JPH0798730A - Work result recording system - Google Patents

Abstract

PURPOSE:To prevent an error caused between the total working hours of a day and the actual working hours by calculating rationally with proportional division the working hours required for each job even through the jobs to be processed by a working hour recorder have a coalition working form where plural jobs are carried out in duplication with each other or a special single working form where a single job is carried out in duplication with other jobs at and after a some time point. CONSTITUTION:The working form selected by a switch operation is identical with a coalition form a special single form where a single job is carried out in duplication with other jobs at and after a some time point. Under such conditions, the value obtained by dividing the working hours by the number of duplicate jobs is defined as the working hours in regard to a time bend when plural jobs duplicate with each other and in the time bands covering the start to the end of jobs. If a time band when a single job is carried out alone is included in those time bands, the working hours of the time band is added to the working hours of the job. So that the working hours of each job are calculated.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention is used in the technical field of a production management system for collecting and calculating actual data of working hours in factories and using it for cost calculation,
Specifically, the present invention relates to a work record system that can calculate the number of hours of each work corresponding to various work forms.

[0002]

2. Description of the Related Art In order to collect and calculate the actual data of working hours in a factory or the like, there is a conventional method, for example, Japanese Patent Laid-Open No. 3-26
By using the production management system as disclosed in Japanese Patent Publication No. 449, the start time and completion time of each work are collected and calculated in the data memory according to the input operation each time. Is a single work for one person to perform a single work, a group work to perform a single work together in large numbers, and a single person to perform a plurality of work in parallel at the same start and finish times. Since there is work and simultaneous work in which one worker duplicates a plurality of works each having either one of the start time and the completion time, or both of them, the actual situation of these work forms is taken into consideration. It was necessary to put in and specifically calculate the number of working hours of each worker.

[0003]

Therefore, conventionally, in the case of single work, the elapsed time from the start to the completion is recorded as the work time of each worker as it is, and in the case of group work and simultaneous work, each work time is recorded. The work time was calculated by dividing the work time by the number of people in the group or the number of works and the number of works, etc., but in the case of simultaneous work, I was doing independent work at the beginning, but other work was done in parallel from the middle of work. In the case of special single work performed (duplicate work), the time zone in which multiple tasks are duplicated and the time zone in which a single task is performed are intricately entangled in the time period from the start of work to the completion However, since the working time cannot be simply divided and calculated, and the working time spent for each worker is calculated as the working time of the worker as it is, the total working time per day is the specified working time. It's far exceeded the time There is a problem that the disadvantage that misidentified the working of overtime time occurs.

Therefore, the technical problem of the present invention is in the case of simultaneous work in which two or more work forms are duplicated, or in the case of a special single work in which other work is duplicated from the middle of a single work. Even in this case, the work time spent for each work is rationally proportionally calculated so that an error does not occur between the total working time per day and the actual working time.

[0005]

[Means for Solving the Problems] Means taken in the present invention for solving the above technical problems are as follows. A work configured to memorize and print out at least the worker, the work mode, each time when the work is started and completed, and the number of the work according to the card input and the switch operation when the work is started and completed. In the performance record system,

(1) The work mode selected by the above switch operation is a simultaneous work mode in which one worker performs a plurality of works different in either one of the start time and the completion time, or both of them. Or if it is a special single work form in which the individual work form is selected at the beginning but other work is duplicated from the middle of the work, within the time period from the start of work to the completion of work. For a time zone in which a plurality of tasks overlap, the number of hours is divided by the number of overlapping tasks to calculate the value obtained as the number of hours of the above-mentioned operation, and the above-mentioned time When there is a time zone in which one work is independently performed in the band, the number of hours calculated by adding the number of hours to the number of hours of the above work and the number of hours calculated by each of these calculation means Recording means for storing and printing out respectively And.

(2) Each time one work is completed, a duplicated work detection means for determining whether or not another work is simultaneously performed by the ID code of the operator who has entered the card is provided.

(3) Each time one work is completed, the number of completed products, the number of defects, and the cause of the defects can be stored by code input, respectively, and the processing content analysis means stores them according to the switch operation. A defect cause data analysis means for totaling the processing contents and displaying it on the screen should be provided.

(4) The data input card has a work card in which a work code for clearly indicating the work content is recorded, an ID card in which the worker's ID code is recorded, and a work in which the code of the machine used for the work is recorded. Consists of a card and.

(5) The switch for selecting the work form is
A single work switch where one worker performs a single work, a group work switch where a large number of workers perform a single work together, and one worker starts and completes multiple works Consist of a switch for simultaneous work that is performed in parallel at the same time and a switch for simultaneous work.

[0011]

The above means operates as follows. That is, according to the means described in (1) above, for a time zone in which two or more tasks overlap in the time zone from the start of work to completion, the number of hours in that time zone overlaps. Calculate the number of hours spent in each task by dividing it by the number of tasks to be performed, and if there is a time zone in which only one task was performed, add the number of hours in that time zone to the above hours To find the working time of
Even if multiple tasks overlap in any time during the time from the start of work to the completion of the work, the work time of each work can be calculated accurately in a reasonably proportioned state, so it may be the case of the simultaneous work mode. , Even in the case of a special single work mode in which other work is repeated from the middle of the single work,
It is possible to calculate the correct working time by eliminating the difference between the total working time per day and the actual working time.

According to the means described in (2) above, each time one work is completed, the data memory is searched to determine whether or not the ID code of the same worker remains. Judging that the same worker is duplicating other work, the work time is proportionally calculated with other duplicating work, while if the ID code does not remain, the man-hour calculation as a single work Therefore, it is possible to accurately calculate each work time in the simultaneous work mode or the special single work mode described above.

According to the means described in the above (3), the number of defective products in a predetermined period and the defect cause data can be displayed on the screen according to the switch operation as necessary, so that it can be processed. It is possible to grasp the number of defective products that have occurred and their causes and reflect them in the processing work.

According to the means described in (4) above, by using the work card, the ID card, and the work card, the specific contents of the work, the worker's ID, and the machine used for the work are input. Therefore, the worker can perform each work according to the work plan entered by the card, and record the work time spent for each work.

According to the means described in (5) above, by selecting the operation mode of each work, it is possible to determine whether the work is a single work, a group work, a simultaneous work or a simultaneous work. It is possible to accurately calculate the number of hours of each work by selecting the work form according to. As described above, the technical problems described above can be solved by the above means, and the problems of the conventional technology can be solved.

[0016]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT A preferred embodiment of the work record system according to the present invention described above will be described in detail below with reference to the accompanying drawings. FIG. 1 is a perspective view showing the external appearance of a work recorder in which the work record system according to the present invention is implemented. In FIG. 1, 1 is the work recorder, and 1a is the work card SC shown in FIG. Slot 1b is the ID card P shown in FIG.
C and the insertion slots for the work cards WC and WCa, and 2 are indicators for displaying time data and various kinds of data as shown in FIGS. 6 to 8. The keyboard 3 provided on the front surface of the work recorder 1 Is a start key 4 and a completion key 5, which are turned on at the start and the end of the work respectively, a single key 6 for specifying the above-mentioned four types of work modes, a group key 7, a simultaneous key 8 and a simultaneous key 9, a number of good products and a defect. Non-defective number key 10, defective number key 11, and defective cause key 1 used when inputting cause data
2 and a switch consisting of a numeric keypad 13 is provided, and each of these keys 4 to 12 except the numeric keypad 13 is provided.
The key lamps 4R and 5 that light up when turned on
R, 6R, 7R, 8R, 9R, 10R, 11R, 12R
Is provided. Although the ON / OFF keys 4 to 13 are used as switches in the embodiment shown in FIG.
Alternatively, a touch panel type switch may be used and its selection is arbitrary.

FIG. 2 is a block diagram for explaining the electrical configuration of the work recorder 1 described above. The CPU 20, which constitutes the center of the control unit, has a ROM 22 which stores a system program through a bus 21, a work code and work. RAM 23 provided with a work parameter file recording the standard time of each worker and a data file storing the ID of each worker and work data of each worker, an internal clock 24, an interface circuit 25, and a host computer. A connectable communication circuit 30 is connected, and further, in addition to the above-mentioned indicator 2 and each key 4 to 13 of the keyboard 3 and the lamp R of each key, the interface circuit 25 is provided in the above-mentioned card insertion groove 1b. The magnetic card reader 26 provided and the paper card reader 2 provided inside the above-described card insertion slot 1a
7, a printing device 28 that prints out various data to the work card SC, and a sounding device 29 that sounds an alarm sound or various message sounds are connected to the ROM 22 under the supervision of the CPU 20. The mechanism is controlled and operated according to a stored system program.

3 (a) and 3 (b) are a front view and a back view of the work card SC used in the present invention, and the front surface SCa of the card SC provided for instructing the work contents includes: As shown in FIG. 3A, a product number (product name) entry field Sa of the product to be processed, a quantity entry field Sb of the product to be processed,
Deadline entry field Sc and work code number entry field Sd
A work order number (open number) entry field Se, an instruction person code entry field Sf, a product name entry field Sg, a request source code entry field Sh, and a warehouse number entry field Si to be stored. , There are various description columns SL regarding materials to be used, and further, the order S1, the start date S2, the completion date S3, the work process name S4, and the machine (work center)
A manufacturing instruction column SR including each column of the name S5, standard work preparation time S6, and standard machining time S7, a work code number SH formed by punch holes, and a description column S8 for the number of goods received and the person in charge of goods receipt. , S9 are formed so that the worker can proceed with the processing of various products in accordance with the instructions written (printed) in these fields of the work card SC.

On the other hand, on the back surface SCb of the work card SC, the work sequence Ta, the work start / completion date / time Tb, the work form classification Tc, the work start / completion classification Td, and the worker code Te A print column TR for printing the number of machining Tf, the number of working hours Tg, and the machine code Th used, respectively, is provided, and each print content of these print columns printed by the printer 28 of the work recorder 1 is displayed. The contents (results) of each work can be confirmed by looking at it.
Further, these print data are stored as work data in the data memory RAM 23 of the work recorder 1.

FIG. 4 also shows a magnetic card used in the present invention, in which the operator's I
There are an ID card PC that records a D code, a work card WC that records a code of a machine to be used, and a work card WCa for indirect work such as machine maintenance. The magnetic card reader 26 reads the operator's ID, the code of the machine used, or the like by inserting it into the insertion groove 1b of the data memory RAM 23.
Made to store in.

Next, FIG. 5 shows one of the work modes described above.
Each work 1 to 1 in case of performing simultaneous work or a special single work in which other work is duplicated from the middle of the single work
It is explanatory drawing which showed the calculation method (program) which calculates the work time of 3, when performing three work in parallel as shown in the figure, in the time zone from the start of each work to completion, If there is a time zone that overlaps with other work, divide the work time by the number of duplicate work times to obtain the number of work hours in the overlapping time zone. If there is a time zone for performing work, add the number of hours to the number of work hours obtained by the above division,
The number of work hours of No. 3 is proportionally calculated, and therefore the total number of hours of work 1 to 3 in the drawing is the same as the total number of work hours (a + b + c + d + e). There is no error in the number of hours.

In FIG. 6, 2A shows a display example (display screen) of the work data displayed on the display 2 of the work recorder 1 when the work is completed. The work code, the personal code, the work form, the starting time, and the machine code used are displayed, and further, by operating the non-defective number key 10, the defective number key 11, the defective cause key 12 and the ten key 13 of the keyboard 3, the processing is performed. It is possible to input and display the number of non-defective products, the number of defective products, and the code of the cause of defects.

Further, in FIG. 7, 2B shows a display example of the work record confirmation data which is called from the data memory RAM 23 by the operation of the ten-key 13 as necessary after the work is completed and displayed on the display 2. In this display screen 2B, the personal code, the work date, the work order, the work form, the work code, the machine code used, the time of the start and the completion, and the work time are respectively displayed. ing.

Further, 2C in FIG. 8 shows a display example of defect cause analysis data which is called from the data memory RAM 23 and displayed on the display 2 by operating the ten keys 13 as necessary. On this display screen 2C,
Data aggregation period, total number of processing points, total number of defective cases, defective rate (%), number of defective cases by cause, and their ratio (%)
Is displayed, and the cause of the defect can be analyzed in detail.

FIG. 9 is a flowchart for explaining the processing procedure of the work end executed according to the system program ROM 22 at the end of the work (at the time of completion). In the first step S1, the completion key 5 is selected and turned on, Next, in step S2, the work card SC shown in FIG. 3 is inserted into the card insertion slot 1a and the card is input. Then, in step S3, the paper card reader 27 reads the work code SH from the work card SC, and then in step S3. In S4, it is determined whether or not there is a corresponding code number in the data file RAM 23, that is, whether or not there is a corresponding code number in the data input at the time of starting work, and if there is a corresponding code number, In step S5, the work data display screen 2A as shown in FIG. 6 is displayed on the display 2, and the corresponding code number is displayed. If the user wants, finish the alarm and the process that you are wrong work card SC in a sound generating device 29 proceeds to step S6.

In the next step S7, it is judged whether or not there is a change in the display content of the work data displayed in step S5. If a change is required, the process proceeds to step S9 and various keys of the keyboard 3 are used. After changing the displayed content,
If the change is not required, the process proceeds to step S8 and the keyboard 3 is used to key in the number of completed products (the number of non-defective products), the number of defective products, and the defective cause code to store them in the data file RAM 23. Then, the process proceeds to step S10, and it is determined whether or not the same ID code as that of the worker is recorded in the data file RAM 23, that is, whether or not there is a duplicate work of the same ID. Go to and calculate the work time (man-hours) as an independent work, and if it is a duplicate work,
That is, in the case of simultaneous work or the above-mentioned special single work, the process proceeds to step S12, and the number of work hours is proportionally calculated with other overlapping works according to the calculation method shown in FIG.

In the next step S13, the work data (completion data) including the number of work hours calculated by the above method is stored in the data memory RAM 23, and then the process proceeds to step S14 and the completion data is stored in FIG. After printing out on the work card SC as shown in (b), the work card SC is discharged to the insertion port 1a in step S15, and the process is completed.

[0028]

As described above, according to the work record system of the present invention, the simultaneous work form that cannot be calculated by the conventional calculation method and the duplication of other works from the middle of the single work. It is possible to accurately calculate the work time of each work in a special single work mode performed, store it as work data in the data memory, and print it out on the work card. The total number of working hours per day does not exceed the prescribed working hours due to the execution of work or special independent work, and the total working hours per day and the actual working hours are always proportionally calculated so that the coalitions are performed simultaneously. It is possible to solve the problem that the number of hours of work and special single work is mistaken for the number of hours of overtime work, and the detection of simultaneous work and special single work is accurately judged by the presence or absence of the worker's ID code. Enabled to analyze failure cause data by looking at the display screen, and work contents, worker's ID and machine code to be used can all be entered using a card. Combined with the point and the fact that the work form can be easily selected using a switch, it is suitable for use when collecting and calculating actual work time data in various factories. It is a thing.

[Brief description of drawings]

FIG. 1 is a perspective view showing an external appearance of a work time recorder in which a work record recording system according to the present invention is implemented.

FIG. 2 is a block diagram illustrating an electrical configuration of the working time recorder shown in FIG.

FIG. 3A is a front view of a work card used in the present invention, and FIG. 3B is a back view of the work card with a part of the work card omitted.

FIG. 4 is a front view showing an example of an ID card and a work card used in the present invention.

FIG. 5 is an explanatory diagram of a calculation method for calculating a work time of each work in a simultaneous work form and a special single work form.

FIG. 6 is a display screen diagram of work data displayed when the work is completed.

FIG. 7 is a display screen diagram of work record confirmation data displayed by a ten-key operation after the work is completed.

FIG. 8 is a display screen diagram of defect cause data that is similarly displayed by a ten-key operation after the work is completed.

FIG. 9 is a flowchart illustrating a processing procedure after completion of work.

[Explanation of symbols]

 1 Working time recorder 2 Display 3 Keyboard 4 Start key 5 Completion key 6 Single work key 7 Group work key 8 Simultaneous work key 9 Simultaneous work key 10 Good quality key 11 Bad number key 12 Bad cause key 13 Numeric keypad 20 CPU 23 RAM 26 Magnetic Card Reader 27 Paper Card Reader 28 Printer SC Work Card SH Work Code PC ID Card WC Work Card

Claims (5)

[Claims] 1. At the time of starting and completing the work, at least the worker, the work form, each time of the start and completion of the work, and the number of hours of the work are stored and printed out in accordance with the card input and the switch operation, respectively. In the work record system configured as described above, the work mode selected by the above switch operation is such that one worker duplicates a plurality of works in which either one of the start time and the completion time is different, or both are different. In the case of a simultaneous work mode that is performed as a single work mode, or when a single work mode is selected at the beginning but a special work mode in which other work is duplicated from the middle of the work, the work is started and completed. For the time zone in which multiple tasks overlap within the time period, the value obtained by dividing the number of hours by the number of overlapping tasks is calculated as the number of hours of the above-mentioned task. Means and times above When there is a time zone in which one work is independently performed in the band, the number of hours calculated by adding the number of hours to the number of hours of the above work and the number of hours calculated by each of these calculation means And a recording means for respectively storing and printing out the work record recording system. 2. Each time one work is completed, a duplicated work detection means is provided for judging whether or not another work is simultaneously performed in duplicate by the ID code of the operator who has entered the card. The work performance recording system according to claim 1. 3. A machining content analysis means capable of storing the number of completed products, the number of defects, and the cause of defects by code input each time one work is completed, and the machining stored in accordance with a switch operation. 2. The work record system according to claim 1, further comprising: failure cause data analysis means for totaling and displaying the contents on a screen. 4. A data input card, a work card in which a work code for clearly indicating the work content is recorded, and a worker's I
2. The work record system according to claim 1, wherein the work record recording system comprises an ID card recording a D code and a work card recording a code of a machine used for the work. 5. A switch for selecting a work form includes a single work switch for performing a single work by one worker, and a group work switch for performing a single work together by a large number of workers. The work record according to claim 1, characterized in that it is constituted by a switch for simultaneous work in which one worker performs a plurality of works in parallel at the same start time and completion time and a switch for simultaneous work. Recording system.