JPH0841173A - Liquid epoxy resin composition, its production and method of curing same - Google Patents

Liquid epoxy resin composition, its production and method of curing same

Info

Publication number
JPH0841173A
JPH0841173A JP17523294A JP17523294A JPH0841173A JP H0841173 A JPH0841173 A JP H0841173A JP 17523294 A JP17523294 A JP 17523294A JP 17523294 A JP17523294 A JP 17523294A JP H0841173 A JPH0841173 A JP H0841173A
Authority
JP
Japan
Prior art keywords
epoxy resin
resin composition
liquid epoxy
inorganic filler
liquid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP17523294A
Other languages
Japanese (ja)
Inventor
Taro Fukui
太郎 福井
Kenji Kitamura
賢次 北村
Naoki Ito
直樹 伊藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Electric Works Co Ltd
Original Assignee
Matsushita Electric Works Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Works Ltd filed Critical Matsushita Electric Works Ltd
Priority to JP17523294A priority Critical patent/JPH0841173A/en
Publication of JPH0841173A publication Critical patent/JPH0841173A/en
Withdrawn legal-status Critical Current

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  • Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Epoxy Resins (AREA)

Abstract

PURPOSE:To obtain a liquid epoxy resin composition having low viscosity and being excellent in handleability, humidity resistance, etc., by mixing an epoxy resin with a curing agent containing a specified compound and an acid anhydride and fused silica. CONSTITUTION:This composition is produced by mixing an epoxy resin (A) (e.g. bisphenol A epoxy resin) with a curing agent (B) containing a naphthalene- skeleton-containing compound (B) represented by the formula and an acid anhydride and fused silica (C). It is desirable that the amount of component C is 10-80wt.% based on the total weight of the composition, that the particle diameter of component C is 20mum or above and that the content of particles having a diameter of 20mum or above and a specific gravity of 0.7-1.5 is at least 50vol.% based on the total amount of particles having diameters of 20mum or above. This composition can be desirably used to form a sealed resin layer by spot sealing and can give a cured product having reduced warpage and high reliability.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は液状エポキシ樹脂組成物
に関し、例えば、エレクトロニクス用途の接着剤、特
に、基板上に直接搭載された半導体チップを封止する液
状エポキシ樹脂組成物、その製造方法及びその硬化方法
に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a liquid epoxy resin composition, for example, an adhesive for electronics, particularly a liquid epoxy resin composition for sealing a semiconductor chip directly mounted on a substrate, a method for producing the same, and a method for producing the same. It relates to the curing method.

【0002】[0002]

【従来の技術】エポキシ樹脂組成物は、優れた電気的性
能と接着力とを有するため、電気・電子分野の種々の用
途に使用されている。エポキシ樹脂組成物は、その硬化
に際して、種々の硬化剤を使用し、硬化剤の種類により
硬化物の性能が大きく異なることが知られており、用途
によって硬化剤が使い分けられている。例えば、接着剤
や積層板の用途では接着性が最も重要視されるためにア
ミン系の硬化剤が用いられ、注型材用途では電気的性能
と低粘度の点から酸無水物系が用いられ、封止材用途で
は耐水性の点からフェノール系硬化剤が用いられる。
2. Description of the Related Art Epoxy resin compositions have excellent electrical performance and adhesive strength, and are therefore used in various applications in the electric and electronic fields. It is known that the epoxy resin composition uses various curing agents at the time of curing, and that the performance of the cured product greatly varies depending on the type of the curing agent, and the curing agent is properly used depending on the application. For example, in the use of adhesives and laminates, amine-based curing agents are used because adhesion is the most important, and in casting applications, acid anhydrides are used from the viewpoint of electrical performance and low viscosity. Phenolic curing agents are used for sealing materials from the viewpoint of water resistance.

【0003】従来、無溶剤型の接着剤、電気及び電子部
品用の封止材、塗料等の液状エポキシ樹脂組成物の硬化
剤としてアミン類及び酸無水物が知られている。フェノ
ール系硬化剤を用いる場合、一般にフェノールノボラッ
ク樹脂が使用され、その分子量が大きいことと、エポキ
シ樹脂に対する上記フェノールノボラック樹脂硬化剤の
添加量が50PHR以上であり、大きいことから、液状
エポキシ樹脂組成物の粘度が非常に高くなって実用に供
しなくなる。しかし、接着性、耐水性、電気的性能等の
物性バランスの点では、フェノール系硬化剤が最も優れ
た硬化剤である。すなわち、液状化が困難であるという
理由からフェノール系硬化剤は一般に固形の成形材料用
途にしか使用できていない。アミン系及び酸無水物系の
硬化剤では、液状化は容易であるが、以下のような問題
点を有している。すなわち、アミン系硬化剤を用いた場
合は、硬化物の架橋構造中に3級アミン構造が存在する
ため、吸湿性が高くなる。酸無水物系の硬化剤を用いた
場合は、硬化物の架橋構造中のエステル構造が化学的に
加水分解され易いため長期耐水性に劣る上に、硬化剤の
酸無水物基とエポキシ樹脂のエポキシ基との反応によっ
て、接着に寄与するアルコール性水酸基が副生し難いこ
とから、硬化物が接着性に劣る。
Conventionally, amines and acid anhydrides have been known as curing agents for liquid epoxy resin compositions such as solventless adhesives, sealing materials for electric and electronic parts, paints and the like. When a phenol-based curing agent is used, a phenol novolac resin is generally used, and the liquid epoxy resin composition has a large molecular weight and the addition amount of the phenol novolac resin curing agent to the epoxy resin is 50 PHR or more, which is large. The viscosity of is so high that it cannot be put to practical use. However, in terms of the balance of physical properties such as adhesiveness, water resistance, and electrical performance, the phenolic curing agent is the most excellent curing agent. That is, since it is difficult to liquefy, phenolic curing agents can generally be used only for solid molding materials. Amine-based and acid anhydride-based curing agents are easy to liquefy, but have the following problems. That is, when an amine-based curing agent is used, the hygroscopicity is high because a tertiary amine structure exists in the crosslinked structure of the cured product. When an acid anhydride-based curing agent is used, long-term water resistance is poor because the ester structure in the crosslinked structure of the cured product is easily chemically hydrolyzed, and the acid anhydride group of the curing agent and the epoxy resin The cured product is inferior in adhesiveness because the alcoholic hydroxyl group that contributes to adhesion is less likely to be by-produced by the reaction with the epoxy group.

【0004】最近の電子部品は高密度化・薄型化の傾向
にあるため、従来のトランスファー成形したパッケージ
から、ベアチップを実装して液状の封止材で封止する、
いわゆるチップオンボード(COB)やTAB(Tap
e Automated Bonding)という方式
に代わりつつある。従来の液状封止材としては、粘度面
の制限から、アミン系又は酸無水物系の硬化剤を用いた
エポキシ樹脂組成物が主流を占めている。しかし、アミ
ン系又は酸無水物系の硬化剤を用いたエポキシ樹脂組成
物からなる液状封止材は、前述のフェノールノボラック
樹脂硬化剤を用いたエポキシ樹脂組成物からなるトラン
スファー成形材料に比べて、総合的な信頼性に劣る。そ
のため、液状封止材の信頼性の向上が強く望まれてい
る。そこで、フェノール系硬化剤を用いたエポキシ樹脂
組成物の高粘度という欠点を補うために、溶剤の使用、
アミン系硬化剤又は酸無水物系硬化剤との併用等が行わ
れてきて取扱い性は容易になったが、液状封止材の信頼
性の点では、満足する段階には至っていない。そこで、
本願発明者等は、特願平4−284764号で硬化剤と
してアリルエーテル化ナフタレンを含有する液状エポキ
シ樹脂組成物を提案した。最近では、HICやPLCC
の用途で大面積を封止する必要が生じてきているばかり
でなく、通常の用途でもチップの大型化に伴い大面積封
止の機会が増加してきている。ところが、大面積封止を
行うと、基板と液状エポキシ樹脂組成物の硬化物との膨
張や収縮の違いから、あるいは、充填剤の沈降速度の違
いによる封止材の上下面での充填剤の含有量の相違等か
ら、この硬化物に反りが発生し、実装時に問題になるだ
けでなく、反り応力による硬化物とチップとのミクロな
界面剥離を生じ易く、耐湿性低下の原因になるという問
題があった。充填剤の沈降を防止するには、充填剤の比
重及び粒子径を小さくするのが良いが、比重の小さい充
填剤では、他の特性とのバランスの悪いものが多く、充
填剤の粒子径をむやみに小さくすると比表面積が大きく
なり、充填剤を多量に添加することができず、硬化物の
線膨張率が大きくなり、基板との膨張、収縮の差が拡が
り、かえって反り易くなってしまうという問題があり、
充填剤を増量したり、低弾性化を行ったりしているが、
十分な成果を上げるに至っていない。
Since recent electronic parts tend to be higher in density and thinner, a bare chip is mounted from a conventional transfer molded package and sealed with a liquid sealing material.
So-called chip-on-board (COB) and TAB (Tap)
e Automated Bonding) is being replaced. As a conventional liquid encapsulating material, an epoxy resin composition using an amine-based or acid anhydride-based curing agent is predominant because of its limited viscosity. However, the liquid encapsulant composed of the epoxy resin composition using the amine-based or acid anhydride-based curing agent is more than the transfer molding material composed of the epoxy resin composition using the phenol novolac resin curing agent described above. Poor overall reliability. Therefore, it is strongly desired to improve the reliability of the liquid sealing material. Therefore, in order to compensate for the drawback of high viscosity of the epoxy resin composition using a phenolic curing agent, the use of a solvent,
Although the handling of the liquid encapsulating material has been facilitated by using it together with an amine-based curing agent or an acid anhydride-based curing agent, the liquid sealing material has not yet reached a satisfactory stage. Therefore,
The inventors of the present application proposed a liquid epoxy resin composition containing allyl etherified naphthalene as a curing agent in Japanese Patent Application No. 4-284864. Recently, HIC and PLCC
In addition to the need for encapsulating a large area for the above-mentioned application, the opportunity for encapsulating a large area is increasing with the increase in size of the chip for ordinary applications. However, when a large area is sealed, the filler on the upper and lower surfaces of the encapsulant is different from the difference in expansion and contraction between the substrate and the cured product of the liquid epoxy resin composition, or the difference in the sedimentation speed of the filler. Due to the difference in the content and the like, warpage occurs in this cured product, which not only causes a problem at the time of mounting, but also easily causes microscopic interface peeling between the cured product and the chip due to the warp stress, which causes a decrease in moisture resistance. There was a problem. In order to prevent the settling of the filler, it is better to reduce the specific gravity and particle size of the filler, but many fillers with a low specific gravity have a poor balance with other characteristics. If it is unnecessarily reduced, the specific surface area will be large, and it will not be possible to add a large amount of filler, the linear expansion coefficient of the cured product will be large, the difference between expansion and contraction with the substrate will widen, and it will rather warp. There is a problem,
We are increasing the amount of filler and lowering the elasticity,
It has not achieved sufficient results.

【0005】[0005]

【発明が解決しようとする課題】本発明は上述の事実に
鑑みてなされたもので、その目的とするところは、低粘
度で取扱い性が良く、樹脂封止層をスポット封止で形成
するのに適し、反りが小さく、耐湿性及び耐熱性等に優
れた信頼性の高い硬化物を与えることができる液状エポ
キシ樹脂組成物、その製造方法及びその硬化方法を提供
することにある。
SUMMARY OF THE INVENTION The present invention has been made in view of the above facts, and an object thereof is to form a resin sealing layer by spot sealing with low viscosity and good handleability. The present invention provides a liquid epoxy resin composition which is suitable for use as a liquid epoxy resin composition, has a small warpage, and is excellent in moisture resistance, heat resistance, and the like, and is highly reliable.

【0006】[0006]

【課題を解決するための手段】本発明の請求項1に係る
液状エポキシ樹脂組成物は、エポキシ樹脂、硬化剤及び
無機充填剤を含有する常温で液状の液状エポキシ樹脂組
成物において、上記硬化剤として下記の一般式で表さ
れるナフタレン骨格を有する化合物及び酸無水物を含有
し、上記無機充填剤が溶融シリカを含有することを特徴
とする。
The liquid epoxy resin composition according to claim 1 of the present invention is a liquid epoxy resin composition which is liquid at room temperature and contains the epoxy resin, a curing agent and an inorganic filler. And a compound having a naphthalene skeleton represented by the following general formula and an acid anhydride, wherein the inorganic filler contains fused silica.

【0007】[0007]

【化2】 Embedded image

【0008】本発明の請求項2に係る液状エポキシ樹脂
組成物は、エポキシ樹脂、硬化剤及び無機充填剤を含有
する常温で液状の液状エポキシ樹脂組成物において、上
記硬化剤として上記の一般式で表されるナフタレン骨
格を有する化合物及び芳香族アミンを含有し、上記無機
充填剤が溶融シリカを含有することを特徴とする。
A liquid epoxy resin composition according to a second aspect of the present invention is a liquid epoxy resin composition which is liquid at room temperature and contains an epoxy resin, a curing agent and an inorganic filler, and has the above general formula as the curing agent. It is characterized in that it contains a compound having a naphthalene skeleton represented and an aromatic amine, and the above-mentioned inorganic filler contains fused silica.

【0009】本発明の請求項3に係る液状エポキシ樹脂
組成物は、上記無機充填剤の含有量が、液状エポキシ樹
脂組成物の全量に対して、10〜80重量%であること
を特徴とする。
A liquid epoxy resin composition according to a third aspect of the present invention is characterized in that the content of the inorganic filler is 10 to 80% by weight based on the total amount of the liquid epoxy resin composition. .

【0010】本発明の請求項4に係る液状エポキシ樹脂
組成物は、上記無機充填剤が粒径20μm以上の粒子を
有していて、粒径20μm以上で、かつ、比重0.7〜
1.5の粒子の含有量が、上記粒径20μm以上の粒子
の全量に対して、50体積%以上であることを特徴とす
る。
In a liquid epoxy resin composition according to a fourth aspect of the present invention, the inorganic filler has particles having a particle size of 20 μm or more, a particle size of 20 μm or more, and a specific gravity of 0.7 to.
The content of the particles of 1.5 is 50% by volume or more with respect to the total amount of the particles having a particle diameter of 20 μm or more.

【0011】本発明の請求項5に係る液状エポキシ樹脂
組成物は、上記粒径20μm以上で、かつ、比重0.7
〜1.5の粒子の無機充填剤が、中空シリカバルーンで
あることを特徴とする。
A liquid epoxy resin composition according to a fifth aspect of the present invention has a particle size of 20 μm or more and a specific gravity of 0.7.
The inorganic filler of particles of ˜1.5 is characterized by being hollow silica balloons.

【0012】本発明の請求項6に係る液状エポキシ樹脂
組成物は、上記粒径20μm以上で、かつ、比重0.7
〜1.5の粒子の無機充填剤が、メチルシリケートであ
ることを特徴とする。
A liquid epoxy resin composition according to a sixth aspect of the present invention has a particle size of 20 μm or more and a specific gravity of 0.7.
The inorganic filler particles of ˜1.5 are methyl silicates.

【0013】本発明の請求項7に係る液状エポキシ樹脂
組成物の製造方法は、エポキシ樹脂、硬化剤及び溶融シ
リカを含有する液状エポキシ樹脂組成物の配合品を混練
した混練品に、上記中空シリカバルーンを後添加して混
合することを特徴とする。
A method for producing a liquid epoxy resin composition according to a seventh aspect of the present invention is to provide a kneaded product obtained by kneading a compounded product of a liquid epoxy resin composition containing an epoxy resin, a curing agent and fused silica with the above hollow silica. A feature is that a balloon is added later and mixed.

【0014】本発明の請求項8に係る液状エポキシ樹脂
組成物の硬化方法は、請求項1乃至請求項6記載の液状
エポキシ樹脂組成物を80〜130℃で予め加熱処理し
た後に、150〜200℃で熱処理することを特徴とす
る。
A method for curing a liquid epoxy resin composition according to an eighth aspect of the present invention is a method in which the liquid epoxy resin composition according to the first to sixth aspects is preheated at 80 to 130 ° C. and then 150 to 200. It is characterized by heat treatment at ℃.

【0015】以下、本発明を詳しく説明する。本発明の
液状エポキシ樹脂組成物を構成するマトリックス樹脂と
しては、1分子中に2個以上のエポキシ基を有するエポ
キシ樹脂であって、例えば、ビスフェノールA型エポキ
シ樹脂、ビスフェノールF型エポキシ樹脂、ノボラック
型エポキシ樹脂、ハロゲン化エポキシ樹脂、グリシジル
エステル型エポキシ樹脂、脂環式エポキシ樹脂、ナフタ
レン型エポキシ樹脂、ビフェニル型エポキシ樹脂等が用
いられる。これらのエポキシ樹脂は、エポキシ樹脂組成
物が液状化する範囲内で選択可能であり、上記のエポキ
シ樹脂に限定されるものではない。
The present invention will be described in detail below. The matrix resin constituting the liquid epoxy resin composition of the present invention is an epoxy resin having two or more epoxy groups in one molecule, for example, bisphenol A type epoxy resin, bisphenol F type epoxy resin, novolac type. Epoxy resin, halogenated epoxy resin, glycidyl ester type epoxy resin, alicyclic epoxy resin, naphthalene type epoxy resin, biphenyl type epoxy resin and the like are used. These epoxy resins can be selected within the range where the epoxy resin composition is liquefied, and are not limited to the above epoxy resins.

【0016】硬化剤としては、上記の一般式で表され
るナフタレン骨格を有する化合物(以下、化合物Aと記
す)を使用することが必須である。この化合物Aは、ア
リル化されていないフェノール性水酸基を2個含有する
芳香族化合物である下記の一般式で表される化合物
(1,6ジオキシナフタリン)(以下、化合物aと記
す)から合成が可能である。
As a curing agent, it is essential to use a compound having a naphthalene skeleton represented by the above general formula (hereinafter referred to as compound A). This compound A is synthesized from a compound (1,6 dioxynaphthalene) represented by the following general formula, which is an aromatic compound containing two non-allylated phenolic hydroxyl groups (hereinafter referred to as compound a). Is possible.

【0017】[0017]

【化3】 Embedded image

【0018】このアリル化されていない化合物aは、高
融点の固体であり、フェノールノボラック樹脂と同様
に、硬化剤として用いてもエポキシ樹脂組成物に良好な
流動性を与えることができない。しかし、化合物aをア
リル化することにより、融点が大幅に低下したアリル化
された化合物Aになる。この化合物Aを硬化剤として用
いることにより、常温で低粘度の液状エポキシ樹脂組成
物を得ることができる。ところが、この硬化剤が化合物
Aのみでは、150〜160℃程度以上の温度で数時間
処理しないと液状エポキシ樹脂組成物が硬化に至らない
ため、充填剤の沈降が起こり易く、反りが発生し易い。
したがって、上記硬化剤として化合物Aと酸無水物又は
芳香族アミンとを併用する。すなわち、化合物Aを硬化
剤として用いることにより、常温で低粘度の液状エポキ
シ樹脂組成物を得ることができ、酸無水物又は芳香族ア
ミンとを併用することにより、短時間にエポキシ樹脂の
平均分子量を上げ、液状エポキシ樹脂組成物の溶液粘度
を上昇させることにより、充填剤の沈降を抑え、反りを
改善することができる。化合物Aと酸無水物又は芳香族
アミンとの含有量の比は、当量換算で、1:2〜4:1
の範囲が好ましい。すなわち、化合物Aと酸無水物又は
芳香族アミンとの含有量の比が1:2より酸無水物又は
芳香族アミンの含有量が多い場合には、加水分解性が顕
著になったり、吸水率が上昇したりし、4:1より化合
物Aの含有量が多い場合には、反り改善に十分な効果が
得られなくなる。
The non-allylated compound a is a solid having a high melting point, and like the phenol novolac resin, it cannot give good flowability to the epoxy resin composition even when used as a curing agent. However, allylation of compound a results in allylated compound A having a significantly reduced melting point. By using this compound A as a curing agent, a liquid epoxy resin composition having a low viscosity at room temperature can be obtained. However, when the curing agent is only the compound A, the liquid epoxy resin composition cannot be cured unless it is treated at a temperature of about 150 to 160 ° C. for several hours, so that the filler is apt to settle and warp is likely to occur. .
Therefore, the compound A is used in combination with the acid anhydride or the aromatic amine as the curing agent. That is, by using the compound A as a curing agent, a low-viscosity liquid epoxy resin composition at room temperature can be obtained, and by using an acid anhydride or an aromatic amine in combination, the average molecular weight of the epoxy resin can be reduced in a short time. And the solution viscosity of the liquid epoxy resin composition is increased, the sedimentation of the filler can be suppressed and the warpage can be improved. The ratio of the contents of the compound A and the acid anhydride or the aromatic amine is 1: 2 to 4: 1 in equivalent conversion.
Is preferred. That is, when the content ratio of the compound A and the acid anhydride or the aromatic amine is more than 1: 2, the hydrolyzability becomes remarkable or the water absorption rate is high. When the content of the compound A is higher than 4: 1, the sufficient effect for improving the warp cannot be obtained.

【0019】酸無水物としては、無水フタール酸、テト
ラヒドロ無水フタール酸、メチルテトラヒドロ無水フタ
ール酸、ヘキサヒドロ無水フタール酸、メチルヘキサヒ
ドロ無水フタール酸、無水コハク酸又はエンドメチレン
テトラヒドロ無水フタール酸等を例示できるが、これら
に限定されるものではない。
Examples of the acid anhydride include phthalic anhydride, tetrahydrophthalic anhydride, methyltetrahydrophthalic anhydride, hexahydrophthalic anhydride, methylhexahydrophthalic anhydride, succinic anhydride and endomethylenetetrahydrophthalic anhydride. However, it is not limited thereto.

【0020】芳香族アミンとしては、ジアミノジフェニ
ルメタン、ジアミノジフェニルスルホン、ジアミノジフ
ェニルエーテル又はアニリンのホルマリン縮合物等を例
示できるが、これらに限定されるものではない。
Examples of aromatic amines include, but are not limited to, diaminodiphenylmethane, diaminodiphenylsulfone, diaminodiphenyl ether, and formalin condensates of aniline.

【0021】無機充填剤の含有量は、基板との膨張収縮
を抑えるために、液状エポキシ樹脂組成物の全量に対し
て10〜80重量%であることが好ましく、さらに好ま
しくは、30〜75重量%である。すなわち、無機充填
剤の含有量が液状エポキシ樹脂組成物の全量に対して8
0重量%を越える場合には、液状エポキシ樹脂組成物の
粘度が高くなり過ぎ、10重量%未満の場合には、低線
膨張化の効果が得られない。この無機充填剤としては、
溶融シリカを含有し、必要に応じて、無機充填剤の表面
をカップリング剤で表面処理をすることができる。本発
明でいう溶融シリカは、無機充填剤の中では、比重が
2.2程度であって小さいので、比重の大きい結晶シリ
カ、アルミナ、炭酸カルシウム等に比べて反りの小さい
良好な硬化物が得られ、かつ、他の物性とのバランスに
優れている。
The content of the inorganic filler is preferably 10 to 80% by weight, more preferably 30 to 75% by weight, based on the total amount of the liquid epoxy resin composition in order to suppress expansion and contraction with the substrate. %. That is, the content of the inorganic filler is 8 with respect to the total amount of the liquid epoxy resin composition.
When it exceeds 0% by weight, the viscosity of the liquid epoxy resin composition becomes too high, and when it is less than 10% by weight, the effect of lowering the linear expansion cannot be obtained. As this inorganic filler,
If necessary, the surface of the inorganic filler containing fused silica can be surface-treated with a coupling agent. Among the inorganic fillers, the fused silica referred to in the present invention has a specific gravity of about 2.2, which is small, so that a good cured product with less warpage than crystalline silica, alumina, calcium carbonate, etc., which has a large specific gravity, can be obtained. And has an excellent balance with other physical properties.

【0022】上記無機充填剤に粒径20μm以上の粒子
が含まれる場合には、粒径20μm以上で、かつ、比重
0.7〜1.5の粒子の含有量が、上記粒径20μm以
上の粒子の全量に対して、50体積%以上がであること
が好ましく、粒径20μm以上で、かつ、比重1.0〜
1.4の粒子の含有量が、上記粒径20μm以上の粒子
の全量に対して、50体積%以上がであることがさらに
好ましい。すなわち、粒径20μm以下の粒子では、沈
降が遅いため、殆ど反りの原因にはなっておらず、粒径
20μm以上で、かつ、比重0.7〜1.5の粒子の含
有量が、上記粒径20μm以上の粒子の全量に対して、
50体積%未満の場合には、反り低減の効果が小さい。
なお、本発明では、比重0.7〜1.5の粒子には、上
記溶融シリカを含まない。
When the inorganic filler contains particles having a particle size of 20 μm or more, the content of particles having a particle size of 20 μm or more and a specific gravity of 0.7 to 1.5 is 20 μm or more. It is preferably 50% by volume or more with respect to the total amount of particles, the particle size is 20 μm or more, and the specific gravity is 1.0 to
It is more preferable that the content of the particles of 1.4 is 50% by volume or more with respect to the total amount of the particles having the particle diameter of 20 μm or more. That is, particles having a particle size of 20 μm or less cause little warpage because they settle slowly, and the content of particles having a particle size of 20 μm or more and a specific gravity of 0.7 to 1.5 is as described above. For the total amount of particles with a particle size of 20 μm or more,
If it is less than 50% by volume, the effect of reducing the warp is small.
In the present invention, the particles having a specific gravity of 0.7 to 1.5 do not include the fused silica.

【0023】上記粒径20μm以上で、かつ、比重0.
7〜1.5の粒子の無機充填剤が、中空シリカバルーン
又はメチルシリケートであることが好ましい。中空シリ
カバルーンを用いる場合には、混練時に、破壊してしま
う恐れがあるために、液状エポキシ樹脂組成物の製造方
法として、中空シリカバルーンを混練前の配合品に入れ
ずに、エポキシ樹脂、硬化剤及び溶融シリカ等を含有す
る液状エポキシ樹脂組成物の配合品を混練した混練品
に、上記中空シリカバルーンを後添加して混合すること
が好ましい。すなわち、この中空シリカバルーンを後添
加して混合することにより、この中空シリカバルーンの
破壊が殆どなくなり、反り低減の効果が大きくなる。
When the particle size is 20 μm or more and the specific gravity is 0.
It is preferred that the inorganic filler of 7-1.5 particles is a hollow silica balloon or methyl silicate. When a hollow silica balloon is used, since it may be destroyed during kneading, as a method for producing a liquid epoxy resin composition, the hollow silica balloon is not put in the compounded product before kneading, and the epoxy resin is cured. It is preferable that the hollow silica balloon is post-added to and mixed with a kneaded product obtained by kneading a compounded product of a liquid epoxy resin composition containing an agent and fused silica. That is, by post-adding and mixing this hollow silica balloon, the destruction of the hollow silica balloon is almost eliminated, and the effect of reducing warpage is increased.

【0024】本発明の液状エポキシ樹脂組成物を80〜
130℃で10分以上加熱処理後に、150〜200℃
で熱処理することが好ましい。すなわち、本発明の液状
エポキシ樹脂組成物では、80〜130℃にすることに
より、エポキシ樹脂と酸無水物又は芳香族アミンとの反
応により、液状エポキシ樹脂組成物の高分子化又は硬化
が可能である。液状エポキシ樹脂組成物を80〜130
℃の低い温度範囲で予め処理することにより、液状エポ
キシ樹脂組成物の粘度が比較的大きく、充填剤の沈降が
抑えられ、化合物Aの転移による次段階の反応を起こさ
せる150〜200℃の加熱段階での液状エポキシ樹脂
組成物の粘度を大幅に上昇させることができるので、さ
らに充填剤の沈降が抑えられるため、液状エポキシ樹脂
組成物の硬化物の反りが発生し難い。
The liquid epoxy resin composition of the present invention may be used in an amount of 80-
After heat treatment at 130 ℃ for 10 minutes or more, 150 to 200 ℃
It is preferable to heat-treat. That is, in the liquid epoxy resin composition of the present invention, by setting the temperature to 80 to 130 ° C., it is possible to polymerize or cure the liquid epoxy resin composition by the reaction between the epoxy resin and the acid anhydride or the aromatic amine. is there. Liquid epoxy resin composition 80-130
By pre-treating in the low temperature range of ℃, the viscosity of the liquid epoxy resin composition is relatively large, the sedimentation of the filler is suppressed, and the heating of 150 to 200 ℃ which causes the reaction of the next step by the transfer of the compound A. Since the viscosity of the liquid epoxy resin composition at the stage can be significantly increased, the sedimentation of the filler can be further suppressed, so that the cured product of the liquid epoxy resin composition is less likely to warp.

【0025】硬化促進剤としては、リン系、3級アミン
系の硬化促進剤等が用いられ、特に限定するものではな
い。さらに、必要に応じて、反応希釈剤、難燃剤、顔
料、染料、可撓性付与剤及び離型剤等を添加することが
できる。
As the curing accelerator, a phosphorus-based or tertiary amine-based curing accelerator is used, and the curing accelerator is not particularly limited. Furthermore, if necessary, a reaction diluent, a flame retardant, a pigment, a dye, a flexibility-imparting agent, a release agent, etc. can be added.

【0026】[0026]

【作用】反りの発生原因については、基板と液状エポキ
シ樹脂組成物の硬化物との膨張、収縮による原因のみで
なく、無機充填剤の沈降による上記硬化物の上下面での
無機充填剤の含有量の相違により発生する。すなわち、
常温で液状を呈する必要のある液状エポキシ樹脂組成物
では、硬化のために高温にすると反応によって高分子化
が起こる前に、液状エポキシ樹脂組成物が非常に低粘度
になるので、比重の大きい無機充填剤が沈降して、その
結果、反りが発生する。
Regarding the cause of warpage, not only the cause of expansion and contraction of the substrate and the cured product of the liquid epoxy resin composition, but also the inclusion of the inorganic filler on the upper and lower surfaces of the cured product due to the sedimentation of the inorganic filler. It is caused by the difference in quantity. That is,
In a liquid epoxy resin composition that needs to be liquid at room temperature, when the temperature is elevated for curing, the liquid epoxy resin composition has a very low viscosity before the polymerization occurs by the reaction, and therefore the inorganic material having a large specific gravity is used. The filler settles, resulting in warpage.

【0027】液体中に浮遊する球状粒子の沈降速度v
は、ナビエ−ストークスの方程式から導かれ以下の式で
表される。
Settling velocity v of spherical particles floating in a liquid
Is derived from the Navier-Stokes equation and is expressed by the following equation.

【0028】 ここで、ρ;粒子比重、ρ0 ;溶液比重、g;重力加速
度 D;粒子径、 η ;溶液粘度 無機充填剤の沈降を防止するには、(ρ−ρ0 )を小さ
く、すなわち、溶液比重ρ0 と粒子比重ρとの差を小さ
く、かつ、無機充填剤の粒子径Dを小さくすることが好
ましい。ところが、比重の小さい充填材では、他の特性
とのバランスの悪いものも多く、粒子を小さくし過ぎる
と、比表面積が大きくなり、無機充填剤を多量に添加で
きず、硬化物の線膨張率が大きくなり、硬化物と基板と
の膨張、収縮の差が拡がり、かえって反りが大きくなっ
てしまう。
[0028] Here, ρ; particle specific gravity, ρ 0 ; solution specific gravity, g; gravitational acceleration D; particle size, η; solution viscosity In order to prevent the sedimentation of the inorganic filler, (ρ−ρ 0 ) is set small, that is, the solution. It is preferable that the difference between the specific gravity ρ 0 and the particle specific gravity ρ is small and the particle diameter D of the inorganic filler is small. However, fillers with a small specific gravity often have a poor balance with other properties, and if the particles are made too small, the specific surface area increases, and a large amount of inorganic filler cannot be added, resulting in a linear expansion coefficient of the cured product. Becomes larger, the difference in expansion and contraction between the cured product and the substrate increases, and the warpage becomes larger.

【0029】請求項1〜請求項3に係る液状エポキシ樹
脂組成物では、化合物Aを硬化剤として用いることによ
り、常温で低粘度の液状エポキシ樹脂組成物を得ること
ができ、酸無水物又は芳香族アミンとを併用することに
より、短時間にエポキシ樹脂の平均分子量を上げ、液状
エポキシ樹脂組成物の溶液粘度を上昇させることによ
り、充填剤の沈降が抑えられる。しかも、無機充填剤と
して、比重が2.2程度の比較的比重の小さい溶融シリ
カを用いることにより、無機充填剤の沈降速度を遅く
し、無機充填剤の沈降による上記硬化物の上下面での無
機充填剤の含有量の差を低減できる。
In the liquid epoxy resin composition according to any one of claims 1 to 3, by using the compound A as a curing agent, a liquid epoxy resin composition having a low viscosity at room temperature can be obtained. By using together with the group amine, the average molecular weight of the epoxy resin is raised in a short time and the solution viscosity of the liquid epoxy resin composition is raised, whereby the sedimentation of the filler is suppressed. Moreover, by using fused silica having a relatively low specific gravity of about 2.2 as the inorganic filler, the sedimentation speed of the inorganic filler is slowed down, and the sedimentation of the inorganic filler results in the upper and lower surfaces of the cured product. The difference in content of the inorganic filler can be reduced.

【0030】請求項4〜請求項6に係る液状エポキシ樹
脂組成物では、さらに比重の小さい無機充填剤を用いる
ことにより、充填剤の沈降が抑えられる。すなわち、粒
径の大きい無機充填剤の比重を小さくし、無機充填剤に
含まれる粒径20μm以上で、かつ、比重0.7〜1.
5の中空シリカバルーン又はメチルシリケート等の粒子
の含有量を、上記粒径20μm以上の粒子の全量に対し
て、50体積%以上にすることにより、無機充填剤の沈
降速度を遅くし、無機充填剤の沈降による上記硬化物の
上下面での無機充填剤の含有量の差をさらに低減でき
る。
In the liquid epoxy resin composition according to any one of claims 4 to 6, by using an inorganic filler having a smaller specific gravity, sedimentation of the filler can be suppressed. That is, the specific gravity of the inorganic filler having a large particle size is reduced to a particle size of 20 μm or more contained in the inorganic filler, and the specific gravity is 0.7 to 1.
By setting the content of the particles such as the hollow silica balloon of 5 or methyl silicate to 50% by volume or more based on the total amount of the particles having a particle size of 20 μm or more, the sedimentation rate of the inorganic filler can be slowed and the inorganic filling can be performed. It is possible to further reduce the difference in the content of the inorganic filler on the upper and lower surfaces of the cured product due to the sedimentation of the agent.

【0031】請求項7に係る液状エポキシ樹脂組成物の
製造方法では、エポキシ樹脂、硬化剤及び溶融シリカを
含有する液状エポキシ樹脂組成物の配合品を混練した混
練品に、上記中空シリカバルーンを後添加して混合する
ので、中空シリカバルーンが壊れず、比重の小さい状態
を維持する。
In the method for producing a liquid epoxy resin composition according to claim 7, the hollow silica balloon is added to a kneaded product obtained by kneading a compounded product of the liquid epoxy resin composition containing an epoxy resin, a curing agent and fused silica. Since it is added and mixed, the hollow silica balloon is not broken and the state of low specific gravity is maintained.

【0032】請求項8に係る液状エポキシ樹脂組成物の
硬化方法では、液状エポキシ樹脂組成物を80〜130
℃の低い温度範囲で予め処理することにより、液状エポ
キシ樹脂組成物の粘度が比較的大きく、充填剤の沈降が
抑えられ、化合物Aの転移による次段階の反応を起こさ
せる150〜200℃の加熱段階での液状エポキシ樹脂
組成物の粘度を大幅に上昇させることができるので、さ
らに充填剤の沈降が抑えられる。
In the method for curing a liquid epoxy resin composition according to claim 8, the liquid epoxy resin composition is 80 to 130
By pre-treating in the low temperature range of ℃, the viscosity of the liquid epoxy resin composition is relatively large, the sedimentation of the filler is suppressed, and the heating of 150 to 200 ℃ which causes the reaction of the next step by the transfer of the compound A. Since the viscosity of the liquid epoxy resin composition at the stage can be significantly increased, the sedimentation of the filler can be further suppressed.

【0033】[0033]

【実施例】以下、本発明を実施例により、比較例と比較
しながら具体的に説明する。
EXAMPLES The present invention will be specifically described below with reference to Examples and comparison with Comparative Examples.

【0034】(実施例1〜実施例15)エポキシ樹脂と
しては、ビスフェノールA型エポキシ樹脂(YD812
5:東都化成社製)とフェノールノボラック型エポキシ
樹脂(YDPN180P:東都化成社製)とを用いた。
Examples 1 to 15 As the epoxy resin, a bisphenol A type epoxy resin (YD812) is used.
5: Toto Kasei Co., Ltd.) and a phenol novolac type epoxy resin (YDPN180P: Toto Kasei Co., Ltd.) were used.

【0035】硬化剤として上記化合物Aと、酸無水物と
して大日本インキ社製のB−650と、芳香族アミンと
してジアミノジフェニルメタン又はジアミノジフェニル
スルフォンとを用いた。化合物Aは、本願発明者等が特
願平4−284764で開示した合成例で得られた化合
物Aを使用した。すなわち、化合物Aは、上記の一般式
で表される化合物(1,6ジオキシナフタリン)であ
る化合物aを用いて合成される。80gの化合物aを3
つ口フラスコに入れ、脱水したアセトン200ミリリッ
トルに溶解した後、炭酸カリウム140gを入れてフェ
ノラートを得、さらに室温(10〜30℃程度)で臭化
アリル140gを20分間で滴下し、5時間アセトンを
還流し反応させた。反応終了後、1リットルビーカーに
移し、脱イオン水を500ミリリットル加え、トルエン
200ミリリットルで2回抽出した。この抽出したトル
エン溶液を10%水酸化ナトリウム水溶液200ミリリ
ットルで3回、脱イオン水150ミリリットルで5回洗
浄した。洗浄したトルエン溶液を炭酸カリウムで脱水
し、次いで、トルエンを減圧下で留去することにより、
上記の化合物aのアリルエーテル化合物である化合物A
を85g得た。この化合物Aの粘度は、25℃で50セ
ンチポイズ(cP)であった。
The above compound A was used as a curing agent, B-650 manufactured by Dainippon Ink and Co., Inc. as an acid anhydride, and diaminodiphenylmethane or diaminodiphenylsulfone as an aromatic amine. As the compound A, the compound A obtained in the synthesis example disclosed in Japanese Patent Application No. 4-284764 by the present inventors was used. That is, the compound A is synthesized by using the compound a which is the compound (1,6 dioxynaphthalene) represented by the above general formula. 80 g of compound a 3
After dissolving in 200 ml of dehydrated acetone in a one-necked flask, 140 g of potassium carbonate was added to obtain a phenolate, and 140 g of allyl bromide was added dropwise at room temperature (about 10 to 30 ° C.) in 20 minutes, and acetone was added for 5 hours. Was refluxed and reacted. After completion of the reaction, the mixture was transferred to a 1 liter beaker, 500 ml of deionized water was added, and the mixture was extracted twice with 200 ml of toluene. The extracted toluene solution was washed 3 times with 200 ml of a 10% aqueous sodium hydroxide solution and 5 times with 150 ml of deionized water. By dehydrating the washed toluene solution with potassium carbonate, and then distilling off the toluene under reduced pressure,
Compound A which is an allyl ether compound of the above compound a
Was obtained. The viscosity of this compound A was 50 centipoise (cP) at 25 degreeC.

【0036】無機充填剤として、溶融シリカと中空シリ
カバルーンとメチルシリケートとを用いた。溶融シリカ
の全量に対して、粒径20μm以上の粒子の含有量が4
0体積%で粒径20μm以下の粒子の含有量が60体積
%としたものを溶融シリカCと称し、溶融シリカの全量
に対して、粒径20μm以上の粒子の含有量が20体積
%で粒径20μm以下の粒子の含有量が80体積%とし
たものを溶融シリカDと称し、溶融シリカの全量に対し
て、粒径20μm以上の粒子の含有量が10体積%で粒
径20μm以下の粒子の含有量が90体積%としたもの
を溶融シリカEと称した。溶融シリカの比重は2.20
であった。中空シリカバルーンとして、中空シリカバル
ーンの全量に対して、粒径20μm以上の粒子の含有量
が30体積%で粒径20μm以下の粒子の含有量が70
体積%で比重が1.272の中空シリカバルーン(H−
330:日本シリカ社製)を用いた。メチルシリケート
として、メチルシリケートの全量に対して、粒径20μ
m以上の粒子の含有量が50体積%で粒径20μm以下
の粒子の含有量が50体積%で比重が1.330のメチ
ルシリケート(MSP−150:日興ファインプロダク
ツ社製)を用いた。
As the inorganic filler, fused silica, hollow silica balloon and methyl silicate were used. The content of particles having a particle size of 20 μm or more is 4 with respect to the total amount of fused silica.
The content of particles having a particle size of 20 μm or less at 0 volume% and 60% by volume is referred to as fused silica C, and the content of particles having a particle size of 20 μm or more is 20 volume% with respect to the total amount of fused silica. The content of particles having a diameter of 20 μm or less is set to 80% by volume is referred to as fused silica D, and the content of particles having a particle size of 20 μm or more is 10 volume% and the particle size is 20 μm or less with respect to the total amount of fused silica. The fused silica E having a content of 90% by volume was referred to as fused silica E. Specific gravity of fused silica is 2.20
Met. As a hollow silica balloon, the content of particles having a particle size of 20 μm or more is 30% by volume and the content of particles having a particle size of 20 μm or less is 70 with respect to the total amount of the hollow silica balloon.
Hollow silica balloon (H-
330: manufactured by Nippon Silica Co., Ltd.) was used. As a methyl silicate, the particle size is 20μ with respect to the total amount of methyl silicate.
Methyl silicate (MSP-150: manufactured by Nikko Fine Products, Inc.) having a content of particles of m or more of 50% by volume, a content of particles of 20 μm or less of particle diameter of 50% by volume, and a specific gravity of 1.330 was used.

【0037】硬化促進剤として、1,8ジアザ−ビシク
ロ−(5,4,0)ウンデセン−7〔DBU〕のオクチ
ル酸塩(SA102:サンアプロ社製)を用いた。
As a curing accelerator, 1,8 diaza-bicyclo- (5,4,0) undecene-7 [DBU] octylate salt (SA102: manufactured by San-Apro) was used.

【0038】表1に示したそれぞれの配合量を重量部で
表した配合に基づいて混合し、この混合物を室温(25
℃程度)でセラミック製3本ロールで混練して液状エポ
キシ樹脂組成物を得た。ただし、実施例10について
は、エポキシ樹脂、硬化剤及び溶融シリカ等を含有する
液状エポキシ樹脂組成物の配合品を混練した混練品に、
上記中空シリカバルーンを後添加して撹拌機を用いて1
00rpmで10分間回転して混合し、液状エポキシ樹
脂組成物を得た。
The respective amounts shown in Table 1 were mixed based on the amounts shown in parts by weight, and the mixture was mixed at room temperature (25
A liquid epoxy resin composition was obtained by kneading with a three-roll ceramic roll at about (° C.). However, in Example 10, a kneaded product obtained by kneading a compounded product of a liquid epoxy resin composition containing an epoxy resin, a curing agent, fused silica and the like,
Add the above hollow silica balloon afterwards and use a stirrer to
The mixture was rotated at 00 rpm for 10 minutes to obtain a liquid epoxy resin composition.

【0039】実施例1〜実施例15について、これらの
液状エポキシ樹脂組成物の30℃での粘度を回転粘度計
を用いて測定するとともに、2枚のガラス板の間に注型
し、160℃3時間加熱することによって、それぞれの
硬化物を得た。これらの硬化物を121℃2気圧PCT
条件で1000時間処理し、その処理品の性状を観察し
た。PCT1000時間処理後に溶解、粘着性を生じた
ものを不可、異常が認められなかったものを良好とし
た。また、5×10mmのガラスエポキシ積層板(R−
1739:松下電工社製)の上に全面均一に1mm厚に
液状エポキシ樹脂組成物を塗布し、乾燥機中で160℃
で3時間熱処理して、硬化物を得た。これらの硬化物の
積層板の裏面を表面粗さ計で測定することにより、最大
反り量を検出した。これらの結果を表1に示した。ま
た、無機充填剤の組成を表1に示した。なお、表1中の
低比重充填剤は、比重0.7〜1.5の充填剤を表して
いる。
Regarding Examples 1 to 15, the viscosities of these liquid epoxy resin compositions at 30 ° C. were measured by using a rotational viscometer, and cast between two glass plates at 160 ° C. for 3 hours. Each cured product was obtained by heating. These cured products are treated with 121 ° C and 2 atm PCT
The treatment was performed for 1000 hours under the conditions, and the properties of the treated product were observed. After the PCT treatment for 1000 hours, the one that was dissolved and had a tackiness was disapproved, and the one in which no abnormality was observed was regarded as good. Also, a 5 × 10 mm glass epoxy laminate (R-
(1739: manufactured by Matsushita Electric Works, Ltd.), a liquid epoxy resin composition having a thickness of 1 mm is evenly coated on the entire surface, and the temperature is 160 ° C. in a dryer.
And heat-treated for 3 hours to obtain a cured product. The maximum amount of warpage was detected by measuring the back surface of the laminate of these cured products with a surface roughness meter. The results are shown in Table 1. The composition of the inorganic filler is shown in Table 1. In addition, the low specific gravity filler in Table 1 represents the filler having a specific gravity of 0.7 to 1.5.

【0040】[0040]

【表1】 [Table 1]

【0041】(比較例1〜比較例7)比較例1〜比較例
4については、表2に示したそれぞれの配合量を重量部
で表した配合で用いた以外は、実施例1と同様にして、
エポキシ樹脂組成物及び硬化物を得て、エポキシ樹脂組
成物の30℃での粘度の測定、硬化物のPCT処理を行
った。これらの結果を表2に示した。なお、比較例4に
ついては、硬化剤としてフェノールノボラック(PSM
6200:群栄化学社製)を用た。比較例5〜比較例7
については、実施例1の溶融シリカCの代わりに、それ
ぞれ、比重2.60の結晶シリカ、比重3.90のアル
ミナ、比重2.7の炭酸カルシウムを用いた以外は、実
施例1と同様にして、エポキシ樹脂組成物及び硬化物を
得て、最大反り量を検出した。これらの結果を表2に示
した。
(Comparative Examples 1 to 7) Comparative Examples 1 to 4 were the same as Example 1 except that the respective blending amounts shown in Table 2 were used in the proportions expressed in parts by weight. hand,
After obtaining the epoxy resin composition and the cured product, the viscosity of the epoxy resin composition at 30 ° C. was measured, and the cured product was subjected to PCT treatment. Table 2 shows the results. For Comparative Example 4, phenol novolac (PSM) was used as a curing agent.
6200: manufactured by Gunei Chemical Co., Ltd.). Comparative Examples 5 to 7
In the same manner as in Example 1, except that the fused silica C of Example 1 was replaced by crystalline silica having a specific gravity of 2.60, alumina having a specific gravity of 3.90, and calcium carbonate having a specific gravity of 2.7, respectively. Then, an epoxy resin composition and a cured product were obtained, and the maximum warpage amount was detected. Table 2 shows the results.

【0042】[0042]

【表2】 [Table 2]

【0043】上記表1及び表2に示す結果により、実施
例1〜実施例15のエポキシ樹脂組成物は、比較例1〜
比較例7に比べて低粘度で取扱い性が良く、樹脂封止層
をスポット封止で形成するのに適し、PCT処理という
苛酷な条件下であっても安定な硬化物を維持し、耐湿性
及び耐熱性等に優れた信頼性の高い硬化物を与え、液状
エポキシ樹脂組成物の硬化物の最大反り量が比較例1〜
比較例7に比べて小さく、反り量の小さい硬化物を与え
ることができる液状エポキシ樹脂組成物であることが確
認できた。
From the results shown in Tables 1 and 2 above, the epoxy resin compositions of Examples 1 to 15 were compared with those of Comparative Examples 1 to 15.
Compared to Comparative Example 7, it has a lower viscosity and better handleability, is suitable for forming a resin sealing layer by spot sealing, maintains a stable cured product even under the severe conditions of PCT treatment, and has moisture resistance. And a highly reliable cured product excellent in heat resistance and the like, and the maximum amount of warpage of the cured product of the liquid epoxy resin composition is in Comparative Examples 1 to 1.
It was confirmed that the liquid epoxy resin composition was smaller than that of Comparative Example 7 and could give a cured product with a small amount of warpage.

【0044】特に、実施例10では、最大反り量が15
0μmであり、非常に反り量の小さい硬化物を与えるこ
とができる液状エポキシ樹脂組成物であることが確認で
きた。
Particularly, in the tenth embodiment, the maximum warp amount is 15
It was 0 μm, and it was confirmed that the liquid epoxy resin composition was capable of giving a cured product with a very small amount of warpage.

【0045】[0045]

【発明の効果】本発明の請求項1〜請求項6に係る液状
エポキシ樹脂組成物は上記のように構成されているの
で、本発明の請求項1〜請求項6に係る液状エポキシ樹
脂組成物によると、低粘度で取扱い性が良く、樹脂封止
層をスポット封止で形成するのに適し、反りが小さく、
耐湿性及び耐熱性等に優れた信頼性の高い硬化物を与え
ることができる液状エポキシ樹脂組成物及が得られる。
Since the liquid epoxy resin compositions according to claims 1 to 6 of the present invention are configured as described above, the liquid epoxy resin compositions according to claims 1 to 6 of the present invention. According to the above, the viscosity is low, the handleability is good, the resin sealing layer is suitable for forming by spot sealing, the warpage is small,
It is possible to obtain a liquid epoxy resin composition capable of providing a highly reliable cured product having excellent moisture resistance and heat resistance.

【0046】本発明の請求項7に係る液状エポキシ樹脂
組成物の製造方法は上記のように構成されているので、
本発明の請求項7に係る液状エポキシ樹脂組成物の製造
方法によると、さらに、反りの小さい硬化物を与えるこ
とができる液状エポキシ樹脂組成物が得られる。
Since the method for producing a liquid epoxy resin composition according to claim 7 of the present invention is constituted as described above,
According to the method for producing a liquid epoxy resin composition according to the seventh aspect of the present invention, a liquid epoxy resin composition that can give a cured product with less warp can be obtained.

【0047】本発明の請求項8に係る液状エポキシ樹脂
組成物の硬化方法は上記のように構成されているので、
本発明の請求項8に係る液状エポキシ樹脂組成物の硬化
方法によると、さらに、反りの小さい液状エポキシ樹脂
組成物の硬化物が得られる。
Since the method for curing the liquid epoxy resin composition according to the eighth aspect of the present invention is configured as described above,
According to the method for curing a liquid epoxy resin composition according to the eighth aspect of the present invention, a cured product of a liquid epoxy resin composition having a small warp can be obtained.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 H01L 23/29 23/31 ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification code Internal reference number FI technical display location H01L 23/29 23/31

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】 エポキシ樹脂、硬化剤及び無機充填剤を
含有する常温で液状の液状エポキシ樹脂組成物におい
て、上記硬化剤として下記の一般式で表されるナフタ
レン骨格を有する化合物及び酸無水物を含有し、上記無
機充填剤が溶融シリカを含有することを特徴とする液状
エポキシ樹脂組成物。 【化1】
1. A liquid epoxy resin composition which is liquid at room temperature and contains an epoxy resin, a curing agent and an inorganic filler, and a compound having a naphthalene skeleton represented by the following general formula and an acid anhydride as the curing agent. A liquid epoxy resin composition comprising the above-mentioned inorganic filler containing fused silica. Embedded image
【請求項2】 エポキシ樹脂、硬化剤及び無機充填剤を
含有する常温で液状の液状エポキシ樹脂組成物におい
て、上記硬化剤として上記の一般式で表されるナフタ
レン骨格を有する化合物及び芳香族アミンを含有し、上
記無機充填剤が溶融シリカを含有することを特徴とする
液状エポキシ樹脂組成物。
2. A liquid epoxy resin composition which is liquid at room temperature and contains an epoxy resin, a curing agent and an inorganic filler, and a compound having a naphthalene skeleton represented by the above general formula and an aromatic amine as the curing agent. A liquid epoxy resin composition comprising the above-mentioned inorganic filler containing fused silica.
【請求項3】 上記無機充填剤の含有量が、液状エポキ
シ樹脂組成物の全量に対して、10〜80重量%である
ことを特徴とする請求項1又は請求項2記載の液状エポ
キシ樹脂組成物。
3. The liquid epoxy resin composition according to claim 1 or 2, wherein the content of the inorganic filler is 10 to 80% by weight with respect to the total amount of the liquid epoxy resin composition. Stuff.
【請求項4】 上記無機充填剤が粒径20μm以上の粒
子を有していて、粒径20μm以上で、かつ、比重0.
7〜1.5の粒子の含有量が、上記粒径20μm以上の
粒子の全量に対して、50体積%以上であることを特徴
とする請求項1乃至請求項3のいずれかに記載の液状エ
ポキシ樹脂組成物。
4. The inorganic filler has particles having a particle size of 20 μm or more, a particle size of 20 μm or more, and a specific gravity of 0.
The liquid content according to any one of claims 1 to 3, wherein the content of the particles of 7 to 1.5 is 50% by volume or more with respect to the total amount of the particles having a particle diameter of 20 µm or more. Epoxy resin composition.
【請求項5】 上記粒径20μm以上で、かつ、比重
0.7〜1.5の粒子の無機充填剤が、中空シリカバル
ーンであることを特徴とする請求項4記載の液状エポキ
シ樹脂組成物。
5. The liquid epoxy resin composition according to claim 4, wherein the inorganic filler of particles having a particle size of 20 μm or more and a specific gravity of 0.7 to 1.5 is a hollow silica balloon. .
【請求項6】 上記粒径20μm以上で、かつ、比重
0.7〜1.5の粒子の無機充填剤が、メチルシリケー
トであることを特徴とする請求項4記載の液状エポキシ
樹脂組成物。
6. The liquid epoxy resin composition according to claim 4, wherein the inorganic filler of particles having a particle size of 20 μm or more and a specific gravity of 0.7 to 1.5 is methyl silicate.
【請求項7】 エポキシ樹脂、硬化剤及び溶融シリカを
含有する液状エポキシ樹脂組成物の配合品を混練した混
練品に、上記中空シリカバルーンを後添加して混合する
ことを特徴とする請求項5記載の液状エポキシ樹脂組成
物の製造方法。
7. The hollow silica balloon is post-added to and mixed with a kneaded product obtained by kneading a compounded product of a liquid epoxy resin composition containing an epoxy resin, a curing agent and fused silica. A method for producing the liquid epoxy resin composition described.
【請求項8】 請求項1乃至請求項6記載の液状エポキ
シ樹脂組成物を80〜130℃で予め加熱処理した後
に、150〜200℃で熱処理することを特徴とする液
状エポキシ樹脂組成物の硬化方法。
8. A liquid epoxy resin composition, characterized in that the liquid epoxy resin composition according to any one of claims 1 to 6 is preheated at 80 to 130 ° C. and then heat treated at 150 to 200 ° C. Method.
JP17523294A 1994-07-27 1994-07-27 Liquid epoxy resin composition, its production and method of curing same Withdrawn JPH0841173A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP17523294A JPH0841173A (en) 1994-07-27 1994-07-27 Liquid epoxy resin composition, its production and method of curing same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP17523294A JPH0841173A (en) 1994-07-27 1994-07-27 Liquid epoxy resin composition, its production and method of curing same

Publications (1)

Publication Number Publication Date
JPH0841173A true JPH0841173A (en) 1996-02-13

Family

ID=15992583

Family Applications (1)

Application Number Title Priority Date Filing Date
JP17523294A Withdrawn JPH0841173A (en) 1994-07-27 1994-07-27 Liquid epoxy resin composition, its production and method of curing same

Country Status (1)

Country Link
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JP2008156383A (en) * 2006-12-20 2008-07-10 Matsushita Electric Works Ltd Liquid resin composition, semiconductor device and method for producing the same
WO2011040602A1 (en) * 2009-10-02 2011-04-07 三菱レイヨン株式会社 Manufacturing method for fibre-reinforced composite material, heat resistant material using said composite material, and heat resistant structural material using said composite material
JP5609110B2 (en) * 2007-06-14 2014-10-22 味の素株式会社 Resin composition for interlayer insulation of multilayer printed wiring board
JP2018141137A (en) * 2017-01-18 2018-09-13 東友ファインケム株式会社Dongwoo Fine−Chem Co., Ltd. Photocurable composition and photocured film formed therefrom
WO2024055962A1 (en) * 2022-09-15 2024-03-21 华为技术有限公司 Resin composition and use thereof

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100479858B1 (en) * 2001-12-28 2005-03-30 제일모직주식회사 Liquid Epoxy Resin Composition for Encapsulating Semiconductor Device
JP2008156383A (en) * 2006-12-20 2008-07-10 Matsushita Electric Works Ltd Liquid resin composition, semiconductor device and method for producing the same
US8106523B2 (en) 2006-12-20 2012-01-31 Panasonic Electric Works Co., Ltd. Liquid resin composition, semi-conductor device, and process of fabricating the same
JP5609110B2 (en) * 2007-06-14 2014-10-22 味の素株式会社 Resin composition for interlayer insulation of multilayer printed wiring board
WO2011040602A1 (en) * 2009-10-02 2011-04-07 三菱レイヨン株式会社 Manufacturing method for fibre-reinforced composite material, heat resistant material using said composite material, and heat resistant structural material using said composite material
JP5367724B2 (en) * 2009-10-02 2013-12-11 三菱レイヨン株式会社 Manufacturing method of fiber reinforced composite material, heat resistant mold material and heat resistant structural material using the fiber reinforced composite material
US8974863B2 (en) 2009-10-02 2015-03-10 Mitsubishi Rayon Co., Ltd. Method for producing fiber-reinforced composite material, and heat-resistant mold material and heat-resistant structural material using the fiber-reinforced composite material
JP2018141137A (en) * 2017-01-18 2018-09-13 東友ファインケム株式会社Dongwoo Fine−Chem Co., Ltd. Photocurable composition and photocured film formed therefrom
WO2024055962A1 (en) * 2022-09-15 2024-03-21 华为技术有限公司 Resin composition and use thereof

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