JPH0770722A - Continuous galvanizing method - Google Patents

Continuous galvanizing method

Info

Publication number
JPH0770722A
JPH0770722A JP21624693A JP21624693A JPH0770722A JP H0770722 A JPH0770722 A JP H0770722A JP 21624693 A JP21624693 A JP 21624693A JP 21624693 A JP21624693 A JP 21624693A JP H0770722 A JPH0770722 A JP H0770722A
Authority
JP
Japan
Prior art keywords
dross
plating
tank
reaction
aluminum
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP21624693A
Other languages
Japanese (ja)
Inventor
Kazunori Nagai
和範 永井
Takehiko Saito
剛彦 齊藤
Seiji Sugiyama
誠司 杉山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP21624693A priority Critical patent/JPH0770722A/en
Publication of JPH0770722A publication Critical patent/JPH0770722A/en
Withdrawn legal-status Critical Current

Links

Abstract

PURPOSE:To prevent the degradation in the efficiency of a plating operation by bottom dross and the degradation in the quality of a plating surface by gathering the bottom dross formed in a galvanizing tank to the bottom of a plating tank. CONSTITUTION:The plating tank 1 is separated by a partition wall 3 to a galvanizing bath tank 4 and a reaction treating tank 5 and an open part 7 is disposed between the bottom end of the partition wall 3 and the bottom of the plating tank 1 at the time of galvanizing a steel strip, etc. The bottom dross BD of a heavy sp. gr. is produced by the Fe eluted from the steel strip and molten Zn during the galvanizing operation of the steel strip. The bottom dross accumulates on the inclined bottom face of the bottom of the plating tank 1 and fills the open part 7, thereby forming a reaction treating vessel part 5 on the right side of the partition wall 3. Al is added to the part and the galvanizing bath in the plating tank 1 is transferred thereto by a pump 8. The Al-rich Zn bath in the reaction treating vessel 5 is diffused into the bottom dross BD and is floated as the top dross TD of a low sp. gr. which is then easily removed. The degradation in the quality of the galvanized steel sheet by integration of the bottom dross BD is prevented.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、連続帯鋼板への溶融亜
鉛めっき方法、とくに溶融亜鉛めっき方法におけるめっ
き槽の底に堆積するボトムドロスに起因するドロス疵の
発生防止に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for hot dip galvanizing a continuous strip steel sheet, and more particularly to prevention of dross defects caused by bottom dross deposited on the bottom of a plating bath in the hot dip galvanizing method.

【0002】[0002]

【従来の技術】溶融めっき装置において、このドロス疵
の発生防止のための手段として、特開昭55−1285
69号公報には、溶融亜鉛浴槽を、下部が開放された隔
壁によって、亜鉛浴をめっき浴槽と反応槽とに2分割
し、その内側底を反応槽に向かって下方に傾斜し、さら
に、反応槽には攪拌機を設けた構造とし、その反応槽内
で溶融亜鉛にアルミニウムを添加攪拌して、ボトムドロ
スの主成分であるFeZn7 とアルミニウムとの下記の 2FeZn7 +5Al→Fe2 Al5 +14Zn の反応を平衡状態に維持し、アルミニウム濃度を0.1
2〜0.14に維持することによってドロスを浮遊(ト
ップドロス化)せしめて除去すると共に、ドロス中の亜
鉛分を金属亜鉛に戻して再使用することが記載されてい
る。
2. Description of the Related Art In a hot-dip galvanizing apparatus, as means for preventing the occurrence of this dross flaw, Japanese Patent Laid-Open No. 55-1285.
In Japanese Patent Publication No. 69, a molten zinc bath is divided into a zinc bath and a reaction bath by a partition having an open bottom, the inner bottom of which is inclined downward toward the reaction bath, and the reaction The tank has a structure with a stirrer, and aluminum is added to molten zinc in the reaction tank and stirred to react the following 2FeZn 7 + 5Al → Fe 2 Al 5 + 14Zn with FeZn 7 which is the main component of the bottom dross and aluminum. Is maintained at equilibrium and the aluminum concentration is adjusted to 0.1
It is described that the dross is floated (converted to a top dross) to be removed by maintaining it at 2 to 0.14, and the zinc content in the dross is returned to metallic zinc for reuse.

【0003】しかしながら、この方式においては、アル
ミニウム量が0.1〜0.14%の狭い範囲の平衡状態
になるように添加しなければならず、その加減が非常に
難しく、隔壁下部が開放されているため、アルミニウム
濃度が高くなるとめっき浴槽側に拡散してしまい、めっ
きに悪影響を与える等の欠点がある。
However, in this method, the amount of aluminum must be added so as to be in an equilibrium state in a narrow range of 0.1 to 0.14%, which is extremely difficult to adjust, and the lower part of the partition wall is opened. Therefore, when the aluminum concentration becomes high, the aluminum diffuses to the plating bath side, which has a drawback that the plating is adversely affected.

【0004】そのため、隔壁の下部開放部分を形成され
たボトムドロスによって充填してシールし、隔壁によっ
てめっき槽部分と分離された反応槽部分へのアルミニウ
ムの添加量を0.1〜0.14%といった、きわめて狭
い範囲内に制御する必要なくボトロドロスを浮遊状態に
することができる方式も提案されている。
Therefore, the bottom open portion of the partition wall is filled with the formed bottom dross and sealed, and the addition amount of aluminum to the reaction tank portion separated from the plating tank portion by the partition wall is 0.1 to 0.14%. , A method has also been proposed in which the Botro dross can be brought into a floating state without having to control it within an extremely narrow range.

【0005】[0005]

【発明が解決しようとする課題】しかしながら、この隔
壁によって隔離された反応槽部分でのトップドロス化の
反応を、隔壁の下部開放部分のシールを破壊を生じない
ようにして、アルミニウムのめっき槽内への侵入を防止
しないように行うためには、ボトムドロスの静止状態で
行う必要があり、どうしてもドロスの反応速度は遅くな
り、高速めっきによる多量のドロスの形成には対応しき
れなくなるという欠点がある。
However, the reaction of top dross formation in the reaction tank portion isolated by the partition wall does not cause the seal at the lower open portion of the partition wall to break, and the inside of the aluminum plating tank is prevented. In order to prevent the invasion into the bottom dross, it is necessary to do so while the bottom dross is in a stationary state, and the reaction speed of the dross is inevitably slow, and there is a drawback that it cannot cope with the formation of a large amount of dross by high speed plating. .

【0006】また、他方、反応槽内のドロスを攪拌等の
手段によって、反応を促進しようとすれば、ボトムドロ
スによるシール機構が破壊されて、めっき浴中にドロス
との反応のために添加したアルミニウムが侵入してめっ
き浴を汚染してしまうという問題が生じる。
On the other hand, if the reaction of dross in the reaction vessel is attempted to be promoted by means such as stirring, the sealing mechanism due to the bottom dross is destroyed and aluminum added in the plating bath for the reaction with dross. Occurs and contaminates the plating bath.

【0007】本発明の目的は、めっき槽を下方に開放部
分を有する隔壁によってめっき浴部分と反応槽部分に分
離し、めっき過程で発生したボトムドロスを前記隔壁下
方の開放部分に堆積せしめてシールを形成すると共に、
反応槽内にアルミニウムを添加してボトムドロスを浮遊
状態のドロスとする溶融めっき方法において、反応槽内
のボトムドロスの反応を促進しても、シール構造を破壊
することない手段を提供することにある。
An object of the present invention is to separate a plating tank into a plating bath portion and a reaction tank portion by a partition wall having an open portion below and deposit bottom dross generated in the plating process on the open portion below the partition wall to seal the bottom dross. As it forms
An object of the present invention is to provide a means for preventing the seal structure from being destroyed even when the reaction of the bottom dross in the reaction tank is promoted in the hot dipping method in which aluminum is added to the reaction tank to turn the bottom dross into a floating dross.

【0008】[0008]

【課題を解決するための手段】本発明は、かかるボトム
ドロスを浮遊状態のドロスとする溶融めっき方法におい
て、めっき浴を構成する溶融亜鉛をめっき槽から反応槽
に移送することで強制的にアルミニウムリッチの亜鉛を
ボトムドロス中を送り込むことを特徴とする。
According to the present invention, in a hot dip plating method in which such a bottom dross is made into a floating dross, the molten zinc composing the plating bath is forcibly transferred from the plating tank to the reaction tank. It is characterized by sending zinc of the bottom dross.

【0009】[0009]

【作用】ボトロドロスによる隔壁下方開放部のシール状
態は維持されつつ、反応槽へのアルミニウム添加による
ボトムドロスのトップドロス化の反応が促進される。
The action of bottom dross conversion to top dross by the addition of aluminum to the reaction tank is promoted while maintaining the sealed state of the lower opening of the partition wall by botro dross.

【0010】[0010]

【実施例】添付図1は、本発明を適用した装置の概要を
示す。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS FIG. 1 shows an outline of an apparatus to which the present invention is applied.

【0011】同図1において、1は溶融亜鉛を収容し、
ストリップ鋼板Sを回転するためのめっき浴中ロール2
を配置しためっき槽を示す。亜鉛収容量は180ton
であり、鋼板Sのサイズは板厚0.8mm、板巾160
0mm、通板速度は90mpmである。同めっき槽1に
は、下方が開放された隔壁3が設けられており、この隔
壁により、めっき槽1は容量155tonのめっき浴槽
部分4と、ボトムドロスBDを処理するための25to
nの反応処理槽部分5とに分割されている。そして、そ
の底面6は反応処理槽部分5に向かって下方に傾斜して
形成されていることが好ましい。この傾斜角度は、ボト
ムドロスが速やかに流れ、且つポット容量を保てるよう
にするために30°〜45°が望ましい。前記隔壁3の
下方端部に形成された開放部7の傾斜底面との間の間隔
は、ボトムドロスの反応処理槽部分5への移動が十分行
われ、かつ、下記に示すシール用ボトムドロスが比較的
少なくてすむ程度に形成されている。望ましくは50〜
200mm程度である。さらに、このめっき装置にはめ
っき浴槽部分4から反応処理槽部分5に強制的に亜鉛を
移しボトムドロスBD中にアルミニウムリッチな亜鉛を
拡散させる装置(メタルポンプ8等)が設置されてい
る。このメタルポンプ8による亜鉛の移動量はボトムド
ロスの生成量により異なるが1〜3m3 /hr程度であ
る。
In FIG. 1, 1 contains molten zinc,
Roll 2 in the plating bath for rotating the strip steel plate S
The plating tank in which is arranged is shown. Zinc capacity is 180 tons
The size of the steel plate S is 0.8 mm in thickness and 160 in width.
0 mm, and the plate passing speed is 90 mpm. A partition 3 having an open bottom is provided in the plating tank 1, and the partition 3 allows the plating tank 1 to have a plating bath portion 4 having a capacity of 155 tons and 25 tons for processing bottom dross BD.
n reaction treatment tank portion 5. And it is preferable that the bottom surface 6 is formed so as to be inclined downward toward the reaction treatment tank portion 5. The inclination angle is preferably 30 ° to 45 ° so that the bottom dross flows quickly and the pot capacity can be maintained. The distance between the bottom surface of the opening 7 formed at the lower end of the partition wall 3 and the inclined bottom surface is such that the bottom dross is sufficiently moved to the reaction treatment tank portion 5, and the sealing bottom dross described below is relatively small. It is formed to a small extent. Desirably 50-
It is about 200 mm. Furthermore, this plating apparatus is provided with a device (metal pump 8 etc.) for forcibly transferring zinc from the plating bath portion 4 to the reaction treatment bath portion 5 to diffuse aluminum-rich zinc into the bottom dross BD. The moving amount of zinc by the metal pump 8 is about 1 to 3 m 3 / hr, although it depends on the amount of bottom dross generated.

【0012】かかる設備において、めっき浴槽部分4内
の亜鉛浴ZB中を通過する鋼ストリップSから溶出する
鉄と、浴を構成する溶融亜鉛とが反応して、比重の重い
FeZn7 が95kg/hrの速度で生成し、これがド
ロスとなって、浴槽の傾斜した底面に沿って滑り落ち、
反応処理槽部分5の低部に移動する。この反応処理槽部
分5に移動してきたドロスはボトムドロスBDとなって
その低部に堆積し部分的にめっき浴槽部分4内にも入
り、隔壁3の下方開放部7を閉塞し、めっき浴槽部分4
と反応処理槽部分5とをシールする。反応処理槽部分5
の上方からは反応のためのアルミニウムがインゴット、
あるいはワイヤー等により添加される。ここでメタルポ
ンプ8により亜鉛をめっき浴槽部分4から反応処理槽部
分5へ移す。この操作により反応処理槽部分5中のアル
ミニウムリッチな亜鉛を隔壁開放部7をシールしている
ボトムドロスBD中に強制的に拡散させ、アルミニウム
とボトムドロスBDの接触を増加させて、ボトムドロス
BDとアルミニウムの反応を促進させる。その反応生成
物はトップドロスTDとなって、反応処理槽部分5の上
層に浮遊し、適宜な手段で外方に排出される。
In such equipment, the iron eluted from the steel strip S passing through the zinc bath ZB in the plating bath portion 4 reacts with the molten zinc forming the bath, so that FeZn 7 having a high specific gravity is 95 kg / hr. Generated at the speed of, this becomes dross and slides down along the sloping bottom of the bathtub,
It moves to the lower part of the reaction treatment tank part 5. The dross that has moved to this reaction treatment tank portion 5 becomes a bottom dross BD and is deposited on the lower portion thereof and partially enters the plating bath portion 4 as well, closing the lower opening portion 7 of the partition 3 and closing the plating bath portion 4
And the reaction treatment tank portion 5 are sealed. Reaction treatment tank part 5
Aluminum for reaction is ingot from above
Alternatively, it is added by a wire or the like. Here, zinc is transferred from the plating bath portion 4 to the reaction treatment bath portion 5 by the metal pump 8. By this operation, the aluminum-rich zinc in the reaction treatment tank portion 5 is forcibly diffused into the bottom dross BD that seals the partition wall opening portion 7, and the contact between the aluminum and the bottom dross BD is increased, so that the bottom dross BD and the aluminum are separated. Accelerate the reaction. The reaction product becomes top dross TD, floats in the upper layer of the reaction treatment tank portion 5, and is discharged to the outside by an appropriate means.

【0013】本発明を実施するに際してアルミニウム
は、常時少量ずつ添加する必要はなく、定期的にバッチ
供給されることによって充分にドロスを亜鉛化し、Fe
2 Al5 化して浮遊させる。即ち、反応処理槽部分5内
にはボトムドロスとトップドロスが共存し、且つ、反応
槽内での反応生成物やアルミニウムは、ドロス自体のシ
ールによってめっき浴側に移行することはない。この隔
壁開放部分のシールを確実にするためには、亜鉛とボト
ムドロスの粘性の違いを利用した厚み測定棒、あるい
は、超音波ソナー等により堆積ドロス厚みの測定を行
い、これによって反応処理槽部分5へのアルミニウム添
加量、あるいは添加間隔を決定しシールを常時確保す
る。更にメタルポンプ8によりめっき浴槽部分4から反
応処理槽部分5へ亜鉛を移すことによりアルミニウムを
ボトムドロス中に拡散させFeZn7 のFe2 Al5
の変化は推進される。
In carrying out the present invention, it is not always necessary to add a small amount of aluminum at all times, and a sufficient amount of aluminum is zincated to form dross by being fed in a batch at regular intervals.
2 Convert to Al 5 and float. That is, the bottom dross and the top dross coexist in the reaction treatment tank portion 5, and the reaction products and aluminum in the reaction tank do not move to the plating bath side due to the sealing of the dross itself. In order to ensure the sealing of the opening of the partition wall, the thickness of the deposited dross is measured by a thickness measuring rod utilizing the difference in viscosity between zinc and bottom dross, or ultrasonic sonar, etc. The amount of aluminum to be added to the aluminum or the interval of addition is determined and a seal is always secured. Further, by transferring zinc from the plating bath portion 4 to the reaction treatment bath portion 5 by the metal pump 8, aluminum is diffused into the bottom dross and the change of FeZn 7 to Fe 2 Al 5 is promoted.

【0014】図2は、この本発明において、メタルポン
プによる亜鉛の移動量を変化させた時の、めっき浴槽部
分4、反応処理槽部分5のアルミニウム濃度の推移とボ
トムドロス堆積量の推移を示す。
FIG. 2 shows the transition of the aluminum concentration in the plating bath portion 4 and the reaction treatment bath portion 5 and the transition of the bottom dross deposition amount when the movement amount of zinc by the metal pump is changed in the present invention.

【0015】図示するように、本発明では隔壁下部の開
放部7がシールされているため、反応処理槽部分5のア
ルミニウム濃度は一時的に高濃度になってもめっき浴槽
部分4にアルミニウムが拡散することはない。また、め
っき浴槽部分4から反応処理槽部分5にメタルポンプ8
でZnを移しアルミニウムリッチなZnをボトムドロス
BD中に拡散させることにより、ボトムドロスの上層部
から、ボトムドロスを巻き上げることなくボトムドロス
のトップドロス化反応を促進する。亜鉛の移動量を増や
すことによりボトムドロスのトップドロス化反応はより
促進される。
As shown in the figure, in the present invention, since the open portion 7 under the partition wall is sealed, even if the aluminum concentration in the reaction treatment tank portion 5 temporarily becomes high, aluminum diffuses into the plating bath portion 4. There is nothing to do. In addition, a metal pump 8 is provided from the plating bath portion 4 to the reaction treatment bath portion 5.
By transferring Zn and diffusing aluminum-rich Zn into the bottom dross BD, the top dross forming reaction of the bottom dross is promoted from the upper layer part of the bottom dross without rolling up the bottom dross. By increasing the migration amount of zinc, the reaction of bottom dross to top dross is further promoted.

【0016】これに対して、隔壁下部の開放部7がシー
ルされていない従来の方法においては、めっき浴槽部分
4と反応処理槽部分5のアルミニウム濃度が同等になる
ため、常に反応処理槽部分5のアルミニウム濃度を0.
1〜0.14%の間に保持しなければならない。このた
めアルミニウム濃度管理を頻繁に行い、アルミニウムの
添加量についても少量ずつアルミニウム濃度が変化しな
いように添加しなければならない。
On the other hand, in the conventional method in which the opening 7 at the lower part of the partition wall is not sealed, the aluminum concentration in the plating bath portion 4 and the reaction treatment bath portion 5 are equal, so that the reaction treatment bath portion 5 is always present. Aluminum concentration of 0.
Must be held between 1 and 0.14%. For this reason, it is necessary to frequently control the aluminum concentration and to add aluminum so that the aluminum concentration does not change little by little.

【0017】[0017]

【発明の効果】本発明によって以下の効果を奏する。The present invention has the following effects.

【0018】(1)高速めっきに伴うボトムドロスの大
量発生に対しても、ボトムドロスのめっき槽への過剰な
堆積が防止されボトムドロス起因の疵が低減され、生産
性向上、歩留り向上等多大な効果を上げることができ
る。
(1) Even when a large amount of bottom dross is generated due to high-speed plating, excessive accumulation of bottom dross in the plating tank is prevented, flaws caused by bottom dross are reduced, and great effects such as improved productivity and improved yield are achieved. Can be raised.

【0019】(2)反応槽に添加するアルミニウムのめ
っき槽への拡散が起こらないため、反応槽へのアルミニ
ウムの添加を一度に多量に行うことができ、アルミニウ
ム添加の際の微調整が不要になり操業が楽になる。
(2) Since aluminum added to the reaction tank does not diffuse into the plating tank, a large amount of aluminum can be added to the reaction tank at one time, and fine adjustment when adding aluminum is unnecessary. It will be easier to operate.

【0020】(3)Znをめっき槽から反応槽へ移すこ
とでアルミニウムリッチなZnのボトムドロス中への拡
散を促進させ、トップドロス化反応を促進させるので高
速操業に充分に対応できる。
(3) By moving Zn from the plating tank to the reaction tank, diffusion of aluminum-rich Zn into the bottom dross is promoted, and the reaction of top dross is promoted, so that it is possible to sufficiently cope with high-speed operation.

【図面の簡単な説明】[Brief description of drawings]

【図1】 本発明を適用した設備の説明図である。FIG. 1 is an explanatory diagram of equipment to which the present invention is applied.

【図2】 メタルポンプによる亜鉛の移動量を変化させ
た時の、めっき浴槽部分、反応処理槽部分のアルミニウ
ム濃度の推移とボトムドロス堆積量の推移を示す。
FIG. 2 shows changes in the aluminum concentration in the plating bath portion and the reaction treatment tank portion and changes in the bottom dross deposition amount when the amount of zinc transferred by the metal pump was changed.

【符号の説明】[Explanation of symbols]

1 めっき槽 2 浴中ロール 3 隔壁 4 めっき浴槽部分 5 反応処理槽部分 6 めっき槽底面 7 隔壁の開放部 S ストリップ鋼板 BD ボトムドロス ZB 亜鉛浴 TD トップドロス 1 Plating tank 2 Roll in bath 3 Partition wall 4 Plating bath part 5 Reaction bath part 6 Bottom surface of plating tank 7 Opening part of partition wall S Strip steel plate BD Bottom dross ZB Zinc bath TD Top dross

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 めっき槽を下方に開放部分を有する隔壁
によってめっき浴部分と反応槽部分に分離し、めっき過
程で発生したボトムドロスを前記隔壁下方の開放部分に
堆積せしめてシールを形成すると共に、反応槽内にアル
ミニウムを添加してボトムドロスを浮遊状態のドロスと
する連続溶融めっき方法において、めっき浴を構成する
溶融亜鉛をめっき槽から反応槽に移送することで強制的
にアルミニウムリッチの亜鉛をボトムドロス中に送り込
む連続溶融亜鉛めっき方法。
1. A plating bath is divided into a plating bath portion and a reaction bath portion by a partition having an open portion below, and bottom dross generated in the plating process is deposited on the open portion below the partition to form a seal, In the continuous hot dip plating method in which aluminum is added to the reaction tank to make the bottom dross a floating dross, the molten zinc that constitutes the plating bath is forcibly transferred from the plating tank to the reaction tank to form aluminum-rich zinc as the bottom dross. Continuous hot dip galvanizing method to feed into.
JP21624693A 1993-08-31 1993-08-31 Continuous galvanizing method Withdrawn JPH0770722A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP21624693A JPH0770722A (en) 1993-08-31 1993-08-31 Continuous galvanizing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP21624693A JPH0770722A (en) 1993-08-31 1993-08-31 Continuous galvanizing method

Publications (1)

Publication Number Publication Date
JPH0770722A true JPH0770722A (en) 1995-03-14

Family

ID=16685570

Family Applications (1)

Application Number Title Priority Date Filing Date
JP21624693A Withdrawn JPH0770722A (en) 1993-08-31 1993-08-31 Continuous galvanizing method

Country Status (1)

Country Link
JP (1) JPH0770722A (en)

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