JPH08150309A - Filtration bag made of single layer net of non-adhesive synthetic resin monofilament yarn fabric and filter using the same - Google Patents

Filtration bag made of single layer net of non-adhesive synthetic resin monofilament yarn fabric and filter using the same

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Publication number
JPH08150309A
JPH08150309A JP4065338A JP6533892A JPH08150309A JP H08150309 A JPH08150309 A JP H08150309A JP 4065338 A JP4065338 A JP 4065338A JP 6533892 A JP6533892 A JP 6533892A JP H08150309 A JPH08150309 A JP H08150309A
Authority
JP
Japan
Prior art keywords
filtration
filter
bag
water
synthetic resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP4065338A
Other languages
Japanese (ja)
Inventor
Toshio Tokunaga
要雄 徳永
Tadashi Niimi
正 新見
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP4065338A priority Critical patent/JPH08150309A/en
Publication of JPH08150309A publication Critical patent/JPH08150309A/en
Pending legal-status Critical Current

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  • Filtration Of Liquid (AREA)

Abstract

PURPOSE: To conduct stabilized high-precision filtration and to realize filtration excellent in economy and operability by forming the filtration bag consisting of plain or twill fabric of a highly non-adhesive synthetic resin monofilament yarn. CONSTITUTION: This filter is useful to produce city water, etc. This filtration bag as the filter bed especially of a continuous flocculating, filtering separation tank is formed by sewing a single layer net of plain fabric having about 40μm meshes with the monofilament yarn of non-adhesive synthetic resin PFA as a weaving thread obtained by impregnating a glass thread with PTFE and baking the impregnated thread. When raw water is filtered, aluminum polychloride, sodium polyacrylate, etc., are added, and rapid agitation and then slow agitation are applied to impart a pressure increase equivalent to the weight of the injected flocculated raw water. Consequently, the flocculated raw water in the bag is discharged outside the bag from the filtration hole of the texture, and continuous filtration is performed without being interrupted due to the clogging of the filtration hole.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】この発明は濾過装置に関するもの
である。さらに詳しくは、この発明は、水などの位粘度
流体の濾孔無閉塞での、連続濾過を可能とする、上水製
造用等に有用な新しい濾過装置に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a filter device. More specifically, the present invention relates to a novel filtration device that is useful for producing clean water, etc., which enables continuous filtration of porosity fluid such as water without blocking pores.

【0002】[0002]

【従来の技術とその課題】[Prior art and its problems]

(上水製造等の現況とその課題)上水の製造をはじめと
して水の浄化は、もっぱら緩・急の砂濾過によって行わ
れてきており、今後ともこの方法に代り得るより優れた
浄化法は現われないであろうとさえ言われてきていた。
(Current situation of water supply production and its problems) Purification of water, including the production of water supply, has been performed mainly by gentle and rapid sand filtration. In the future, there will be a better purification method that can replace this method. It was even said that it would not appear.

【0003】しかしながら、近年の急速な生活水準の向
上がもたらした生活廃棄物の多様化、多量化は、上水の
用水源をまで汚染し、これに対応することのできる有効
な改良策も見出され得ぬまま、今や「水道の水は飲めな
い」との声が高まるに至っている。このため、上水製造
界には、従来の砂濾過よりもより高度な浄化能力を有
し、しかも広大な場所を必要とすることなく、設置が容
易で、かつ、閉塞した場合の濾床の回復が容易であるな
どの、これまでの砂濾過法の欠点を解消した、新しい浄
化法の実現が強く要望されるに到っている。
However, due to the diversification and increase in the amount of domestic waste brought about by the rapid improvement of living standards in recent years, it has been found that effective improvement measures can be taken to contaminate the water source of tap water and cope with it. The voices saying, "I can't drink tap water" are now growing, even though they cannot be issued. For this reason, the water supply industry has a higher purification capacity than conventional sand filtration, does not require a vast area, is easy to install, and has a filter bed with a closed bed. There is a strong demand for the realization of a new purification method that eliminates the disadvantages of the conventional sand filtration methods such as easy recovery.

【0004】そしてこのような事情は、上水製造の分野
のみに止まらず、広く生活雑排水の循環利用、産業・生
活排水の河川・湖沼への放流のための浄化等の様々な水
処理分野においても同様であり、一段とその不足が深刻
になりつつある都市周辺の水資源の有効利用と、地球的
規模での対応が求められつつある環境保全の観点からも
焦眉の課題になっている。 (砂濾過法の実態)現在の上水製造の基本的手法となっ
ている砂濾過では、被濾過原水中に懸濁している微小な
固形粒子を、その粒径よりもはるかに大きな濾材粒子間
間隙を濾孔として濾過している。このような懸濁粒子と
濾材粒子間間隙との関係寸法は、K.I.Ivesの模式図に示
されてもいるが、最大でも数十ミクロンの大きさにすぎ
ない懸濁粒子が、そしてそれよりもさらに微細なコロイ
ド粒子が、何故、いかにして100μm〜200μmと
いう、はるかに大きな巨大濾材間間隙濾孔で分離され抑
止され得るのかの理由については次のように考えられて
いる。
[0004] Such a situation is not limited to the field of water supply production, but is widely used in various water treatment fields such as the recycling of domestic wastewater and the purification of industrial and domestic wastewater for discharge into rivers and lakes. This is also the case in Japan, and it is an urgent issue from the viewpoint of effective use of water resources around the city, where the shortage is becoming more serious, and environmental conservation, where global measures are required. (Actual condition of sand filtration method) In sand filtration, which is currently the basic method for producing clean water, fine solid particles suspended in the raw water to be filtered are separated from each other by much larger particles than filter particles. The gap is filtered as a filter hole. The relational dimension between the suspended particles and the gap between the filter media particles is also shown in the schematic diagram of KIIves, but the suspended particles whose size is at most several tens of microns, and even more than that. The reason why the fine colloidal particles can be separated and suppressed by the much larger large interstitial filter pores of 100 μm to 200 μm is considered as follows.

【0005】すなわち、被濾過原水中に懸濁している固
形微粒子・コロイド粒子は、 ・篩別け作用 ・ブラウン運動 ・水流による機能 ・慣性衝突 ・沈殿 等の輸送過程因子の作用によって濾材表面に輸送され、
その粒径が濾材粒子間の間隙よりも大きい固形粒子は濾
床表面では篩別け作用によって濾材表面に目塞ぎ的に捕
捉される。また濾床の内部ではさえぎり作用によって濾
材粒子間に目詰り的に捕捉される。これらの捕捉によっ
て粒子は濾過水から分離される。その粒径が濾材粒子間
の間隙よりも小さい微細固形粒子は、懸濁微粒子表面
と、濾材粒子あるいはこれにあらかじめ付着している微
粒子の表面との間の界面条件が、界面電気化学的相互作
用、化学的架橋、吸着作用などによる付着条件を充たせ
ば、懸濁微粒子は、濾材粒子の、あるいはこれにあらか
じめ付着して捕捉されている微粒子の表面に付着し、こ
の捕捉によって濾過水から分離される。
That is, the solid fine particles / colloidal particles suspended in the raw water to be filtered are transported to the surface of the filter medium by the action of transport process factors such as: sieving action, Brownian motion, water flow function, inertial collision, and precipitation. ,
The solid particles having a particle size larger than the gaps between the filter media particles are caught on the filter media surface in a clogged manner by the sieving action. Further, inside the filter bed, clogging is trapped between the filter media particles due to the blocking action. These captures separate the particles from the filtered water. The fine solid particles whose particle size is smaller than the gap between the filter media particles are the interfacial electrochemical interaction due to the interfacial conditions between the surface of the suspended fine particles and the surface of the filter media particles or the particles that have been pre-deposited on them. If the adhesion conditions such as chemical cross-linking and adsorption are satisfied, the suspended fine particles adhere to the surface of the filter media particles or the fine particles that have been previously adhered to the filter media and are separated from the filtered water by this capture. To be done.

【0006】ただし、以上の付着は、あくまでも両粒子
間の界面条件が付着に適している場合にのみ生ずるもの
であり、これが適していない場合には、輸送されてきた
粒子は付着することなく再び懸濁系内に戻されてしまう
ことになる。また、粒子の付着は機械的にも、生物作用
によっても生じるが、その割合はわずかなものにすぎな
い。
However, the above-mentioned adhesion occurs only when the interfacial conditions between both particles are suitable for adhesion. If this is not the case, the transported particles are not adhered again and are re-adhered. It will be returned to the suspension system. Further, particle attachment occurs mechanically or by biological action, but the proportion thereof is only slight.

【0007】(砂濾過の問題点)以上の砂濾過の実態か
ら伺われるように、砂濾過は、付着という内部濾過(inn
er filtration)、すなわち、懸濁粒子を濾床内部の濾材
粒子の表面に付着させて捕捉し、濾過水から分離するこ
とによって、粒径1μmにも至らない微小な懸濁粒子、
コロイド粒子をまで除去し得るという精密濾過能を有し
ているという長所を備えている。
(Problems of sand filtration) As can be seen from the actual conditions of sand filtration described above, sand filtration is an internal filtration (inn
er filtration), that is, the suspended particles are attached to the surface of the filter material particles inside the filter bed to be captured, and separated from the filtered water to obtain fine suspended particles having a particle size of 1 μm or less,
It has the advantage that it has a microfiltration capability that can remove even colloidal particles.

【0008】しかしながら、このような長所も、懸濁粒
子と濾材粒子との間の界面条件が付着に適している場合
のみに限られて発揮されるにすぎず、この条件が適して
いない場合には、付着することなく、濾水に混って濾床
の外に流出してしまう。しかもこの付着漏れ流出は、粒
径が100〜200μmより小さければ、粒径100μ
mもの粗大粒子までもが抑止されることなく流出する可
能性があり、重大な濾過精度阻害の要因となる。
However, such an advantage is exerted only when the interfacial conditions between the suspended particles and the filter media particles are suitable for adhesion, and when these conditions are not suitable. Is mixed with the filtered water and flows out of the filter bed without adhering. Moreover, if the particle size is smaller than 100 to 200 μm, the particle size is 100 μm.
Even coarse particles as large as m may flow out without being suppressed, which is a factor that seriously impairs filtration accuracy.

【0009】実際、砂濾過開始の初期には濾過水が上水
として使用されることなくそのまま捨て去られる場合が
多い。その理由として生物膜未形成の間の生物学的浄化
の不充分さが考えられているが、本質的には、内部濾過
が未進行の間の粗大粒子捕捉漏れと、その逸出による精
度の不良こそが主因であると言わねばならない。しか
も、このようなことは、濾過開始初期のみに限られるも
のではなく、濾過の中期、後期といえども、目標精度を
超える孔径の濾材間間隙が残存する限り、粗大粒子の捕
捉漏れ逸出も継続し、精度不良化の原因となる。
In fact, in many cases, the filtered water is discarded as it is without being used as clean water at the beginning of sand filtration. The reason for this is thought to be insufficient biological purification during the absence of biofilm formation, but essentially, the coarse particle entrapment leak during the incomplete progress of internal filtration and the accuracy of the escape due to the escape. I must say that the main cause is badness. Moreover, such a thing is not limited to only the initial stage of the filtration, and even in the middle and late stages of the filtration, as long as the gaps between the filter media having the pore diameters exceeding the target accuracy remain, the trapping and escape of coarse particles can also occur. Continuing, it becomes a cause of poor accuracy.

【0010】このように、砂濾過は、その内部濾過によ
って濾過の精密化に大きく寄与するものの、同時に巨大
濾孔なるが故に目標精度を超える粗大粒子を濾水中に残
存せしめ、全体としての濾水を、上水として要求される
濾過精度のものにできないという欠点も有している。こ
のため、砂濾過による濾過精度は意外に不良であり、濾
水中にはなお多量の固形物が残存し、SS、濁度、CO
D、BOD等の数値を不良化し、かつこれ等の残存汚染
源物質からの容出物が水質汚染をさらに一層進行させる
ことになる。このことは、生活水準の向上による社会的
な汚染源物質の多様化、多量化を通じてさらに汚染を加
速せしめる要因となり、ついには、「水道の水は飲めな
い」事態を招くに到ったものと解される。 (砂濾過の解決すべき課題とその改良策としての一重の
網濾過)以上の通り、砂濾過はこれまで信じられていた
ほどの信頼に値する精密濾過ではない。
As described above, the sand filtration greatly contributes to the refinement of the filtration by its internal filtration, but at the same time, since it is a huge filtration hole, coarse particles exceeding the target accuracy are left in the filtration water, and the filtration water as a whole is filtered. However, it also has a drawback in that it cannot have the filtration accuracy required for tap water. Therefore, the filtration accuracy by sand filtration is unexpectedly poor, and a large amount of solid matter still remains in the filtered water, resulting in SS, turbidity, CO
Numerical values such as D and BOD are deteriorated, and the eluents from these residual pollutant substances further promote water pollution. This is a factor that further accelerates pollution through the diversification and mass increase of social pollutant sources due to the improvement of living standards, and eventually leads to the situation that "the water in the tap water cannot be drunk". To be done. (Issues to be solved by sand filtration and single mesh filtration as an improvement measure) As described above, sand filtration is not as reliable as it has been believed so far.

【0011】最も重要な問題は、この砂濾過の内部濾過
に依存するが故の巨大孔径濾孔が、粗大懸濁粒子の捕捉
漏れ逸出をもたらし、その濾過をして精度が著しく不安
定な粗濾過としていることである。そして、このこと
は、砂濾過のみに限られることではなく、粒状層濾過、
多孔質層濾過のように、内部濾過にその濾過精度を依存
するデップスタイプ濾過に共通する欠点である。
The most important problem is that the large pore size filter pores, which depend on the internal filtration of the sand filter, cause the trapped escape of the coarse suspended particles, and the accuracy of the filtration is remarkably unstable. That is to say coarse filtration. And this is not limited to sand filtration, but granular bed filtration,
This is a drawback common to depth type filtration, which depends on internal filtration for its filtering accuracy, such as porous layer filtration.

【0012】この、粗大粒子の逸出が避けられず、ま
た、閉塞した場合の濾孔の回復が難しいという砂濾過等
のデップスタイプ濾過の問題を解消するためには、上記
した通り、内部濾過への依存を解消することこそが最も
必要である。このような課題に対応するものとして、す
でに本発明者らによって一重の平織りの金属製精密目網
による精密濾過法が開発され提案されている。
In order to solve the problem of the depth type filtration such as sand filtration in which the escape of coarse particles is unavoidable and the recovery of the pores when it is blocked is difficult, the internal filtration is performed as described above. Eliminating dependence on is the most necessary. As a solution to such a problem, the present inventors have already developed and proposed a microfiltration method using a single plain weave metal precision mesh.

【0013】この濾過においては、砂濾過の場合の濾材
間間隙の奥行きの長さ、すなわち濾孔の奥行きの長さを
限りなくゼロに近づけ、付着、目詰り等による懸濁微粒
子の濾床内捕捉(内部濾過)の機会とその必要性を皆無
化し、他面で、濾孔径を極力微小化して目標濾過精度内
の値に保ち、その精度を超える粗大粒子の総てを濾床前
面に目塞ぎ的に捕捉分離し、その濾水中への逸出混入を
完全に阻止することができるようにしている。
In this filtration, in the case of sand filtration, the depth of the gap between the filter media, that is, the depth of the filter pores is made as close to zero as possible, and the suspended fine particles in the filter bed due to adhesion, clogging, etc. The opportunity and necessity of trapping (internal filtration) were eliminated, and on the other side, the filter pore size was made as small as possible to maintain the value within the target filtration accuracy, and all coarse particles exceeding that accuracy were checked on the front surface of the filter bed. The trapping is sequestered and separated so that the escape and contamination of the filtered water can be completely prevented.

【0014】そして、この精密濾網の精度では抑止不能
な、粒径が目の開きより小さな固形微粒子、コロイド粒
子は、凝集させてこれをフロック化し、このフロックを
沈降・浮上濾過等の処理により、濾過以前に別途これを
抑止分離しておくことによって、固形物のすべてを完全
に分離除去し得るようにしている。また、この金属網濾
過においては、金属製網の網目をメッキして精密濾過の
目標値、すなわち一桁のミクロン数値レベルまで精密化
できることや、濾孔の奥行きの長さが限りなくゼロに近
いという構造的特徴によって、濾過圧が低圧で済み、こ
の濾過圧にも網の強度が充分に耐え得る。このことは、
特許第1377636号(特公昭61−44527号)
に示されてもいる。
The solid fine particles and colloidal particles having a particle size smaller than the mesh size, which cannot be suppressed by the precision of this precision filter mesh, are flocculated and flocculated, and the flocs are subjected to a treatment such as sedimentation / floating filtration. By separating and separating this separately before filtration, all solid matters can be completely separated and removed. In addition, in this metal mesh filtration, the mesh of the metal mesh can be plated to refine it to the target value of microfiltration, that is, to the micron numerical level of one digit, and the depth of the filter hole is almost zero. Due to this structural feature, the filtration pressure is low, and the strength of the mesh can sufficiently withstand this filtration pressure. This is
Patent No. 1377636 (Japanese Patent Publication No. 61-44527)
It is also shown in.

【0015】また、砂濾過の場合には、目詰まりをなく
して安定した濾過精度を確保し、維持することが、か
つ、閉塞した濾床を簡易に回復し得ることが大きな課題
になっていたが、このような課題も上記一重の平織りの
金属製網濾過においては完全に改善され得る。すなわ
ち、内部濾過への依存が解消され、精度不安定への懸念
が解消された、この一重の平織りの金属網濾過において
は、濾床の濾過精度を決定するのは濾孔の内径の大き
さ、目の開きであるが、この濾孔径のバラツキをなくし
て安定化、均一することは、この一重の平織りの金属製
網という濾床ではその構造上極めて容易なことであり、
濾孔径を目標精度の範囲内で、かつ10%程度のバラツ
キ範囲内に収めることも充分可能であるからである。
Further, in the case of sand filtration, it has been a major problem to eliminate clogging, to secure and maintain stable filtration accuracy, and to easily recover the blocked filter bed. However, such a problem can be completely improved in the single plain weave metal net filtration. That is, in this single-layer plain weave metal mesh filtration, in which the dependence on internal filtration was eliminated and the concern about precision instability was resolved, it is the size of the inner diameter of the filter hole that determines the filtration accuracy of the filter bed. , It is an opening of eyes, but it is extremely easy in terms of its structure in this filter bed that is a single flat-woven metal net to eliminate the variation in the filter pore size and stabilize and make it uniform.
This is because it is sufficiently possible to keep the filter pore size within the target accuracy range and within the variation range of about 10%.

【0016】また、前記特許第1377636号に示さ
れてもいるように、一重の平織り金属製網の網目濾孔で
はその断面積が中央部では最狭となり、これを境にして
その前後(濾過原水の流入する入口部分・濾水の流出す
る出口部分)は次第に末広がり状に広がる。濾過に際し
ては、最狭断面より粒径の大きな懸濁固形粒子は、最狭
断面部でその流入を阻まれ、その前方の濾床前面での篩
別け作用によって目塞ぎ的に抑止される。一方、粒径が
最狭断面と同じ、またはそれよりも小さな固形粒子は、
流入を阻まれることなく、最狭断面部に流入するが、奥
行きがないため、最狭断面部には寸時も滞留し得ず、直
ちに流出し、網目濾孔の外に排出される。このため、こ
の一重の平織りの金属製網濾過の場合には目詰りも生じ
得ない。
Further, as shown in the above-mentioned Japanese Patent No. 1377636, in the mesh filter hole of a single plain weave metal mesh, the cross-sectional area is the narrowest in the central part, and the front and rear (filtering) The inlet part where the raw water flows in and the outlet part where the filtered water flows out) gradually expands toward the end. During filtration, suspended solid particles having a particle size larger than the narrowest cross section are blocked from flowing in at the narrowest cross section, and are blocked by the sieving action in front of the front of the filter bed. On the other hand, solid particles whose particle size is the same as or smaller than the narrowest cross section,
Although it does not block the inflow, it flows into the narrowest cross-section, but since it has no depth, it cannot stay in the narrowest cross-section for a while, and immediately flows out and is discharged to the outside of the mesh filter holes. Therefore, in the case of this single plain weave metal net filtration, clogging cannot occur.

【0017】さらに砂濾過の場合には、目詰りが濾孔閉
塞の主要因であり、かつ、ひとたび濾孔が閉塞するとそ
の回復は容易ではなく、逆洗、洗浄等に多大の労力と時
間を要し、非効率、不経済甚しいものがあるが、この一
重の平織りの金属製網濾過においては、たとえば特開昭
64−7918号に記載されているように、簡単なスイ
ッチ操作のみで、数10秒間の逆洗によって濾孔の閉塞
が完全に回復し、引続いての連続濾過が可能となる。 (砂濾過を改良する、上水製造へも使用可能な一重の平
織りの金属製網濾過)以上のように、一重の平織りの金
属製網濾過はこれまでの砂濾過の諸課題のすべてを克服
し得たものである。特に、凝集をあらかじめ行う特開昭
和64−7918号公報記載の濾過装置は、製造された
水の水質の点からも、濾孔閉塞時の寸時の間の逆洗によ
るその回復を可能とし、かつ、引き続いての継続連続濾
過が可能である点からも、そのまま上水製造にも使用可
能な新濾過装置である。 (砂濾過の今一つの改良策、合成樹脂モノフィラメント
・ヤーン平織りの一重の網濾過)以上、専ら一重の平織
りの金属製網濾過を、従来の砂濾過の欠点を改良し得る
濾過法、特に特開昭64−7918号の濾過装置はその
まま上水製造用にも使用可能な濾過装置であることを詳
述してきたが、たとえば、『濾過と濾過助剤』(技術士
杉本泰治著、地人書館発行)に、「濾網はまたプラスチ
ックのモノフィラメントからつくられる。」ことや、
「モノフィラメントを使った織物は、ちょうど金網のよ
うな単純な空隙をつくるので、目詰まりがもっと少な
く、濾過が終わってからのケークの離脱にすぐれ、洗浄
が容易である。」と述べられているように、合成樹脂モ
ノフィラメント・ヤーン織りの平織りの織物は、濾布と
いうよりは濾網であり、その濾過機能も、金属製平織り
の濾網と全く同一の機能を持っている。従ってその一重
の濾網を濾床とすれば、素材を金属から合成樹脂に換え
た、合成樹脂網濾床使用の、上水製造にも使用可能な、
濾過装置が成立する。すなわち、合成樹脂モノフィラメ
ント・ヤーン平織りの一重の網からなる濾床は、一重の
平織りの金属製精密目網と並んで、砂濾過の今一つの改
良された濾床となり得る。ただし、この場合留意せねば
ならぬ点は、網用素材としての金属と合成樹脂とでは、
その強度に差があり、前者は同じ低粘度流体とは云え、
高めの粘度の流体までの濾過が可能であるのに対し、後
者は、水などの最低粘度部類の流体の濾過に限られるな
ど、両素材の間にある若干の物性の差に応じた対応が必
要なことである。 (上水製造にも使用可能な一重の手織りの網(金属製お
よび合成樹脂製)濾過の上水製造用濾過装置への改良)
しかしながら、一重の平織りの網濾過(金属製及び合成
樹脂製)、特に凝集工程を前置した特開昭64−791
8号の濾過装置は、これまでの砂濾過の課題を克服し得
た、上水製造にも充分使用可能な水処理装置であるが、
これを上水製造に限って評価すると、必ずしも最適の上
水製造用濾過装置とは言い難い。
Further, in the case of sand filtration, clogging is the main cause of clogging of the pores, and once the pores are clogged, recovery is not easy, and a great deal of labor and time is required for backwashing and washing. However, there are some things that are inefficient and uneconomical, but in this single plain weave metal net filtration, as described in, for example, JP-A-64-7918, only a simple switch operation is required. The backwashing for a few tens of seconds completely restores the blockage of the filter pores and allows subsequent continuous filtration. (Single plain weave metal net filtration that can be used for water supply production that improves sand filtration) As described above, single plain weave metal net filtration overcomes all the problems of sand filtration to date. It was possible. In particular, the filtration device described in JP-A-64-7918, which performs agglomeration in advance, enables the recovery by backwashing during the time when the filter hole is closed, in terms of the quality of the produced water, and It is a new filtration device that can be used as it is for the production of tap water because it can be continuously and continuously filtered. (Another improvement measure for sand filtration, single mesh filtration of synthetic resin monofilament yarn plain weave) As described above, a single plain weave metal mesh filtration is a filtration method capable of improving the disadvantages of conventional sand filtration. It has been described in detail that the filter device of Sho 64-7918 is a filter device that can be used as it is for the production of clean water. For example, "Filtration and filter aids" (Taiji Sugimoto, Jijishokan) Issue), "The filter mesh is also made from plastic monofilaments."
"Since the monofilament woven fabric creates a simple void just like a wire mesh, it has less clogging, is better at removing the cake after filtration, and is easy to wash." As described above, the plain weave fabric of the synthetic resin monofilament yarn is a filter mesh rather than a filter cloth, and the filtering function thereof is exactly the same as that of the metal plain weave filter mesh. Therefore, if the single filter mesh is used as a filter bed, the material is changed from a metal to a synthetic resin, the synthetic resin mesh filter bed is used, and it can also be used for producing water.
The filtering device is established. That is, a filter bed composed of a single mesh of synthetic resin monofilament yarn plain weave can be another improved filter bed for sand filtration along with a single precision mesh mesh of plain weave metal. However, the point to be noted in this case is that metal and synthetic resin as net materials are
There is a difference in strength, the former is said to be the same low viscosity fluid,
While it is possible to filter fluids with higher viscosities, the latter is limited to the filtration of fluids with the lowest viscosity class such as water, so it is possible to deal with slight differences in physical properties between the two materials. It is necessary. (Improvement to a filtration device for the production of clean water by using a single hand-woven net (made of metal and synthetic resin) that can also be used for the manufacture of clean water)
However, a single plain weave mesh filtration (made of metal and synthetic resin), especially Japanese Patent Laid-Open No. 64-791, which is preceded by an aggregating step.
The filtration device of No. 8 is a water treatment device that can overcome the problems of sand filtration up to now and can be sufficiently used for producing clean water.
If this is evaluated only for water supply production, it cannot be said that it is necessarily the optimum filtration device for water supply production.

【0018】それと言うのも、1日の処理量として数百
立米を処理目標とするに過ぎぬ特開昭64−7918号
の濾過装置にとっては、1日の処理量数十万立米の処理
を通例とする上水製造量は、その能力を遙かに越えるか
らである。膨大な処理量であり、この処理を可能にする
ためにはそれ用の大容量処理装置の構築が可能であり、
かつ、その運用操作も容易な、簡易効率的な構造への変
更が必要である。具体的には、一重の平織りの網濾過
(金属及び合成樹脂製)の濾過機能をそのまま保持しつ
つ、従来の砂濾過装置と同様の、大気中に開放された非
密閉型構造で、別段の加圧を必要とせぬ低重力圧濾過が
可能で、濾孔の閉塞を回復する操作そのものも不要な新
しい濾孔無閉塞・濾過無停止・連続濾過の可能な新しい
構造への転換である。
This is because, for the filtration device of Japanese Patent Laid-Open No. 64-7918, which has a treatment target of several hundreds of cubic meters per day, a treatment of several hundreds of thousands of cubic meters per day is required. This is because the usual amount of clean water production far exceeds its capacity. It is a huge amount of processing, and in order to enable this processing, it is possible to build a large capacity processing device for it.
Moreover, it is necessary to change to a simple and efficient structure that can be easily operated and operated. Specifically, while maintaining the filtering function of single-layer plain weave mesh filtration (made of metal and synthetic resin) as it is, it has a non-sealed structure open to the atmosphere similar to the conventional sand filtration device, This is a new structure that enables low gravity filtration without pressurization, and does not require the operation itself to recover the blockage of the filter hole, that is, new filter hole non-blocking, filtration non-stop, and continuous filtration.

【0019】[0019]

【課題を解決するための手段】この発明は、上記の通り
の課題を解決するためになされたものであり、高度非粘
着性の合成樹脂のモノフィラメント・ヤーン織り平織り
または綾織りの一重の濾網をもって成形した濾過用袋を
提供し、また、これを濾床として内蔵し、被濾過流体の
注入路、濾滓排出路を備えた非密閉型濾過槽からなる低
重力圧濾過装置をも提供するものである。
The present invention has been made to solve the above problems, and is a monofilament yarn weave plain weave or twill weave single filter mesh of highly non-adhesive synthetic resin. The present invention also provides a filtration bag formed by molding, and also provides a low-gravity pressure filtration device including a non-sealing type filtration tank, which has a filter bed built-in, and is provided with an inlet passage for a fluid to be filtered and a drainage passage for slag. It is a thing.

【0020】以下その構造と機能、および操作上の要点
を詳述する。 (非粘着性合成樹脂モノフィラメント・ヤーン織り平織
りの一重の濾網製濾過用袋)前記の特開昭64−791
8号の濾過装置(金属製及び合成樹脂製)は、濾孔の閉
塞を逆洗により寸時の間に回復し、引続いての連続濾過
を可能とするもので、上水製造にも役立ち得る実用的砂
濾過装置となり得たが、一方で、逆洗を効果的にするた
めに、密閉構造とすることを余儀なくされていた。この
ため、上水製造などの開放構造を必要とする大容量処理
には、構造的に適応し得ない面がある。前述の通り、濾
孔の閉塞要因には、目詰り・付着の内部濾過的要因と、
濾床前面の目塞ぎの三つがあり、一重の平織り網濾過に
は、内部濾過要因は存在せず、濾孔の閉塞は目塞ぎのみ
であるから、逆洗により容易に回復され得る。しかしな
がら、大容量処理のために密閉構造が不可となると、濾
孔の閉塞を回復する必要のない、換言すれば、濾孔の密
閉が生じることのない濾過方式に依らざるを得ないこと
になる。そこで、この発明では、合成樹脂の一重の平織
りの濾網という濾床では、目詰り・付着は生じ得ず、濾
孔閉塞要因は濾床前面の目塞ぎのみであるから、網用素
材の合成樹脂を非粘着性合成樹脂、たとえばPTEE
(四フツ化エチレン樹脂)とする。こうすると、濾過
中、網目濾孔より大型の粗大固形粒子が、目塞ぎ的位置
に浮遊してきて一時的に濾孔を塞ぐ事態が生じるとして
も、非粘着性のヤーン表面には粘付着し固定することは
ない。このため、重力・水流等の作用により、少時にし
てその位置を転じて網目濾孔は再び濾水の通過に開放さ
れ、中断することなく、濾過は続行する。すなわち、非
粘着性合成樹脂モノフィラメント・ヤーン織り平織りの
一重の濾網製濾過用袋を濾床として内蔵する濾過槽で
は、非密閉開放型構造と、濾過無停止連続濾過とを両立
させ得た、これまでに類を見ない、新規効率的な上水製
造用濾過装置が実現される。 (濾網用素材としての非粘着性合成樹脂)この発明の濾
過袋用素材として使用し得る非粘着製合成樹脂は、好ま
しくはPTEE(四フツ化エチレン樹脂)、PFA(四
フツ化エチレン−パーフルオロアルキルビニルエーテル
共重合体)、FEP(四フツ化エチレン−六フツ化プロ
ピレン共重合樹脂)等である。参考のために、各種樹脂
の特性を示したものが表1である。このうち現にモノフ
ィラメント・ヤーンとして濾網用織糸に使用されている
のは、溶融紡糸で容易にモノフィラメント・ヤーン化で
きるPFA,FEPである。従って目下のところは、こ
の発明の濾過袋用素材としての非粘着性合成樹脂は、P
FA,FEPの二つによって容易に構成される。これら
の弗素樹脂は、耐熱・耐候・耐薬品性にも優れ、濾過に
際しての、それ自体からの溶出物も殆どなく、濾材とい
う面からも、極めて優れた濾材用素材である。
The structure, function, and operational points will be described in detail below. (Non-adhesive Synthetic Resin Monofilament Yarn Woven Plain Woven Single Filter Net Filter Bag) Japanese Patent Laid-Open No. 64-791
The No. 8 filter (made of metal and synthetic resin) recovers the blockage of the filter pores in a short time by backwashing and enables continuous filtration continuously. It can also be useful for tap water production. It could be used as a static sand filter, but on the other hand, in order to make backwashing effective, it was forced to have a closed structure. For this reason, there are aspects that cannot be structurally applied to large-capacity treatment that requires an open structure, such as water supply production. As mentioned above, the factors that block the filter holes include internal filtration factors such as clogging and adhesion,
There are three blockages on the front surface of the filter bed, and in the single-layer plain weave mesh filtration, there is no internal filtration factor, and the blockage of the filter pores is only the blockage, so that it can be easily recovered by backwashing. However, when the closed structure becomes impossible due to the large capacity treatment, it is not necessary to recover the blockage of the filter hole, in other words, it is unavoidable to rely on a filtration method in which the filter hole is not closed. . Therefore, in the present invention, in a filter bed of a single plain weave filter screen made of synthetic resin, clogging / adhesion cannot occur, and the only factor of filter hole blockage is clogging of the front surface of the filter bed. The resin is a non-stick synthetic resin such as PTEE
(Tetrafluoroethylene resin). In this way, during filtration, even if coarse solid particles larger than the mesh pores float at the plugging position and temporarily block the pores, they will stick to the non-adhesive yarn surface and stick to them. There is nothing to do. Therefore, due to the action of gravity, water flow, etc., the position is changed at a short time and the mesh filter hole is opened again for passage of the filter water, and the filtration is continued without interruption. That is, in a filtration tank containing a non-adhesive synthetic resin monofilament yarn woven plain weave single filter mesh filter bag as a filter bed, it was possible to achieve both a non-sealing open type structure and a filtration non-stop continuous filtration, An unprecedented new and efficient filtration device for producing water will be realized. (Non-adhesive Synthetic Resin as Material for Filter Net) The non-adhesive synthetic resin that can be used as the material for the filter bag of the present invention is preferably PTEE (tetrafluoroethylene resin), PFA (tetrafluoroethylene-peroxide). Fluoroalkyl vinyl ether copolymer), FEP (tetrafluoroethylene-hexafluoropropylene copolymer resin) and the like. For reference, Table 1 shows characteristics of various resins. Of these, PFA and FEP, which are currently used as monofilament yarns in woven yarns for filter mesh, can be easily made into monofilament yarns by melt spinning. Therefore, at present, the non-adhesive synthetic resin as the material for the filter bag of the present invention is P
It is easily configured by two of FA and FEP. These fluororesins are excellent in heat resistance, weather resistance, and chemical resistance, have almost no elution from themselves during filtration, and are extremely excellent materials for filter media from the viewpoint of filter media.

【0021】[0021]

【表1】 [Table 1]

【0022】(非粘着性合成樹脂モノフィラメント・ヤ
ーン織り平織りの濾網の当面の濾過精度及びその利用分
野)これまで、もっぱら濾過の精密さのみを指向し、こ
れにともなう高濾過圧、高耐圧性の必要なことや、濾孔
が閉塞した場合の回復の困難さ等の、装置の製作や濾過
操作上の難易度、効率、経済性等についてはほとんど考
慮されてこなかった濾過界一般の風潮のもとに、金属製
網濾材の分野においては精密濾孔用の微細空隙の分布が
期待される焼結金属粉末濾材や、同繊維濾材、同積層濾
材等のみが重要視され、一重の平織りの金属性網は、ス
トレーナー濾過用の粗濾過材としてしか考えられてこな
かった。これと同様に合成樹脂製網濾材の分野において
も、その微細な繊維間空隙を精密濾孔として利用する目
的の、フェルト・不織布、その織糸(spun yarn) を構成
する繊維(filament)間の微細空隙を精密濾孔として利用
し得るマルチ・フィラメント・ヤーン織り濾布等が専ら
使用されてきているにすぎず、この発明に用いるモノ・
フィラメント・ヤーン織り平織り、または綾織りの濾網
は、精密濾過用濾材としては全く考えられてこなかっ
た。従って、現状においては、この発明の非粘着性合成
樹脂モノ・フィラメント・ヤーン織り平織りの濾網の目
の開きは最精密なもので180μm、同樹脂の加工性の
点からは、ここ当分の間は40〜50μmの精度がその
限界と考えられる。従って、ここ当分の間、この発明の
利用分野には、精度40μm以上の粗濾過の範囲という
制限が避けられない。このため、それのみによる40μ
m以下の精密濾過には、この発明は現状として不適当で
あるが、精度についてはともかく、濾孔無閉塞連続濾過
というこの発明の特長を生かし、活用するという趣旨に
立てばたとえば以下のような分野において極めて有効に
利用され得る。
(Current filtration accuracy of non-adhesive synthetic resin monofilament / yarn woven plain weave filter mesh and its application field) Up to now, only the precision of filtration has been aimed at, and the high filtration pressure and high pressure resistance associated therewith The difficulty of recovery of the filter, such as the difficulty of recovery when the filter hole is clogged, the difficulty in the operation of the device, the efficiency of operation, the economical efficiency, etc. have not been taken into consideration. Originally, in the field of metal mesh filter media, only sintered metal powder filter media, fiber filter media, laminated filter media, etc., which are expected to have a distribution of fine voids for precision filtration, are considered important, and a single plain weave Metallic netting has only been considered as a coarse filter material for strainer filtration. Similarly, also in the field of synthetic resin mesh filter media, between the fibers constituting the felt / nonwoven fabric and its spun yarn for the purpose of utilizing the fine inter-fiber voids as precision filtration holes. Only multi-filament yarn woven filter cloth, which can utilize fine voids as precision filter holes, has been exclusively used.
Filament yarn, plain weave, or twill weave mesh has never been considered as a filter medium for microfiltration. Therefore, in the present situation, the mesh opening of the non-adhesive synthetic resin mono / filament / yarn woven plain weave filter mesh of the present invention is 180 μm in the most precise manner. Is considered to be limited to an accuracy of 40 to 50 μm. Therefore, for the time being, in the field of application of the present invention, the limitation of the range of coarse filtration with an accuracy of 40 μm or more is inevitable. Therefore, 40μ
The present invention is not suitable for microfiltration of m or less at present. However, regardless of the accuracy, the following features are taken into consideration in order to utilize and utilize the feature of the present invention, that is, filtration without pore blockage. It can be used very effectively in the field.

【0023】たとえば、後続する操作に前置される濾過
であり、粒径40μm以上の固形粒子が濾孔無閉塞で中
断されることなく連続的に分離除去されれば最終的精度
の保持は後続野操作に委ねれば足りるという場合があ
る。たとえば、浄化槽の腐敗槽内における固形物除去を
目的とした固液分離用濾過、凝集処理に前置する粗大固
形粒子除去用の固液分離濾過等である。また当該精度
(たとえば40μm)以上の大きさの固形物は前置濾過
ですべて除去されており、当該濾過で、残りの全固形物
が完全に分離除去され得るという場合の濾過、たとえば
凝集されたフロック除去用の凝集分離濾過、あるいはま
た水以外の水に近い粘度の低粘度流体、たとえば、動力
車のエンジン油等の循環再利用濾過等である。
For example, in the filtration prior to the subsequent operation, if solid particles having a particle size of 40 μm or more are continuously separated and removed without interruption of the filter pores, the final accuracy is maintained. In some cases, it may be enough if left to field operations. For example, solid-liquid separation filtration for the purpose of removing solids in the septic tank of the septic tank, solid-liquid separation filtration for removing coarse solid particles prior to the coagulation treatment, and the like. In addition, solid matter having a size of the precision (for example, 40 μm) or more has been completely removed by the pre-filtration, and in the case where the remaining total solid matter can be completely separated and removed by the filtration, for example, agglomerated. Coagulation / separation filtration for removing flocs, or low-viscosity fluid having a viscosity close to that of water other than water, for example, circulation / reuse filtration of engine oil or the like of power vehicles.

【0024】なお、上記の凝集処理用前置濾過、凝集フ
ロック除去用分離濾過を併用することにより、原水中の
全固形物(コロイド粒子まで含めて)の完全分離除去も
可能となり、上水製造用の精密濾過が可能となる。もち
ろん、この発明は、40μmよりもさらに高精度の目開
きのものも対象としており、これは技術的にも充分期待
されると言わなければならない。 (この発明の濾過用袋による濾過の所要濾過圧)この発
明の濾過用袋、及びこれを用いた濾過装置においては、
所要濾過圧は極めて低位ですみ、別段の加圧を必要とせ
ずに自然の状態での重力型低濾過圧での濾過が可能とな
る。以下その理由を詳述する。
By combining the above-mentioned pre-filtration for coagulation treatment and separation / filtration for coagulation floc removal, it is possible to completely separate and remove all solids (including colloid particles) in raw water, thereby producing clean water. Micro filtration for use becomes possible. Needless to say, the present invention is also applicable to openings with a higher precision than 40 μm, which is technically expected. (Required filtration pressure for filtration by the filtration bag of the present invention) In the filtration bag of the present invention and the filtration device using the same,
The required filtration pressure is extremely low, and gravity-type low filtration pressure in a natural state is possible without requiring additional pressurization. The reason will be described in detail below.

【0025】図1は、この発明における平織り一重の濾
網の部分拡大平面図であり、図2(a)(b)(c)
は、そのa−a’およびb−b’での部分断面図であ
る。図2(c)では、符号は次のものを示している。 d:濾孔径 r:濾孔半径 s:濾床の厚さ i:濾孔入口部分深さ o:濾孔出口部分深さ 濾過に際し濾孔の中を流れる水は層流をなし、ハーゲン
・ポアズイユ(Hagen poiseuille)則に支配される。従っ
てこの濾過に要する濾過圧の大きさは、ハーゲン・ポア
ズイユ式
FIG. 1 is a partially enlarged plan view of a plain weave single filter net according to the present invention, and FIG. 2 (a) (b) (c).
[Fig. 6] is a partial cross-sectional view taken along aa 'and bb'. In FIG. 2C, the reference numerals indicate the following. d: Filter pore diameter r: Filter pore radius s: Filter bed thickness i: Filter pore inlet part depth o: Filter pore outlet part depth Water flowing through the filter pores during filtration forms a laminar flow, and Hagen Poiseuille (Hagen poiseuille) rules. Therefore, the size of the filtration pressure required for this filtration is Hagen-Poiseuille type.

【0026】[0026]

【数1】 [Equation 1]

【0027】を圧力損失Pの値として整理した場合のp
の値として求められ、あるいは、これに近いものとして
推定される。この発明の使用予定濾材、非粘着性合成樹
脂モノ・フィラメント・ヤーン平織りの一重の濾網の網
目濾孔による、水の濾過に要する所要濾過圧を、上記ハ
ーゲン・ポアズイユ式に拠って推定すると、一重の布目
濾孔には奥行きがなく、濾孔の長さlは、図2(c)に
示したように、限りなく零に近く、l≒0であり、か
つ、水の粘度ηは諸流体中最小であるから(表2)、p
の値を左右する他のファクター、q(流速)、r(濾孔
の半径、濾過精度)の値に若干の巾が予想されるとして
も、基本的にpの値は極めて小さな値であることが推定
される。事実、この発明で使用する濾材としての合成樹
脂製網目濾孔と、濾孔的構造機能が近似している、目の
開き5μmの一重の平織りのステンレス鋼製網目濾孔に
よる湛水濾過試験では、精度5μmと云う精密濾過が、
0.05kg/cm2 と云う低濾過圧、湛水50cmの
底面圧で可能であったこと、かつ、この発明の濾材用素
材の、ステンレス鋼よりも良好なすべり性、非粘着性を
考慮すると、その所要濾過圧はさらにこれを下廻るもの
と考えられ、所期の最精密濾過、アブソリュート・レイ
テング5μmの濾過も、湛水50糎の底面圧で充分であ
ると推定される。
Where p is the value of pressure loss P
Is obtained as the value of, or is estimated to be close to. The filter material to be used according to the present invention, the non-adhesive synthetic resin mono-filament yarn, the mesh filter pores of the single filter mesh of the plain weave, and the required filtering pressure for filtering water is estimated based on the Hagen-Poiseuille formula. As shown in FIG. 2 (c), the length l of the filter hole is as close to zero as possible, l≈0, and the viscosity η of water is various. Since it is the smallest in the fluid (Table 2), p
Other factors that influence the value of, q (flow velocity), and r (radius of filter hole, filtration accuracy) are expected to have some widths, but the value of p is basically extremely small. Is estimated. In fact, a synthetic resin mesh filter hole as a filter medium used in the present invention and a water-filling filter test by a single plain weave stainless steel mesh filter hole having an opening of 5 μm, which has similar pore-like structural functions, , Precision filtration with an accuracy of 5 μm
Considering that it was possible with a low filtration pressure of 0.05 kg / cm 2 and a bottom pressure of 50 cm of submerged water, and that the material for filter media of the present invention has better slipperiness and non-adhesiveness than stainless steel. It is considered that the required filtration pressure is even lower than this, and it is estimated that the desired finest filtration, the filtration of the absolute laiting 5 μm, is sufficient with the bottom pressure of 50 μm of water.

【0028】[0028]

【表2】 [Table 2]

【0029】以上の次第で、実用段階においては、安全
率を3、1.5mの底面圧を準備するものとしても、従
来からの砂濾過と同様の、自然の状態での重力型低濾過
圧で、濾過が充分可能であると結論される。また、この
低濾過圧に対してならば、この発明に使用する網目濾材
の耐圧強度が充分に耐え得ることは、実験的に確められ
ている。
According to the above, even in the practical stage, even when the bottom pressure of 3 and 1.5 m is prepared as the safety factor, the gravity type low filtration pressure in the natural state is the same as the conventional sand filtration. Therefore, it is concluded that filtration is sufficiently possible. Further, it has been experimentally confirmed that the mesh filter material used in the present invention can sufficiently withstand the pressure resistance against the low filtration pressure.

【0030】そして、またこの発明の無閉塞連続濾過を
最も効果的に行なわせ得る濾過法には、いわば「静・水
力学的パスカル加圧濾過」とも言うべき別段の濾過法が
ある。すなわち、一般の濾過では、濾過前面は被濾過原
水で湛水状態に、裏面は無水状態に保たれ、この濾孔前
面と裏面との圧力差を濾過圧として濾過が行なわれる。
パスカル加圧濾過では、濾孔前面すなわちこの発明の事
例では濾過用袋内は被濾過原水で、濾孔裏面の袋外濾過
槽内は濾過済み浄水で、共に湛水状態に置かれ、両者は
無数の布目細孔なるオリフィス(Oridice)で通過する。
濾過を停止した濾過静止時には、布目表と裏との間には
圧力差の存在せぬ、かつ、濾過槽の濾水放出管底水準に
等しい同一水準を保っている単一の連通静水塊として維
持され、濾過進行時には、袋上部に配設された被濾過原
水槽から袋内に注下される原水のもたらすパスカル原理
的増加圧力を実質的な濾過圧として、袋内原水は網目細
孔を通過して袋外に移行し、この間に濾過が行なわれ
る。網目オリフィスを通過し得ない大型固形物は、袋内
に残留して濾滓となる。この濾滓を袋内に貯留し、随時
間歇的に取出しつつ、無停止連続濾過する。このような
パスカル加圧濾過は、濾過済み浄水の放出を底部より相
当上部から、すなわち浄水放出管をかなりの上部に設け
ることにより可能となる。 (この発明の濾過用袋による、大気中に開放された低重
力圧での濾過)以上のように、この発明の一重の合成樹
脂モノ・フィラメント・ヤーン織り平織り、または綾織
りの網の、網目からなる濾孔は、図2(c)に示されて
いる通り、濾孔の奥行きの深さlの値がl≒0とほとん
どない。目詰りが皆無という合理的濾孔を提供するほ
か、同じく奥行きの長さが零に近いという構造的特長
と、濾過対象の水の粘度が極小である(表2)という条
件とによって、その相乗的作用が発揮され、極低濾過圧
での水の濾過大気中に開放された特別の加圧を要せぬ自
然の状態での重力型低濾過圧での濾過を可能にする。
Further, as a filtration method capable of performing the non-blocking continuous filtration of the present invention most effectively, there is another type of filtration method which should be called "static / hydrodynamic Pascal pressure filtration". That is, in general filtration, the front surface of the filtration is kept in a flooded state with the raw water to be filtered and the back surface thereof is kept in an anhydrous state, and the filtration is performed by using the pressure difference between the front surface and the back surface of the filter hole as the filtration pressure.
In Pascal pressurization filtration, the filter hole front surface, that is, in the case of the present invention, is the raw water to be filtered, and the filter bag outside of the filter hole backside is the filtered water, both of which are placed in a submerged state. It passes through an orifice (Oridice), which has numerous mesh pores.
When the filtration is stopped after the filtration is stopped, there is no pressure difference between the front and back sides of the cloth, and as a single continuous still water mass that maintains the same level as the bottom level of the drainage pipe of the filtration tank. When the filtration is maintained and the progress of filtration, the raw water in the bag has a network of pores, with the Pascal principle increasing pressure that brings the raw water poured into the bag from the raw water tank to be filtered placed in the upper part of the bag as the substantial filtering pressure. It passes and moves out of the bag, and filtration is performed during this period. Large solids that cannot pass through the mesh orifice will remain in the bag and become cake. This filter residue is stored in a bag and continuously taken out without interruption while being taken out for any time. Such Pascal pressure filtration is possible by providing the filtered purified water from a considerably upper portion than the bottom portion, that is, by providing a purified water discharge pipe at a considerable upper portion. (Filtration by the filtration bag of the present invention under low gravity pressure opened to the atmosphere) As described above, the mesh of the single synthetic resin mono-filament yarn woven plain weave or twill weave mesh of the present invention As shown in FIG. 2 (c), the value of the depth l of the filter hole is 1≈0, which is almost zero. In addition to providing a rational filter hole with no clogging, the structural features that the depth length is also close to zero and the condition that the viscosity of the water to be filtered is minimal (Table 2) create a synergistic effect. The action of water is exerted and the filtration of water at an extremely low filtration pressure enables the filtration at a gravity type low filtration pressure in a natural state that does not require special pressurization opened to the atmosphere.

【0031】以上の通り、この発明の濾過用袋により、
上水製造用等として、効率的で、省エネルギー的な従来
の砂濾過に代る新濾過法が提供される。これに加えて、
従来からの上水浄化法の、油脂分除去処理、消毒、脱色
・活性化用としてのオゾン処理、脱臭・脱色用活性炭吸
着処理、必要最少限の塩素添加、等を併用すれば、上水
濾過装置は、画期的な、最新の、改良・上水製造装置と
して新生することができる。
As described above, according to the filtration bag of the present invention,
A new filtration method that replaces the conventional sand filtration that is efficient and energy-saving is provided for the production of tap water. In addition to this,
Filtration of clean water by using the conventional clean water purification methods such as oil and fat removal treatment, disinfection, ozone treatment for decolorization / activation, activated carbon adsorption treatment for deodorization / decolorization, addition of the minimum necessary chlorine, etc. The equipment can be reborn as a groundbreaking, state-of-the-art, improved and water production equipment.

【0032】[0032]

【実施例】以下、この発明による、濾孔無閉塞濾過用袋
を濾床とする、重力型低濾過圧、濾過無停止連続濾過装
置の実施例として、生活雑排水処理の一工程をなす凝集
連続濾過分離槽につき説明する。図3(a)(b)は凝
集連続濾過分離槽に濾床として内蔵される濾過用袋を例
示した平面図および断面図である。
EXAMPLES As an example of a gravity type low filtration pressure continuous filtration apparatus without filtration according to the present invention, in which a bag for filtration without blocking pores is used as a filter bed, coagulation which constitutes one step of household wastewater treatment The continuous filtration separation tank will be described. 3 (a) and 3 (b) are a plan view and a cross-sectional view illustrating a filtration bag incorporated as a filter bed in the flocculation continuous filtration separation tank.

【0033】すなわち、非粘着性合成樹脂PFAのモノ
・フィラメント・ヤーンを織糸として織った、目の開き
40μmの平織りの一重の網を、ガラス撚糸にPTFE
を含浸焼きつけた非粘着性高強度縫糸で、縫合部からの
漏水を完全に防止するよう機密に縫製した濾過用袋であ
る。その内側には、濾滓付着の要因となる不・非粘着性
材料は一切露出していない。言わば濾滓不付着袋であ
る。図中の符号は、側部濾過面(1)、底部濾過面
(2)、側部濾過面を平板状に保持するため、架台の袋
支持管を貫通装着する鞘筒(3)、濃縮沈降濾滓の一時
貯留及び、その間歇的隨時抜出しのための、汚泥ポンプ
格納設置用ステンレス鋼板製濾滓貯留室(4)を示して
いる。
That is, a single mesh of plain weave having an opening of 40 μm, which is woven by using monofilament yarn of non-adhesive synthetic resin PFA as a weaving yarn, is used as a glass twisting yarn with PTFE.
It is a non-adhesive high-strength sewing thread which is impregnated and baked, and is a bag for filtration which is sewn confidentially so as to completely prevent leakage of water from the stitched portion. No non-adhesive material that causes adhesion of filter residue is exposed inside. In other words, it is a bag that does not adhere to filter cake. The reference numerals in the figure indicate the side filtration surface (1), the bottom filtration surface (2), and the sheath tube (3) through which the bag support tube of the pedestal is mounted so as to hold the side filtration surface in a flat plate shape. 1 shows a stainless steel filter cake storage chamber (4) for storing sludge pumps for temporary storage of the filter cakes and intermittent withdrawal of the filter wastes during that time.

【0034】図4(a)(b)は、この濾過袋を支持
し、袋体を保持させるための架台で、ステンレス鋼製山
形鋼桁、配管用管脚、配管用管袋支持柱、ボルト、ナッ
トをもって組立てた、簡単な構造の不銹性可動構造物を
例示した平面図と断面図である。濾過用袋は、管脚(1
1)で濾過分離槽(浄化槽の場合はその腐敗槽)底に据
付けられ、上部桁端末固定部(12)で、濾過分離槽壁
の固定用桁に、ボルト、ナットで固定される。袋支持柱
(13)で、濾過袋鞘筒中を貫通させ、かつ、これと強
固に緊縛することによって、濾過袋を支持し、かつ、濾
過袋側部濾過面を平面状に保持する。
FIGS. 4 (a) and 4 (b) show a pedestal for supporting the filter bag and holding the bag body, which are made of stainless steel chevron girders, pipe pipe legs, pipe pipe bag support columns, and bolts. 3A and 3B are a plan view and a cross-sectional view illustrating a non-rusting movable structure having a simple structure assembled with a nut. The filtration bag is a pipe leg (1
In 1), it is installed on the bottom of the filtration separation tank (or septic tank in the case of a septic tank), and is fixed to the fixing girder of the wall of the filtration separation tank with bolts and nuts at the upper girder terminal fixing portion (12). The bag supporting column (13) supports the filter bag by penetrating the inside of the filter bag sheath cylinder and tightly binding it, and holds the filter bag side filter surface in a planar shape.

【0035】図5は濾過袋を内蔵している濾過分離槽で
あり、大気中に開放されている。有蓋の場合もあるが、
蓋は粉塵避けであり、密閉されたる必要はなく、外気と
の間は通気自在である。この図5においては、濾過分離
槽本体(100)、槽側壁(101)、濾過袋を廻る袋
外筒壁(102)、筒壁下部通水口(103)を示して
いる。筒壁及びその下部通水口は、濾過により袋外に流
出した濾過水を下降させ、槽底を経由して上昇させた
後、濾過浄水放水管(104)から放出することによっ
て、濾過後の濾過水が、そのまゝその場所に滞留するこ
とを防止し、濾過の進捗を扶ける。濾過袋固定用桁(1
05)は、槽壁に熔(接)着され、固定用面は壁外に突
出している。
FIG. 5 shows a filter separation tank having a filter bag built therein, which is open to the atmosphere. It may have a lid,
The lid is dust-proof, does not need to be sealed, and can ventilate with the outside air. In FIG. 5, the filtration / separation tank body (100), the tank side wall (101), the bag outer cylinder wall (102) around the filtration bag, and the cylinder wall lower water passage port (103) are shown. The filtered water that has flowed out of the bag due to filtration is lowered through the cylindrical wall and its lower water passage port, and after being raised through the tank bottom, it is discharged from the filtered purified water discharge pipe (104), thereby filtering after filtration. Prevents the water from staying in its place, impeding the progress of filtration. Filtration bag fixing girder (1
05) is welded (bonded) to the tank wall, and the fixing surface projects outside the wall.

【0036】濾過分離槽上部に配設されている原水受槽
(200)は、大気中に開放されている。受槽本体(2
01)、受槽本体底部から下降、袋中央部に開口する原
水注入管(202)を有している。被濾過原水給水管
(300)、濾滓排出管(400)も備えており、その
下部末端は、濾滓貯留室に格納されている汚泥ポンプに
連結されている。
The raw water receiving tank (200) arranged above the filtration separation tank is open to the atmosphere. Receiving tank body (2
01) has a raw water injection pipe (202) that descends from the bottom of the receiving tank body and opens at the center of the bag. It also has a raw water supply pipe (300) to be filtered and a sludge discharge pipe (400), the lower end of which is connected to a sludge pump stored in the sludge storage chamber.

【0037】凝集濾過分離は、凝集フロック未分離被濾
過原水(以降凝集原水と呼称)の、原水受槽への注下に
よって開始される。凝集原水は、被濾過原水に、たとえ
ばポリ塩化アルミニウム(PAC)80ppm、ポリア
クリル酸ナトリウム(パナカヤクCSG)6ppmを添
加し、約2分間の急速攪拌後引続き8分間の緩速攪拌を
加えたものである。注下された凝集原水は、袋内各点に
於て、静水力学のパスカル原理的に、注下凝集原水重量
相当の圧力増加をもたらし、これによって生じた袋内外
の圧力差により、袋内凝集原水は布目濾孔を通過して袋
外に流出し、この過程で濾過が行なわれる。凝集フロッ
クは濾孔を通過し得ず抑止されて濾滓となり袋内に滞留
し、流出した濾過済み浄水は袋外水準を上昇せしめ、濾
過浄水放水管底水準を超えた部分を、濾過浄水として遂
次槽外に放出する。かくて凝集原水の注下のみにより、
それ以外の別段の加圧も要せず、濾孔の閉塞による中断
も生じることなく、濾過は連続的に行なわれる。捕捉さ
れ、袋内に滞留した濾滓は、隨時間歇的な抜取りによっ
て、濾過に支障をきたすことなく、適宜に別段の処理−
焼却・地中での土壌処理等−に委ねられる。
The coagulation filtration separation is started by pouring unfiltered flocculant-unseparated raw water (hereinafter referred to as coagulation raw water) into a raw water receiving tank. The coagulated raw water is obtained by adding 80 ppm of polyaluminum chloride (PAC) and 6 ppm of sodium polyacrylate (Panakayak CSG) to the raw water to be filtered, followed by rapid stirring for about 2 minutes and then slow stirring for 8 minutes. is there. The poured coagulated raw water causes a pressure increase corresponding to the weight of the poured coagulated raw water at each point inside the bag due to the Pascal principle of hydrostatics, and due to the pressure difference inside and outside the bag, the coagulation inside the bag is caused. Raw water passes through the textured filter holes and flows out of the bag, and filtration is performed in this process. Aggregated flocs cannot pass through the filter holes and are suppressed to form a filter residue that accumulates in the bag.The filtered purified water that has flowed out raises the outside level of the bag, and the portion that exceeds the bottom level of the filtered water discharge pipe is used as filtered water. It is released outside the tank. Thus, only by pouring coagulated raw water,
No other additional pressurization is required, and the filtration is continuously performed without interruption due to blockage of the filter holes. The filter cake captured and retained in the bag can be appropriately treated by another process without any trouble in the filtration by the temporary withdrawal of the filter.
Incineration, soil treatment in the ground, etc.

【0038】上水製造用の大容量凝集濾過分離槽は、必
要とする容量に応じた大容積の分離槽本体中に、総計に
於てこの大容量の濾過に応じ得る濾過断面を持つ多数個
の濾過袋群を並列に内蔵せしめることによって、容易に
これを構築することができる。その操作は、容量の大小
を問わず全く同様である。図6は、固液分離用濾孔無閉
塞濾過袋を内蔵した、浄化槽の腐敗槽である。構造・機
能は、図4の濾過分離槽と同様である。ただ、貯留濾滓
が直接外気に曝らされてスカム化することを防止するた
め、袋上部にも濾過面を設け、濾過済み浄水によって、
空気と貯留濾滓の直接接触を回避する。
The large-capacity coagulation filtration separation tank for producing clean water has a large number of filtration cross-sections capable of accommodating this large-capacity filtration in a large-capacity separation tank main body corresponding to the required capacity. This can be easily constructed by incorporating the filtering bag groups in parallel. The operation is exactly the same regardless of the capacity. FIG. 6 shows a septic tank of a septic tank, which has a filter bag for solid-liquid separation without filter holes blocked. The structure and function are similar to those of the filtration separation tank of FIG. However, in order to prevent the accumulated scum from being directly exposed to the outside air and becoming scum, a filtering surface is also provided on the upper part of the bag, and by the filtered purified water,
Avoid direct contact between air and storage sludge.

【図面の簡単な説明】[Brief description of drawings]

【図1】この発明の濾過袋の平織り状態を示した拡大平
面図である。
FIG. 1 is an enlarged plan view showing a plain weave state of a filter bag according to the present invention.

【図2】(a)(b)(c)は、この図1の部分断面図
である。
2A, 2B, and 2C are partial cross-sectional views of FIG.

【図3】(a)(b)は、濾過袋の平面図および断面図
である。
3A and 3B are a plan view and a cross-sectional view of a filter bag.

【図4】(a)(b)は、濾過袋を支持する架台物の平
面図および断面図である。
4 (a) and 4 (b) are a plan view and a cross-sectional view of a mount for supporting a filter bag.

【図5】濾過分離槽を例示した断面図である。FIG. 5 is a cross-sectional view illustrating a filtration separation tank.

【図6】浄化槽の腐敗槽を示した断面図である。FIG. 6 is a cross-sectional view showing a septic tank of a septic tank.

【符号の説明】[Explanation of symbols]

1 側部濾過面 2 底部濾過面 3 鞘 筒 4 濾滓貯留室 11 管 脚 12 上部桁端末固定部 13 袋支持柱 100 濾過分離槽本体 101 槽側壁 102 袋外筒壁 103 筒壁下部通水口 104 濾過浄水放水管 105 濾過袋固定用桁 200 原水受槽 201 受槽本体 202 原水注入管 300 被濾過原水給水管 400 濾滓排出管 1 side filtration surface 2 bottom filtration surface 3 sheath cylinder 4 filter residue storage chamber 11 pipe leg 12 upper girder terminal fixing part 13 bag support column 100 filtration separation tank body 101 tank side wall 102 bag outer cylinder wall 103 cylinder wall lower water inlet 104 Filtration clean water discharge pipe 105 Filtration bag fixing girder 200 Raw water receiving tank 201 Receiving tank body 202 Raw water injection pipe 300 Filtered raw water supply pipe 400 Filter residue discharge pipe

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 高度非粘着性の合成樹脂のモノフィラメ
ント・ヤーン織り平織りまたは綾織りの一重の濾網をも
って成形した濾過用袋。
1. A filtering bag formed of a monofilament yarn woven plain weave or twill weave single filter net made of highly non-adhesive synthetic resin.
【請求項2】 請求項1の濾過袋を内蔵し、被濾過流体
の注入路、濾滓排出路を備えた濾過槽からなる開放型低
重力圧濾過装置。
2. An open type low gravity pressure filtration device comprising the filtration bag of claim 1 and comprising a filtration tank provided with an injection passage for a fluid to be filtered and a filtration cake discharge passage.
JP4065338A 1992-03-23 1992-03-23 Filtration bag made of single layer net of non-adhesive synthetic resin monofilament yarn fabric and filter using the same Pending JPH08150309A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4065338A JPH08150309A (en) 1992-03-23 1992-03-23 Filtration bag made of single layer net of non-adhesive synthetic resin monofilament yarn fabric and filter using the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4065338A JPH08150309A (en) 1992-03-23 1992-03-23 Filtration bag made of single layer net of non-adhesive synthetic resin monofilament yarn fabric and filter using the same

Publications (1)

Publication Number Publication Date
JPH08150309A true JPH08150309A (en) 1996-06-11

Family

ID=13284052

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4065338A Pending JPH08150309A (en) 1992-03-23 1992-03-23 Filtration bag made of single layer net of non-adhesive synthetic resin monofilament yarn fabric and filter using the same

Country Status (1)

Country Link
JP (1) JPH08150309A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011194306A (en) * 2010-03-18 2011-10-06 Kurita Water Ind Ltd Method for treating wet coating booth-circulating water

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011194306A (en) * 2010-03-18 2011-10-06 Kurita Water Ind Ltd Method for treating wet coating booth-circulating water

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