JPH08200038A - Exhaust noise eliminating device for internal combustion engine - Google Patents

Abstract

PURPOSE: To prevent generation of rust on a spring, prevent outside breakage, and also prevent gas from leaking from a shell, in an exhaust noise eliminating device for an internal combustion engine provided with a circulation amount regulating valve formed in such a way that a valve body energized by a spring is operatably housed in a side having a large circulation resistance, in a valve housing arranged in the shell of a muffler. CONSTITUTION: A spring chamber 60 separated from the inside of a shell 12 and the inside of a valve housing 38 and also separated from the outside of the sell 12, is formed between a case member 45 which is arranged aside on the valve housing 38 and which is fixed on the shell 12, and a cover 57 which is fixedly arranged on the shell 12 facing to the outside or the shell 12 self. A spring 41 for energizing a valve body 40 on a side having a large circulating resistance is housed in the spring chamber 60.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a distribution system in which a valve housing, which is disposed in a shell of a silencer, is operably accommodated with a valve element which is spring-biased to a side having a large distribution resistance. The present invention relates to an exhaust muffler for an internal combustion engine including a quantity adjusting valve.

[0002]

2. Description of the Related Art Conventionally, such an apparatus is disclosed in, for example, Japanese Patent Laid-Open No.
No. 221130 is known.

[0003]

However, in the above-mentioned conventional one, the spring for urging the valve body of the flow rate adjusting valve is arranged outside the shell of the silencer in a bare state, and the spring is rusted. It may occur, or pebbles may come flying when the vehicle is running to damage the spring.Moreover, the movable member connected to the valve body must be projected outside the shell, so gas leaks from inside the shell. May occur.

The present invention has been made in view of the above circumstances, and prevents exhaust from the internal combustion engine by preventing rust and external damage of the spring and preventing gas leakage from the shell. The purpose is to provide a device.

[0005]

In order to achieve the above object, the invention according to claim 1 is provided with a spring on the side having a large flow resistance in a valve housing arranged in a shell of a silencer. In an exhaust muffler for an internal combustion engine, comprising a flow rate adjusting valve in which a biased valve element is operably accommodated, a spring chamber that is isolated from the inside of the shell and the valve housing and is also cut off from the outside of the shell is It is formed between a case member connected to the housing and fixed to the shell and a cover fixed to the shell facing the outside or the shell itself, and biases the valve element to the side where the flow resistance is large. The spring is housed in the spring chamber.

According to a second aspect of the invention, in addition to the structure of the first aspect of the invention, the shell is provided with a hole into which the spring can be inserted and removed, and a cross-section that bulges outward. A cover having a shape and closing the hole is detachably fixed to the shell.

[0007]

According to the structure of the invention described in claim 1, the spring chamber is formed so as to be isolated from the inside of the shell and the inside of the valve housing and also to be shielded from the outside of the shell,
Since the spring is stored, the spring is not exposed to the outside of the shell, gas inside the shell does not leak to the outside, and the cover that forms a part of the spring chamber or the shell itself is not exposed to the outside air. The spring chamber is not overheated by being cooled by.

According to the configuration of the invention described in claim 2, it is possible to perform maintenance and inspection of the spring by removing the cover from the shell, and moreover, by making the area of the outer surface of the cover relatively large, the outside air It is possible to enhance the cooling effect by.

[0009]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to the drawings.

1 to 8 show an embodiment of the present invention. FIG. 1 is a plan view of a silencer, and FIG.
2 is an enlarged sectional view, FIG. 3 is a longitudinal sectional view of the silencer taken along line 3-3 of FIG. 2, FIG. 4 is a longitudinal sectional view of the silencer taken along line 4-4 of FIG. 2, and FIG. 5 is an enlarged sectional view taken along line 5-5, and FIG.
6 is a sectional view taken along line -6, FIG. 7 is a sectional view taken along line 7-7 of FIG. 6, and FIG. 8 is a sectional view taken along line 8-8 of FIG.

First, in FIGS. 1 to 4, a shell 12 of a silencer 11 provided in the middle of an exhaust system of an internal combustion engine is formed in a cylindrical shape, and an engine body ( A single exhaust introduction pipe 13 for guiding the exhaust from (not shown) is connected, and a pair of exhaust lead-out pipes 14 ₁ , 14 ₂ are connected in parallel with each other to the other end wall 12 b of the shell 12.

In the shell 12, the first, second, third and fourth partition walls 15, 16, 17, 18 are arranged at positions which are sequentially spaced from the one end wall 12a side to the other end wall 12b side.
Are fixedly arranged so that the outer edges of these 15-18 are welded to the inner peripheral surface of the shell 12. Thereby, the first silencing chamber 19 between the one end wall 12a and the first partition wall 15, the second silencing chamber 20 between the first and second partition walls 15 and 16, and the third silencing room between the second and third partition walls 16 and 17 are provided. A silencing chamber 21, a third silencing chamber 22 between the third and fourth partition walls 17 and 18, and a fifth silencing chamber 23 between the fourth partition wall 18 and the other end wall 12b are formed in the shell 12. Thus, the first partition wall 15
Is arranged relatively close to the one end wall 12a of the shell 12, and the first partition wall 15 is provided with a large number of small holes (not shown) evenly over substantially the entire surface thereof.

The exhaust introducing pipe 13 has a first, a second and a third.
First inner pipe 2 penetrating the partition walls 15, 16 and 17
4 is connected to one end of the first inner pipe 2
The other end of 4 is opened to the fourth silencing chamber 22. Moreover, a large number of through holes 25, 25 ... Are formed in the peripheral wall of the portion of the first inner pipe 24 corresponding to the third silencing chamber 21. The fourth silencing chamber 2 is provided between the fourth and fifth silencing chambers 22 and 23.
A second inner pipe 26 having one end opposed to the other end opening of the first inner pipe 24 with a space therebetween is disposed so as to penetrate through the fourth partition wall 18.

A third inner pipe 27 having a relatively small diameter and a fourth inner pipe 28 having a relatively large diameter are provided in parallel between the fourth silencing chamber 22 and the second silencing chamber 20. At the end of the fourth inner pipe 28 in the second muffling chamber 20, there is a flow rate adjusting valve 30 for adjusting the exhaust flow rate of the exhaust flow path from the fourth inner pipe 28 to the second muffling chamber 20. Mounted. This flow rate adjustment valve 3
0 makes the flow resistance variable according to the exhaust pressure. When the internal combustion engine is in a low speed rotation state and the exhaust pressure is relatively low, the flow resistance is increased to reduce the exhaust flow amount to reduce the exhaust noise. When the internal combustion engine is in a high-speed rotation state and the exhaust pressure is relatively high, the flow resistance is reduced to increase the exhaust flow amount, and the output is increased by reducing the exhaust resistance.

Further, a pair of fifth inner pipes 31 ₁ and 31 ₂ having one end opened to the second silencing chamber 20 are second and third.
And the fourth partition walls 16, 17 and 18 are arranged in parallel, and the other ends of the inner pipes 31 ₁ and 31 ₂ are fixed to the other end wall 12b of the shell 12 so that the exhaust gas exhaust pipes 14 ₁ and 14 ₂ are the fifth inner pipes 31 ₁ and 3
It is individually connected to the other end of 1 ₂ .

Moreover, the fifth inner pipes 31 ₁ and 31 ₂
As shown in FIG. 5, a large number of through holes 32, 3 are provided at one end of the
Sound absorbing portions 36 and 36 formed by filling a sound absorbing material 35 are provided between an inner pipe portion 33 having 2 ... And an outer pipe portion 34 that coaxially surrounds and bends the inner pipe portion 33.

Referring also to FIGS. 6, 7 and 8,
The flow rate adjusting valve 30 includes a valve housing 38, a rotating shaft 39 rotatably supported by the valve housing 38, and a valve body 40 housed in the valve housing 38 and fixed to the rotating shaft 39. The silencer includes a rotation urging spring 41 that urges the rotation shaft 39 to one side around its axis, and an axial urging spring 42 that urges the rotation shaft 39 to one side in the axial direction thereof. It is fixedly supported by 11 shells 12.

The valve housing 38 is composed of first and second housing halves 38 ₁ and 38 ₂ each formed in a dish shape, and their open ends are welded and joined to each other. It is formed in a box shape. Moreover, support holes 43 and 44 are coaxially provided at positions corresponding to each other of the two housing halves 38 ₁ and 38 ₂ . _On the outer surface of the first housing half body 38 ₁ , a dish-shaped case member 45 opened to the shell 12 side is fixed by welding, and the case member 45 and the first housing half body 38 ₁ are attached. A metal bearing 46 facing the support hole 43 is sandwiched between and. On the other hand, the outer surface of the second housing half body 38 ₂ has a second
Dish-shaped support member 47 opened to the housing half 38 ₂ side
Are welded together, and a metal bearing 48 facing the support hole 44 is provided between the support member 47 and the second housing half body 38 _2.
Is pinched.

The rotating shaft 39 is rotatably supported by both metal bearings 46 and 48, and has a large-diameter shaft portion 39a housed in the valve housing 38 and a smaller diameter toward the one side in the axial direction. The small diameter shaft portion 3 coaxially connected to one end of the large diameter shaft portion 39a via the contact surface 39b formed in a tapered shape
9c and a small-diameter shaft portion 39d coaxially connected to the other end of the large-diameter shaft portion 39a, the small-diameter shaft portion 39c on one side in the axial direction penetrates the bearing metal 46 to allow sliding around the axis,
Further, the small-diameter shaft portion 39d on the other side in the axial direction is slidable around the axis line and penetrates the bearing metal 48. In addition, the bearing metal 46 is provided with a tapered restricting portion 46a for contacting the contact surface 39b of the rotating shaft 39 and restricting the movement of the rotating shaft 39 toward one side in the axial direction.

The large-diameter shaft portion 39a of the rotating shaft 39 has
The valve body 40 housed in the valve housing 38 with its outer edge closely facing the inner surface of the valve housing 38 is
It is fixed so as to form an inflow chamber 49 between itself and the inner surface of 8. On the other hand, the valve housing 38 is fixedly provided with an inlet pipe 50 having an inner end opening projecting into the inflow chamber 49 to face the valve body 40 and an outer end projecting to the outside. The outlet side end of the fourth inner pipe 28 is fitted to the end with a spacer 51 formed by forming a metal mesh in a ring shape therebetween.

As shown by the solid line in FIG. 8, the valve body 40 has a minimum flow rate position P at which the volume of the inflow chamber 49 is minimized.
₁ and the flow rate maximum position P ₂ where the volume of the inflow chamber 49 is maximized as shown by the chain line in FIG. 8, and the minimum flow rate position P ₁ is the valve body 40. Is the inlet pipe 50
Is determined by abutting the inner end opening of the inlet pipe 50 and closing the inner end opening of the inlet pipe 50, and the maximum flow rate position P ₂ is determined by the stopper 40a connected to the valve body 40 at the inner end of the inlet pipe 50. It is determined by contacting the side wall of the part.

By the way, the exhaust pressure from the inner end opening of the inlet pipe 50 acts on the valve body 40 in the direction of operating the valve body 40 on the side of increasing the volume of the inflow chamber 49. A recess 40b is provided in the center of the surface of the inlet pipe 50 on the side of the inlet pipe 50, and a reinforcement is provided between the rear surface of the recess 40b and the large-diameter shaft portion 39a of the rotating shaft 39. A member 52 is provided.

The valve housing 38 has a minimum flow rate position.
P₁To the maximum flow rate position P₂Within the operating range of the valve 40 up to
Communication start point P set to_C(See Fig. 8)
Setting P ₂Directly to the inflow chamber 49 when the valve body 40 passes to the side
The communicating exit window 53 has a communication starting point P._CTo maximum flow rate
Setting P₂To the inflow chamber 49 according to the operation of the valve body 40 to the side
It is provided by gradually increasing the exposed area.

Thus, in the process of operating the valve body 40 from the minimum flow rate position P ₁ to the maximum flow rate position P _2, from the minimum flow rate position P ₁ to the communication starting point P _C , the inlet pipe 50 to the inflow chamber 4
The exhaust gas that has flowed into 9 flows through the outlet window 53 through the gap between the outer edge of the valve body 40 and the inner surface of the valve housing 38, while from the inflow chamber 49 from the communication start point P _C to the maximum flow rate position P _2. The exhaust gas flows directly to the outlet window 53.

A rectangular flange 4 is formed at the open end of a case member 45 which is formed in a dish shape open to the shell 12 side and is connected to the housing half body 38 ₁ of the valve housing 38.
5a is integrally provided. On the other hand, the shell 12 is provided with a hole 54 corresponding to the case member 45, and the flange 45 a is brought into contact with the inner surface of the shell 12 around the hole 54. Moreover, the flange 45a is provided with a plurality of, for example, four insertion holes 55, and the nuts 56 connected to the insertion holes 55 are fixed to the flange 45a on the surface opposite to the contact surface with the shell 12. It

A cover 57 for covering the hole 54 is detachably fixed to the shell 12 with a gasket 58 interposed between the cover 57 and the outer surface of the shell 12. That is, the cover 57 is
A plurality of bolts 59 that penetrate the cover 57, the gasket 58, and the shell 12 and are respectively screwed into the nuts 56 from the insertion holes 55 are detachably fixed to the shell 12. Moreover, the cover 57 is formed in a cap shape having a cross-sectional shape that bulges outward.

Between the cover 57 and the case member 45,
A spring chamber 60 is formed that is isolated from the shell 12 and the valve housing 38 and is also cut off from the outside of the shell 12. Inside the spring chamber 60, the rotation biasing spring 41 and the axial biasing force are provided. The spring 42 is housed together.

That is, the small-diameter shaft portion 39c, which is one end side of the rotating shaft 39, is projected into the spring chamber 60. The rotation biasing spring 41 and the axial biasing spring 42 are arranged between the case member 45 and the dish-shaped locking member 62 welded to the inner end side of the case member 45. Thus, the rotation urging spring 42 is a torsion spring that is spirally wound around the small diameter shaft portion 39c, and exerts a spring force that urges the valve body 40 to rotate toward the minimum flow rate position P ₁ side. In order to do so, both ends of the rotation urging spring 41 are engaged with the spring receiving member 61 and the locking member 62, respectively. The axial biasing spring 42 is a coil spring that encircles the small diameter shaft portion 39c, and exerts a spring force that biases the rotating shaft 39 to one side in the axial direction. It is reduced in between. Moreover, the rotation urging spring 41 is arranged so as to surround the axial urging spring 42.

Next, the operation of this embodiment will be described.
And the valve c of the flow rate adjusting valve 30 arranged in the muffler 11.
The housing 38 was set within the operating range of the valve body 40.
Communication start point P_CTo the maximum flow rate position P₂Of the valve body 40 to the side
Depending on the operation, the area facing the inflow chamber 49 gradually increases.
A mouth window 53 is provided. Therefore, the minimum flow rate position P
₁From communication start point P_CWhen the valve body 40 is operated up to
The outer edge of the valve body 40 and the valve between the entrance chamber 49 and the exit window 53
Flow through the gap formed between the inner surfaces of the housing 38
The resistance is fixed and the communication start point P_CTo the maximum flow rate position P₂Well
When the valve body 40 is operated in the
It will be connected, and the maximum flow rate position P₂As you approach
The area of the exit window 53 facing the inflow chamber 49 is increased. Shi
Therefore, the valve body 40 moves to the minimum flow rate position P.₁From the maximum flow rate position
P₂While operating up to the fourth inner pipe 28 and the second
In order to reduce the flow resistance of the exhaust passage between the muffling chambers 20
Become.

Thus, the flow resistance depending on the rotation position of the rotation shaft 39, that is, the operating position of the valve element 40 is determined by the position of the communication start point P _{C at which} the outlet window 53 starts to communicate directly with the inflow chamber 49 and the outlet. It depends on the area of the outlet window 53 facing the inflow chamber 49 when the window 53 is in direct communication with the inflow chamber 49, and the communication start point P _C is set at any position in the operating range of the valve body 40. Further, the area of the outlet window 53 facing the inflow chamber 49, that is, how to determine the shape of the outlet window 53 can be arbitrarily set, and is determined depending on the rotational position of the rotational shaft 39, that is, the operating position of the valve body 40. It is possible to arbitrarily set the distribution resistance, that is, the distribution amount.

In such a flow rate adjusting valve 30, the rotary shaft 39 is biased by the rotary biasing spring 41 toward the side that increases the flow resistance, but is axially biased by the axial biasing spring 42. It is also urged by the side. Therefore, the rotating shaft 39
The abutment surface 39b provided on the valve housing 38a is pressed against the restricting portion 46a provided on the valve housing 38 side, so that the rotating shaft 39 is prevented from rattling along its axial direction, which causes a rattling. The generation of sound is prevented.

In addition, the rotation biasing spring 41 is arranged around the rotation shaft 39 in the spring chamber 60 so as to surround the axial biasing spring 42, and the two springs 41 and 42 are used. Despite this, the space for disposing both springs 41, 42 can be minimized. Further, the spring chamber 60 is isolated from the inside of the shell 12 and the valve housing 38 and is also cut off from the outside of the shell 12. By housing both springs 41 and 42 in the spring chamber 60, Since both springs 41 and 42 are not exposed to the outside of the shell 12, both springs 41 and 42 are neither rusted nor damaged by pebbles that are splashed off. . Moreover, since the contact surface 39b of the rotating shaft 39 is pressed against the restricting portion 46a of the metal bearing 46, it is possible to prevent gas from leaking from the valve housing 38 into the spring chamber 60 as much as possible. Even if there is a gas leak to the inside, the spring chamber 60 is shielded from the outside so that the gas does not leak to the outside of the shell 12, and the cover 57 is cooled by the outside air so that the inside of the spring chamber 60 is overheated. The springs 41 and 42 are also prevented from being damaged by heat as much as possible. In particular, since the cover 57 has a cross-sectional shape that bulges outward, it is possible to relatively increase the cooling area by the outside air and further improve the cooling effect.

Further, the cover 57 is detachably fixed to the shell 12 so as to close the hole 54 provided in the shell 12, and the cover 57 is detached from the shell 12 to maintain and inspect the springs 41 and 42. It is possible to

The embodiments of the present invention have been described above. However, the present invention is not limited to the above embodiments, and various design changes can be made without departing from the present invention described in the claims. It is possible.

For example, the spring chamber 60 may be formed between the shell 12 and the case member 57. Further, the present invention can be applied to an exhaust device including a flow rate adjusting valve in which an electric actuator capable of driving the rotating shaft 39 is connected to the rotating shaft 39 on the side where the flow resistance is increased by the valve body 40. is there.

[0036]

As described above, according to the first aspect of the present invention, the spring chamber which is isolated from the inside of the shell and the inside of the valve housing and is also cut off from the outside of the shell is connected to the valve housing and connected to the shell. A spring, which is formed between the case member to be fixed and the cover fixed to the shell facing the outside or the shell itself, for urging the valve body to the side having a large flow resistance is housed in the spring chamber. As a result, the spring is not exposed to the outside of the shell, and it is possible to prevent rusting of the spring and external damage to the spring, and the gas inside the shell is exposed to the outside. It is possible to reliably prevent leakage, and it is possible to prevent heat damage to the spring because the cover or shell itself is not cooled by outside air and the spring chamber is not overheated. .

According to a second aspect of the present invention, in addition to the structure of the first aspect of the present invention, the shell is provided with a hole into which the spring can be inserted and removed, and a cross-section that bulges outward. Since the cover having a shape and closing the hole is detachably fixed to the shell, the spring can be maintained and inspected by removing the cover from the shell, and the area of the outer surface of the cover can be relatively small. Largely, the cooling effect by the outside air can be enhanced.

[Brief description of drawings]

FIG. 1 is a plan view of a silencer.

FIG. 2 is an enlarged sectional view taken along line 2-2 of FIG.

3 is a vertical cross-sectional view of the silencer taken along line 3-3 of FIG.

4 is a vertical cross-sectional view of the silencer taken along line 4-4 of FIG.

5 is an enlarged sectional view taken along line 5-5 of FIG.

6 is a sectional view taken along line 6-6 of FIG.

7 is a sectional view taken along line 7-7 of FIG.

FIG. 8 is a sectional view taken along line 8-8 in FIG. 2;

[Explanation of symbols]

 11 ... Silencer 12 ... Shell 30 ... Flow rate adjusting valve 38 ... Valve housing 40 ... Valve body 41 ... Spring 45 ... Case member 54 ... Hole 57 ... ·cover

Claims (2)

[Claims] 1. A valve body (40), which is spring-biased to a side having a large flow resistance, is operable in a valve housing (38) arranged in a shell (12) of a silencer (11). In an exhaust muffler for an internal combustion engine, which includes a flow rate adjusting valve (30) housed in a spring, the spring is isolated from the shell (12) and the valve housing (38) and is also disconnected from the outside of the shell (12). The chamber (60) is connected to the valve housing (38) and fixed to the shell (12), the case member (45), and the cover (57) fixed to the shell (12) facing the outside or the above. It is formed between the shell (12) itself and the valve body (4
An exhaust muffler for an internal combustion engine, characterized in that a spring (41) for urging 0) is housed in the spring chamber (60). 2. The shell (12) includes the spring (41).
A cover (57) provided with a hole (54) into which the hole (54) can be inserted and removed, and has a cross-sectional shape that bulges outward and closes the hole (54).
The exhaust muffler for an internal combustion engine according to claim 1, wherein the engine is detachably fixed to the shell (12).