JPH08207010A - Laminated sheet - Google Patents

Abstract

PURPOSE: To provide composite sheet, which can be used for the surfacing material or decorative material in house trim, furniture or the like as the substitute of plywood and is excellent in surface properties. CONSTITUTION: Composite board 3 is produced by laminating veneers 1 and 2 under the condition that the fiber direction of both the veneers are normal to each other. Further, onto the surface of the composite sheet 3, wood fiber sheet 4 made of broadleaved material is laminated and then integrally hot- pressed so as to produce the composite sheet. Furthermore, decorative sheet layer made of decorative sheet-like matter can be provided on the resultant surface.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a laminated plate used as a surface material or a decorative material in building interiors and furniture.

[0002]

2. Description of the Related Art As a wood-based material used in such applications, generally, plywood obtained by laminating and bonding thin plates made of natural wood (hereinafter referred to as veneers) with their fiber directions orthogonal to each other, and on its surface Decorative boards obtained by laminating decorative sheets such as natural thin veneer and decorative paper are widely used.

[0003]

Plywood is manufactured by laminating and bonding veneer from which natural wood is thinly peeled off. In recent years, the problem of depletion of natural resources has been widely taken up in the world. Since it becomes difficult to cut down the raw wood that is the raw material and the quality of the raw wood deteriorates, it is difficult to obtain a large amount of good quality veneer to be used for the surface veneer. It is becoming difficult to supply to the market.

[0004] In particular, if a good quality veneer cannot be used on the surface of the plywood, the defects on the surface of the plywood will be exposed through a natural thin veneer or a decorative sheet such as decorative paper that adheres to the surface, and the veneer will be exposed. There was a problem that the product value as

[0005]

The present invention has been completed as a result of earnest efforts for the purpose of providing a novel laminated plate capable of solving all the problems of the prior art at once. , The surface of a composite plate made by laminating a veneer made of natural wood with their fiber directions orthogonal to each other,
A laminated board characterized by laminating and bonding a hardwood fiber board obtained from a hardwood material as a surface board.

[0006]

BEST MODE FOR CARRYING OUT THE INVENTION As a hardwood fiberboard which constitutes a surface board, hardboard obtained by pressing and molding hardwood wood fibers obtained by defibrating wood chips obtained by cutting hardwood raw wood, MD
F (medium fiber board), insulation board, and the like, for example, having a plate thickness of about 0.5 to 5 mm are preferably used.

The composite board has a thickness substantially similar to that of the surface board, and uses hardwood veneers and hardwood veneers which have been widely used for plywood from the past, and the fiber directions of these veneers generally form plywood. As in the case, it is obtained by pasting so as to be orthogonal to each other.

As described above, each of the veneers 2 and 3 and the surface plate 1 have the same thickness. For example, when the thickness of the surface plate is less than 6 mm, the difference from the surface plate is different. Is 1m
It is possible to use a veneer having a thickness within the range of m or a veneer having a thickness within the range of 2 mm when the surface plate has a thickness of 6 mm or more. When the veneer becomes substantially thicker than the face plate, the effect of restraining the warpage due to the movement of shrinkage and expansion that is significantly different between the direction orthogonal to the fiber direction of the laminated veneers and the parallel direction with the face plate Is insufficient. On the contrary, when the surface plate is substantially thicker than the veneer, the Young's modulus of the veneer laminate is relatively lowered and the bending strength is impaired.

The laminated plate of the present invention comprises 3 plies, 5 plies,
The board thickness can be increased by stacking an odd number of sheets such as 7 plies, but it is essential that the hardwood fiberboard obtained from hardwood as described above is used for the surface board.
Also, like plywood that is commonly used in the past, 3 ply,
It is also possible to use a composite plate in which 5 plies and 7 plies and an odd number of laminated plates are used, and a hardwood fiber board is attached to the surface thereof as a surface plate to obtain an even number of laminated composite plates.

A thermosetting adhesive is widely used for adhering the surface plate and the single plate, but is not particularly limited.

In the laminated board of the present invention, for example, individual veneers are laminated so that their fiber directions are orthogonal to each other via an adhesive, and a surface board made of a hardwood fiber board is further laminated thereon, and a conventional method is used. Manufactured by hot pressing.

On the surface of the laminate thus obtained,
Further, a decorative sheet layer made of a natural thin veneer or a decorative paper can be laminated and adhered. As the decorative sheet-like material forming the decorative sheet layer, for example, a natural thin veneer obtained by cutting natural wood having a thickness of about 0.2 to 3 mm, 20 to 40 g / m
² decorative paper, 32-500 g / m ² non-woven fabric, 50 g /
pattern pattern printing and monochromatic paint parchment paper or the like m ² can be used after subjected. Alternatively, an overcoating step may be provided after adhering the decorative sheet material.

Adhesion of the decorative sheet is carried out by hot pressing or roll pressing using a thermoplastic adhesive such as vinyl acetate resin mixed with a thermosetting resin or urea powder for improving water resistance. You can

Since the hardwood fiberboard used as the surface plate is a uniform material for factory products, a smooth and uniform surface is always obtained.

Further, when the decorative sheet layer is further provided on the surface, defects of the surface plate are not exposed through the decorative sheet layer.

[0016]

FIG. 1 shows an example of a laminated board according to the present invention, in which a hardwood fiberboard 4 is used as a surface board on the surface of a composite board 3 obtained by laminating veneers 1 and 2 so that their fiber directions are orthogonal to each other.
Are laminated and obtained by integrally hot-pressing them.

FIG. 2 shows an example in which a decorative sheet material is further laminated and adhered to the surface of the laminated plate of FIG. 1 to form a decorative sheet layer 5.

[0018]

EFFECTS OF THE INVENTION Since the laminated board according to the present invention uses a wood fiberboard which is a factory product as a surface board, it is a material having uniform board thickness and surface smoothness, and has excellent surface properties. .

The wood fiber board used as the surface board can be manufactured by defibrating even a raw wood which has a drawback that it cannot be used as a single board, so that it can effectively utilize resources and cause natural destruction. Can help prevent.

By using a hardwood fiberboard obtained from a hardwood material as the wood fiberboard, a surface board having a bright color tone can be obtained and the design can be improved.

Also, by providing a decorative sheet layer made of a decorative sheet on the surface, a smooth decorative surface can be obtained, and the defects of the surface plate are not exposed to the outside through the decorative sheet layer.

[Brief description of drawings]

FIG. 1 is a cross-sectional view showing a structure of a laminated board according to an embodiment of the present invention.

FIG. 2 is a sectional view showing a structure of a laminated board according to another embodiment of the present invention.

[Explanation of symbols]

 1 veneer 2 veneer 3 composite veneer 4 surface veneer (hardwood fiberboard) 5 decorative sheet layer

Claims (2)

[Claims] 1. A hardwood fiberboard obtained from a hardwood material is laminated and adhered as a surface board to the surface of a composite board made by laminating natural wood veneers with their fiber directions orthogonal to each other. And laminated board. 2. The laminated board according to claim 1, further comprising a decorative sheet layer made of natural thin veneer, decorative paper, or the like on the surface of the surface board.