JPH0759385B2 - Method for manufacturing resin composite pipe with socket - Google Patents

Method for manufacturing resin composite pipe with socket

Info

Publication number
JPH0759385B2
JPH0759385B2 JP1016043A JP1604389A JPH0759385B2 JP H0759385 B2 JPH0759385 B2 JP H0759385B2 JP 1016043 A JP1016043 A JP 1016043A JP 1604389 A JP1604389 A JP 1604389A JP H0759385 B2 JPH0759385 B2 JP H0759385B2
Authority
JP
Japan
Prior art keywords
pipe
synthetic resin
socket
connecting member
tube
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP1016043A
Other languages
Japanese (ja)
Other versions
JPH02194934A (en
Inventor
勲 小倉
国昭 大西
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sekisui Chemical Co Ltd
Original Assignee
Sekisui Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sekisui Chemical Co Ltd filed Critical Sekisui Chemical Co Ltd
Priority to JP1016043A priority Critical patent/JPH0759385B2/en
Publication of JPH02194934A publication Critical patent/JPH02194934A/en
Publication of JPH0759385B2 publication Critical patent/JPH0759385B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は、受口付樹脂複合管の製造方法に関する。TECHNICAL FIELD The present invention relates to a method for producing a resin composite pipe with a socket.

(従来の技術) 硬質塩化ビニル樹脂のような熱可塑性樹脂からなる管
は、優れた耐蝕性をもっているが、耐圧性、耐衝撃性等
機械的強度があまり高くない。このため、厳しい環境下
での使用、例えば、高温高圧の薬液の輸送が行われる化
学プラント用配管材料や外部からも圧力を受ける地下埋
設管路用材料としての使用に充分耐えられるものではな
かった。そこで、熱可塑性樹脂のもつ優れた耐蝕性はそ
のままに、機械的強度の向上を図った樹脂複合管が提案
され、現在様々な分野で多用されている。この樹脂複合
管は、繊維強化熱硬化性樹脂をはじめとする各種の外層
構成材料を、熱可塑性樹脂管の外周面に積層したもの
で、このようにすることによって所期の機械的強度を得
ている。
(Prior Art) A pipe made of a thermoplastic resin such as a hard vinyl chloride resin has excellent corrosion resistance, but mechanical strength such as pressure resistance and impact resistance is not so high. Therefore, it is not sufficiently durable to be used in a severe environment, for example, as a piping material for a chemical plant in which a high temperature and high pressure chemical solution is transported or as a material for an underground buried pipeline that receives pressure from the outside. . Therefore, a resin composite pipe having improved mechanical strength while maintaining the excellent corrosion resistance of a thermoplastic resin has been proposed and is now widely used in various fields. This resin composite pipe is made by laminating various outer layer constituent materials such as fiber reinforced thermosetting resin on the outer peripheral surface of the thermoplastic resin pipe, and by doing so, the desired mechanical strength is obtained. ing.

従来、このような樹脂複合管を製造する方法として、例
えば特開昭57−207061号公報には次の二つの方法が開示
されている。まず、一つめの方法は、熱可塑性樹脂管の
外周面に、繊維強化熱硬化性樹脂(以下、FRPとい
う。)との接着効果を高めるための表面処理を施したの
ち、FRPを巻回し、次いでそのうえにレジンコンクリー
トを巻回してから最後に再びFRPを巻回するものであ
る。また、二つめの方法は、内面にFRP層を形成した型
の中に、FRPを巻回した管を嵌め入れ、これら型と管と
の間隙に未硬化のレジンコンクリートを流し込んで硬化
させ、両者を一体化させたのち、型を取り去るものであ
る。
Conventionally, for example, JP-A-57-207061 discloses the following two methods for producing such a resin composite pipe. First, the first method is to apply a surface treatment to the outer peripheral surface of the thermoplastic resin tube to enhance the adhesive effect with the fiber-reinforced thermosetting resin (hereinafter referred to as FRP), and then wind the FRP, Next, the resin concrete is wound on top of it, and finally the FRP is wound again. The second method is to insert the FRP-wound pipe into a mold with an FRP layer formed on the inner surface, and pour uncured resin concrete into the gap between the mold and the pipe to cure it. After unifying, the mold is removed.

ところで、上記した樹脂複合管同士の接続を行うには、
他の合成樹脂管の場合と同様、管の一端に受口部を設け
て、これに他の管の挿口部を挿入して接続する受け挿し
接続が行われるが、この場合、従来は、受口部の内周面
と挿口部の外周面とを接着剤で接着している。
By the way, in order to connect the resin composite pipes described above,
Similar to the case of other synthetic resin pipes, a receiving portion is provided at one end of the pipe, and a receiving and inserting connection in which the insertion portion of another pipe is inserted and connected is performed, but in this case, conventionally, The inner peripheral surface of the receiving portion and the outer peripheral surface of the insertion portion are bonded with an adhesive.

また、上記した受け挿し接続を行うには、当然のことな
がら、少なくとも一端に受口部を有する受口付樹脂複合
管を用意する必要があるが、このような管を製造する方
法としては、従来、例えば特開昭54−146871号公報に所
載の方法が知られている。
In addition, in order to perform the receiving and inserting connection described above, it is, of course, necessary to prepare a resin composite tube with a socket having a socket at least at one end, but as a method for manufacturing such a tube, Conventionally, for example, the method disclosed in Japanese Patent Laid-Open No. 54-146871 is known.

その製造方法は、周方向に回転しながら軸方向に移動す
る芯型及び該芯型上に装着された受口成形用型材の周り
に成形材料を積層したのち硬化炉を通過させて成形材料
を硬化させ、次にこれを前記芯型から脱型してから直管
部と受口部とを切断刃で切断し、最後に受口成形用型材
を離脱させるもので、このような方法で製造される受口
付樹脂複合管は、直管部及び受口部がそれぞれ所定肉厚
の成形材料層で構成されたものである。
The manufacturing method is such that a molding material is laminated around a core mold that moves in the axial direction while rotating in the circumferential direction and a mouthpiece molding material mounted on the core mold, and then the molding material is passed through a curing furnace to form the molding material. It is hardened, then released from the core mold, cut the straight pipe part and the mouth part with a cutting blade, and finally removes the mouth part molding material. In the resin composite pipe with a socket, the straight pipe part and the socket part are each formed of a molding material layer having a predetermined thickness.

(発明が解決しようとする課題) しかしながら、前記した特開昭57−207061号公報に所載
の樹脂複合管の製造方法にあっては次のような問題があ
った。
(Problems to be Solved by the Invention) However, the method of manufacturing a resin composite pipe described in JP-A-57-207061 has the following problems.

すなわち、その製造方法の一つめの方法の場合、管の両
端部以外の部分では、第23図に示すように、FRP等の外
層構成材料aを一定のピッチで螺旋状に巻いているが、
外層構成材料aの巻き始めと巻き終わりの部分となる両
端部では、外層構成材料aを管端に沿うようにして何回
か重ねて巻く、いわゆる余巻きを行っている。この余巻
きは、管を指示しているチャッキング装置b,bに外層構
成材料aが巻き付かないように、また管端部の仕上がり
がよくなるように、必ず行わなければならないものであ
る。このため、管の両端部とそれ以外の部分とで外層構
成材料aの積層厚さにどうしても差が生じ、管の全長に
わたって均一な外層構成材料層をもつ樹脂複合管を得る
ことができないといった問題があった。また、外層構成
材料aの巻きピッチが、全体に一様でないため、外観が
悪くなるといった問題もあった。さらに、熱可塑性樹脂
管の1本1本について外層構成材料の巻回作業を行う、
いわゆるバッチ処理によるものであるため、作業能率が
悪く、生産性に劣るといった問題もあった。
That is, in the case of the first method of manufacturing the same, the outer layer constituent material a such as FRP is spirally wound at a constant pitch as shown in FIG.
At both ends of the outer layer constituent material a, which are the start and end of winding, the outer layer constituent material a is wound several times along the tube end, so-called extra winding is performed. This extra winding must always be performed so that the outer layer constituent material a is not wrapped around the chucking devices b, b indicating the tube, and the end of the tube is finished well. For this reason, a difference in the laminated thickness of the outer layer constituent material a is inevitable between the both ends of the tube and the other portions, and it is impossible to obtain a resin composite tube having a uniform outer layer constituent material layer over the entire length of the tube. was there. Further, since the winding pitch of the outer layer constituent material a is not uniform throughout, there is a problem that the appearance is deteriorated. Further, the outer layer constituent material is wound around each of the thermoplastic resin tubes,
Since this is a so-called batch process, there was a problem that the work efficiency was poor and the productivity was poor.

また、特開昭57−207061号公報に所載の二つめの方法の
場合、内面にFRP層を形成した型の中に、FRPを巻回した
管を嵌め入れ、これら型と管との間隙にレジンコンクリ
ートを流し込んで硬化させるものであるため、このよう
な方法ではバッチ処理にならざるを得ない。したがっ
て、この方法も作業能率が悪く、生産性に劣るといった
問題があった。また、型を別途用意し、その内面にFRP
層を形成しておく必要があるため、工程が複雑になると
いった問題もあった。さらに、レジンコンクリートを硬
化させるための炉を、最も長尺の管に合うものとする必
要があり、このため設備が大掛かりとなって、経済的に
不利になるといった問題もあった。
In the case of the second method disclosed in JP-A-57-207061, the FRP-wound pipe is fitted into the mold having the FRP layer formed on the inner surface, and the gap between the mold and the pipe is inserted. Since resin concrete is poured into and hardened, such a method inevitably requires batch processing. Therefore, this method also has a problem that work efficiency is poor and productivity is poor. In addition, a mold is prepared separately and the FRP is
Since it is necessary to form the layer in advance, there is a problem that the process becomes complicated. Further, the furnace for hardening the resin concrete needs to be adapted to the longest pipe, which causes a large scale of equipment and is economically disadvantageous.

さらに、上記いずれの方法にあっても、製造される樹脂
複合管は、その両端部において熱可塑性樹脂管の管端が
外部に露出しているため、特に管の両端部に衝撃を受け
ると、そこから外層構成材料層が容易に剥離してしまう
といった問題があった。このため、運搬や配管時に特別
な注意を払う必要があり、取り扱いに不便であった。
Further, in any of the above methods, the resin composite pipe to be produced, since the pipe ends of the thermoplastic resin pipe are exposed to the outside at both ends thereof, especially when both ends of the pipe are impacted, There is a problem that the outer layer constituent material layer is easily peeled off from there. Therefore, it is necessary to pay special attention during transportation and piping, which is inconvenient to handle.

また、前記した従来の樹脂複合管における受け挿し接続
にあっては、受口部も直管部と同様、芯材と外層構成材
料層の複層構造である場合が多く、受口部と挿口部との
接着は、芯材内周面と外層構成材料層との接着となる。
そして、芯材が熱可塑性樹脂であり、外層構成材料が熱
硬化性樹脂であると、両者の接着は非常に難しいものと
なる。このため、接続強度が低く、また水密性に劣ると
いった問題があった。
Further, in the receiving and inserting connection in the above-mentioned conventional resin composite pipe, the receiving part is often a multi-layered structure of the core material and the outer layer constituent material layer, like the straight pipe part, and the receiving part and the connecting part are inserted. The adhesion to the mouth portion is the adhesion between the inner peripheral surface of the core material and the outer layer constituent material layer.
If the core material is a thermoplastic resin and the outer layer constituent material is a thermosetting resin, it becomes very difficult to bond the two. Therefore, there are problems that the connection strength is low and the watertightness is poor.

一方、前記した特開昭54−146871号公報に開示された製
造方法にあっては、次のような問題があった。
On the other hand, the manufacturing method disclosed in Japanese Patent Laid-Open No. 54-146871 has the following problems.

すなわち、受口成形用型材の装着位置を決定するための
工夫が何らなされていないため、管の長さにばらつきが
生じるといった問題があった。
In other words, there has been a problem in that the length of the tube varies because no measures have been taken to determine the mounting position of the mouthpiece molding material.

また、連続生産を行おうとした場合、周方向に回転しな
がら軸方向に進む芯型の動きにタイミングを合わせなが
ら受口成形用型材を芯型の所定の位置に装着する必要が
生じるが、このようなことは実際にはほとんど不可能で
ある。したがって、受口付樹脂複合管の連続生産を行う
ことができないといった問題があった。
Further, when attempting continuous production, it is necessary to mount the mouthpiece molding material at a predetermined position of the core mold in synchronization with the movement of the core mold that advances in the axial direction while rotating in the circumferential direction. Such a thing is practically impossible. Therefore, there is a problem that the resin composite pipe with a socket cannot be continuously produced.

さらに、専ら、直管部及び受口部がそれぞれ所定肉厚の
成形材料層で構成された受口付樹脂複合管の製造を目的
とする方法であるため、例えば熱可塑性樹脂管等の合成
樹脂管を芯材とする樹脂複合管の製造には到底対応でき
るものではなかった。
Furthermore, since it is a method exclusively for the purpose of producing a resin composite pipe with a mouthpiece in which the straight pipe portion and the mouthpiece portion are each formed of a molding material layer having a predetermined thickness, for example, a synthetic resin such as a thermoplastic resin pipe is used. It was not possible at all to manufacture a resin composite pipe using the pipe as a core material.

本発明は、上記した従来の技術がもつ問題点を解消する
ためになされたものであり、接続強度及び水密性に優れ
た樹脂複合管における受け挿し接続構造をとるのに適し
た樹脂複合管の製造方法を提供しようとするものであ
る。
The present invention has been made to solve the problems of the above-described conventional technology, and a resin composite pipe suitable for forming a receiving and connecting structure in a resin composite pipe having excellent connection strength and watertightness. It is intended to provide a manufacturing method.

また、本発明は、FRP等の外層構成材料層の厚みが管の
全長にわたって均一な受口付樹脂複合管を効率よく連続
的に製造することのできる方法を提供しようとするもの
である。
Further, the present invention is intended to provide a method capable of efficiently and continuously producing a resin composite pipe with a socket in which the thickness of the outer layer constituent material layer such as FRP is uniform over the entire length of the pipe.

(課題を解決するための手段) 上記目的を達成するため、本発明に係る本発明に係る受
口付樹脂複合管の製造方法は、定尺の合成樹脂管をその
管軸周りに回転させながら管軸に沿って前進させるとと
もに、この合成樹脂管の回転運動及び前進運動を伝達す
ることができ、且つ、軸方向中央部に受口成形部を有す
る受口成形用連結部材を介して前記合成樹脂管の後端部
に該管と同じ定尺の合成樹脂管を連結し、次に、この連
結した合成樹脂管の後端部に、該管の回転運動及び前進
運動を伝達することのできる挿口成形用連結部材を介し
て、もしくは再び前記受口成形用連結部材を介して該管
と同じ定尺の合成樹脂管を連結し、以下同様に、定尺の
合成樹脂管同士の間に前記受口成形用連結部材と前記挿
口成形用連結部材とを交互に介装して、もしくは前記受
口成形用連結部材のみを介装して前記合成樹脂管の連結
を順次行い、複数の合成樹脂管が連結一体化されてなる
芯管を形成する工程と、管軸周りに回転しながら管軸に
沿って前進する前記芯管の外周面に外層構成材料を巻回
し積層して樹脂複合原管を形成する工程と、前記外層構
成材料の硬化後、前記樹脂複合原管を前記各合成樹脂管
の連結部位で順次切断して定尺の樹脂複合管に分離する
工程とを含むものである。
(Means for Solving the Problems) In order to achieve the above object, the method for producing a resin composite pipe with a mouthpiece according to the present invention according to the present invention is performed by rotating a synthetic resin pipe of a fixed length around its pipe axis. The synthetic resin pipe can be moved forward along the pipe axis, the rotational motion and the forward motion of the synthetic resin pipe can be transmitted, and the composite is formed via a socket molding connecting member having a socket molding portion in the axial center part. It is possible to connect a synthetic resin pipe of the same size as the pipe to the rear end of the resin pipe, and then to transmit the rotational movement and forward movement of the pipe to the rear end of the connected synthetic resin pipe. A synthetic resin pipe of the same size as the pipe is connected via the spout molding connecting member or again via the socket molding connecting member, and similarly, between the synthetic resin pipes of the same size. By interposing the connection member for socket molding and the connection member for insertion molding alternately, Or, a step of forming a core tube in which a plurality of synthetic resin pipes are connected and integrated by sequentially connecting the synthetic resin pipes by interposing only the socket forming connecting member, and rotating around the pipe axis. While forming a resin composite raw tube by winding and laminating an outer layer constituent material on the outer peripheral surface of the core tube advancing along the tube axis, and after curing the outer layer constituent material, the resin composite raw tube is And a step of sequentially cutting each synthetic resin pipe at a connecting portion to separate the synthetic resin pipe into a regular-sized resin composite pipe.

さらに、本発明に係る受口付樹脂複合管の製造方法は、
前記芯管を形成する工程において、合成樹脂管の管端面
と当接して外管端面の直前に間隙を確保するための微小
ストッパが設けられた受口成形用連結部材及び挿口成形
用連結部材を用いるとともに、前記樹脂複合原管を形成
する工程において、前記間隙にも外層構成材料を入り込
ませ、各合成樹脂管の管端面を該外層構成材料で被覆す
るものであってもよく、この方法は、前記した接続構造
に適する受口付樹脂複合管を製造するのに適している。
Furthermore, the method for producing a resin composite pipe with a socket according to the present invention,
In the step of forming the core tube, a socket molding connecting member and an insertion molding connecting member provided with a minute stopper for contacting with the tube end surface of the synthetic resin tube and securing a gap immediately before the outer tube end surface. In addition to the above, in the step of forming the resin composite raw pipe, the outer layer constituent material may be introduced into the gap and the tube end surface of each synthetic resin pipe may be covered with the outer layer constituent material. Is suitable for manufacturing a resin composite pipe with a socket suitable for the above-mentioned connection structure.

(作用) 本発明に係る受口付樹脂複合管の製造方法にあっては、
複数本の定尺の合成樹脂管を、受口成形用連結部材と挿
口成形用連結部材とを交互に用いて、または受口成形用
連結部材のみを用いて連結し、芯管を形成するととも
に、この芯管を管軸周りに回転させながら前進させ、こ
れに例えばFRP等の外層構成材料を一定のピッチで螺旋
状に巻回し、この外層構成材料を硬化させて、樹脂複合
原管としたのち、この原管を合成樹脂管の連結部位で切
断する。このようにして得られる受口付樹脂複合管は、
長さが常に一定で、且つ、管の全長にわたって外層構成
材料の巻きピッチが一定、すなわち外層構成材料層の厚
みが均一なものとなり、しかも管端部の仕上がりもきれ
いなものとなる。また、それとともに、各工程が連続し
たものとなり、バッチ処理で行わざるをえない従来の方
法に比べて、生産性が大幅に向上する。
(Operation) In the method for producing a resin composite pipe with a socket according to the present invention,
A plurality of standard length synthetic resin pipes are connected by alternately using the mouthpiece forming connecting member and the mouthpiece forming connecting member, or by using only the mouthpiece forming connecting member to form a core tube. Along with this, the core tube is advanced while rotating around the tube axis, and an outer layer constituent material such as FRP is spirally wound around it at a constant pitch, and the outer layer constituent material is cured to form a resin composite raw tube. After that, this raw pipe is cut at the connecting portion of the synthetic resin pipe. The resin composite pipe with a socket thus obtained is
The length is always constant, the winding pitch of the outer layer constituent material is constant over the entire length of the tube, that is, the thickness of the outer layer constituent material layer is uniform, and the finish of the tube end is also clean. At the same time, each process becomes continuous, and the productivity is greatly improved as compared with the conventional method in which batch processing is unavoidable.

また、上記した各連結部材として、合成樹脂管の管端面
と当接して該管端面の直前に間隙を確保するための微小
ストッパが設けられた受口成形用連結部材及び挿口成形
用連結部材を用いるとともに、樹脂複合原管を形成する
工程において、前記間隙にも外層構成材料を入り込ま
せ、各合成樹脂管の管端面を該外層構成材料で被覆する
ことにより、管の全長にわたって外層構成材料層の厚み
が均一で、しかも合成樹脂管の両端面が外層構成材料で
被覆された定尺の受口付樹脂複合管が得られる。
Further, as each of the above-mentioned connecting members, a socket forming connecting member and an insert forming connecting member provided with a minute stopper for contacting with the pipe end surface of the synthetic resin pipe and securing a gap immediately in front of the pipe end surface. In the step of forming the resin composite raw pipe, the outer layer constituent material is introduced also into the gap, and the pipe end surface of each synthetic resin pipe is covered with the outer layer constituent material, so that the outer layer constituent material is provided over the entire length of the pipe. It is possible to obtain a resin composite pipe with a socket having a uniform thickness, in which both end faces of the synthetic resin pipe are covered with the outer layer constituent material.

(実施例) 以下、本発明の実施例を、図面を参照して説明する。(Example) Hereinafter, the Example of this invention is described with reference to drawings.

第1図は、本発明に係る製造方法により製造しようとす
る樹脂複合管における受け挿し接続構造を示す部分断面
図である。
FIG. 1 is a partial cross-sectional view showing a receiving and inserting connection structure in a resin composite pipe to be manufactured by the manufacturing method according to the present invention.

この接続構造は、樹脂複合管F1の挿口部8が、受口付樹
脂複合管F2の受口部9内に挿入され、これら樹脂複合管
F1,F2の各芯材C,Cの管端面81,91をそれぞれ被覆してい
る外層構成材料20,20同士が衝合されるとともに、これ
ら外層構成材料20,20同士、及び受口部9内周面と挿口
部8外周面とが接着剤により固着されたものである。
In this connection structure, the insertion port 8 of the resin composite pipe F1 is inserted into the reception port 9 of the resin composite pipe F2 with a socket,
The outer layer constituent materials 20, 20 that respectively cover the tube end faces 81, 91 of the F1 and F2 core materials C, C collide with each other, and the outer layer constituent materials 20, 20 mutually, and the receiving portion 9 The inner peripheral surface and the outer peripheral surface of the insertion portion 8 are fixed by an adhesive.

なお、この接続部分の外周面を、さらにFRPで被覆する
(図中破線で示す。)と接続がより強固となるので好ま
しい。
In addition, it is preferable to further cover the outer peripheral surface of this connection portion with FRP (shown by a broken line in the figure) because the connection becomes stronger.

上記受口付樹脂複合管F2は、芯材となる合成樹脂管Cの
外周面に外層構成材料層20が形成されるとともに少なく
とも一端に受口部9を有するものである。そして、この
受口付樹脂複合管F2は、受口部9が外層構成材料20で形
成されるとともに、該受口部9内に臨む前記芯材Cの管
端面91が外層構成材料20で被覆されている。
The resin composite tube F2 with a socket has an outer layer constituent material layer 20 formed on the outer peripheral surface of a synthetic resin tube C serving as a core material and has a socket part 9 at least at one end. In the resin composite tube F2 with a socket, the socket 9 is formed of the outer layer constituent material 20, and the tube end surface 91 of the core material C facing the socket 9 is covered with the outer layer constituent material 20. Has been done.

一方、前記樹脂複合管F1は、芯材となる合成樹脂管Cの
外周面に外層構成材料層20が形成されるとともに少なく
とも一端に挿口部8を有するものである。そして、この
樹脂複合管F2は、挿口部8における芯材Cの管端面81が
外層構成材料20で被覆されている。なお、樹脂複合管F2
は通常、他端(図外)に受口部をもつ受口付樹脂複合管
であることが多い。
On the other hand, the resin composite pipe F1 is such that the outer layer constituent material layer 20 is formed on the outer peripheral surface of the synthetic resin pipe C serving as the core material, and the insertion port 8 is provided at at least one end. In the resin composite pipe F2, the pipe end surface 81 of the core material C in the insertion opening 8 is covered with the outer layer constituent material 20. In addition, resin composite pipe F2
Is usually a resin composite pipe with a socket having a socket at the other end (not shown).

なお、上記合成樹脂管Cとしては、例えば塩化ビニル等
の熱可塑性樹脂管が、また外層構成材料20としては繊維
強化熱硬化性樹脂(FRP)が挙げられる。
The synthetic resin pipe C may be a thermoplastic resin pipe such as vinyl chloride, and the outer layer constituent material 20 may be a fiber reinforced thermosetting resin (FRP).

以上のようになる樹脂複合管の受け挿し接続構造にあっ
ては、受口部と挿口部との接着領域が、受口部内周面及
び挿口部外周面から、各樹脂複合管の芯材の管端面をそ
れぞれ被覆している外層構成材料面にまで及んでおり、
しかも外層構成材料同士の接着となるから高い接続強度
と水密性とが同時に得られる。
In the receiving and inserting connection structure of the resin composite pipe as described above, the bonding area between the receiving portion and the insertion portion is the core of each resin composite pipe from the inner peripheral surface of the receiving portion and the outer peripheral surface of the insertion portion. It extends to the outer layer constituent material surface that covers the pipe end surface of the material,
Moreover, since the outer layer constituent materials are adhered to each other, high connection strength and water tightness can be obtained at the same time.

次に、本発明の請求項1に係る受口付樹脂複合管の製造
方法の一実施例について、第2図乃至第16図を参照して
説明する。
Next, an embodiment of a method of manufacturing a resin composite pipe with a socket according to claim 1 of the present invention will be described with reference to FIGS. 2 to 16.

まず、製造装置について説明し、その後製造方法につい
て装置の動作とともに説明する。
First, the manufacturing apparatus will be described, and then the manufacturing method will be described together with the operation of the apparatus.

第2図は、本発明に係る受口付樹脂複合管の製造方法及
びそれに用いられる製造装置の構成を示す概略図であ
る。
FIG. 2 is a schematic view showing the structure of a method for manufacturing a resin composite pipe with a socket and a manufacturing apparatus used therefor according to the present invention.

製造装置は、芯管製管手段1、原管製管手段2、原管引
取手段3、及び切断手段4から構成されており、この製
造装置の前段には、合成樹脂管製管装置5が設置されて
いる。ここで、合成樹脂管製管装置5について説明して
おくと、この装置5は、合成樹脂管Bを連続的に製する
製管機51と、この製管機51で製管された合成樹脂管Bを
所定の寸法に裁断して定尺の合成樹脂管Cとする自動裁
断機52とから構成されたものである。製管機51は、例え
ば係合部(図示省略)が両側縁に形成された合成樹脂製
の帯状体Aを、螺旋状に巻回して筒状に形成するととも
に、隣合う係合部同士を係合させて、合成樹脂管Bに製
管するものである。なお、製管機51は、これ以外に、例
えば溶融樹脂を押し出して合成樹脂管Bを製管する、い
わゆる押出機であってもよい。
The manufacturing apparatus comprises a core pipe manufacturing means 1, a raw pipe manufacturing means 2, a raw pipe collecting means 3, and a cutting means 4, and a synthetic resin pipe manufacturing apparatus 5 is provided in the preceding stage of the manufacturing apparatus. is set up. Here, the synthetic resin pipe manufacturing apparatus 5 will be described. The apparatus 5 includes a pipe manufacturing machine 51 for continuously manufacturing a synthetic resin pipe B, and a synthetic resin pipe manufactured by the pipe manufacturing machine 51. The automatic cutting machine 52 cuts the pipe B into a predetermined size to form a synthetic resin pipe C of a fixed length. The pipe manufacturing machine 51 spirally winds a synthetic resin strip A having engagement portions (not shown) formed on both side edges into a tubular shape, and forms adjacent engagement portions with each other. The synthetic resin pipe B is manufactured by engaging with each other. Other than this, the pipe making machine 51 may be, for example, a so-called extruder that extrudes a molten resin to produce the synthetic resin pipe B.

さて、本発明の製造装置の初段に位置する芯管製管手段
1は、上記した構成の合成樹脂管製管装置5と、管案内
レール61を介して接続されている。この芯管製管手段1
は、合成樹脂管製管装置5から管案内レール61に案内さ
れて送り込まれてくる定尺の合成樹脂管Cを、次々と連
結一体化して芯管Dに製管するとともに、その芯管Dを
次段の原管製管手段2に送り出すものである。このよう
な機能をもつ芯管製管手段1は、定尺の合成樹脂管Cを
受けるとともに、この管Cをその管軸周りに回転可能に
支承する架台11と、この架台11上に支承された合成樹脂
管Cを、該管Cの管軸に沿う一方向(この例の場合、第
1図において右方向)に、管軸周りの回転運動を妨げる
ことなく押し出す押出装置12と、この押出装置12により
押し出されてくる合成樹脂管Cを、その管軸周りに回転
させながら押出方向に送り出す送出機13と、この送出機
13により送り出されていく合成樹脂管Cの後端部と次の
合成樹脂管Cの前端部との間に介装され、両者を連結一
体化するとともに受口部9を成形するための複数個の受
口成形用連結部材14と、前期合成樹脂管C同士を連結一
体化するとともに挿口部8を成形するための複数個の挿
口成形用連結部材15とを備えている。なお、両端に受口
部9を有する受口付樹脂複合管を製造する場合には、上
記挿口成形用連結部材15は使用されない。第2図中、符
号63は、上記各連結部材14,15を合成樹脂管Cに挿着す
るための作業台を示している。
Now, the core pipe manufacturing means 1 located at the first stage of the manufacturing apparatus of the present invention is connected to the synthetic resin pipe manufacturing apparatus 5 having the above-mentioned configuration via the pipe guide rail 61. This core tube manufacturing means 1
Is a synthetic resin pipe C which is guided from the synthetic resin pipe manufacturing apparatus 5 into the pipe guide rail 61 and is fed into the core pipe D by successively connecting and integrating the synthetic resin pipes C. Is sent to the next-stage raw pipe making means 2. The core tube producing means 1 having such a function receives a fixed length synthetic resin tube C, and a pedestal 11 that rotatably supports the tube C around its tube axis and a pedestal 11 supported on the pedestal 11. An extruding device 12 for extruding the synthetic resin pipe C in one direction along the pipe axis of the pipe C (in the case of this example, the right direction in FIG. 1) without hindering the rotational movement around the pipe axis, and the extrusion device 12. The synthetic resin pipe C extruded by the device 12 is sent out in the extrusion direction while being rotated around the pipe axis, and the sending device 13.
A plurality of members for interposing the rear end portion of the synthetic resin pipe C sent out by 13 and the front end portion of the next synthetic resin pipe C, connecting and integrating both of them, and forming the receiving portion 9. And a plurality of insertion molding connection members 15 for connecting and integrating the former synthetic resin pipes C and molding the insertion opening 8. When the resin composite pipe with a mouthpiece having the mouthpiece portions 9 at both ends is manufactured, the spout molding connecting member 15 is not used. In FIG. 2, reference numeral 63 indicates a workbench for inserting the connecting members 14 and 15 into the synthetic resin pipe C.

前記架台11及び押出装置12は、第3図及び第4図に示す
ように構成されている。ここで、第3図は部分省略正面
図、第4図は同右側面図である。
The gantry 11 and the pushing device 12 are configured as shown in FIGS. 3 and 4. Here, FIG. 3 is a partially omitted front view, and FIG. 4 is a right side view of the same.

まず、架台11から説明すると、この架台11は、水平な機
枠111上に、合成樹脂管Cの下側周面を受ける8個の支
持ローラ112…と、合成樹脂管Cの最下面を受ける3個
の案内ローラ113…とが設けられたもので、前記した管
案内レール61の終端近傍位置に設置されている。8個の
支持ローラ112…は、2列に水平に並べられ、各列の支
持ローラ112…,112…は、それぞれ軸芯が同一直線上に
位置するよう、且つ、所定間隔を隔てて配設されてい
る。そして、列同士の間隔は、合成樹脂管Cの外径より
も小さく設定されている。一方、3個の案内ローラ113
…は、それぞれ支持ローラ112…の軸芯と直交するよう
にして、支持ローラ112…の列間に所定間隔を隔てて1
列に並べられている。また、これら案内ローラ113…
は、それぞれ支持ローラ112…よりもやや低い位置に設
けられている。そして、各案内ローラ113…は、第2図
において破線で示すように、合成樹脂管Cの進行方向
(第1図において右方向)に倒伏可能となされている。
First, the pedestal 11 will be described. The pedestal 11 receives, on a horizontal machine frame 111, eight support rollers 112, which receive the lower peripheral surface of the synthetic resin pipe C, and the lowermost surface of the synthetic resin pipe C. Three guide rollers 113 ... Are provided, and are installed in the vicinity of the end of the pipe guide rail 61. The eight support rollers 112 are horizontally arranged in two rows, and the support rollers 112, 112 in each row are arranged so that their axes are on the same straight line, and are arranged at predetermined intervals. Has been done. The interval between the rows is set smaller than the outer diameter of the synthetic resin pipe C. On the other hand, the three guide rollers 113
Are arranged so as to be orthogonal to the axis of the support rollers 112, respectively, and are separated by a predetermined distance between the rows of the support rollers 112.
They are arranged in rows. Also, these guide rollers 113 ...
Are provided at positions slightly lower than the support rollers 112. Each of the guide rollers 113 ... Can be laid down in the traveling direction of the synthetic resin pipe C (rightward in FIG. 1) as shown by the broken line in FIG.

なお、支持ローラ112及び案内ローラ113の個数並びに設
置間隔等は、上記した例に限るものではなく、合成樹脂
管Cの長さや外径、重量等に応じて適宜決定される。
The numbers of the support rollers 112 and the guide rollers 113, the installation intervals, and the like are not limited to the above examples, but may be appropriately determined according to the length, outer diameter, weight, etc. of the synthetic resin pipe C.

前記押出装置12は、上記した架台11の後端部側に設置さ
れている。この押出装置12は、水平な機枠120と、この
機枠120上に滑動可能に設けられた台車121と、この台車
121上に支持体124,124を介して水平に設けられた押出具
125と、台車121を前進及び後退させるシリンダ128とか
ら構成されている。台車121は、案内車輪122を備えてお
り、機枠120上に取り付けられた案内レール123に案内さ
れて、合成樹脂管Cの進行方向に沿う方向に前進及び後
退できるようになされている。押出具125は、シャフト1
26と、このシャフト126の先端に固着された押出板127と
から構成されている。押出板127は、合成樹脂管Cの外
径よりもやや大きな直径をもつ円板であり、シャフト12
6は、例えばベアリングを備えた支持体124,124により軸
芯周りに回動可能に支承されている。シリンダ128は、
油圧または空気圧によって作動するもので、前記した台
車121の後方に配置されるとともに、ロッド129を介して
台車121と接続されている。このようになる押出装置12
は、押出具125のシャフト126の軸芯が、前記した架台11
上の合成樹脂管Cの管軸と一致するように設けられてい
る。
The pushing device 12 is installed on the rear end side of the gantry 11 described above. The pushing device 12 includes a horizontal machine frame 120, a dolly 121 slidably provided on the machine frame 120, and the dolly.
Extruder horizontally provided on 121 via supports 124, 124
125 and a cylinder 128 for moving the bogie 121 forward and backward. The dolly 121 is provided with guide wheels 122, and is guided by a guide rail 123 mounted on the machine frame 120 so as to be able to move forward and backward in a direction along the traveling direction of the synthetic resin pipe C. Extruder 125 has shaft 1
26 and an extruding plate 127 fixed to the tip of the shaft 126. The extruded plate 127 is a disk having a diameter slightly larger than the outer diameter of the synthetic resin pipe C, and the shaft 12
The 6 is supported rotatably around the axis by supports 124, 124 having bearings, for example. Cylinder 128 is
It is operated by hydraulic pressure or air pressure, and is arranged behind the dolly 121 and is connected to the dolly 121 via a rod 129. Extruder 12 that looks like this
The axis of the shaft 126 of the push-out tool 125 is the frame 11 described above.
It is provided so as to coincide with the pipe axis of the upper synthetic resin pipe C.

なお、押出装置12の構成は上記した例に限るものではな
く、合成樹脂管Cを管軸に沿う一方向にその回転を妨げ
ることなく押し出すことができるのであれば、他の構成
であってもよい。例えば、合成樹脂管Cの管軸と平行な
軸芯をもつ複数個のローラを介して合成樹脂管Cを挟持
又は掴持し、その状態で管軸に沿う方向に移動するよう
な構成をもつものが考えられる。また、押出装置12は、
押出板127がモータ等で駆動され送出機13と同期して回
転する構成とされていてもよい。
The configuration of the extrusion device 12 is not limited to the above-mentioned example, and other configurations may be used as long as the synthetic resin pipe C can be extruded in one direction along the pipe axis without hindering its rotation. Good. For example, the synthetic resin pipe C is sandwiched or held via a plurality of rollers having an axis parallel to the pipe axis of the synthetic resin pipe C, and in that state, the synthetic resin pipe C is moved in the direction along the pipe axis. Things can be considered. In addition, the extrusion device 12,
The push-out plate 127 may be configured to be driven by a motor or the like and rotate in synchronization with the delivery device 13.

前記送出機13は、架台11の前方、つまり上記した押出装
置12とは反対側であって、且つ、架台11から押し出され
てきた合成樹脂管Cをそのまま管軸に沿って引き取るこ
とのできる位置に、架台11と所定間隔を隔てて設置され
ている。この送出機13は、第5図及び第6図に示すよう
に、合成樹脂管Cの外周面と当接するように、同一円周
上に配設された複数個の送出ローラ131…からなるもの
である。送出ローラ131…は、それぞれ軸芯が合成樹脂
管Cの送出方向に対しある一定の角度θをもって傾けら
れている。また、これら送出ローラ131…は、その全部
又は一部が駆動源(図示省略)と接続されている。そし
て、このようになる送出ローラ131…が一方向(図中矢
符P参照)に回転することによって、合成樹脂管Cは、
その管軸周りに回転されながら一方向に送り出されてい
く(図中矢符Q及びR参照)。合成樹脂管Cの送出速度
は、送出ローラ131…の傾き又は回転速度を変化させる
ことで、容易に調整することができる。
The delivery device 13 is located in front of the gantry 11, that is, on the opposite side of the extrusion device 12 and at a position where the synthetic resin pipe C extruded from the gantry 11 can be taken out along the pipe axis as it is. In addition, it is installed at a predetermined distance from the gantry 11. As shown in FIG. 5 and FIG. 6, the feeder 13 comprises a plurality of feeding rollers 131 ... Arranged on the same circumference so as to come into contact with the outer peripheral surface of the synthetic resin pipe C. Is. The delivery rollers 131, ... Have their axes inclined at a certain angle θ with respect to the delivery direction of the synthetic resin pipe C. Further, all or a part of the delivery rollers 131 ... Is connected to a drive source (not shown). Then, as the delivery rollers 131 ... Rotate in one direction (see arrow P in the figure), the synthetic resin pipe C is
It is sent out in one direction while being rotated around the tube axis (see arrows Q and R in the figure). The delivery speed of the synthetic resin pipe C can be easily adjusted by changing the inclination or rotation speed of the delivery rollers 131 ....

なお、前記した架台11に、この送出機13と同様の構成を
もったものを採用してもよい。
It should be noted that the gantry 11 described above may have the same configuration as the transmitter 13.

前記受口成形用連結部材14は、合成樹脂材から成形され
た略円筒状のもので、第7図及び第8図に示すように、
軸方向中央部に受口成形部141が形成されるとともに、
この受口成形部14の両端に、一方の合成樹脂管Cの端部
に嵌入される嵌入部142と、他方の合成樹脂管Cの端部
に嵌入される嵌入部143とが形成されている。受口成形
部141は、その長さが、成形しようとする受口部9の倍
の長さとされるとともに、その外径が、該受口部9の内
径と等しくされている。また、このようになる受口成形
部141の中央部には、全周にわたって凹溝144が形成され
ている。この凹溝144は、最終工程において樹脂複合原
管Eを定尺の受口付樹脂複合管Fに切断分離する際、切
断刃41が受口成形部141に接触して、該受口成形部141が
損傷することがないようにするためのものである。した
がって、この凹溝144の幅は、切断刃41の厚さよりも厚
くなされていることが必要である。また、この凹溝144
の深さは、切断刃41の接触を回避することのできる深さ
とされていることが必要である。前記嵌入部142,143
は、上記受口成形部141と同心状に形成されており、こ
れら各嵌入部142,143にそれぞれ合成樹脂管C,Cを接続し
た際、両方の管軸同士が一致するように図られている。
また、嵌入部142,143は、それぞれ先端に向かうにした
がって漸次窄められているのが好ましい。それは、合成
樹脂管Cの内径寸法のばらつきや、受口成形用連結部材
14それ自体の成形上の寸法誤差を吸収して、嵌入部142,
143と合成樹脂管C内面との密着性を高めるためであ
る。そして、嵌入部142,143をそれぞれこのように形成
しておくと、合成樹脂管Cと嵌入部142,143との間で周
方向及び軸方向のいずれの方向にも滑りを生じることは
ない。なお、嵌入部142,143の窄め具合は、嵌入部142,1
43自体の長さ、合成樹脂管Cの内径、合成樹脂管Cとの
間の摩擦力の大小、受口成形用連結部材14自体の成形精
度等、諸条件に応じて適宜決定される。
The mouthpiece connecting member 14 is a substantially cylindrical member formed of a synthetic resin material, and as shown in FIGS. 7 and 8,
While the mouthpiece molding portion 141 is formed in the central portion in the axial direction,
At both ends of the socket molding portion 14, a fitting portion 142 fitted at an end portion of one synthetic resin pipe C and a fitting portion 143 fitted at an end portion of the other synthetic resin pipe C are formed. . The socket molding portion 141 has a length that is twice as long as the socket portion 9 to be molded, and its outer diameter is equal to the inner diameter of the socket portion 9. In addition, a concave groove 144 is formed over the entire circumference in the central portion of the mouthpiece molding portion 141 thus configured. When the resin composite raw pipe E is cut and separated into a regular-sized resin composite pipe F with a socket in the final step, the cutting blade 41 comes into contact with the socket molding part 141, and the recessed groove 144 is formed in the socket molding part 141. This is to prevent the 141 from being damaged. Therefore, the width of the groove 144 needs to be thicker than the thickness of the cutting blade 41. Also, this groove 144
It is necessary that the depth of is so deep as to avoid contact with the cutting blade 41. The fitting portion 142,143
Is formed concentrically with the socket molding portion 141, and when the synthetic resin pipes C, C are respectively connected to the fitting portions 142, 143, both pipe axes are made to coincide with each other.
Further, it is preferable that the fitting portions 142 and 143 are gradually narrowed toward the respective tips. This is due to the variation in the inner diameter of the synthetic resin pipe C and the connection member for the mouthpiece molding.
14 By absorbing the dimensional error in molding itself, the fitting portion 142,
This is because the adhesion between 143 and the inner surface of the synthetic resin pipe C is enhanced. When the fitting portions 142 and 143 are respectively formed in this way, slippage does not occur between the synthetic resin pipe C and the fitting portions 142 and 143 in either the circumferential direction or the axial direction. It should be noted that the degree of contraction of the fitting portions 142, 143 depends on the fitting portions 142, 1
The length of 43 itself, the inner diameter of the synthetic resin pipe C, the magnitude of the frictional force with the synthetic resin pipe C, the molding accuracy of the mouthpiece molding connecting member 14 itself, and the like are appropriately determined according to various conditions.

また、上記嵌入部142,143は、それぞれ先端外周縁部が
面取り145,146されている。この面取り部145,146は、合
成樹脂管Cと受口成形用連結部材14との位置決めを行
い、嵌入部142,143を合成樹脂管Cへスムーズに嵌入さ
せるためのものである。これら面取り部145,146の傾斜
角度や幅等は、嵌入部142,143の窄め具合と同様、諸条
件に応じて適宜決定される。
Further, the fitting portions 142 and 143 are chamfered 145 and 146 at the outer peripheral edge portions of the tips, respectively. The chamfered portions 145 and 146 serve to position the synthetic resin pipe C and the mouthpiece forming coupling member 14 and to smoothly fit the fitting portions 142 and 143 into the synthetic resin pipe C. The inclination angle, width, etc. of the chamfered portions 145, 146 are appropriately determined according to various conditions, like the degree of narrowing of the fitting portions 142, 143.

一方、前記挿口成形用連結部材15は、合成樹脂材から成
形された略円筒状のもので、第9図及び第10図に示すよ
うに、一端側が一方の合成樹脂管Cの端部に嵌入される
嵌入部151となされ、他端側が他方の合成樹脂管Cの端
部に嵌入される嵌入部152となされている。これら嵌入
部151,152は、同心状に形成されており、各嵌入部151,1
52にそれぞれ合成樹脂管C,Cを接続した際、両方の管軸
同士が一致するように図られている。また、嵌入部151,
152は、前記した受口成形用連結部材14と同様、それぞ
れ先端に向かうにしたがって漸次窄められるとともに、
先端外周縁部が面取り153,154されている。さらに、こ
のようになる両嵌入部151,152の境界部分、つまり長手
方向中央部には、鍔部155が全周にわたって形成されて
いる。この鍔部155は、最終工程において樹脂複合原管
Eを定尺の樹脂複合管Fに切断分離する際、切断刃が原
管E内部の合成樹脂管Cの管端に接触することがないよ
うに、合成樹脂管C同士の間に間隙V(第15図参照)を
形成するためのものである。したがって、鍔部155の厚
さは、切断刃の厚さよりも厚くなされていることが必要
である。また、合成樹脂管C…を連結して芯管Dを形成
した際、鍔部155が芯管Dの外周面から突出することが
ないように、鍔部155の高さは、合成樹脂管Cの肉厚よ
りも小さい寸法に設定されている。これは、第16図に示
すように、鍔部155が芯管Dの外周面から突出している
と、芯管Dに外層構成材料20を巻回する際、合成樹脂管
Cの連結部位で外層構成材料20が盛り上がって巻き乱れ
が生じたり、また外層構成材料20と芯管Dとの間に、空
洞Tが形成されたりして、不良品発生の原因となるから
である。
On the other hand, the spout molding connecting member 15 is formed of a synthetic resin material and has a substantially cylindrical shape, and one end thereof is connected to the end portion of one synthetic resin pipe C as shown in FIGS. 9 and 10. The fitting portion 151 is fitted and the other end side is a fitting portion 152 which is fitted into the end portion of the other synthetic resin pipe C. These fitting portions 151, 152 are formed concentrically, and the fitting portions 151, 1
When the synthetic resin pipes C, C are connected to 52, respectively, both pipe axes are made to coincide with each other. In addition, the fitting portion 151,
Similarly to the mouthpiece-forming connecting member 14 described above, the 152 is gradually narrowed toward the tip thereof,
The outer peripheral edge of the tip is chamfered 153,154. Further, a brim portion 155 is formed over the entire circumference at the boundary portion between both fitting portions 151, 152 thus formed, that is, in the central portion in the longitudinal direction. This flange portion 155 prevents the cutting blade from coming into contact with the pipe end of the synthetic resin pipe C inside the raw pipe E when the resin composite raw pipe E is cut and separated into the regular length resin composite pipe F in the final step. In addition, a gap V (see FIG. 15) is formed between the synthetic resin pipes C. Therefore, the thickness of the brim portion 155 needs to be thicker than the thickness of the cutting blade. Further, the height of the collar portion 155 is such that the collar portion 155 does not protrude from the outer peripheral surface of the core tube D when the synthetic resin tubes C ... Are connected to form the core tube D. It is set to a size smaller than the wall thickness of. This is because, as shown in FIG. 16, when the collar portion 155 projects from the outer peripheral surface of the core tube D, when the outer layer constituent material 20 is wound around the core tube D, the outer layer is formed at the connecting portion of the synthetic resin tube C. This is because the constituent material 20 rises to cause winding disorder, and a cavity T is formed between the outer layer constituent material 20 and the core tube D, which causes defective products.

なお、受口成形用連結部材14及び挿口成形用連結部材15
は、それぞれ嵌入部142,143,151,152の外周面が平滑な
ものに限るものではない。挿口成形用連結部材15を例に
とると、例えば第11図及び第12図に示すように、嵌入部
151,152外周面に複数本の凹溝156…が軸芯に沿って形成
されたものであってもよい。この場合、凹溝156の形状
は、断面V字状、断面U字状、断面コ字状等、任意の形
状とされる。このように、嵌入部151,152の外周面に凹
溝156…を形成しておくと、外周面が平滑なものより
も、嵌入部151,152と合成樹脂管C内面との軸芯周りの
方向における摩擦力を大きくすることができるととも
に、嵌入部151,152の成形精度をそれほど高くする必要
がないので成形上都合がよい。この挿口連結部材15にあ
っても、前記したものと同様、嵌入部151,152の先端外
周縁部が面取り153,154されており、また、嵌入部151,1
52の境界部分には鍔部155が形成されている。
It should be noted that the socket molding connecting member 14 and the insertion molding connecting member 15
Is not limited to one in which the outer peripheral surfaces of the fitting portions 142, 143, 151, 152 are smooth. Taking the spout molding connecting member 15 as an example, as shown in FIGS. 11 and 12, for example, a fitting portion
A plurality of recessed grooves 156 may be formed on the outer peripheral surfaces of the 151, 152 along the axis. In this case, the concave groove 156 has an arbitrary shape such as a V-shaped cross section, a U-shaped cross section, and a U-shaped cross section. In this way, when the recessed grooves 156 are formed on the outer peripheral surfaces of the fitting portions 151, 152, the frictional force in the direction around the axis between the fitting portions 151, 152 and the inner surface of the synthetic resin pipe C is greater than that of a smooth outer peripheral surface. This is convenient for molding because it is possible to increase the size and the molding accuracy of the fitting portions 151 and 152 does not need to be so high. Also in the insertion port connecting member 15, the outer peripheral edge portions of the distal ends of the fitting portions 151, 152 are chamfered 153, 154, and the fitting portions 151, 1 are also provided.
A collar portion 155 is formed at the boundary portion of 52.

次に、原管製管手段2について説明する。この原管製管
手段2は、上記した芯管製管手段1の次段に置かれてお
り、芯管製管手段1から管軸周りに回転しながら送り出
されてくる芯管Dの外周面に、外層構成材料20を巻回し
積層して、樹脂複合原管Eを製するものである。このよ
うな機能をもつ原管製管手段2は、表面処理機21と、外
層構成材料巻回部22と、硬化炉26とから構成されてい
る。なお、図中の符号27は、芯管Dを支持するためのロ
ーラを示している。
Next, the raw pipe manufacturing means 2 will be described. This raw pipe making means 2 is placed at the next stage of the core pipe making means 1 described above, and the outer peripheral surface of the core pipe D sent out from the core pipe making means 1 while rotating around the pipe axis. Then, the outer layer constituent material 20 is wound and laminated to manufacture the resin composite original pipe E. The raw pipe manufacturing means 2 having such a function is composed of a surface treatment machine 21, an outer layer constituent material winding portion 22, and a curing furnace 26. Reference numeral 27 in the figure denotes a roller for supporting the core tube D.

表面処理機21は、芯管Dと外層構成材料20との接着性が
高くなるよう、芯管Dの外表面に、例えばサンディング
処理等を施すためのものである。この表面処理機21は、
前記芯管製管手段1の送出機13の次に位置されている。
なお、この表面処理機21は、必ずしも設ける必要のない
ものである。
The surface treating machine 21 is for subjecting the outer surface of the core tube D to, for example, a sanding treatment so that the adhesion between the core tube D and the outer layer constituent material 20 is enhanced. This surface treatment machine 21
It is located next to the delivery device 13 of the core tube producing means 1.
The surface treatment machine 21 does not necessarily have to be provided.

外層構成材料巻回部22は、FRP等の外層構成材料20を芯
管Dの外周面に巻回するためのもので、上記表面処理機
21の次に設けられている。この外層構成材料巻回部22
は、充填材充填ユニット24と、FRP巻回ユニット25とで
構成されている。充填材充填ユニット24は、充填材241
を芯管Dの外周面上に供給するための供給機242と、充
填材241を覆う不織布243を巻回するためのガイドローラ
244と、巻回された不織布243を押さえつけるための押え
ローラ245とを備えている。また、FRP巻回ユニット25
は、帯状に編成されたガラス繊維251に熱硬化性樹脂を
含浸させるための含浸槽252と、熱硬化性樹脂が含浸さ
れたガラス繊維(FRP)253を芯管Dに巻回するためのガ
イドローラ254と、芯管Dに巻回されたFRP253を押えつ
けるための押えローラ255とをそれぞれ備えている。ま
た、上記不織布243及びFRP253は、いずれも芯管Dの外
周面に一定の巻きピッチで螺旋状に巻回されるよう、芯
管Dの管軸に対し一定の角度をもって供給される。この
角度は、芯管Dの外径や、芯管Dの回転速度及び移送速
度等の諸条件に応じて適宜決定される。また、芯管D
は、回転しながら進んでいくため、不織布243及びFRP25
3は芯管Dに自動的に巻回されていく。したがって、上
記したいずれのガイドローラ244,254も、通常、一箇所
に固定されたままとなっている。
The outer layer constituent material winding section 22 is for winding the outer layer constituent material 20 such as FRP around the outer peripheral surface of the core tube D, and is the surface treatment machine described above.
It is provided after 21. This outer layer constituent material winding part 22
Is composed of a filler filling unit 24 and an FRP winding unit 25. The filling material filling unit 24 includes a filling material 241
And a guide roller for winding the non-woven fabric 243 covering the filling material 241 on the outer peripheral surface of the core tube D.
244 and a pressing roller 245 for pressing the wound non-woven fabric 243. In addition, the FRP winding unit 25
Is an impregnation tank 252 for impregnating a band-shaped glass fiber 251 with a thermosetting resin, and a guide for winding the glass fiber (FRP) 253 impregnated with the thermosetting resin around a core tube D. A roller 254 and a pressing roller 255 for pressing the FRP 253 wound around the core tube D are respectively provided. Further, both the non-woven fabric 243 and the FRP 253 are supplied at a constant angle with respect to the tube axis of the core tube D so that they are spirally wound around the outer peripheral surface of the core tube D at a constant winding pitch. This angle is appropriately determined according to various conditions such as the outer diameter of the core tube D, the rotation speed and the transfer speed of the core tube D, and the like. Also, the core tube D
Is a non-woven fabric 243 and FRP25
3 is automatically wound around the core tube D. Therefore, each of the guide rollers 244 and 254 described above is usually fixed at one place.

なお、外層構成材料巻回部22の構成は、上記したものに
限るものではなく、芯管Dの外周面に形成する層の数や
外層構成材料の種類等に応じて適宜変更することができ
る。また、上記した例では、ガラス繊維251に熱硬化性
樹脂を含浸させてから巻回を行っているが、ガラス繊維
251だけを芯管Dに巻回してから、これに熱硬化性樹脂
を塗布等して含浸させてもよい。
The configuration of the outer layer constituent material winding portion 22 is not limited to the above-described one, and can be appropriately changed depending on the number of layers formed on the outer peripheral surface of the core tube D, the type of the outer layer constituent material, and the like. . In the above example, the glass fiber 251 is impregnated with the thermosetting resin before being wound.
It is also possible to wind only the core 251 around the core tube D and then impregnate it with a thermosetting resin by coating or the like.

硬化炉26は、上記した外層構成材料巻回部22で巻回し積
層された充填材24等の外層構成材料20を硬化させるため
のもので、前記FRP巻回ユニット25の後段に配置されて
いる。この硬化炉26は、外層構成材料20が巻回された芯
管Dを周囲から覆うことのできる、例えば筒状に構成さ
れている。
The curing furnace 26 is for curing the outer layer constituting material 20 such as the filler 24 which is wound and laminated in the outer layer constituting material winding portion 22 described above, and is arranged in the subsequent stage of the FRP winding unit 25. . The curing furnace 26 is configured, for example, in a tubular shape so that the core tube D wound with the outer layer constituent material 20 can be covered from the surroundings.

次に、原管引取手段3について説明する。この原管引取
手段3は、上記した原管製管手段2の次段に設置されて
おり、原管製管手段2から回転しながら出てくる樹脂複
合原管Eを、その動きを妨げることなく該原管Eの進行
方向に沿って引き取るためのものである。このような機
能をもつ原管引取手段3は、前記した芯管製管手段1の
送出機13と同じ構成であり、また、その動作は該送出機
13と同期しているか、もしくは若干遅いものである。
Next, the raw pipe collecting means 3 will be described. This raw pipe taking-in means 3 is installed at the next stage of the above-mentioned raw pipe making means 2 and prevents the resin composite raw pipe E coming out of the raw pipe making means 2 from rotating. Instead, it is for picking up along the traveling direction of the raw tube E. The raw pipe taking-out means 3 having such a function has the same structure as the sending machine 13 of the core tube making means 1 described above, and its operation is the sending machine.
It is in sync with 13, or slightly slower.

上記原管引取手段3の次には、切断手段4が配置されて
いる。この切断手段4は、原管引取手段3により引き取
られてきた樹脂複合原管Eを、前記合成樹脂管C…の連
結部位で切断し、定尺の樹脂複合管F…に分離するもの
である。このような働きをする切断手段4は、樹脂複合
原管Eの外層構成材料層のみを切断する切断刃41を備
え、樹脂複合原管Eの管軸方向に沿う一定の領域を一定
の周期をもって往復動できるように設けられている。そ
して、この切断手段4は、適宜の制御装置(図示せず)
によって制御され、切断箇所である合成樹脂管Cの連結
部位が切断刃41の位置にくると、原管Eの進行方向と同
方向に移動を開始して原管Eの進行速度と同速度で移動
しながら原管Eを切断し、切断後は直ちに初期位置に復
帰する。
The cutting means 4 is arranged next to the raw pipe collecting means 3. The cutting means 4 cuts the resin composite raw pipe E, which has been taken by the raw pipe taking means 3, at the connecting portion of the synthetic resin pipes C ... And separates it into the resin composite pipe F ... . The cutting means 4 having such a function is provided with a cutting blade 41 for cutting only the outer layer constituent material layer of the resin composite raw pipe E, and has a certain period in a certain region along the pipe axial direction of the resin composite raw pipe E. It is provided so that it can reciprocate. The cutting means 4 is an appropriate control device (not shown).
When the connecting portion of the synthetic resin pipe C, which is a cutting point, is located at the position of the cutting blade 41, the movement starts in the same direction as the moving direction of the raw pipe E, and at the same speed as the moving speed of the raw pipe E. The original pipe E is cut while moving, and immediately after cutting, it returns to the initial position.

なお、図中の符号62は、上記切断手段4により切断分離
されてなる定尺の受口付樹脂複合管F…を受け、これを
所定箇所に移送するための管移送レールを示している。
Reference numeral 62 in the figure denotes a pipe transfer rail for receiving the fixed-sized resin composite pipe with a socket F ... Cut and separated by the cutting means 4 and transferring it to a predetermined position.

次に、本発明に係る樹脂複合管の製造方法について、上
記した製造装置の動作とともに説明する。
Next, a method of manufacturing the resin composite pipe according to the present invention will be described together with the operation of the manufacturing apparatus described above.

まず、合成樹脂管製管装置5の製管機51により、合成樹
脂管Bを連続的に製管し、これを自動裁断機52により規
定の寸法に順次裁断する。このようにしてできた定尺の
合成樹脂管C…の一端部(図では右端部)に、受口成形
用連結部材14及び挿口成形用連結部材15を、ある一つの
合成樹脂管Cには受口成形用連結部材14、その次の合成
樹脂管Cには挿口成形用連結部材15という具合に、順次
交互に挿着する。この作業は作業台63おいて行われる。
このようにして一端部に受口成形用連結部材14又は挿口
成形用連結部材15が挿着された合成樹脂管Cは、管案内
レール61に案内されて順次芯管製管手段1の架台11上に
送られる。
First, the synthetic resin pipe B is continuously made by the pipe making machine 51 of the synthetic resin pipe making apparatus 5, and the synthetic resin pipe B is successively cut by the automatic cutting machine 52 to a predetermined size. One end (right end in the figure) of the standard-sized synthetic resin pipe C formed in this way is provided with the socket molding connecting member 14 and the insertion molding connecting member 15 in one synthetic resin pipe C. Are successively inserted into the socket forming connecting member 14 and the synthetic resin pipe C next to the opening forming connecting member 15 alternately. This work is performed on the workbench 63.
In this way, the synthetic resin pipe C in which the socket forming connecting member 14 or the insert forming connecting member 15 is attached to one end is guided by the pipe guide rail 61 to sequentially mount the core pipe manufacturing means 1. Sent on 11.

架台11上に合成樹脂管Cが送り込まれてくると、押出装
置12のシリンダ128が作動し、ロッド129を伸出させる。
これに伴って台車121が架台11に向かって前進し、押出
具125の押出板127が、架台11上の合成樹脂管Cの後端に
当接する。さらに、ロッド129が伸出して台車121が前進
し続けると、合成樹脂管Cは、押出板127に押されて架
台11上を前進する。このとき、合成樹脂管Cは支持ロー
ラ112…と擦れ合うが、該管Cは案内ローラ113…によっ
ても支承されているので、スムーズに前進する。
When the synthetic resin pipe C is fed onto the gantry 11, the cylinder 128 of the extrusion device 12 operates and the rod 129 is extended.
Along with this, the dolly 121 moves forward toward the gantry 11, and the pushing plate 127 of the pushing tool 125 contacts the rear end of the synthetic resin pipe C on the gantry 11. Further, when the rod 129 extends and the carriage 121 continues to move forward, the synthetic resin pipe C is pushed by the pushing plate 127 and moves forward on the gantry 11. At this time, the synthetic resin pipe C rubs against the support rollers 112, but since the pipe C is also supported by the guide rollers 113, it moves forward smoothly.

このようにして、合成樹脂管Cは架台11から送出機13に
向って押し出されていく。この時点で、送出機13は既に
起動しており、やがて、送出機13に合成樹脂管Cの前端
部(この実施例の場合、受口成形用連結部材14又は挿口
成形用連結部材15)が達し、該前端部の外周面に送出機
13の送出ローラ131…が当接すると、回転している送出
ローラ131…によって、合成樹脂管Cは管軸周りに回転
を開始する。これと同時に、この合成樹脂管Cの後半部
を支承している架台11の案内ローラ113…が倒伏して合
成樹脂管Cから離れ、合成樹脂管Cの後半部は支持ロー
ラ112…によってのみ支承されることとなる。これによ
り、合成樹脂管Cは管軸周りにスムーズに回転する。ま
た、合成樹脂管Cの後端と当接している押出板127も合
成樹脂管Cとともに回転するので、合成樹脂管Cの回転
運動は何ら妨げられることはない。なお、架台11の案内
ローラ113…を倒伏させるのは、合成樹脂管Cが回転を
開始する直前であってもよい。
In this way, the synthetic resin pipe C is extruded from the gantry 11 toward the sending machine 13. At this point, the sending machine 13 has already started, and eventually the sending machine 13 has a front end portion of the synthetic resin pipe C (in this embodiment, the socket forming connecting member 14 or the insertion forming connecting member 15). Reach the outer peripheral surface of the front end
When the 13 delivery rollers 131 ... Abut, the rotating delivery rollers 131 ... Start the rotation of the synthetic resin pipe C around the pipe axis. At the same time, the guide rollers 113 of the gantry 11 supporting the latter half of the synthetic resin pipe C fall down and separate from the synthetic resin pipe C, and the latter half of the synthetic resin pipe C is supported only by the supporting rollers 112. Will be done. As a result, the synthetic resin pipe C smoothly rotates around the pipe axis. Further, since the push-out plate 127 which is in contact with the rear end of the synthetic resin pipe C also rotates together with the synthetic resin pipe C, the rotational movement of the synthetic resin pipe C is not hindered at all. The guide rollers 113 of the gantry 11 may be laid down just before the synthetic resin pipe C starts to rotate.

以上のようにして合成樹脂管Cが送出機13により送り出
されていくと、これ以上該合成樹脂管Cを後ろから押し
続ける必要がなくなるので、押出装置12のシリンダ128
のロッド129が縮退し、これに伴って台車121が後退して
押出具125の押出板127が初期位置に復帰する。そして、
上記合成樹脂管Cが架台11上から完全に離れると、管案
内レール61の先端にあるストッパ(図示せず)が解除さ
れて、次の合成樹脂管Cが架台11上に送り込まれる。
When the synthetic resin pipe C is sent out by the sending machine 13 as described above, it is not necessary to continue pushing the synthetic resin pipe C from the rear side, and therefore the cylinder 128 of the extrusion device 12 is not required.
The rod 129 is retracted, the carriage 121 is retracted accordingly, and the push-out plate 127 of the push-out tool 125 returns to the initial position. And
When the synthetic resin pipe C is completely separated from the base 11, the stopper (not shown) at the tip of the pipe guide rail 61 is released, and the next synthetic resin pipe C is fed onto the base 11.

以上のようにして次の合成樹脂管Cが架台11上に送り込
まれると、直ちに押出装置12のシリンダ128が再び作動
して、前記したように、架台11上の合成樹脂管Cを前方
に押し出す。ここで、押出装置12による合成樹脂管Cの
押出速度は、送出機13による合成樹脂管Cの送出速度よ
りも少し早い速度に設定されており、送出機12で送り出
されていく前の合成樹脂管Cの後端が、架台11と送出機
13との間を移動している間に、架台11上の合成樹脂管C
が前の合成樹脂管Cに追いつくことができるように図っ
ている。
Immediately after the next synthetic resin pipe C is fed onto the gantry 11 as described above, the cylinder 128 of the extrusion device 12 is immediately actuated again to push the synthetic resin pipe C on the gantry 11 forward. . Here, the extrusion speed of the synthetic resin pipe C by the extrusion device 12 is set to a speed slightly higher than the delivery speed of the synthetic resin pipe C by the delivery device 13, and the synthetic resin before being delivered by the delivery device 12 is set. The rear end of the pipe C is the pedestal 11 and the sending machine.
While moving to and from 13, the synthetic resin pipe C on the gantry 11
Is designed to catch up with the previous synthetic resin pipe C.

架台11上の合成樹脂管Cが押出装置12により押し出され
ると、この管Cの前端部に挿着されている受口成形用連
結部材14の他方の嵌入部143が、その面取り部146に案内
されるようにして前方をいく合成樹脂管Cの後端部に軽
く嵌まり込む。そして、押出装置12が架台11上の合成樹
脂管Cを押し出し続けるのにしたがって、受口成形用連
結部材14の嵌入部142が、前の合成樹脂管C内に深く入
り込んでいき、嵌入部142と該管Cの内面との摩擦力が
次第に大きくなっていく。これに伴って、前の合成樹脂
管Cの回転運動がこの受口成形用連結部材14を介して架
台11上の合成樹脂管Cに伝達され、架台11上の合成樹脂
管Cも回転し始める。それと同時に、架台11の案内ロー
ラ113…が、前記と同様に、倒伏して合成樹脂管Cから
離れる。さらに、押出装置12が、架台11上で回転してい
る合成樹脂管Cを押し続けると、受口成形用連結部材14
の嵌入部142が、前の合成樹脂管Cの後端部に完全に嵌
まり込む。これで、両合成樹脂管C,Cの管軸同士が一致
するとともに、前の合成樹脂管Cの管端が、受口成形用
連結部材14の受口成形部141の端面に当接して、2本の
合成樹脂管C,Cの連結が完了する。この後、受口成形用
連結部材14の嵌入部142,143が各合成樹脂管C,Cから不測
に抜け外れることがないように、押出装置12は、架台11
上の合成樹脂管Cを、その前端部が送出機13に達するま
で押し続ける。
When the synthetic resin pipe C on the pedestal 11 is pushed out by the extrusion device 12, the other fitting portion 143 of the socket molding connecting member 14 inserted into the front end portion of the pipe C is guided to the chamfered portion 146. As described above, it is lightly fitted into the rear end portion of the synthetic resin pipe C going forward. Then, as the extrusion device 12 continues to push out the synthetic resin pipe C on the gantry 11, the fitting portion 142 of the mouthpiece forming coupling member 14 deeply penetrates into the previous synthetic resin pipe C, and the fitting portion 142. Then, the frictional force between the inner surface of the pipe C and the inner surface gradually increases. Along with this, the rotational movement of the previous synthetic resin pipe C is transmitted to the synthetic resin pipe C on the pedestal 11 via this socket molding connecting member 14, and the synthetic resin pipe C on the pedestal 11 also starts to rotate. . At the same time, the guide rollers 113 ... Of the pedestal 11 fall down and separate from the synthetic resin pipe C, as described above. Further, when the extrusion device 12 continues to push the synthetic resin pipe C that is rotating on the gantry 11, the mouthpiece forming coupling member 14
The fitting portion 142 of is completely fitted into the rear end portion of the front synthetic resin pipe C. As a result, the pipe axes of the two synthetic resin pipes C, C coincide with each other, and the pipe end of the preceding synthetic resin pipe C abuts on the end face of the mouth forming portion 141 of the mouth forming connecting member 14, The connection of the two synthetic resin pipes C, C is completed. After that, the extruding device 12 includes the pedestal 11 so that the fitting portions 142 and 143 of the mouthpiece forming coupling member 14 do not accidentally come off from the synthetic resin pipes C and C.
Continue pushing the upper synthetic resin tube C until its front end reaches the dispenser 13.

架台11上の合成樹脂管Cが送出機13に達したならば、押
出装置12は押出板127を元の位置に復帰させる。そし
て、合成樹脂管Cが架台11上から離れたら、再び管案内
レール61のストッパが解除されて、今度は挿口成形用連
結部材15が前端部に挿着された合成樹脂管Cが架台11上
に送り込まれる。この挿口成形用連結部材15と前方をい
く合成樹脂管Cとの接続過程は、上記した受口成形用連
結部材14の場合と同様に行われ、以下、次々と合成樹脂
管C…が、受口成形用連結部材14…及び挿口成形用連結
部材15…を交互に介して連結されていき、これによって
芯管Dが連続的に製管されていく。
When the synthetic resin pipe C on the gantry 11 reaches the feeder 13, the extrusion device 12 returns the extrusion plate 127 to the original position. Then, when the synthetic resin pipe C separates from the pedestal 11, the stopper of the pipe guide rail 61 is released again, and this time the synthetic resin pipe C having the insertion port molding connecting member 15 inserted at the front end is mounted on the pedestal 11. Sent to the top. The process of connecting the spout molding connecting member 15 and the synthetic resin pipe C going forward is performed in the same manner as in the case of the socket molding connecting member 14 described above, and the synthetic resin pipes C ... The mouthpiece forming connecting members 14 and the mouthpiece forming connecting members 15 are alternately connected to each other, whereby the core tube D is continuously produced.

以上のようにして芯管製管手段1により製管された芯管
Dは、原管製管手段2へ送り出されていく。原管製管手
段2では、まず、表面処理機21によって、芯管Dの外表
面に、例えばサンディング処理等の表面処理が施され
る。
The core tube D produced by the core tube producing means 1 as described above is sent to the original pipe producing means 2. In the raw pipe manufacturing means 2, first, the surface treatment machine 21 applies a surface treatment such as a sanding treatment to the outer surface of the core tube D.

なお、芯管Dは、受口成形用連結部材14…の受口成形部
141…に形成された凹溝144…と、挿口成形用連結部材15
…の鍔部155…によって合成樹脂管C…の連結部位に形
成された間隙V…とを有しているので、これら凹溝144
…と間隙V…とを、表面処理が施される前又は施された
後に、第13図及び第15図に示すように、適宜の充填剤7
で埋めて芯管Dの表面を平滑にしておくとよい。このよ
うにすることによって、後に行われる外層構成材料20の
巻回時に、外層構成材料20の縁が、上記凹溝144や間隙
Vに引っ掛かったりして巻き乱れが生じるのを防ぐこと
ができる。また、最終工程での切断時に、切断刃41が上
機充填剤7の抵抗を受けて受口成形用連結部材14及び挿
口成形用連結部材15に達しにくくなり、これら連結部材
14,15が切断刃41によって傷つくのを防ぐこともでき
る。
The core tube D is a socket molding portion of the socket molding connecting member 14 ...
Grooves 144 formed in 141 ... and a connection member 15 for forming the mouthpiece
Since there is a gap V formed at the connecting portion of the synthetic resin pipe C by the collar portion 155 of.
, And the gap V, before or after the surface treatment, as shown in FIG. 13 and FIG.
The surface of the core tube D may be smoothed by filling with. By doing so, it is possible to prevent the edge of the outer layer constituent material 20 from being caught in the concave groove 144 or the gap V and disturbing the winding when the outer layer constituent material 20 is wound later. Further, at the time of cutting in the final step, the cutting blade 41 is less likely to reach the mouthpiece forming connecting member 14 and the mouthpiece forming connecting member 15 due to the resistance of the upper machine filler 7.
The cutting blade 41 can also prevent 14, 15 from being damaged.

表面処理が施された芯管Dは、外層構成材料巻回部20に
送られ、ここで外周面に外層構成材料層が形成される。
本実施例では、前述したように、外層構成材料巻回部22
に、充填材充填ユニット24と、FRP巻回ユニット25とが
設けられているので、芯管Dの外周面には、充填材241
とFRP253の二層が形成されている。そして、これら充填
材241、不織布243及びFRP253は、芯管Dが常に一定の速
度で回転しながら前進しているため、芯管Dに終始一定
のピッチで螺旋状に巻回され、芯管Dの外周面には、一
定の厚みをもった外層構成材料層が連続的に形成される
ことになる。
The surface-treated core tube D is sent to the outer layer constituent material winding section 20, where the outer layer constituent material layer is formed on the outer peripheral surface.
In this embodiment, as described above, the outer layer constituent material winding portion 22
Further, since the filler filling unit 24 and the FRP winding unit 25 are provided, the filler 241 is provided on the outer peripheral surface of the core tube D.
And two layers of FRP 253 are formed. The filler 241, the non-woven fabric 243 and the FRP 253 are spirally wound around the core tube D at a constant pitch all the time because the core tube D is constantly advancing while rotating at a constant speed. The outer layer constituent material layer having a constant thickness is continuously formed on the outer peripheral surface of the.

このようにして、外層構成材料層が形成された後、芯管
Dは、硬化炉26内を回転しながら進み、その間に上記外
層構成材料層が硬化して、樹脂複合原管Eとなる。
In this way, after the outer layer constituent material layer is formed, the core tube D advances while rotating in the curing furnace 26, during which the outer layer constituent material layer is cured to become the resin composite raw tube E.

上記のようにしてできた樹脂複合原管Eは、原管引取手
段3によって回転されながら引き取られ、次の切断手段
4へと送られていく。
The raw resin composite pipe E produced as described above is taken by the raw pipe take-up means 3 while being rotated, and sent to the next cutting means 4.

切断手段4は、上記原管引取手段3から送り出されてく
る樹脂複合原管Eを所定の位置で待ち受け、切断箇所で
ある合成樹脂管C…の連結部位が切断刃41の位置にくる
と同時に、原管Eの進行方向と同方向に移動を開始す
る。この移動を開始するタイミングは、合成樹脂管Cの
長さ及び原管Eの進行速度が一定であるから、それらの
値に基づいて容易に決めることができる。そして、切断
手段4は、樹脂複合原管Eの進行速度と同速度で移動し
ながら、原管Eを上記連結部位で切断する。切断を完了
したならば、切断手段4は元の位置に戻り、次の切断に
備える。ここで、この切断手段4は、樹脂複合原管Eの
外層構成材料層のみを切断し、原管E内部の受口成形用
連結部材14及び挿口成形用連結部材15までは切断しない
ので、この切断により得られる樹脂複合管Fは、原管E
の前端部に受口成形用連結部材14もしくは挿口成形用連
結部材15を介して繋がった状態にある。そこで、上記切
断が完了するたびに、樹脂複合管Fを引っ張って樹脂複
合原管Eから分離するとともに、原管Eの先端又は樹脂
複合管Fの後端に残った受口成形用連結部材14もしくは
挿口成形用連結部材15を取り外す。分離した樹脂複合管
Fは管移送レール62により所定の場所に運び、取り外し
た受口成形用連結部材14及び挿口成形用連結部材15は、
最初のところに戻して繰り返し使用する。
The cutting means 4 waits at the predetermined position for the resin composite raw pipe E sent from the raw pipe taking-out means 3, and at the same time when the connecting portion of the synthetic resin pipe C ... , Start moving in the same direction as the original pipe E is moving. Since the length of the synthetic resin pipe C and the traveling speed of the raw pipe E are constant, the timing of starting this movement can be easily determined based on those values. Then, the cutting means 4 cuts the raw pipe E at the connecting portion while moving at the same speed as the traveling speed of the resin composite raw pipe E. When the cutting is completed, the cutting means 4 returns to the original position and prepares for the next cutting. Here, the cutting means 4 cuts only the outer layer constituent material layer of the resin composite raw pipe E, and does not cut the socket forming connecting member 14 and the insert forming connecting member 15 inside the raw pipe E. The resin composite pipe F obtained by this cutting is the original pipe E.
It is in a state of being connected to the front end portion of the socket via the socket forming connecting member 14 or the insertion forming connecting member 15. Therefore, each time the cutting is completed, the resin composite pipe F is pulled to be separated from the resin composite raw pipe E, and at the same time, the socket molding connecting member 14 left at the tip of the raw pipe E or the rear end of the resin composite pipe F. Alternatively, the insertion molding connecting member 15 is removed. The separated resin composite pipe F is carried to a predetermined place by the pipe transfer rail 62, and the removed socket forming connecting member 14 and the insert forming connecting member 15 are
Return to the beginning and use again.

以上のようにして、外層構成材料層の厚みが全長にわた
って均一な定尺の受口付樹脂複合管が連続的に製造され
るのである。
As described above, the resin composite pipe with a socket having a uniform length in which the thickness of the outer layer constituent material layer is uniform over the entire length is continuously manufactured.

なお、上記した実施例では、受口成形用連結部材14と挿
口成形用連結部材15とを交互に用いているので、製造さ
れる受口付樹脂複合管は、一端に受口部を有するものと
なるが、両端に受口部を有する受口付樹脂複合管を製造
する場合は、挿口成形用連結部材15を一切使用せず、受
口成形用連結部材14のみを用いればよい。
Incidentally, in the above-mentioned embodiment, since the mouthpiece molding connecting member 14 and the mouthpiece molding connecting member 15 are alternately used, the produced resin composite pipe with a mouthpiece has a mouthpiece portion at one end. However, in the case of manufacturing a resin composite pipe with a socket having sockets at both ends, it is only necessary to use the socket-forming connecting member 14 and not the socket-forming connecting member 15 at all.

第14図は上記方法により製造された受口付樹脂複合管同
士の接続状態を示す断面図であり、受口部9と挿口部8
とは、外層構成材料層20同士が接着されて接続されてい
る。
FIG. 14 is a cross-sectional view showing the connection state of the resin composite pipes with sockets manufactured by the above method, which shows the socket 9 and the socket 8.
Are connected to each other by bonding the outer layer constituent material layers 20 to each other.

次に、本発明の請求項2に係る受口付樹脂複合管の製造
方法の一実施例について説明する。
Next, an embodiment of a method for manufacturing a resin composite pipe with a socket according to claim 2 of the present invention will be described.

なお、この製造方法は、上記した請求項2に係る製造方
法と、使用する受口成形用連結部材及び挿口成形用連結
部材が異なるだけであるので、その相違点を中心に詳述
し、それ以外の点については省略する。また、上記実施
例で示したものと同一の構成要素には同一の符号を付し
ている。
Since this manufacturing method is different from the manufacturing method according to the above-mentioned claim 2 only in the socket forming connecting member and the spout forming connecting member used, a detailed description will be given centering on the difference, The other points are omitted. Further, the same components as those shown in the above embodiment are designated by the same reference numerals.

まず、受口成形用連結部材16の構成から説明する。First, the structure of the mouthpiece forming coupling member 16 will be described.

この受口成形用連結部材16は、合成樹脂管Cの管端面と
当接して該管端面の直前に間隙Sを確保するための微小
ストッパ167…,168…が設けられている点を除いて、前
記実施例で説明した受口成形用連結部材14と同じ構成で
ある。すなわち、第17図及び第18図に示すように、合成
樹脂材から略円筒状に成形され、軸方向中央部に受口成
形部161が形成されるとともに、この受口成形部161の両
端に、一方の合成樹脂管Cの端部に嵌入される嵌入部16
2と、他方の合成樹脂管Cの端部に嵌入される嵌入部163
とがそれぞれ形成されている。また、上記受口成形部16
1の中央部には、全周にわたって凹溝164が形成されてい
る。そして、嵌入部162,163の基端部周面に前記微小ス
トッパ167…,168…が設けられている。これら微小スト
ッパ167…、168…は、軸芯方向に沿う長さが、合成樹脂
管Cの管端面と受口成形部161の各端面との間に所定寸
法の間隙S,S、を確保することのできる寸法、換言すれ
ば、合成樹脂管Cの管端面を被覆する外層構成材料の厚
さに相当する寸法とされる。また、その高さは、合成樹
脂管Cの管端面が受口成形部161の各端面と当接するの
を充分に阻止し、且つ、合成樹脂管Cの管端面が外層構
成材料20で被覆されるのを妨げない程度の高さとされ
る。このようになる微小ストッパ167…,168…は、複数
箇所(図示例では4箇所)にわたって等間隔に設けられ
るが、上記した間隙S,Sを充分に確保することができる
のであれば、1箇所でもよい。なお、その設ける数が少
なければ少ないほど、合成樹脂管Cの管端面が外層構成
材料20で被覆されるのを妨げるおそれが少なくなる。
This socket molding connecting member 16 is provided with minute stoppers 167, 168, ... For contacting with the pipe end surface of the synthetic resin pipe C and securing a gap S immediately before the pipe end surface. The structure is the same as that of the socket-forming connecting member 14 described in the above embodiment. That is, as shown in FIGS. 17 and 18, a synthetic resin material is molded into a substantially cylindrical shape, and a mouth forming portion 161 is formed in the central portion in the axial direction, and both end portions of the mouth forming portion 161 are formed. , A fitting portion 16 fitted into the end portion of one synthetic resin pipe C
2 and a fitting portion 163 fitted into the end portion of the other synthetic resin pipe C.
And are formed respectively. In addition, the socket molding section 16
A concave groove 164 is formed in the central portion of 1 over the entire circumference. The minute stoppers 167, 168, ... Are provided on the peripheral surface of the base end portions of the fitting portions 162, 163. These minute stoppers 167, 168, ... secure a gap S, S having a length along the axial direction between the pipe end face of the synthetic resin pipe C and each end face of the mouth forming part 161. The dimension that can be achieved, in other words, the dimension corresponding to the thickness of the outer layer constituent material that coats the tube end surface of the synthetic resin tube C is set. Further, the height thereof sufficiently prevents the pipe end surface of the synthetic resin pipe C from contacting each end face of the socket molding portion 161, and the pipe end face of the synthetic resin pipe C is covered with the outer layer constituent material 20. The height is not too high to prevent The minute stoppers 167, 168, ... As described above are provided at a plurality of locations (four locations in the illustrated example) at equal intervals, but if the above-mentioned gaps S, S can be sufficiently secured, one location is provided. But it is okay. Note that the smaller the number provided, the less the possibility that the pipe end surface of the synthetic resin pipe C is covered with the outer layer constituent material 20.

次に、挿口成形用連結部材17について説明する。Next, the spout molding connection member 17 will be described.

この挿口成形用連結部材17は、前記した鍔部155がな
く、代わりに両嵌入部171,172の境界部分に凹溝175が全
周にわたって形成されている点、及び合成樹脂管Cの管
端面と当接して該管端面の直前に間隙Wを確保するため
の微小ストッパ176…,177…が設けられている点を除い
て、前記実施例で説明した挿口成形用連結部材15と同じ
構成である。すなわち、第20図及び第21図に示すよう
に、合成樹脂材により略円筒状に成形され、一端側が一
方の合成樹脂管Cの端部に嵌入される嵌入部171となさ
れ、他端側が他方の合成樹脂管Cの端部に嵌入される嵌
入部172となされるとともに、これら嵌入部171,172の境
界部分に凹溝175が全周にわたって形成されたものであ
る。この凹溝175は、最終工程において樹脂複合原管E
を定尺の受口付樹脂複合管Fに切断分離する際、切断刃
41の接触を回避して、連結部材17自体が損傷することが
ないようにするためのものである。したがって、この凹
溝175の幅は、切断刃41の厚さよりも厚くなされている
ことが必要である。また、この凹溝175の深さは、切断
刃41の接触を回避することのできる深さとされているこ
とが必要である。
This spout molding connecting member 17 does not have the above-mentioned collar portion 155, but instead has a groove 175 formed over the entire circumference at the boundary portion between both fitting portions 171, 172, and the pipe end surface of the synthetic resin pipe C. With the same configuration as the insertion molding connecting member 15 described in the above embodiment, except that minute stoppers 176, 177, and 177 for contacting and securing the gap W immediately before the pipe end surface are provided. is there. That is, as shown in FIGS. 20 and 21, a synthetic resin material is molded into a substantially cylindrical shape, one end side of which is a fitting portion 171 which is fitted into the end portion of one synthetic resin pipe C, and the other end side of which is the other. The fitting portion 172 is fitted into the end portion of the synthetic resin pipe C, and the concave groove 175 is formed over the entire circumference in the boundary portion between the fitting portions 171 and 172. This groove 175 is used for the resin composite original pipe E in the final step.
When cutting and separating the resin composite tube F
This is for avoiding the contact of 41 so that the connecting member 17 itself is not damaged. Therefore, the width of the groove 175 needs to be larger than the thickness of the cutting blade 41. Further, the depth of the concave groove 175 needs to be a depth that can avoid the contact of the cutting blade 41.

次に、以上説明した受口成形用連結部材16及び挿口成形
用連結部材17を用いた場合の製造方法について説明す
る。
Next, a manufacturing method using the socket forming connecting member 16 and the mouthpiece forming connecting member 17 described above will be described.

まず、合成樹脂管製管装置5の製造機51により、合成樹
脂管Bを連続的に製管し、これを自動裁断機52により規
定の寸法に順次裁断する。このようにしてできた定尺の
合成樹脂管C…の一端部(図では右端部)に、受口成形
用連結部材16及び挿口成形用連結部材17を、ある一つの
合成樹脂管Cには受口成形用連結部材16、その次の合成
樹脂管Cには挿口成形用連結部材17という具合に、順次
交互に挿着する。このようにして一端部に受口成形用連
結部材16又は挿口成形用連結部材17が挿着された合成樹
脂管Cは、管案内レール61に案内されて順次芯管製管手
段1の架台11上に送られる。
First, the synthetic resin pipe B is continuously manufactured by the manufacturing machine 51 of the synthetic resin pipe manufacturing apparatus 5, and the synthetic resin pipe B is sequentially cut by the automatic cutting machine 52 to a predetermined size. One end (the right end in the figure) of the standard-sized synthetic resin pipe C thus formed is provided with the socket molding connection member 16 and the insertion molding connection member 17 in one synthetic resin pipe C. Are sequentially and alternately inserted into the socket forming connecting member 16 and the next synthetic resin pipe C such as the insert forming connecting member 17. In this way, the synthetic resin pipe C having the mouthpiece forming connecting member 16 or the mouthpiece forming connecting member 17 inserted into one end thereof is guided by the pipe guide rail 61 to sequentially mount the core pipe forming means 1. Sent on 11.

架台11上に合成樹脂管Cが送り込まれてくると、前記し
た実施例の場合と同様、押出装置12が合成樹脂管Cを送
出機13に向って押し出す。なお、この合成樹脂管Cの前
端部には、受口成形用連結部材17が挿着されている。
When the synthetic resin pipe C is fed onto the gantry 11, the extrusion device 12 pushes the synthetic resin pipe C toward the delivery device 13 as in the above-described embodiment. At the front end of the synthetic resin pipe C, a socket molding connecting member 17 is inserted.

架台11から押出装置12によって押し出されてきた合成樹
脂管Cは、送出機13により管軸周りに回転されながら前
方に送り出されていく。合成樹脂管Cが送出機13により
送り出されていくと、これ以上該合成樹脂管Cを後ろか
ら押し続ける必要がなくなるので、押出装置12の押出具
125が初期位置に復帰する。そして、上記合成樹脂管C
が架台11上から完全に離れると、管案内レール61の先端
にあるストッパが解除されて、今度は前端部に挿口成形
用連結部材17が挿着された合成樹脂管Cが架台11上に送
り込まれる。続いて、押出装置12が架台11上の合成樹脂
管Cを押し出し、その先端に挿着された挿口成形用連結
部材17を、送出機13により送り出されていく合成樹脂管
Cの後端に嵌入させ、合成樹脂管C,C同士を連結させ
る。
The synthetic resin pipe C extruded from the gantry 11 by the extrusion device 12 is sent out forward while being rotated around the pipe axis by the delivery device 13. When the synthetic resin pipe C is sent out by the sending machine 13, it is no longer necessary to continue pushing the synthetic resin pipe C from the rear, and therefore the pushing tool of the pushing device 12 is used.
125 returns to the initial position. Then, the synthetic resin pipe C
When is completely separated from the gantry 11, the stopper at the tip of the pipe guide rail 61 is released, and this time the synthetic resin pipe C having the insertion molding connecting member 17 inserted at the front end is placed on the gantry 11. Sent in. Then, the extrusion device 12 pushes out the synthetic resin pipe C on the gantry 11, and the insertion molding connecting member 17 attached to the tip of the pushing device 12 is attached to the rear end of the synthetic resin pipe C fed by the feeder 13. Insert and connect the synthetic resin pipes C, C to each other.

以下、同様に、前端部に受口成形用連結部材16が挿着さ
れた合成樹脂管Cと、前端部に挿口成形用連結部材17が
挿着された合成樹脂管Cとが次々と交互に連結されてい
き、これによって芯管Dが連続的に製管されていく。
Hereinafter, similarly, the synthetic resin pipe C in which the socket molding connection member 16 is inserted in the front end portion and the synthetic resin pipe C in which the insertion opening molding connection member 17 is inserted in the front end portion are alternately alternated. The core tube D is continuously manufactured by this.

なお、芯管Dは、受口成形用連結部材16…の受口成形部
161…に形成された凹溝164…と、挿口成形用連結部材17
…の凹溝175…とを有しているので、これら凹溝164,175
を、表面処理が施される前又は施された後に、第19図及
び第22図に示すように、適宜の充填剤7で埋めて芯管D
の表面を平滑にしておくとよい。このようにすることに
よって、後に行われる外層構成材料20の巻回時に、外層
構成材料20の縁が、上記凹溝164,175に引っ掛かったり
して巻き乱れが生じるのを防ぐことができる。また、最
終工程での切断時に、切断刃41が上記充填剤7の抵抗を
受けて受口成形用連結部材16及び挿口成形用連結部材17
に達しにくくなり、これら連結部材14,15が切断刃41に
よって傷つくのを防ぐこともできる。
The core tube D is a socket molding portion of the socket molding connecting member 16 ...
Grooves 164 formed in 161 ... and a connection member 17 for molding an insertion opening
Since they have the concave grooves 175, ..., These concave grooves 164, 175
Before or after the surface treatment, the core tube D is filled with an appropriate filler 7 as shown in FIGS. 19 and 22.
It is better to make the surface of the surface smooth. By doing so, it is possible to prevent the edges of the outer layer constituting material 20 from being caught in the concave grooves 164, 175 and winding disorder when the outer layer constituting material 20 is wound later. Further, at the time of cutting in the final step, the cutting blade 41 receives the resistance of the filler 7 and receives the connection member 16 for socket molding and the connection member 17 for insertion molding.
The cutting blade 41 can prevent the connecting members 14 and 15 from being damaged.

以上のようにして芯管製管手段1により製管された芯管
Dは、原管製管手段2へ送り出され、前記実施例と同
様、外周面に外層構成材料層が形成されて樹脂複合原管
Eとされる。ここで、外層構成材料20は、各連結部材1
6,17の微小ストッパ167,168,176,177によって合成樹脂
管Cの管端面の直前に確保された間隙S,W内にも入り込
む。これによって、合成樹脂管C…の管端面が外層構成
材料20によって被覆される。
The core tube D produced by the core tube producing means 1 as described above is sent out to the original pipe producing means 2, and the outer layer constituent material layer is formed on the outer peripheral surface thereof in the same manner as in the above-mentioned embodiment to form the resin composite. Original tube E Here, the outer layer constituent material 20 is the connecting member 1
The fine stoppers 167, 168, 176, 177 of 6, 17 also enter the gaps S, W secured just before the end face of the synthetic resin pipe C. As a result, the tube end surface of the synthetic resin tube C ... Is covered with the outer layer constituent material 20.

原管製管手段2から出てきた樹脂複合原管Eは、原管引
取手段3によって回転されながら引き取られ、次の切断
手段4へと送られていく。
The resin composite raw pipe E coming out of the raw pipe making means 2 is taken by the raw pipe taking means 3 while being rotated, and sent to the next cutting means 4.

切断手段4は、上記原管引取手段3から送り出されてく
る樹脂複合原管Eを所定の位置で待ち受け、切断箇所で
ある合成樹脂管C…の連結部位が切断刃41の位置にくる
と同時に、原管Eの進行方向と同方向に移動を開始す
る。そして、切断手段4は、樹脂複合原管Eの進行速度
と同速度で移動しながら、原管Eを上記連結部位で切断
する。切断を完了したならば、切断手段4は元の位置に
戻り、次の切断に備える。ここで、この切断手段4は、
樹脂複合原管Eの外層構成材料層のみを切断し、原管E
内部の受口成形用連結部材16及び挿口成形用連結部材17
までは切断しないので、この切断により得られる樹脂複
合管Fは、原管Eの前端部に受口成形用連結部材16もし
くは挿口成形用連結部材17を介して繋がった状態にあ
る。そこで、上記切断が完了するたびに、樹脂複合管F
を引っ張って樹脂複合原管Eから分離するとともに、原
管Eの先端又は樹脂複合管Fの後端に残った受口成形用
連結部材16もしくは挿口成形用連結部材17を取り外す。
分離した樹脂複合管Fは管移送レール62により所定の場
所に運び、取り外した受口成形用連結部材16及び挿口成
形用連結部材17は、前記作業台63のところに戻して繰り
返し使用する。
The cutting means 4 waits at the predetermined position for the resin composite raw pipe E sent from the raw pipe taking-out means 3, and at the same time when the connecting portion of the synthetic resin pipe C ... , Start moving in the same direction as the original pipe E is moving. Then, the cutting means 4 cuts the raw pipe E at the connecting portion while moving at the same speed as the traveling speed of the resin composite raw pipe E. When the cutting is completed, the cutting means 4 returns to the original position and prepares for the next cutting. Here, the cutting means 4 is
Only the outer layer constituent material layer of the resin composite raw pipe E is cut to obtain the raw pipe E.
Internal socket forming connecting member 16 and insert forming connecting member 17
Since it is not cut up to this point, the resin composite pipe F obtained by this cutting is in a state of being connected to the front end portion of the raw pipe E via the socket forming connecting member 16 or the insert forming connecting member 17. Therefore, each time the cutting is completed, the resin composite pipe F
Is pulled to separate it from the resin composite original pipe E, and the socket molding connecting member 16 or the insertion molding connecting member 17 remaining at the tip of the original pipe E or the rear end of the resin composite pipe F is removed.
The separated resin composite pipe F is carried to a predetermined place by the pipe transfer rail 62, and the removed socket forming connecting member 16 and insert forming connecting member 17 are returned to the work table 63 and repeatedly used.

以上のようにして製造される受口付樹脂複合管は、定尺
で、且つ、外層構成材料層の厚みが全長にわたって均一
であり、しかも、受口部9内に臨む合成樹脂管Cの管端
面91が外層構成材料20で被覆されるとともに、挿口部8
における合成樹脂Cの管端面81が外層構成材料20で被覆
されたものである。
The resin composite pipe with a socket manufactured as described above is a pipe of a synthetic resin pipe C having a fixed length and a uniform thickness of the outer layer constituent material layer over the entire length and facing the inside of the socket portion 9. The end face 91 is covered with the outer layer constituent material 20, and the insertion port 8
The tube end surface 81 of the synthetic resin C in (1) is covered with the outer layer constituent material 20.

なお、上記した実施例では、受口成形用連結部材16と挿
口成形用連結部材17とを交互に用いているので、製造さ
れる受口付樹脂複合管は、一端に受口部を有するものと
なるが、両端に受口部を有する受口付樹脂複合管を製造
する場合は、挿口成形用連結部材17を一切使用せず、受
口成形用連結部材16のみを用いればよい。
In the above-described embodiment, since the mouthpiece forming connecting member 16 and the mouthpiece forming connecting member 17 are alternately used, the produced resin composite pipe with a mouthpiece has a mouthpiece portion at one end. However, when manufacturing a resin composite pipe with a socket having sockets at both ends, it is sufficient to use only the socket-forming connecting member 16 without using the spout-forming connecting member 17.

また、上記いずれの製造方法にあっても、受口成形用連
結部材14,16及び挿口成形用連結部材15,17を、架台11の
手前で予め合成樹脂管Cの前端部に挿着しているが、架
台11と送出機13との間にこれら連結部材14〜17を送給
し、押出装置12の押出動作により、前後に位置する合成
樹脂管C,C間に介装させるようにしてもよい。さらに、
上記連結部材14〜17の挿着作業は、人手によってもよい
が、適宜の装置を用いて自動化すると効率的である。
In addition, in any of the above manufacturing methods, the mouthpiece-forming connecting members 14 and 16 and the mouthpiece-forming connecting members 15 and 17 are previously attached to the front end portion of the synthetic resin pipe C before the gantry 11. However, these connecting members 14 to 17 are fed between the gantry 11 and the sending machine 13, and by the pushing operation of the pushing device 12, the synthetic resin pipes C, C located in front and back are interposed. May be. further,
The work of inserting the connecting members 14 to 17 may be performed manually, but it is efficient to automate using an appropriate device.

(発明の効果) 本発明に係る受口付樹脂複合管の製造方法によれば、FR
P等の外層構成材料層の厚みが管の全長にわたって均一
で、且つ、定尺の受口付樹脂複合管を、効率よく連続的
に製造することができる。したがって、従来の製造方法
に比べて、生産性を飛躍的に向上させることができる。
(Effects of the Invention) According to the method for producing a resin composite pipe with a socket according to the present invention, FR
It is possible to efficiently and continuously manufacture a resin composite pipe with a socket in which the thickness of the outer layer constituent material layer such as P is uniform over the entire length of the pipe and which has a fixed length. Therefore, the productivity can be dramatically improved as compared with the conventional manufacturing method.

さらに、請求項3に係る製造方法によれば、定尺で、且
つ、外層構成材料層の厚みが全長にわたって均一であ
り、しかも、受口部内に臨む合成樹脂管の管端面が外層
構成材料で被覆されるとともに、挿口部における合成樹
脂の管端面が外層構成材料で被覆された受口付樹脂複合
管を、効率よく連続的に製造することができる。そし
て、上記した接続構造の実施に寄与することができる。
Furthermore, according to the manufacturing method of claim 3, the outer layer constituent material layer has a uniform length over the entire length, and the pipe end face of the synthetic resin pipe facing the receiving portion is the outer layer constituent material. It is possible to efficiently and continuously manufacture the resin composite pipe with a socket in which the pipe end surface of the synthetic resin in the opening is covered with the outer layer constituent material while being covered. And it can contribute to implementation of the above-mentioned connection structure.

【図面の簡単な説明】[Brief description of drawings]

第1図は本発明に係る受口付樹脂複合管の製造方法によ
り製造しようとする受け挿し接続構造の一例を示す断面
図、第2図乃至第15図は本発明の請求項1に係る受口付
樹脂複合管の製造方法の実施例を示し、第2図は製造工
程及び製造装置を示す概略図、第3図は芯管製管手段の
押出装置及び架台を示す部分省略正面図、第4図は同右
側面図、第5図は芯管製管手段の送出機の構成を示す概
略正面図、第6図は同左側面図、第7図は受口成形用連
結部材の一実施例を示す斜視図、第8図は第7図におけ
るI−I線断面図、第9図は挿口成形用連結部材の一実施
例を示す斜視図、第10図は第9図におけるII−II線断面
図、第11図は挿口成形用連結部材の他の実施例を示す斜
視図、第12図は第11図におけるIII−III線断面図、第13
図は樹脂複合原管における合成樹脂管の連結部位及び受
口成形用連結部材の使用状態を示す断面図、第14図は本
発明方法により製造された受口付樹脂複合管の接続状態
を示す断面図、第15図は樹脂複合原管における合成樹脂
管の連結部位及び挿口成形用連結部材の使用状態を示す
断面図、第16図は挿口成形用連結部材の鍔部の作用を説
明するための断面図、第17図乃至第22図は本発明の請求
項2に係る受口付樹脂複合管の製造方法の実施例を示
し、第17図は微小ストッパを有する受口成形用連結部材
の一実施例を示す斜視図、第18図は第17図におけるIV−
IV線断面図、第19図は樹脂複合原管における合成樹脂管
の連結部位及び受口成形用連結部材の使用状態を示す断
面図、第20図は微小ストッパを有する挿口成形用連結部
材を示す斜視図、第21図は第20図におけるV−V線断面
図、第22図は樹脂複合原管における合成樹脂管の連結部
位及び挿口成形用連結部材の使用状態を示す断面図、第
23図は従来の樹脂複合管の製造方法を説明するための正
面図である。 1……芯管製管手段 11……架台、12……押出装置 13……送出機 14,16……受口成形用連結部材 141,161……受口成形部 142,143……嵌入部 162,163……嵌入部 144,164……凹溝 145,146……面取り部 165,166……面取り部 167,168……微小ストッパ 15,17……挿口成形用連結部材 151,152……嵌入部 171,172……嵌入部 153,154……面取り部 173,174……面取り部 155……鍔部 175……凹溝 2……原管製管手段 22……外層構成材料巻回部 26……硬化炉 3……原管引取手段 4……切断手段 41……切断刃 5……合成樹脂管製管装置 51……製管機、52……自動裁断機 61……管案内レール 62……管移送レール 63……作業台 7……充填材 8……挿口部 81……端面 9……受口部 91……端面 A……帯状体、B……合成樹脂管 C……定尺の合成樹脂管、D……芯管 E……樹脂複合原管 F……受口付樹脂複合管 F1……受口付樹脂複合管 F2……樹脂複合管
FIG. 1 is a sectional view showing an example of a receiving and inserting connection structure to be manufactured by a method for manufacturing a resin composite pipe with a socket according to the present invention, and FIGS. 2 to 15 are receiving members according to claim 1 of the present invention. FIG. 2 shows an embodiment of a method for manufacturing a resin composite pipe with a mouth, FIG. 2 is a schematic view showing a manufacturing process and a manufacturing apparatus, FIG. 3 is a partially omitted front view showing an extrusion device and a pedestal of core tube manufacturing means, FIG. 4 is a right side view of the same, FIG. 5 is a schematic front view showing the structure of a feeder of core tube producing means, FIG. 6 is a left side view of the same, and FIG. 7 is an embodiment of a socket forming connecting member. 8 is a sectional view taken along the line I-I in FIG. 7, FIG. 9 is a perspective view showing an embodiment of a connecting member for insertion molding, and FIG. 10 is II-II in FIG. FIG. 11 is a perspective view showing another embodiment of the connection member for insertion molding, FIG. 12 is a sectional view taken along line III-III in FIG. 11, and FIG.
FIG. 14 is a cross-sectional view showing a connection part of a synthetic resin pipe in a resin composite raw pipe and a usage state of a socket forming connection member, and FIG. 14 shows a connection state of a resin composite pipe with a socket manufactured by the method of the present invention. A sectional view, FIG. 15 is a sectional view showing a connecting portion of a synthetic resin pipe in a resin composite original pipe and a usage state of a spout molding connecting member, and FIG. 16 is an explanation of an action of a collar portion of the spout molding connecting member. 17 to 22 show an embodiment of a method for producing a resin composite pipe with a socket according to claim 2 of the present invention, and FIG. 17 shows a socket molding connection having a minute stopper. FIG. 18 is a perspective view showing an embodiment of the member, and FIG. 18 is IV- in FIG.
IV line cross-sectional view, FIG. 19 is a cross-sectional view showing the connecting portion of the synthetic resin pipe in the resin composite raw pipe and the usage state of the socket molding connecting member, and FIG. 20 is the insertion molding connecting member having a minute stopper. Fig. 21 is a perspective view, Fig. 21 is a cross-sectional view taken along line V-V in Fig. 20, and Fig. 22 is a cross-sectional view showing a connecting portion of a synthetic resin pipe in a resin composite raw pipe and a usage state of a connecting member for insertion molding
FIG. 23 is a front view for explaining a conventional method for manufacturing a resin composite pipe. 1 ... Core tube making means 11 ... Stand, 12 ... Extrusion device 13 ... Feeder 14,16 ... Receptacle molding connecting member 141,161 ... Receptacle molding part 142,143 ... Fitting part 162,163 ... Fitting Portion 144,164 …… Recessed groove 145,146 …… Chamfered portion 165,166 …… Chamfered portion 167,168 …… Small stopper 15,17 …… Mating member 151,152 …… Insertion portion 171,172 …… Insertion portion 153,154 …… Chamfered portion 173,174 …… Chamfer 155 …… Collar 175 …… Recessed groove 2 …… Original pipe making means 22 …… Outer layer constituent material winding part 26 …… Curing furnace 3 …… Original pipe take-up means 4 …… Cutting means 41 …… Cutting Blade 5 …… Synthetic resin pipe making device 51 …… Pipe making machine, 52 …… Automatic cutting machine 61 …… Pipe guide rail 62 …… Pipe transfer rail 63 …… Work table 7 …… Filler 8 …… Insertion port Part 81 …… End face 9 …… Reception part 91 …… End face A …… Strip-shaped body, B …… Synthetic resin pipe C …… Synthetic resin pipe, D …… Core pipe E …… Resin composite original pipe F ...... Receive With resin composite pipe F1 ...... socket with a resin composite pipe F2 ...... resin composite pipe

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】定尺の合成樹脂管をその管軸周りに回転さ
せながら管軸に沿って前進させるとともに、この合成樹
脂管の回転運動及び前進運動を伝達することができ、且
つ、軸方向中央部に受口成形部を有する受口成形用連結
部材を介して前記合成樹脂管の後端部に該管と同じ定尺
の合成樹脂管を連結し、次に、この連結した合成樹脂管
の後端部に、該管の回転運動及び前進運動を伝達するこ
とのできる挿口成形用連結部材を介して、もしくは再び
前記受口成形用連結部材を介して該管と同じ定尺の合成
樹脂管を連結し、以下同様に、定尺の合成樹脂管同士の
間に前記受口成形用連結部材と前記挿口成形用連結部材
とを交互に介装して、もしくは前記受口成形用連結部材
のみを介装して前記合成樹脂管の連結を順次行い、複数
の合成樹脂管が連結一体化されてなる芯管を形成する工
程と、 管軸周りに回転しながら管軸に沿って前進する前記芯管
の外周面に外層構成材料を巻回し積層して樹脂複合管を
形成する工程と、 前記外層構成材料の硬化後、前記樹脂複合原管を前記合
成樹脂管の連結部位で順次切断して定尺の樹脂複合管に
分離する工程とを含むことを特徴とする樹脂複合管の製
造方法。
Claim: What is claimed is: 1. A synthetic resin tube of a fixed length is rotated around its axis so as to be advanced along the axis of the tube, and the rotational movement and forward movement of the synthetic resin tube can be transmitted, and the axial direction of the synthetic resin tube can be transmitted. A synthetic resin pipe having the same length as the pipe is connected to the rear end portion of the synthetic resin pipe through a socket molding connecting member having a socket molding portion in the center, and then the connected synthetic resin pipe. To the rear end of the pipe, through the insertion molding connecting member capable of transmitting the rotational movement and the forward movement of the pipe, or again through the socket forming connecting member, and in the same size as the pipe. In the same manner, the resin pipes are connected to each other, and the socket-forming connecting members and the spout-forming connecting members are alternately interposed between the regular-sized synthetic resin pipes, or the socket-forming members are formed. The synthetic resin pipes are sequentially connected by interposing only the connecting member, and a plurality of synthetic resin pipes are connected. A step of forming an integrated core tube, and a step of forming a resin composite tube by winding and laminating an outer layer constituent material on the outer peripheral surface of the core tube that advances along the tube axis while rotating around the tube axis. And, after curing the outer layer constituent material, a step of sequentially cutting the resin composite raw pipe at a connecting portion of the synthetic resin pipe to separate the resin composite pipe into a regular length. Production method.
【請求項2】芯管を形成する工程において、合成樹脂管
の管端面と当接して該管端面の直前に間隙を確保するた
めの微小ストッパが設けられた受口成形用連結部材及び
挿口成形用連結部材を用いるとともに、樹脂複合原管を
形成する工程において、前記間隙にも外層構成材料を入
り込ませ、各合成樹脂管の管端面を該外層構成材料で被
覆することを特徴とする請求項1に記載の樹脂複合管の
製造方法。
2. A socket-forming coupling member and an insertion opening, each of which is provided with a minute stopper for contacting with a pipe end surface of a synthetic resin pipe and securing a gap immediately in front of the pipe end surface in a step of forming a core pipe. A molding connecting member is used, and in the step of forming the resin composite raw pipe, the outer layer constituent material is allowed to enter the gap, and the pipe end surface of each synthetic resin pipe is covered with the outer layer constituent material. Item 2. A method for producing a resin composite pipe according to Item 1.
JP1016043A 1989-01-24 1989-01-24 Method for manufacturing resin composite pipe with socket Expired - Lifetime JPH0759385B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1016043A JPH0759385B2 (en) 1989-01-24 1989-01-24 Method for manufacturing resin composite pipe with socket

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1016043A JPH0759385B2 (en) 1989-01-24 1989-01-24 Method for manufacturing resin composite pipe with socket

Publications (2)

Publication Number Publication Date
JPH02194934A JPH02194934A (en) 1990-08-01
JPH0759385B2 true JPH0759385B2 (en) 1995-06-28

Family

ID=11905544

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1016043A Expired - Lifetime JPH0759385B2 (en) 1989-01-24 1989-01-24 Method for manufacturing resin composite pipe with socket

Country Status (1)

Country Link
JP (1) JPH0759385B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105090192A (en) * 2014-05-14 2015-11-25 中国石油天然气集团公司 Threadless connecting structure

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57207061A (en) * 1981-06-15 1982-12-18 Aron Kasei Kk Composite pipe and its manufacture
JPS60133288U (en) * 1984-02-17 1985-09-05 日立造船株式会社 Composite pipe connection structure
JPH073794Y2 (en) * 1986-11-20 1995-01-30 株式会社クボタ Perforated tube

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105090192A (en) * 2014-05-14 2015-11-25 中国石油天然气集团公司 Threadless connecting structure

Also Published As

Publication number Publication date
JPH02194934A (en) 1990-08-01

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