
表皮材で覆われてなる、所謂、部分表皮成形品の製造方
法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a so-called partial skin molded product in which only a predetermined surface area is covered with a skin material.

【0002】[0002]

【従来の技術】従来、例えば自動車用の内装トリムなど
の樹脂成形品において、合成樹脂製のトリム基材の内装
側表面を、例えば、所謂ファブリックと呼ばれる布など
の表皮材で覆い、内装材としての高級感を得るようにし
たものは、一般に良く知られている。このような表面が
表皮材で覆われた樹脂成形品を製作するに際して、表皮
材を基材の成形時に成形型内で一体的に積層することが
考えられおり、例えば、特開昭63−116815号公
報には、合成樹脂製の支持部材(例えば座席ユニット
等)の片側全表面に繊維質材料が接合された、所謂、全
面表皮の複合材料製品を射出成形する方法が開示されて
いる。尚、実開平6−27249号公報では、かかる全
面表皮成形品をプレス成形するに際して、基材の展開率
が高い部分について、基材と表皮材との間に高融点繊維
のメッシュ体を介挿して補強するようにしたものが開示
されている。
2. Description of the Related Art Conventionally, in a resin molded article such as an automobile interior trim, the interior side surface of a synthetic resin trim base material is covered with a skin material such as a so-called fabric to form an interior material. It is generally well-known that it is designed to give a high-class feeling. When manufacturing such a resin molded product whose surface is covered with a skin material, it is considered that the skin material is integrally laminated in a molding die at the time of molding the base material. For example, JP-A-63-116815. The publication discloses a method of injection-molding a so-called full-skin composite material product in which a fibrous material is bonded to the entire surface on one side of a support member (for example, a seat unit) made of synthetic resin. Incidentally, in Japanese Utility Model Laid-Open No. 6-27249, when press-molding such a full-face skin-molded article, a mesh body of high-melting-point fibers is inserted between the base material and the skin material in a portion where the expansion rate of the base material is high. It is disclosed that it is reinforced by.

【0003】また、このような内装側表面が表皮材で覆
われた樹脂成形品で、その内装側表面の特定領域のみが
表皮材で覆われた、所謂、部分表皮タイプのものが知ら
れている。かかる部分表皮成形品を成形する方法とし
て、上記特定領域に対応する別部材を表皮材で被覆して
製作し、別途に成形された本体基材に取り付ける(例え
ば、実開平4−76516号公報あるいは特開平6−9
9735号公報参照)、若しくは上記のような全面表皮
の別部材を本体基材の成形時に型内に装填して一体成形
を行う(例えば特開平5−318613号公報参照)、
あるいは成形された本体基材の特定領域に表皮圧着用の
型を用いて表皮材を接着固定する(例えば特開平2−3
05627号公報)などの方法が知られている。
Also known is a so-called partial skin type resin-molded product whose interior side surface is covered with a skin material, in which only a specific region of the interior side surface is covered with the skin material. There is. As a method of molding such a partial skin-molded article, another member corresponding to the specific region is manufactured by coating with a skin material and attached to a separately molded body substrate (for example, Japanese Utility Model Laid-Open No. 4-76516 or JP-A-6-9
9735), or a separate member having the above-mentioned entire surface skin is loaded into the mold at the time of molding the main body base material to perform integral molding (see, for example, JP-A-5-318613).
Alternatively, a skin material is adhered and fixed to a specific region of the molded main body substrate by using a mold for skin pressure bonding (for example, JP-A-2-3).
No. 05627) is known.

【0004】その他、例えば特開昭64−26414号
公報には、上記特定領域に対応した形状の表皮材を別途
に用意し、これを成形型内の特定領域に対応した部分に
取り付けた後、この取り付けた表皮材の裏面側に溶融樹
脂を供給し、圧縮成形により表皮材と本体基材とを一体
に成形する方法が開示されている。更に、特開昭64−
85715号公報には、一方の型面の全面にセットされ
た表層材の裏面側に特定領域のみを装飾する加飾シート
を取り付け、他方の型面に溶融樹脂を供給して、本体基
材と加飾シートと全面表層材とを一体に圧縮成形する方
法が開示されている。
In addition, for example, in Japanese Unexamined Patent Publication No. 64-26414, a skin material having a shape corresponding to the above-mentioned specific area is separately prepared and attached to a portion corresponding to the specific area in a molding die. A method is disclosed in which a molten resin is supplied to the back surface side of the attached skin material and the skin material and the main body base material are integrally molded by compression molding. Further, Japanese Unexamined Patent Publication No.
In Japanese Patent No. 85715, a decorative sheet for decorating only a specific area is attached to the back surface side of a surface layer material set on the entire surface of one mold surface, and a molten resin is supplied to the other mold surface to form a main body base material. A method of integrally compression-molding the decorative sheet and the entire surface layer material is disclosed.

【0005】[0005]

【発明が解決しようとする課題】しかしながら、上記従
来の各方法では、それぞれ以下のような難点があった。
すなわち、別部材を製作して本体基材に取り付ける場合
には、全面表皮で覆った別部材を製作する工数が余分に
かかる上、このための成形型が別途に必要となり、更
に、この別部材を本体基材に取り付ける(若しくは一体
に成形する)にも手間がかかる。つまり、部品点数が増
加するとともに、設備コストも高くつき、しかも生産性
の向上を望むことは難しい。また、成形された本体基材
に表皮材を接着固定する場合でも、表皮圧着用の型が別
途に必要であり、成形と別途に行う接着固定作業に手間
がかかる。更に、表皮材を本体基材の成形時に一体的に
積層する場合でも、表皮材で覆われるべき特定領域に対
応した形状の表皮材を用意し、これを成形型内に正確に
位置決めしてセットするにはかなりの手間がかかる。
However, each of the above-mentioned conventional methods has the following drawbacks.
That is, when a separate member is manufactured and attached to the main body base material, an additional man-hour is required to manufacture the separate member covered with the entire surface skin, and a molding die for this is additionally required. It also takes time to attach (or integrally mold) to the main body substrate. In other words, the number of parts increases, the equipment cost increases, and it is difficult to expect improvement in productivity. Further, even when the skin material is bonded and fixed to the molded main body substrate, a separate mold for skin pressure bonding is required, and the bonding and fixing work performed separately from the molding is troublesome. Furthermore, even when the skin material is integrally laminated at the time of molding the main body material, prepare a skin material having a shape corresponding to a specific area to be covered with the skin material, and accurately position and set it in the molding die. It takes a lot of work to do.

【0006】この発明は、上記諸問題に鑑みてなされた
もので、1成形サイクル内の一連の工程で、成形品の所
定の表面領域のみに表皮材を積層して一体成形すること
ができる部分表皮成形品の製造方法を提供することを目
的とする。
The present invention has been made in view of the above problems, and in a series of steps within one molding cycle, a portion in which a skin material is laminated only on a predetermined surface region of a molded product and integrally molded. It is an object of the present invention to provide a method for manufacturing a skin-molded article.

【0007】[0007]

【課題を解決するための手段】このため、本願の請求項
1に係る発明(以下、第1の発明という)は、所定表面領
域のみが表皮材で覆われてなる部分表皮成形品の製造方
法であって、周囲がクランプされた表皮材の少なくとも
上記所定表面領域に対応する特定部分を所定温度に加熱
する表皮材加熱工程と、加熱された表皮材の少なくとも
上記特定部分を、一対の成形型の型面間で押圧する表皮
材押圧工程と、この押圧状態のままで、表皮材を上記特
定部分の周縁に沿って切断具で切断し、余分の表皮材を
成形型間から排除するトリミング工程と、表皮材の上記
特定部分を上記所定表面領域に対応する成形型の型面側
に保持させ、両成形型を閉じ合わせて成形キャビティを
形成する型締め工程と、上記成形キャビティ内に材料樹
脂を充填する樹脂成形工程と、を備えたことを特徴とし
たものである。
Therefore, the invention according to claim 1 of the present application (hereinafter referred to as the first invention) is a method for manufacturing a partial skin-formed product in which only a predetermined surface region is covered with a skin material. In the above, a skin material heating step of heating at least a specific portion of the peripheral surface clamped skin material corresponding to the predetermined surface area to a predetermined temperature, and at least the specific portion of the heated skin material, a pair of molding dies. The step of pressing the skin material between the mold surfaces and the trimming step of cutting the skin material along the peripheral edge of the specific portion with a cutting tool in this pressed state and removing the excess skin material from between the molding dies. And a mold clamping step in which the specific portion of the skin material is held on the mold surface side of the mold corresponding to the predetermined surface area, and both molds are closed to form a mold cavity, and a material resin in the mold cavity. Resin filling It is obtained by comprising: the shape step.

【0008】また、本願の請求項2に係る発明(以下、
第2の発明という)は、上記第1の発明において、上記
型締め工程における表皮材の特定部分の上記型面への保
持は、上記所定表面領域に対応する成形型に設けられた
型面に開口する負圧通路に負圧を作用させることによっ
て行われることを特徴としたものである。
Further, the invention according to claim 2 of the present application (hereinafter referred to as the invention)
In the first invention, in the first invention, the holding of the specific portion of the skin material on the mold surface is performed on the mold surface provided in the mold corresponding to the predetermined surface area. It is characterized in that it is performed by applying a negative pressure to the opening negative pressure passage.

【0009】更に、本願の請求項3に係る発明(以下、
第3の発明という)は、上記第1または第2の発明にお
いて、上記所定表面領域に対応する成形型の型面には、
表皮材の上記特定部分の周縁に対応する部分に成形キャ
ビティ側へ突出する突出部が形成されており、上記表皮
材は、この突出部上で上記特定部分の周縁に沿って切断
されることを特徴としたものである。
Further, the invention according to claim 3 of the present application (hereinafter referred to as “the invention”)
In the first or second invention, the mold surface of the molding die corresponding to the predetermined surface region is,
A protrusion that protrudes toward the molding cavity is formed at a portion corresponding to the peripheral edge of the specific portion of the skin material, and the skin material is cut along the peripheral edge of the specific portion on the protrusion. It is a feature.

【0010】また、更に、本願の請求項4に係る発明
(以下、第4の発明という)は、上記第1〜第3の発明の
いずれか一において、上記樹脂成形工程は、射出圧縮成
形法で行われることを特徴としたものである。ここに、
射出圧縮成形法とは、成形キャビティを最終の成形形状
よりも若干広げた状態で、該キャビティ内に比較的低圧
で材料樹脂を適量射出注入し、その後、型をスライドさ
せて成形キャビティを最終の形状に設定することによ
り、該成形キャビティ内の材料樹脂を圧縮し、最終形状
の成形キャビティ内に樹脂を行き渡らせて成形を行うも
のである。
[0010] Further, the invention according to claim 4 of the present application.
(Hereinafter, referred to as a fourth invention) is characterized in that, in any one of the above-mentioned first to third inventions, the resin molding step is performed by an injection compression molding method. here,
The injection compression molding method is a state in which the molding cavity is slightly expanded from the final molding shape, an appropriate amount of material resin is injected and injected into the cavity at a relatively low pressure, and then the mold is slid to form the final molding cavity. By setting the shape, the material resin in the molding cavity is compressed, and the resin is spread into the molding cavity of the final shape to perform molding.

【0011】[0011]

【発明の効果】本願の第1の発明によれば、表皮材の上
記特定部分を所定温度に加熱して一対の成形型の型面間
で押圧し、この押圧状態のままで、表皮材を上記特定部
分の周縁に沿って切断具で切断して余分の表皮材を成形
型間から排除した後、表皮材の上記特定部分を上記所定
表面領域に対応する成形型の型面側に保持させ、両成形
型を閉じ合わせて成形キャビティを形成して該成形キャ
ビティ内に材料樹脂を充填するようにしたので、1成形
サイクル内の一連の工程で、成形品の所定の表面領域の
みに表皮材を積層して一体成形することができる。従っ
て、別部材を用意して取り付ける必要はなく、また、所
定の表面領域に対応した形状の表皮材を用意しこれを型
内で位置決めしてセットするという煩わしい作業を行う
必要もない。すなわち、部品点数の増加や設備コストの
上昇を招くことなく、また、手間と工数がかかる別作業
を行う必要もなく、一連の少ない工程で部分表皮成形品
を成形することができる。
According to the first aspect of the present invention, the specific portion of the skin material is heated to a predetermined temperature and pressed between the mold surfaces of the pair of molding dies, and the skin material is kept in this pressed state. After removing the extra skin material from between the molds by cutting with a cutting tool along the periphery of the specific portion, the specific portion of the skin material is held on the mold surface side of the molding die corresponding to the predetermined surface area. Since the molding cavities are formed by closing both molding dies and the material resin is filled in the molding cavities, the skin material is formed only on a predetermined surface area of the molded product in a series of steps in one molding cycle. Can be laminated and integrally molded. Therefore, it is not necessary to prepare and attach a separate member, and it is not necessary to prepare a skin material having a shape corresponding to a predetermined surface area and position and set the skin material in the mold to perform a troublesome work. That is, the partial skin-molded article can be formed by a series of a small number of steps without increasing the number of parts and the equipment cost, and without the need for performing another operation that requires time and labor.

【0012】また、本願の第2の発明によれば、基本的
には、上記第1の発明と同様の効果を奏することができ
る。しかも、その上、上記型締め工程における表皮材の
特定部分の上記型面への保持は、上記負圧通路に負圧を
作用させることによって行われるので、表皮材を、容易
かつ確実に、しかも傷つけることなく、上記所定表面領
域に対応する成形型の型面に保持させることができる。
Further, according to the second invention of the present application, basically, the same effect as that of the first invention can be obtained. Moreover, since the holding of the specific portion of the skin material on the mold surface in the mold clamping step is performed by applying a negative pressure to the negative pressure passage, the skin material can be easily and surely, and It can be held on the mold surface of the mold corresponding to the predetermined surface area without being damaged.

【0013】更に、本願の第3の発明によれば、基本的
には、上記第1または第2の発明と同様の効果を奏する
ことができる。しかも、その上、上記所定表面領域に対
応する成形型の型面には上記突出部が形成されているの
で、所定表面領域の周縁に対応する部分に、表皮材の周
縁部に対する所謂木目込み部を形成することができる。
また、表皮材は、上記突出部に押圧された上で、この突
出部上で切断されるので、成形キャビティ内に材料樹脂
を充填することにより、表皮材の特定部分の周縁部を成
形品表面側に形成された木目込み部の奥に保持させるこ
とができる。つまり、特別な工程を設ける必要なく、樹
脂成形と同時に木目込み作業を行うことができる。そし
て、この結果、所定の表面領域の表皮材について、その
周縁部の木目込みが良好となり、外観性を高めることが
できる。
Further, according to the third invention of the present application, basically, the same effect as that of the first or second invention can be obtained. Moreover, since the protrusion is formed on the mold surface of the molding die corresponding to the predetermined surface area, a so-called wood grain portion with respect to the peripheral edge portion of the skin material is provided at the portion corresponding to the peripheral edge of the predetermined surface area. Can be formed.
Further, since the skin material is pressed by the protruding portion and cut on the protruding portion, by filling the molding resin with the material resin, the peripheral portion of the specific portion of the skin material is formed on the surface of the molded product. It can be held at the back of the wood grain part formed on the side. That is, it is possible to perform the wood graining work at the same time as the resin molding without the need to provide a special process. As a result, the skin material having a predetermined surface area has a good grain in the peripheral portion, and the appearance can be improved.

【0014】また、更に、本願の第4の発明によれば、
基本的には、上記第1〜第3のいずれか一の発明と同様
の効果を奏することができる。しかも、その上、樹脂成
形工程に射出圧縮成形法を適用するようにしたので、通
常の射出成形の場合に比べて、成形キャビティ全体に渡
って均一に圧力を加えることができ、成形品に引けやソ
リが生じることを、より有効に防止することができる。
Further, according to the fourth invention of the present application,
Basically, the same effect as that of any one of the first to third inventions can be obtained. Moreover, since the injection compression molding method is applied to the resin molding process, pressure can be applied uniformly over the entire molding cavity compared to the case of normal injection molding, and it is possible to shrink the molded product. It is possible to more effectively prevent the occurrence of warp and warp.

【0015】[0015]

【実施例】以下、この発明の実施例を、部分表皮タイプ
の自動車用ドアトリムの製造方法に適用した場合につい
て、添付図面を参照しながら詳細に説明する。図1およ
び図2は、本実施例に係る自動車用ドアトリムの正面説
明図および縦断面説明図であるが、これらの図に示すよ
うに、上記ドアトリム1では、例えばポリプロピレン
(PP)樹脂で成形されたトリム基材2の内装表面のア
ームレスト部分3のみが、表皮材5(例えば、所謂ファ
ブリック)で覆われている。この部分表皮成形品として
のドアトリム1では、上記表皮材5がトリム基材2の成
形時に一体的に積層して成形されている。
Embodiments of the present invention will now be described in detail with reference to the accompanying drawings, in the case where the embodiment of the present invention is applied to a method of manufacturing a partial skin type automobile door trim. 1 and 2 are a front explanatory view and a vertical cross-sectional explanatory view of a vehicle door trim according to this embodiment. As shown in these drawings, the door trim 1 is formed of, for example, polypropylene (PP) resin. Further, only the armrest portion 3 on the interior surface of the trim base material 2 is covered with the skin material 5 (for example, so-called fabric). In the door trim 1 as the partial skin-molded product, the skin material 5 is integrally laminated and molded when the trim base material 2 is molded.

【0016】図3は、上記ドアトリム1を射出成形する
ための一対の金型10,20の型締め状態を示してい
る。両金型10,20のうち、ドアトリム1の裏面側
(反内装側)に対応する型面20fを有する金型20
(図における右側の金型)の背面側には、両金型10,
20を閉じ合わせて形成される成形キャビティ8内に、
溶融状態の材料樹脂(ポリプロピレン樹脂)を射出注入
するための射出シリンダ21が連結されている。上記金
型20内には、射出シリンダ21からの溶融材料樹脂を
成形キャビティ8内に導く樹脂通路26が設けられてお
り、上記射出シリンダ21の射出ノズル21aは、この
樹脂通路26に連通している。また、金型20内には、
その縦断面の輪郭がドアトリム1の表皮材被覆領域(つ
まりアームレスト部分3)の周縁形状に対応した筒状の
カット具24が、型面20fから成形キャビティ8側へ
向かって出没可能に設けられ、該カット具24はその進
退動のための駆動シリンダ25に連結されている。この
カット具24の先端には、ファブリック5(表皮材)を
切断するためのカット刃24aが形成されている。
FIG. 3 shows a mold clamping state of a pair of molds 10 and 20 for injection molding the door trim 1. Of the two molds 10 and 20, a mold 20 having a mold surface 20f corresponding to the rear surface side (anti-interior surface side) of the door trim 1.
On the back side of (the right mold in the figure), both molds 10,
In the molding cavity 8 formed by closing 20 together,
An injection cylinder 21 for injecting a material resin (polypropylene resin) in a molten state by injection is connected. A resin passage 26 for guiding the molten material resin from the injection cylinder 21 into the molding cavity 8 is provided in the mold 20, and the injection nozzle 21 a of the injection cylinder 21 communicates with the resin passage 26. There is. In addition, in the mold 20,
A cylindrical cutting tool 24 having a vertical cross-sectional contour corresponding to the peripheral shape of the skin material covering region of the door trim 1 (that is, the armrest portion 3) is provided so as to be able to project and retract from the mold surface 20f toward the molding cavity 8 side. The cutting tool 24 is connected to a drive cylinder 25 for moving the cutting tool 24 back and forth. A cutting blade 24 a for cutting the fabric 5 (skin material) is formed at the tip of the cutting tool 24.

【0017】一方、ドアトリム1の内装側に対応する型
面10fを有する金型10(図における左側の金型)の
表皮材被覆領域(アームレスト部分3)を含む所定領域
に対応する部分は、その周囲部分(主型11)に対して
金型10,20の開閉方向にスライド可能なスライド型
12を形成しており、このスライド型12は、図示しな
い駆動機構で進退動させられることにより、後述するよ
うに、所定のタイミングで主型11に対してスライド動
作を行うようになっている。このスライド型12を金型
20側に前進させて、スライド型12の型面12fと上
記金型20の型面20fとの間でファブリック5(表皮
材)押圧した状態において、上記カット具24を成形キ
ャビティ8内に突き出されることにより、後述するよう
に、この押圧状態のままで表皮材5をドアトリム1の表
皮材被覆領域(アームレスト部分3)の周縁に沿って切
断することができる。
On the other hand, the portion corresponding to a predetermined area including the skin material covering area (armrest portion 3) of the die 10 (the die on the left side in the drawing) having the die surface 10f corresponding to the interior side of the door trim 1 is the same. A slide mold 12 that is slidable in the opening / closing direction of the molds 10 and 20 is formed with respect to the peripheral portion (main mold 11). This slide mold 12 is moved forward and backward by a drive mechanism (not shown), and will be described later. As described above, the sliding operation is performed on the main mold 11 at a predetermined timing. When the slide die 12 is advanced to the die 20 side and the fabric 5 (skin material) is pressed between the die surface 12f of the slide die 12 and the die surface 20f of the die 20, the cutting tool 24 is pressed. By being protruded into the molding cavity 8, the skin material 5 can be cut along the peripheral edge of the skin material covering region (armrest portion 3) of the door trim 1 in this pressed state as described later.

【0018】また、上記スライド型12には、負圧チュ
ーブ14を介して真空ポンプ(不図示)に連通する負圧
通路13が設けられており、該負圧通路13は複数に分
岐して、その端末側はスライド型12の型面12fに開
口している。上記カット具24の駆動シリンダ25,ス
ライド型12の駆動機構(不図示)および真空ポンプ
(不図示)は、成形装置の制御盤(不図示)に電気的に
接続され、例えばマイクロコンピュータを主要部として
構成された装置制御ユニット(不図示)からの制御信号
に基づいて、その作動が制御されるようになっている。
Further, the slide mold 12 is provided with a negative pressure passage 13 communicating with a vacuum pump (not shown) through a negative pressure tube 14, and the negative pressure passage 13 is branched into a plurality of parts. The terminal side is open to the mold surface 12f of the slide mold 12. The drive cylinder 25 of the cutting tool 24, the drive mechanism (not shown) of the slide die 12 and the vacuum pump (not shown) are electrically connected to a control panel (not shown) of the molding apparatus, and for example, a microcomputer is a main part. The operation is controlled based on a control signal from a device control unit (not shown) configured as.

【0019】以上の装置を用いて行われるドアトリム1
の製造工程について、主として図4〜図7の一連の工程
説明図および図8および図9の部分拡大断面図を参照し
ながら説明する。尚、これらの工程説明図では、図面の
理解を容易にするために、上記金型10,20あるいは
その付属部材等の構成について、当該工程の説明に特に
必要でない部分は便宜上省略して図示しているが、これ
らの図で示される各工程にわたって用いられている金型
は同一のものである。
Door trim 1 which is carried out by using the above apparatus
Manufacturing process will be described mainly with reference to a series of process explanatory diagrams of FIGS. 4 to 7 and partially enlarged sectional views of FIGS. 8 and 9. In addition, in order to facilitate understanding of the drawings, in these process explanatory diagrams, the structures of the molds 10 and 20 or the accessory members thereof are illustrated by omitting parts that are not particularly necessary for the description of the process. However, the molds used throughout the steps shown in these figures are the same.

【0020】まず、第1工程(表皮材加熱工程)とし
て、図4に示すように、両金型10,20が離間した状
態において、例えばフレーム状のホルダ7によって周囲
がクランプされた表皮材としてのファブリック5を金型
10の前方に引き出した上で、その背面側からヒータ6
によって加熱する。このとき、ファブリック5(表皮
材)は、そのクランプ状態では、弛みや波打ち或いは皺
などが生じないように、その周囲がホルダ7で引っ張っ
て保持した状態で張り渡される。そして、このクランプ
状態にある表皮材5の背面側にヒータ6がセットされ、
表皮材5の少なくとも上記表皮材被覆領域(アームレス
ト部分3)に対応する特定部分が所定温度に加熱され
る。尚、この表皮材加熱工程は、必ずしも金型10,2
0間で行われる必要はなく、別のステーションで加熱さ
れた表皮材5を金型10,20間にセットするようにし
ても良い。
First, as the first step (skin material heating step), as shown in FIG. 4, when the molds 10 and 20 are separated from each other, for example, as a skin material whose periphery is clamped by a frame-shaped holder 7. After pulling out the fabric 5 of the front of the mold 10, from the back side of the heater 6
Heating. At this time, in the clamped state, the fabric 5 (skin material) is stretched and stretched around the periphery thereof by the holder 7 so that slack, waviness, or wrinkles do not occur. Then, the heater 6 is set on the back side of the skin material 5 in the clamped state,
At least a specific portion of the skin material 5 corresponding to the skin material covering region (armrest portion 3) is heated to a predetermined temperature. In addition, this skin material heating step is not always performed by the molds 10 and 2.
It does not need to be performed between 0 and the skin material 5 heated in another station may be set between the molds 10 and 20.

【0021】上記のようにして加熱された表皮材5をス
ライド型12と金型20の間にセットした後、図5に示
すように、スライド型12を金型20側に前進させて、
スライド型12の型面12fと金型20の型面20fと
の間で、表皮材5の少なくとも上記表皮材被覆領域(ア
ームレスト部分3)に対応する特定部分を押圧する(表
皮材押圧工程)。この押圧により、加熱されてある程度
軟化した表皮材5は、比較的容易に上記両型面12f,
20fの曲面形状になじんで変形し、この変形状態で両
型面12f,20f間に挟まれる。
After the skin material 5 heated as described above is set between the slide die 12 and the die 20, the slide die 12 is advanced to the die 20 side as shown in FIG.
Between the mold surface 12f of the slide mold 12 and the mold surface 20f of the mold 20, at least a specific portion of the skin material 5 corresponding to the skin material covering region (armrest portion 3) is pressed (skin material pressing step). The skin material 5, which has been heated and softened to some extent by this pressing, can be relatively easily and easily
The curved surface shape of 20f is adapted and deformed, and in this deformed state, it is sandwiched between both mold surfaces 12f and 20f.

【0022】次に、このように押圧した状態において、
駆動シリンダ25を作動させて上記カット具24を型面
20fから突き出させることにより、図8に示すよう
に、この押圧状態のままで表皮材5を上記表皮材被覆領
域(アームレスト部分3)の周縁に沿って切断すること
ができる。本実施例では、上記図8に詳しく示すよう
に、スライド型12(つまり、カット具24が設けられ
たと反対側の金型)の型面12fに、上記表皮材被覆領
域3の周縁に対応する部分に成形キャビティ8側へ突出
する突出部16が形成されており、表皮材5は、この突
出部16上で押圧された状態で切断される。つまり、ド
アトリム1のアームレスト部分3を覆う表皮材5は、上
記突出部16上に位置している。かかる突出部16を設
けることにより、ドアトリム1の表面側の表皮材被覆領
域(アームレスト部分3)の周縁に対応する部分に、表
皮材5の周縁部に対する所謂木目込み部1a(図2参
照)を形成することができる。このように表皮材5を切
断した後、カット刃24aを金型20内に後退させると
ともに、図6に示すように、ホルダ7を金型外方に引き
出すことにより、余分な表皮材が金型10,20間から
排除され、トリミング工程が終了する。
Next, in such a pressed state,
By operating the drive cylinder 25 to cause the cutting tool 24 to protrude from the mold surface 20f, as shown in FIG. 8, the skin material 5 is kept in the pressed state and the peripheral edge of the skin material covering region (armrest portion 3) is maintained. Can be cut along. In the present embodiment, as shown in detail in FIG. 8, the mold surface 12f of the slide mold 12 (that is, the mold on the side opposite to where the cutting tool 24 is provided) corresponds to the peripheral edge of the skin material covering region 3. A projecting portion 16 projecting toward the molding cavity 8 is formed in the portion, and the skin material 5 is cut while being pressed on the projecting portion 16. That is, the skin material 5 that covers the armrest portion 3 of the door trim 1 is located on the protruding portion 16. By providing such a protruding portion 16, a so-called wood grain portion 1a (see FIG. 2) for the peripheral edge portion of the skin material 5 is formed in a portion corresponding to the peripheral edge of the surface material covering region (armrest portion 3) on the front surface side of the door trim 1. can do. After cutting the skin material 5 in this manner, the cutting blade 24a is retracted into the mold 20 and the holder 7 is pulled out to the outside of the mold as shown in FIG. The trimming process is completed by removing the trimming process from between 10 and 20.

【0023】この余分な表皮材を金型10,20間から
排除する際、より好ましくは、真空ポンプ(不図示)を
駆動してスライド型12内の負圧通路13内に負圧を作
用させ、この負圧を利用することにより、切断して得ら
れた表皮材5をスライド型12の型面12f上に吸着し
て保持させる。このように負圧を利用することにより、
表皮材を、容易かつ確実に、しかも傷つけることなく、
上記所定表面領域に対応する成形型の型面に保持させる
ことができる。尚、上記のように負圧を利用して表皮材
5を保持する代わりに、上記型面12fに微細な爪ある
いは針を設けておき、これらで表皮材5を型面12f上
に保持させることもできる。この場合には、表皮材5を
保持させるための機構を大幅に簡略化することができ
る。
When this extra skin material is removed from between the molds 10 and 20, it is more preferable to drive a vacuum pump (not shown) to apply a negative pressure to the negative pressure passage 13 in the slide mold 12. By using this negative pressure, the skin material 5 obtained by cutting is adsorbed and held on the die surface 12f of the slide die 12. By using negative pressure in this way,
Easily, reliably, and without damaging the skin material,
It can be held on the mold surface of the mold corresponding to the predetermined surface region. Instead of holding the skin material 5 by using negative pressure as described above, fine claws or needles are provided on the mold surface 12f to hold the skin material 5 on the mold surface 12f. You can also In this case, the mechanism for holding the skin material 5 can be greatly simplified.

【0024】そして、この保持状態でスライド型12を
後退させて、ホルダ7が金型外方(図6における上方)
に引き出されるようになっている。尚、この代わりに、
ホルダを分離タイプとしておき、上記スライド型12を
前進状態に維持したままで、ホルダを図5における上下
に引き出すようにすることもできる。この場合には、ホ
ルダの引き出しのためにスライド型12を後退させる必
要はなく、また、この後退動作の時点で負圧通路13内
に負圧を作用させる必要もない。
Then, in this holding state, the slide die 12 is retracted so that the holder 7 is located outside the die (upper side in FIG. 6).
It is designed to be pulled out to. Instead of this,
The holder may be a separate type, and the holder can be pulled up and down in FIG. 5 while keeping the slide die 12 in the forward movement state. In this case, it is not necessary to retract the slide die 12 to pull out the holder, and it is not necessary to apply a negative pressure to the negative pressure passage 13 at the time of this retracting operation.

【0025】次に、スライド型12と主型11をともに
金型20側に前進させて型締めし、金型10と金型20
との間に成形キャビティ8を形成する(型締め工程)。
このとき、スライド型12の型面12f上には、上記表
皮材被覆領域(アームレスト部分3)の周縁に沿って切
断された表皮材5が吸着して保持された状態にある。ま
た、この状態では、スライド型12の型面12fは、金
型10全体の型面10fの一部を構成している。そし
て、図7に示すように、射出シリンダ21を駆動して成
形キャビティ8内に材料樹脂を射出充填する(樹脂成形
工程)。その後、射出充填された材料樹脂がある程度冷
却し固化した後、金型10,20が開かれ、成形品(ド
アトリム1)が金型10,20間から取り出されて一つ
の成形サイクルが終了する。
Next, the slide mold 12 and the main mold 11 are both advanced to the mold 20 side and clamped, and the mold 10 and the mold 20 are
A molding cavity 8 is formed between and (mold clamping step).
At this time, the skin material 5 cut along the peripheral edge of the skin material covering region (armrest portion 3) is adsorbed and held on the die surface 12f of the slide die 12. Further, in this state, the die surface 12f of the slide die 12 constitutes a part of the die surface 10f of the entire die 10. Then, as shown in FIG. 7, the injection cylinder 21 is driven to inject and fill the material resin into the molding cavity 8 (resin molding step). Then, after the material resin injected and filled is cooled and solidified to some extent, the molds 10 and 20 are opened, the molded product (door trim 1) is taken out from between the molds 10 and 20, and one molding cycle is completed.

【0026】このとき、図9から良く分かるように、ド
アトリム1の金型10(つまりスライド型12)の突出
部16に対応する部分はトリム1の木目込み部1aを形
成し、表皮材5の周縁部は、上述のように突出部16上
に位置しているので、上記木目込み部1aの奥に保持さ
れることになる。つまり、特別な工程を設ける必要な
く、成形と同時に木目込み作業を行うことができる。そ
して、この結果、表皮材5の周縁部の木目込みが良好と
なり、外観性を高めることができるのである。
At this time, as can be seen from FIG. 9, the portion of the door trim 1 corresponding to the protruding portion 16 of the die 10 (that is, the slide die 12) forms the wood grain portion 1a of the trim 1 and the peripheral edge of the skin material 5. Since the portion is located on the protruding portion 16 as described above, it is held behind the wood grain portion 1a. In other words, it is possible to perform the graining work at the same time as the molding without the need to provide a special process. As a result, the grain of the peripheral edge of the skin material 5 is improved, and the appearance can be improved.

【0027】以上、説明したように、本実施例によれ
ば、1成形サイクル内の一連の工程で、成形品(ドアト
リム1)の所定の表面領域(アームレスト部分3)のみ
に表皮材5を積層して一体成形することができる。従っ
て、別部材を用意して取り付ける必要はなく、また、所
定の表面領域3に対応した形状の表皮材を予め用意しこ
れを型内で位置決めしてセットするという煩わしい作業
を行う必要もない。すなわち、部品点数の増加や設備コ
ストの上昇を招くことなく、また、手間と工数がかかる
別作業を行う必要もなく、一連の少ない工程で部分表皮
成形品1を成形することができるのである。
As described above, according to this embodiment, the skin material 5 is laminated only on the predetermined surface area (armrest portion 3) of the molded product (door trim 1) in a series of steps in one molding cycle. Can be integrally molded. Therefore, it is not necessary to prepare and attach a separate member, and it is not necessary to prepare a skin material having a shape corresponding to the predetermined surface region 3 in advance and perform the cumbersome work of positioning and setting it in the mold. That is, the partial skin-molded product 1 can be molded in a series of a small number of steps without increasing the number of parts or equipment cost, and without the need for a separate work requiring labor and man-hours.

【0028】尚、上記実施例では、ドアトリム1の内装
側に対応する型面10fを有する金型10の表皮材被覆
領域(つまりアームレスト部分3)を含む所定領域に対
応する部分は、その周囲部分(主型11)に対して金型
10,20の開閉方向にスライド可能なスライド型12
を形成しており、表皮材押圧工程(図5参照)では、こ
のスライド型12を前進させることによって表皮材5を
押圧するようにしていたが、この代わりに、専用の押圧
型を用いてこの表皮材の押圧および切断の工程を行わせ
ることもできる。次に、本発明の他の実施例について説
明する。尚、以下の説明においては、上述の実施例にお
ける場合と同じものには同一の符号を付し、それ以上の
説明は省略する。
In the above embodiment, the portion corresponding to the predetermined region including the skin material covering region (that is, the armrest portion 3) of the mold 10 having the mold surface 10f corresponding to the interior side of the door trim 1 is the peripheral portion thereof. A slide mold 12 that can slide in the opening / closing direction of the molds 10 and 20 with respect to the (main mold 11)
In the skin material pressing step (see FIG. 5), the slide die 12 is moved forward to press the skin material 5, but instead of this, a dedicated press die is used. The steps of pressing and cutting the skin material can be performed. Next, another embodiment of the present invention will be described. In the following description, the same parts as those in the above-described embodiment are designated by the same reference numerals, and further description will be omitted.

【0029】この実施例では、図10に示すように、ド
アトリム1の内装側に対応する型面40fを有する金型
40は一体型をなしており、表皮材被覆領域(つまりア
ームレスト部分3)を含む所定領域に対応する部分に
は、上述の実施例の場合と同様の負圧通路41が形成さ
れている。一方、ヒータ6は支持基材43の比較的先端
に近い側に取り付けられ、そのヒータ6と支持基材43
の基部44との間に、支持基材43に取り付けられた駆
動シリンダ46で支持される押圧型45が配置されてい
る。この押圧型45は、ドアトリム1の表皮材被覆領域
(アームレスト部分3)を含む部分のトリム基材2に対
応する型面45fを有するとともに、その内部には、支
持基材43に取り付けられた駆動シリンダ48で作動さ
せられるカット具47が配設されている。
In this embodiment, as shown in FIG. 10, the mold 40 having the mold surface 40f corresponding to the interior side of the door trim 1 is an integral mold, and the skin material covering region (that is, the armrest portion 3) is formed. A negative pressure passage 41 similar to that in the above-described embodiment is formed in a portion corresponding to the predetermined region including the negative pressure passage 41. On the other hand, the heater 6 is attached to the side of the supporting base material 43 that is relatively close to the tip, and the heater 6 and the supporting base material 43 are attached.
A pressing die 45 supported by a drive cylinder 46 attached to the supporting base material 43 is arranged between the pressing die 45 and the base portion 44. The pressing die 45 has a die surface 45f corresponding to the trim base material 2 of the portion including the skin material covering region (armrest portion 3) of the door trim 1, and the drive surface attached to the support base material 43 inside thereof. A cutting tool 47 that is actuated by a cylinder 48 is provided.

【0030】そして、表皮材加熱工程が終了すると、支
持基材43を更に突き出して、金型40の型面40fと
押圧型45の型面45fとを対応させて位置決めし、駆
動シリンダ46により押圧型45を金型40側に駆動し
て、両金型40,45の型面40f,45f間で表皮材
5を押圧し、この押圧状態で、駆動シリンダ48を作動
させてカット具47を前進させ、表皮材5を切断するこ
とができるようになっている。かかる構成を採用するこ
とにより、ドアトリム1の内装側に対応する金型40に
ついて、スライド型12を設ける必要がなく、その構造
を簡略化することができ、また、表皮材5の加熱,押圧
および切断の各工程を、よりスムースな一連の工程とし
て行うことができる。
When the skin material heating step is completed, the supporting base material 43 is further protruded, the die surface 40f of the die 40 and the die surface 45f of the pressing die 45 are positioned in correspondence with each other, and the drive cylinder 46 presses them. The die 45 is driven to the die 40 side to press the skin material 5 between the die surfaces 40f and 45f of the two dies 40 and 45. In this pressed state, the drive cylinder 48 is operated to advance the cutting tool 47. Then, the skin material 5 can be cut. By adopting such a configuration, the mold 40 corresponding to the interior side of the door trim 1 does not need to be provided with the slide mold 12, and the structure thereof can be simplified, and the heating and pressing of the skin material 5 Each step of cutting can be performed as a smoother series of steps.

【0031】また、上記各実施例では、成形キャビティ
8内への材料樹脂の射出は、通常の射出成形法で行われ
るようにしたものであったが、この射出をいわゆる射出
圧縮成形法で行うこともできる。この射出圧縮成形法
は、成形キャビティを最終の成形形状よりも若干広げた
状態で、該キャビティ内に比較的低圧で材料樹脂を適量
射出注入し、その後、型をスライドさせて成形キャビテ
ィを最終の形状に設定することにより、該成形キャビテ
ィ内の材料樹脂を圧縮し、最終形状の成形キャビティ内
に樹脂を行き渡らせて成形を行うものである。以下、本
発明の更に他の実施例について説明する。図11に示す
ように、この実施例では、ドアトリム1の内装側に対応
する型面50fを有する金型50(固定型)に、その背
面側に取り付けられた射出シリンダ53に連通する樹脂
通路51が設けられるとともに、ドアトリム1の表皮材
被覆領域(アームレスト部分3)に対応する部分の型面
に開口する負圧通路52が形成されている。
Further, in each of the above-mentioned embodiments, the material resin is injected into the molding cavity 8 by the usual injection molding method, but this injection is carried out by the so-called injection compression molding method. You can also In this injection compression molding method, with the molding cavity slightly expanded from the final molding shape, an appropriate amount of material resin is injected and injected into the cavity at a relatively low pressure, and then the mold is slid to form the final molding cavity. By setting the shape, the material resin in the molding cavity is compressed, and the resin is spread into the molding cavity of the final shape to perform molding. Hereinafter, still another embodiment of the present invention will be described. As shown in FIG. 11, in this embodiment, a mold 50 (fixed mold) having a mold surface 50f corresponding to the interior side of the door trim 1 is connected to a resin passage 51 communicating with an injection cylinder 53 attached to the back side thereof. Is provided, and a negative pressure passage 52 that opens to the mold surface of a portion corresponding to the skin material covering region (armrest portion 3) of the door trim 1 is formed.

【0032】一方、ドアトリム1の裏面側に対応する型
面60fを有する金型60(可動型)は、外型61と、
該外型61に対して金型開閉方向にスライド可能な中型
62と、該中型62に対して金型開閉方向にスライド可
能なコア型63とで構成されている。尚、具体的には図
示しなかったが、このコア型63には、上述の実施例の
場合と同様のカット具が設けられている。所定温度に加
熱された表皮材5を、このコア型63と固定型50とを
用いて押圧し、上記表皮材被覆領域(アームレスト部分
3)の周縁に沿った切断工程を終えた後、まず、外型6
1を固定型50側に前進させて型締めを行う。その後、
中型62およびコア型63を所定量だけ前進させて成形
キャビティ8’(図12参照)を形成する。この時点で
は、この成形キャビティ8’は、図12において破線で
示されるように、その最終形状よりも若干量だけ広がっ
た状態で形成されるように、中型62とコア型63の前
進量が設定されている。
On the other hand, a mold 60 (movable mold) having a mold surface 60f corresponding to the back side of the door trim 1 is an outer mold 61,
It is composed of a middle mold 62 that can slide in the mold opening and closing direction with respect to the outer mold 61, and a core mold 63 that can slide in the mold opening and closing direction with respect to the middle mold 62. Although not specifically shown, the core mold 63 is provided with the same cutting tool as in the above-described embodiment. After pressing the skin material 5 heated to a predetermined temperature using the core mold 63 and the fixed mold 50 to complete the cutting process along the peripheral edge of the skin material covering region (armrest portion 3), first, Outer mold 6
1 is advanced to the fixed mold 50 side to perform mold clamping. afterwards,
The middle mold 62 and the core mold 63 are advanced by a predetermined amount to form the molding cavity 8 ′ (see FIG. 12). At this point, the advance amount of the middle mold 62 and the core mold 63 is set so that the molding cavity 8 ′ is formed in a state in which it is slightly expanded from its final shape, as shown by the broken line in FIG. Has been done.

【0033】この状態で射出シリンダ53から、樹脂通
路51を介して成形キャビティ8’内に所定量の材料樹
脂を射出注入する。そして、その後、中型62およびコ
ア型63を一定量βだけ更に前進させて、最終形状の成
形キャビティ8を形成する(図12の実線曲線参照)。
このとき、中型62およびコア型63の前進により、成
形キャビティ8’内に充填されていた材料樹脂が、圧縮
されつつ最終形状の成形キャビティ内に均一に行き渡る
ようになっている。かかる、射出圧縮成形法を適用する
ことにより、通常の射出成形の場合に比べて、成形キャ
ビティ8全体に渡って均一に圧力を加えることができ、
成形品(ドアトリム1)に引けやソリが生じることを、
より有効に防止することができるのである。
In this state, a predetermined amount of material resin is injected and injected from the injection cylinder 53 into the molding cavity 8'through the resin passage 51. Then, after that, the middle mold 62 and the core mold 63 are further advanced by a certain amount β to form the molding cavity 8 having the final shape (see the solid line curve in FIG. 12).
At this time, due to the advance of the middle mold 62 and the core mold 63, the material resin filled in the molding cavity 8'is uniformly spread while being compressed into the molding cavity of the final shape. By applying such an injection compression molding method, pressure can be applied uniformly over the entire molding cavity 8 as compared with the case of normal injection molding,
If the molded product (door trim 1) has shrinkage or warpage,
It can be prevented more effectively.

【0034】尚、本発明は、以上の実施態様に限定され
るものではなく、その要旨を逸脱しない範囲において、
種々の改良あるいは設計上の変更が可能であることは言
うまでもない。
It should be noted that the present invention is not limited to the above-described embodiment, but may be modified without departing from the scope of the invention.
It goes without saying that various improvements or design changes are possible.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 本発明の実施例に係る部分表皮ドアトリムの
正面説明図である。
FIG. 1 is a front explanatory view of a partial skin door trim according to an embodiment of the present invention.

【図2】 図1のY−Y線に沿った縦断面説明図であ
る。
FIG. 2 is a vertical cross-sectional explanatory view taken along the line YY of FIG.

【図3】 上記ドアトリムを成形するための金型の縦断
面説明図である。
FIG. 3 is a vertical cross-sectional explanatory view of a mold for molding the door trim.

【図4】 表皮材加熱工程を示す工程説明図である。FIG. 4 is a process explanatory diagram illustrating a skin material heating process.

【図5】 表皮材押圧工程を示す工程説明図である。FIG. 5 is a process explanatory diagram illustrating a skin material pressing process.

【図6】 トリミング工程を示す工程説明図である。FIG. 6 is a process explanatory view showing a trimming process.

【図7】 型締め後の樹脂成形工程を示す工程説明図で
ある。
FIG. 7 is a process explanatory view showing a resin molding process after mold clamping.

【図8】 スライド型の突出部およびカット具の先端部
分を拡大して示す断面説明図である。
FIG. 8 is a cross-sectional explanatory view showing an enlarged view of the slide type protrusion and the tip of the cutting tool.

【図9】 表皮材の木目込み部を拡大して示す断面説明
図である。
FIG. 9 is an explanatory cross-sectional view showing an enlarged wood grain portion of the skin material.

【図10】 本発明の他の実施例に係る表皮材押圧工程
を示す工程説明図である。
FIG. 10 is a process explanatory diagram illustrating a skin material pressing process according to another embodiment of the present invention.

【図11】 本発明の更に他の実施例に係る樹脂成形工
程を示す工程説明図である。
FIG. 11 is a process explanatory view showing a resin molding process according to still another embodiment of the present invention.

【図12】 上記更に他の実施例に係る金型の要部を拡
大して示す縦断面説明図である。
FIG. 12 is an explanatory longitudinal sectional view showing an enlarged main part of a mold according to still another embodiment.

【符号の説明】[Explanation of symbols]

1…ドアトリム 3…アームレスト部分 6…ヒータ 5…ファブリック(表皮材) 8…成形キャビティ 10,20,40,50,60…金型 12f,20f,40f,45f,50f,60f…型
面 13,41,52…負圧通路 16…突出部 24,47…カット具 24a…カット刃
DESCRIPTION OF SYMBOLS 1 ... Door trim 3 ... Armrest part 6 ... Heater 5 ... Fabric (skin material) 8 ... Mold cavity 10, 20, 40, 50, 60 ... Mold 12f, 20f, 40f, 45f, 50f, 60f ... Mold surface 13,41 , 52 ... Negative pressure passage 16 ... Protrusion 24, 47 ... Cutting tool 24a ... Cutting blade

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 所定表面領域のみが表皮材で覆われてな
る部分表皮成形品の製造方法であって、 周囲がクランプされた表皮材の少なくとも上記所定表面
領域に対応する特定部分を所定温度に加熱する表皮材加
熱工程と、 加熱された表皮材の少なくとも上記特定部分を、一対の
成形型の型面間で押圧する表皮材押圧工程と、 この押圧状態のままで、表皮材を上記特定部分の周縁に
沿って切断具で切断し、余分の表皮材を成形型間から排
除するトリミング工程と、 表皮材の上記特定部分を上記所定表面領域に対応する成
形型の型面側に保持させ、両成形型を閉じ合わせて成形
キャビティを形成する型締め工程と、 上記成形キャビティ内に材料樹脂を充填する樹脂成形工
程と、 を備えたことを特徴とする部分表皮成形品の製造方法。
1. A method of manufacturing a partial skin-molded article in which only a predetermined surface region is covered with a skin material, wherein a specific portion corresponding to at least the predetermined surface region of the skin material whose periphery is clamped is heated to a predetermined temperature. A step of heating the skin material, and a step of pressing the skin material at least the specific portion of the heated skin material between the mold surfaces of the pair of molding dies, and in this pressing state, the skin material is pressed to the specific portion. A trimming step of cutting with a cutting tool along the periphery of the outer skin material and removing the extra skin material from between the molding dies, and holding the specific portion of the skin material on the mold surface side of the molding die corresponding to the predetermined surface area, A method for manufacturing a partial skin-molded product, comprising: a mold clamping step of closing both molding dies to form a molding cavity; and a resin molding step of filling the molding cavity with a material resin.
【請求項2】 上記型締め工程における表皮材の特定部
分の上記型面への保持は、上記所定表面領域に対応する
成形型に設けられた型面に開口する負圧通路に負圧を作
用させることによって行われることを特徴とする請求項
1記載の部分表皮成形品の製造方法。
2. The holding of a specific portion of the skin material on the mold surface in the mold clamping step applies a negative pressure to a negative pressure passage opened in the mold surface provided in the mold corresponding to the predetermined surface area. The method for producing a partially skin-molded article according to claim 1, wherein the method is performed by
【請求項3】 上記所定表面領域に対応する成形型の型
面には、表皮材の上記特定部分の周縁に対応する部分に
成形キャビティ側へ突出する突出部が形成されており、
上記表皮材は、この突出部上で上記特定部分の周縁に沿
って切断されることを特徴とする請求項1または請求項
2に記載の部分表皮成形品の製造方法。
3. The molding surface of the molding die corresponding to the predetermined surface area is provided with a protrusion portion protruding toward the molding cavity at a portion corresponding to the peripheral edge of the specific portion of the skin material,
The method for manufacturing a partial skin-molded article according to claim 1 or 2, wherein the skin material is cut along the peripheral edge of the specific portion on the protruding portion.
【請求項4】 上記樹脂成形工程は、射出圧縮成形法で
行われることを特徴とする請求項1〜請求項3のいずれ
か一に記載の部分表皮成形品の製造方法。
4. The method for producing a partial skin-molded article according to claim 1, wherein the resin molding step is performed by an injection compression molding method.
JP16526395A 1995-06-30 1995-06-30 Manufacturing method of partial skin molding Expired - Fee Related JP3705843B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP16526395A JP3705843B2 (en) 1995-06-30 1995-06-30 Manufacturing method of partial skin molding

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP16526395A JP3705843B2 (en) 1995-06-30 1995-06-30 Manufacturing method of partial skin molding

Publications (2)

Publication Number Publication Date
JPH0911344A true JPH0911344A (en) 1997-01-14
JP3705843B2 JP3705843B2 (en) 2005-10-12

Family

ID=15809012

Family Applications (1)

Application Number Title Priority Date Filing Date
JP16526395A Expired - Fee Related JP3705843B2 (en) 1995-06-30 1995-06-30 Manufacturing method of partial skin molding

Country Status (1)

Country Link
JP (1) JP3705843B2 (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2825945A1 (en) * 2001-06-14 2002-12-20 C F Gomma Barre Thomas Manufacture of joint molding with flock sealing against sliding vehicle windows, places sliding film in mold, closes it and injects elastomer
WO2007073797A1 (en) * 2005-12-16 2007-07-05 Bayerische Motoren Werke Aktiengesellschaft Method for producing a fibrous composite structure
JP2008529827A (en) * 2005-02-09 2008-08-07 マグナ インターナショナル インコーポレイテッド Method for manufacturing a semi-structural panel
EP2100716A1 (en) * 2008-03-14 2009-09-16 Shenzhen Futaihong Precision Industry Co., Ltd. Injection mold and method for making a housing using the injection mold
EP2103408A1 (en) * 2008-03-19 2009-09-23 Shenzhen Futaihong Precision Industry Co., Ltd. Injection mold and method for making a housing using the injection mold
DE102010030322A1 (en) 2010-06-22 2011-12-22 Bayerische Motoren Werke Aktiengesellschaft Method for manufacturing plastic molded part, particularly inner lining part for vehicle, involves opening of cavity which is formed between two mold halves, where two mold halves are moved apart from each other

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2825945A1 (en) * 2001-06-14 2002-12-20 C F Gomma Barre Thomas Manufacture of joint molding with flock sealing against sliding vehicle windows, places sliding film in mold, closes it and injects elastomer
JP2008529827A (en) * 2005-02-09 2008-08-07 マグナ インターナショナル インコーポレイテッド Method for manufacturing a semi-structural panel
WO2007073797A1 (en) * 2005-12-16 2007-07-05 Bayerische Motoren Werke Aktiengesellschaft Method for producing a fibrous composite structure
EP1986835B1 (en) 2005-12-16 2011-01-05 Bayerische Motoren Werke Aktiengesellschaft Method and injection molding apparatus for producing a fibrous composite structure
EP2100716A1 (en) * 2008-03-14 2009-09-16 Shenzhen Futaihong Precision Industry Co., Ltd. Injection mold and method for making a housing using the injection mold
EP2103408A1 (en) * 2008-03-19 2009-09-23 Shenzhen Futaihong Precision Industry Co., Ltd. Injection mold and method for making a housing using the injection mold
DE102010030322A1 (en) 2010-06-22 2011-12-22 Bayerische Motoren Werke Aktiengesellschaft Method for manufacturing plastic molded part, particularly inner lining part for vehicle, involves opening of cavity which is formed between two mold halves, where two mold halves are moved apart from each other

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