JPH0750987A - Apparatus for smoking and drying bonito meat and method for smoking and drying bonito meat - Google Patents

Apparatus for smoking and drying bonito meat and method for smoking and drying bonito meat

Info

Publication number
JPH0750987A
JPH0750987A JP5203499A JP20349993A JPH0750987A JP H0750987 A JPH0750987 A JP H0750987A JP 5203499 A JP5203499 A JP 5203499A JP 20349993 A JP20349993 A JP 20349993A JP H0750987 A JPH0750987 A JP H0750987A
Authority
JP
Japan
Prior art keywords
main body
bonito
smoke
passage
humidity
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP5203499A
Other languages
Japanese (ja)
Other versions
JP2987029B2 (en
Inventor
Kimihide Terao
尾 仁 秀 寺
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KYODO KUMIAI YAIZU SUISAN KAKO
KYODO KUMIAI YAIZU SUISAN KAKO CENTER
YAIZU KATSUOBUSHI SUISAN KAKOU
YAIZU KATSUOBUSHI SUISAN KAKOUGIYOU KYODO KUMIAI
Original Assignee
KYODO KUMIAI YAIZU SUISAN KAKO
KYODO KUMIAI YAIZU SUISAN KAKO CENTER
YAIZU KATSUOBUSHI SUISAN KAKOU
YAIZU KATSUOBUSHI SUISAN KAKOUGIYOU KYODO KUMIAI
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by KYODO KUMIAI YAIZU SUISAN KAKO, KYODO KUMIAI YAIZU SUISAN KAKO CENTER, YAIZU KATSUOBUSHI SUISAN KAKOU, YAIZU KATSUOBUSHI SUISAN KAKOUGIYOU KYODO KUMIAI filed Critical KYODO KUMIAI YAIZU SUISAN KAKO
Priority to JP5203499A priority Critical patent/JP2987029B2/en
Publication of JPH0750987A publication Critical patent/JPH0750987A/en
Application granted granted Critical
Publication of JP2987029B2 publication Critical patent/JP2987029B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Abstract

PURPOSE:To provide a bonito smoking and drying apparatus capable of attaching much smoke to bonito meat and excellent in flavor and prevention of deterioration of the surface by arranging a heat exchanger, an evaporator and a fan in the inside having a specific structure of a body. CONSTITUTION:This apparatus is constituted by arranging the first interior side wall A being one wall among four side walls consisting the inside of a body 2 and having a number of discharge ports A1 formed over the whole, the first passage A2 formed between the first interior side wall A and the body 2, the second interior side wall B opposite to the first interior side wall A and simultaneously having a number of blowing ports B1 formed over the whole, the second passage B2 formed between this second interior side water B and the body 2 and the third passage C2 connecting this second passage B2 to the first passage A2 and arranging a heat exchanger 3, an evaporator 4 and a fan 11 in either passage in the third passage C2, the first passage A2 and the second passage B2.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、鰹節の焙乾装置及び鰹
節の焙乾方法に係り、特に、良好な煙り付けを行なうよ
うにした鰹節の焙乾装置及び鰹節の焙乾方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus for roasting bonito flakes and a method for roasting bonito flakes, and more particularly to a device for roasting bonito flakes and a method for roasting bonito flakes so that good smoking is achieved.

【0002】[0002]

【従来の技術】鰹節は、鰹の肉を煮熟、焙乾、日乾した
ものであり、特に、焙乾は、図10に示す焼津式焙乾装置
と称される炉、又は、図11に示す急造庫と称される炉に
数時間程度入れて乾燥と煙り付けを同時に行っているの
が実情である。
2. Description of the Related Art Katsuobushi is a bonito meat that has been boiled, roasted, and sun-dried. Particularly, roasting is performed in a furnace called a Yaizu-type roasting device shown in FIG. The actual situation is to put it in a furnace called a “quick warehouse” for several hours to dry and smoke at the same time.

【0003】即ち、焼津式焙乾装置と称されるものにお
いては、サクラ、ナラなどの薪 100を燃し、ファン101
を使って、かご 102内の煮熟された鰹の肉103 に薪 100
からの熱と煙を供給し、煙突104 を介して外気へ排出し
ている。
That is, in a so-called Yaizu type roasting / drying apparatus, firewood 100 such as sakura or oak is burned and a fan 101 is used.
Use the cooked bonito meat 103 in the basket 102 and firewood 100
The heat and smoke from the exhaust gas are supplied to the outside through the chimney 104.

【0004】又、急造庫と称されるものにおいても、前
述と同様に、サクラ、ナラなどの薪100を燃し、この薪
100からの熱と煙が上昇するのを利用して、かご 102内
の煮熟された鰹の肉103 に熱と煙を供給し、瓦105 の隙
間106 を介して外気へ排出している。
Also, in a so-called emergency warehouse, the firewood 100 such as cherry tree and oak is burned in the same manner as described above.
Utilizing the rise of heat and smoke from 100, heat and smoke are supplied to the cooked bonito meat 103 in the basket 102 and discharged to the outside air through the gap 106 of the roof tile 105.

【0005】そして、焙乾工程においては、炉内にて焙
乾した後、薪による燃焼を停止させ鰹の肉の均一な乾燥
を図るために、俗に「あん蒸」と称される工程が取られ
ている。
In the roasting process, after roasting in the furnace, in order to stop the combustion by firewood and evenly dry the meat of the bonito, a process commonly known as "anmigation" is performed. Has been taken.

【0006】又、焙乾室内の温度と湿度の制御を行なう
ものとして、特公昭51− 45663号公報記載のものがあ
る。この公報記載のものは、温度60〜80℃、湿度30%〜
90%の範囲に取り、温度を時間の経過と共に上昇せしめ
最終時に80℃にし、湿度は逆に初期に高く取り乾燥の進
行に従って低下させ、乾燥速度を一定に保ちながら連続
乾燥を行なう温湿度制御による節類の焙乾を行なってい
る。
Further, as a means for controlling the temperature and humidity in the roasting chamber, there is one disclosed in Japanese Patent Publication No. 51-45663. The one described in this publication has a temperature of 60 to 80 ° C and a humidity of 30% to
The temperature and humidity are controlled within a range of 90%, the temperature is raised with the passage of time to 80 ° C at the end, the humidity is taken high at the beginning and decreased as the drying progresses, and continuous drying is performed while keeping the drying speed constant. The section is roasted.

【0007】[0007]

【発明が解決しようとする課題】しかしながら、前者の
焼津式焙乾装置と称されるもの、急造庫と称されるもの
においては、煙の発生源と熱源は同じであり、薪を燃
し、煙を多くしようとすると、温度が上がらず、逆に、
温度を上げようとすると、煙が少なく、うまくコントロ
ールできないと共に煙を外気へ排出するため大量の薪を
必要としていた。
However, in the former so-called Yaizu type roasting and drying equipment, the one called a quick brewing warehouse, the source of smoke and the source of heat are the same, If you try to smoke a lot, the temperature will not rise, and on the contrary,
When I tried to raise the temperature, there was little smoke, I could not control it well, and I needed a large amount of firewood to discharge the smoke to the outside air.

【0008】更に、後者の公報記載のものは、燻煙につ
いては、公報第4欄第20行目〜第21行目に「燻煙が必要
ならば、1〜4の室で附与する。」程度の記載しかな
く、燻煙を如何に効率良く節類に付着させるかは考慮さ
れていない。
Further, in the latter publication, regarding smoke, "if smoke is required, it is provided in the chambers 1 to 4" on line 20, line 20 to line 21, of the publication. It is only described to the extent that it is not considered how to efficiently attach smoke to the knots.

【0009】又、前述した焙乾工程において、工程全体
の80%が「あん蒸」と称される工程であり、工程の合
理化は、如何に「あん蒸」と称される工程を短縮化する
かにある。
Further, in the above-mentioned roasting process, 80% of the whole process is a process called "an fumigation", and the rationalization of the process shortens the process called "an fumigation". There is a crab.

【0010】更に、上述したいずれのものも、乾燥と煙
り付けは同時に行なわれ、両者は、両立できないにもか
かわらず、そのことに気付かず焙乾を行なっていたのが
実情であり、良好な煙付けと乾燥を行なうことができな
いという問題点もあった。
Further, in any of the above-mentioned ones, the drying and the smoking are performed at the same time, and although the both are incompatible, the fact is that the roasting is carried out without noticing that, which is good. There was also a problem that it was not possible to smoke and dry.

【0011】本発明は、前記した従来の問題点を除去す
るようにした鰹節の焙乾装置及び鰹節の焙乾方法を提供
することを目的としている。
It is an object of the present invention to provide a roasting device for bonito flakes and a method for roasting bonito flakes that eliminates the above-mentioned conventional problems.

【0012】[0012]

【課題を解決するための手段】上記目的を達成するため
に、本発明の鰹節の焙乾装置は、略直方体形状の本体内
の温度を熱交換器により、湿度を蒸発器により調整し且
つ煙を前記熱交換器の熱源とは別個の煙供給手段により
供給して鰹節の焙乾を行なう鰹節の焙乾装置であって、
前記本体の内面を構成する四つの側壁の内の中の一つで
下方側に吸込み口を有する内部側壁と、この内部側壁と
前記本体との間に形成された通路と、前記本体の天井に
全体に亙って多数形成された開口部を有する天井壁と、
この天井壁と前記本体との間に形成されると共に前記通
路に連通する天井通路と、この天井通路、前記通路の内
の何れかの通路内に前記熱交換器、前記蒸発器、ファン
を配置したものである。
In order to achieve the above object, a roasting device for bonito flakes according to the present invention has a substantially rectangular parallelepiped body whose temperature is adjusted by a heat exchanger and humidity by an evaporator and smoke. Is a roasting device for bonito flakes that performs roasting of bonito flakes by supplying by a smoke supply means separate from the heat source of the heat exchanger,
One of four side walls forming the inner surface of the main body, the inner side wall having a suction port on the lower side, a passage formed between the inner side wall and the main body, and the ceiling of the main body. A ceiling wall having a large number of openings formed throughout,
A ceiling passage formed between the ceiling wall and the main body and communicating with the passage, and the heat exchanger, the evaporator, and the fan arranged in any one of the ceiling passage and the passage. It was done.

【0013】又、本発明の鰹節の焙乾装置は、略直方体
形状の本体内の温度を熱交換器により、湿度を蒸発器に
より調整し且つ煙を前記熱交換器の熱源とは別個の煙供
給手段により供給して鰹節の焙乾を行なう鰹節の焙乾装
置であって、前記本体の内面を構成する四つの側壁の内
の中の一つを全体に亙って多数形成された吐出口を有す
る第1の内部側壁と、この第1の内部側壁と前記本体と
の間に形成された第1の通路と、前記第1の内部側壁に
対向すると共に全体に亙って多数形成された吸込口を有
する第2の内部側壁と、この第2の内部側壁と前記本体
との間に形成された第2の通路と、この第2の通路と前
記第1の通路とを接続する第3の通路と、この第3の通
路、前記第1の通路、前記第2の通路の内の何れかの通
路内に前記熱交換器、前記蒸発器、ファンを配置したも
のである。
In addition, in the bonito drying apparatus of the present invention, the temperature in the main body of the substantially rectangular parallelepiped shape is adjusted by the heat exchanger, the humidity is adjusted by the evaporator, and the smoke is separated from the heat source of the heat exchanger. A roasting device for bonito flakes that is supplied by a supply means to roast bonito flakes, which is a discharge port formed in large numbers over one of the four side walls forming the inner surface of the main body. And a first passage formed between the first inner side wall and the body, and a large number of the first inner side wall facing the first inner side wall. A second inner side wall having a suction port, a second passage formed between the second inner side wall and the main body, and a third passage connecting the second passage and the first passage. And the heat exchange in any one of the third passage, the first passage, and the second passage. , The evaporator is obtained by placing the fan.

【0014】又、本発明の鰹節の焙乾装置は、本体と、
この本体内に熱を供給する熱交換器と、この本体内の湿
分を除去する蒸発器と、前記本体内を加湿する加湿手段
と、この本体内に煙を供給する煙供給手段と、前記本体
内の温度を検出する温度センサーと、前記本体内の湿度
を検出する湿度センサーと、前記本体内の温度を設定温
度に制御する温度制御手段と、前記本体内の湿度を設定
湿度に制御する湿度制御手段と、前記本体内の空気を循
環させるファンとを有し、前記湿度センサーは、湿度セ
ンサー素子の近くにヒ−タ−が設けられている。
The bonito flakes roasting device of the present invention comprises a main body,
A heat exchanger for supplying heat into the main body, an evaporator for removing moisture in the main body, a humidifying means for humidifying the main body, a smoke supply means for supplying smoke into the main body, A temperature sensor that detects the temperature inside the main body, a humidity sensor that detects the humidity inside the main body, a temperature control unit that controls the temperature inside the main body to a set temperature, and a humidity sensor that controls the humidity inside the main body to the set humidity. It has a humidity control means and a fan for circulating the air in the main body, and the humidity sensor is provided with a heater near the humidity sensor element.

【0015】又、本発明の鰹節の焙乾方法は、煮熟され
た鰹の肉を煙供給手段により燻煙させ且つ前記煙供給手
段とは別個の熱交換器で乾燥させ、更に、本体内の空気
と煙を該本体外へ放出することなく前記本体内で循環さ
せる鰹節の焙乾方法であって、本体内に煮熟された鰹の
肉を載置し、前記本体内の温度と湿度を制御して、燻煙
の雰囲気中に保持して前記鰹の肉表面に燻煙成分を付着
させる煙付工程と、この煙付工程の後、前記本体内の湿
度を下げて前記鰹の肉の表面側を乾燥させる乾燥工程
と、この乾燥工程の後、前記本体内の温度を下げて前記
鰹の肉の中心水分を前記鰹の肉の表面側に引き出すため
に、前記本体内の温度を下げる冷却工程と、この冷却工
程の後、前記鰹の肉の表面の劣化を防止すると共に前記
鰹の肉の水分の均一化を図るために、前記本体内の温度
と湿度を制御して行なうあん蒸工程とからなり、前記湿
度の制御は、湿度センサーにより行ない、又、前記湿度
センサー素子の近くにはヒ−タ−が設けられ、前記乾燥
工程、前記冷却工程の内、少なくとも何れかの工程で前
記ヒーターへの通電を行ない前記湿度センサー素子に付
着した前記燻煙中のタールを燃焼除去させるものであ
る。
Further, in the method for roasting bonito flakes according to the present invention, the cooked bonito meat is smoked by a smoke supplying means and dried by a heat exchanger separate from the smoke supplying means, and further, in the main body. The method of roasting bonito in which the air and smoke of the bonito are circulated within the main body without being discharged to the outside of the main body, and the meat of cooked bonito is placed in the main body, and the temperature and humidity in the main body The step of attaching a smoke component to the meat surface of the bonito by holding it in an atmosphere of smoke, and, after this step of adding smoke, lower the humidity in the main body to reduce the meat of the bonito. And a drying step of drying the surface side, after this drying step, in order to lower the temperature in the main body and draw out the central water content of the meat of the bonito to the surface side of the meat of the bonito, the temperature in the main body is adjusted. And a cooling step of lowering the surface of the bonito meat after the cooling step to prevent the deterioration of the surface of the bonito meat and make the water content of the bonito meat even. In order to achieve the above, the temperature and humidity inside the main body are controlled, and the humidity is controlled by a humidity sensor, and there is a heater near the humidity sensor element. The heater is provided to energize the heater in at least one of the drying step and the cooling step to burn off the tar in the smoke attached to the humidity sensor element.

【0016】[0016]

【実施例】本発明の一実施例を図面を参照して説明す
る。冷凍鰹3Kg 〜3.1Kg を10本煮熟し、鰹の肉を焙乾装
置を使用して焙乾を行なった。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described with reference to the drawings. 10 pieces of frozen bonito 3kg-3.1kg were boiled and ripe, and the bonito meat was roasted using a roasting device.

【0017】先ず、温度の高低を自由に調整するため
に、薪の燃焼による温度の上昇に頼ることなく、独立し
た熱源を熱交換器3(高温側)、蒸発器4(低温側)か
らとり、又、加湿を加湿手段5(例えば、加湿ノズ
ル)、除湿を蒸発器4により行ない、温度、湿度の調整
を温度制御手段9、湿度制御手段10により制御してい
る。
First, in order to freely adjust the temperature level, independent heat sources are taken from the heat exchanger 3 (high temperature side) and the evaporator 4 (low temperature side) without depending on the temperature increase due to the combustion of firewood. Further, humidification is performed by the humidifying means 5 (for example, a humidifying nozzle), dehumidification is performed by the evaporator 4, and temperature and humidity are controlled by the temperature control means 9 and the humidity control means 10.

【0018】即ち、焙乾装置1は、本体2と、この本体
2内に熱を供給する熱交換器3と、この本体2内の湿分
を除去する蒸発器4と、本体2内を加湿する加湿手段5
と、この本体2内に煙を供給する煙供給手段6と、本体
2内の温度を検出する温度センサー7と、本体2内の湿
度を検出する湿度センサー8と、本体2内の温度を設定
温度に制御する温度制御手段9と、本体2内の湿度を設
定湿度に制御する湿度制御手段10と、本体2内の空気を
循環させるファン11とを有し、本体2をほぼ密閉状態で
煙供給手段6からの煙を本体2内を循環させると共に熱
交換器3で本体2内の温度を上げて、煮熟された鰹の肉
を焙乾するものである。
That is, the roasting / drying apparatus 1 comprises a main body 2, a heat exchanger 3 for supplying heat into the main body 2, an evaporator 4 for removing moisture in the main body 2, and a humidification inside the main body 2. Humidifying means 5
The smoke supply means 6 for supplying smoke into the main body 2, the temperature sensor 7 for detecting the temperature inside the main body 2, the humidity sensor 8 for detecting the humidity inside the main body 2, and the temperature inside the main body 2 are set. The temperature control means 9 for controlling the temperature, the humidity control means 10 for controlling the humidity in the main body 2 to the set humidity, and the fan 11 for circulating the air in the main body 2 are provided. The smoke from the supply means 6 is circulated in the main body 2 and the temperature in the main body 2 is raised by the heat exchanger 3 to roast the boiled bonito meat.

【0019】熱交換器3は、ボイラ22から発生する蒸気
を配管12を介して導かれる。 配管12は、途中分岐し、
分岐部分の先端側には、加湿手段5が設けられている。
又、分岐部分の中途には、開閉弁13が設けられ、設定さ
れた湿度に達しているかを湿度センサー8により検出し
湿度制御手段10により、開閉弁13が開閉制御されて、湿
度コントロールが行なわれる。
The heat exchanger 3 guides the steam generated from the boiler 22 through the pipe 12. The pipe 12 branches in the middle,
Humidifying means 5 is provided on the tip end side of the branched portion.
An on-off valve 13 is provided in the middle of the branch portion, and the humidity sensor 8 detects whether or not the set humidity is reached, and the humidity control means 10 controls the on-off valve 13 to open and close to control the humidity. Be done.

【0020】又、蒸発器4は、冷凍機の室外ユニット14
と銅パイプ15で接続され、設定された温度に達している
かを温度センサー7により検出し温度制御手段9によ
り、冷凍機の室外ユニット14内の図示しない圧縮機をオ
ン、オフして温度コントロールが行なわれる。
Further, the evaporator 4 is the outdoor unit 14 of the refrigerator.
The temperature sensor 7 detects whether or not the temperature has reached the set temperature, and the temperature control means 9 turns on and off the compressor (not shown) in the outdoor unit 14 of the refrigerator to control the temperature. Done.

【0021】又、煙供給手段6は、サクラ、ナラなどの
薪を燃すが、薪は投入扉16より投入し、薪を燃す際空気
供給扉17を開き、薪が燃えた段階で空気供給扉17を閉じ
るようにしている。
Further, the smoke supply means 6 burns firewood such as cherry tree and oak, but the firewood is thrown in through the throwing door 16, the air feed door 17 is opened when burning the firewood, and the air feed door is opened when the firewood is burned. I'm trying to close 17.

【0022】本体2は、略直方体形状をし、その内面は
四つの側壁で構成され、その中の一つの内部側壁Aは、
下方側に吸込み口A1を有している。そして、この内部
側壁Aと本体2との間には、通路A2が形成されてい
る。
The main body 2 has a substantially rectangular parallelepiped shape, and the inner surface thereof is composed of four side walls, one of which is an inner side wall A.
It has a suction port A1 on the lower side. A passage A2 is formed between the inner side wall A and the main body 2.

【0023】本体2の天井には、天井壁Eが設けられ、
この天井壁Eには、全体に亙って吐出部E1が多数形成
され、又、この天井壁Eと本体2との間には、通路A2
に連通する天井通路E2が形成されている。
A ceiling wall E is provided on the ceiling of the main body 2,
A large number of discharge portions E1 are formed on the ceiling wall E, and a passage A2 is formed between the ceiling wall E and the main body 2.
A ceiling passage E2 that communicates with is formed.

【0024】そして、天井通路E2、通路A2の内の何
れかの通路内に、熱交換器3、蒸発器4、ファン11を配
置すれば良いが、本実施例では、例えば、空気流れに沿
って通路A2に蒸発器4、天井通路E2に熱交換器3及
びファン11が順次配置されている。
The heat exchanger 3, the evaporator 4 and the fan 11 may be arranged in any one of the ceiling passage E2 and the passage A2. In this embodiment, for example, along the air flow. The evaporator 4 is sequentially arranged in the passage A2, and the heat exchanger 3 and the fan 11 are sequentially arranged in the ceiling passage E2.

【0025】本体2内には、かご19を積層した台車20が
配置され、該かご19内には煮熟された鰹の肉21が入って
いる。
In the main body 2, there is arranged a cart 20 in which baskets 19 are stacked, and in the basket 19, boiled bonito meat 21 is contained.

【0026】なお、湿度センサー8には、図6に示すよ
うに、湿度センサー素子(例えば、Al2O3 、TiO2、SnO2
多孔質セラミックス湿度センサー)81の近くにヒーター
82が設けられている。このヒーター82は、図示しないヒ
ーター制御手段により後述する乾燥工程、冷却工程の
内、少なくとも何れかの工程(乾燥工程中のみ、冷却工
程中のみ、乾燥工程及び冷却工程中)で、ヒーター82へ
の通電を行ない、湿度センサー素子81に付着した燻煙中
のタールを燃焼除去させるものである。83、84は、メッ
シュを有するプロテクタであり、85は、不織布等のフィ
ルタである。
As shown in FIG. 6, the humidity sensor 8 has a humidity sensor element (for example, Al 2 O 3 , TiO 2 , SnO 2).
Heater near the porous ceramics humidity sensor) 81
82 are provided. The heater 82 is connected to the heater 82 by a heater control means (not shown) at least in any one of the following drying process and cooling process (only during the drying process, only during the cooling process, during the drying process and the cooling process). Electricity is applied to burn and remove tar in the smoke attached to the humidity sensor element 81. 83 and 84 are protectors having a mesh, and 85 is a filter made of non-woven fabric or the like.

【0027】次に、焙乾装置1の本体2内の温度、湿度
を温度制御手段9、湿度制御手段10により制御すること
により、本体2内で鰹の肉を連続的に焙乾する方法につ
いて説明する。
Next, a method for continuously roasting bonito meat in the main body 2 by controlling the temperature and humidity in the main body 2 of the roasting device 1 by the temperature control means 9 and the humidity control means 10 will be described. explain.

【0028】先ず、本体2内に煮熟された鰹の肉21を載
置し、本体2内を温度35℃〜55℃、湿度50%〜80%(よ
り望ましくは、温度35℃〜55℃、湿度70%)で、燻煙の
雰囲気中に保持して鰹の肉21表面に燻煙成分を付着させ
る煙付工程(例えば、鰹の肉3Kgの場合、約2時間程
度)と、この煙付工程の後、本体2内の湿度(例えば、
湿度20%以下)を下げて鰹の肉21の表面側を乾燥させる
乾燥工程(例えば、鰹の肉3Kgの場合、約3時間程度、
設定温度55℃)、この乾燥工程の後、本体2内の温度
(例えば、設定温度10℃〜30℃、より望ましくは、設定
温度15℃〜20℃)を下げて鰹の肉21の中心水分を鰹の肉
21の表面側に引き出すために、本体2内の温度を下げる
冷却工程と、この冷却工程の後、鰹の肉21の表面の劣化
を防止すると共に鰹の肉21の水分の均一化を図るため
に、温度25℃〜35℃、湿度80%以上に保つあん蒸工程
(例えば、鰹の肉3Kgの場合、約1時間程度)とからな
るもので、この一連の煙付工程→乾燥工程→冷却工程→
あん蒸工程を10〜13回程度、順次繰り返して鰹節を焙乾
する。
First, the cooked bonito meat 21 is placed in the main body 2 and the inside of the main body 2 is at a temperature of 35 ° C to 55 ° C and a humidity of 50% to 80% (more preferably, a temperature of 35 ° C to 55 ° C). , Humidity of 70%), smoked process to keep smoked components on the surface of bonito meat 21 by keeping it in the atmosphere of smoked smoke (for example, about 3 hours for 3Kg of bonito meat) and this smoke After the attaching step, the humidity in the main body 2 (for example,
Drying process of lowering the humidity (20% or less) to dry the surface side of bonito meat 21 (for example, in the case of 3 Kg of bonito meat, about 3 hours,
(Set temperature 55 ℃), after this drying step, the temperature inside the main body 2 (for example, set temperature 10 ℃ ~ 30 ℃, more preferably set temperature 15 ℃ ~ 20 ℃) is lowered to the central water content of bonito meat 21 Bonito meat
In order to bring out to the surface side of 21, the cooling process of lowering the temperature in the main body 2 and, after this cooling process, to prevent deterioration of the surface of the bonito meat 21 and to make the water content of the bonito meat 21 uniform In addition, the process consists of an anmigrating process that maintains the temperature at 25 to 35 ° C and a humidity of 80% or higher (for example, in the case of 3 kg of bonito meat, it takes about 1 hour). Process →
The bonito flakes are roasted by repeating the process of fumigation 10 to 13 times.

【0029】前述の煙付工程によれば、高温高湿(例え
ば、温度60℃、湿度80%)状態を防止でき、鰹の肉21の
黄ばみを防止し、しかも、湿度50%〜80%の状態で煙と
反応させるため、鰹の肉21に煙の付着を多くすることが
できる。
According to the above-described step of adding smoke, high temperature and high humidity (for example, temperature 60 ° C., humidity 80%) can be prevented, yellowing of bonito meat 21 can be prevented, and humidity of 50% to 80% can be prevented. Since it reacts with the smoke in the state, it is possible to increase the amount of smoke attached to the bonito meat 21.

【0030】特に、鰹節の煙付け方法は、本体2内の燻
煙の雰囲気中に煮熟された鰹の肉21を載置し、煮熟され
た鰹の肉21の温度を鰹の肉21の雰囲気温度より低くなる
ように本体2内の設定温度を段階的に徐々に上昇させる
と共に前記設定温度は、温度60℃を越えないようにして
鰹の肉21表面に燻煙成分を付着させるため、煮熟された
鰹の肉21の温度を鰹の肉21の雰囲気温度より低くなるよ
うにして鰹の肉21表面に雰囲気中の水を凝縮させて煙が
付着させるように反応させ、鰹の肉21に煙の付着を多く
することができる。
In particular, the method of smoking bonito flakes is to put the cooked bonito meat 21 in the smoked atmosphere in the main body 2 and set the temperature of the cooked bonito meat 21 to the bonito meat 21. In order to gradually increase the set temperature in the main body 2 so as to be lower than the ambient temperature of the above, and to make the set temperature not exceed the temperature of 60 ° C., to attach the smoke component to the surface of the bonito meat 21. , The temperature of the boiled bonito meat 21 should be lower than the ambient temperature of the bonito meat 21, causing the water in the atmosphere to condense on the surface of the bonito meat 21 and reacting so that smoke attaches, More smoke can be attached to the meat 21.

【0031】又、煙付工程の後、本体2内の湿度を下げ
て鰹の肉21を乾燥させる乾燥工程とし、従来のように乾
燥工程と煙付け工程とを同時に行わうことがなく、煙付
けに適した鰹の肉21表面を塗れた状態に保つことがで
き、その後、乾燥工程に入るため、香味の良い焙乾を得
ることができる。
Further, after the smoke-adding step, a drying step of lowering the humidity in the main body 2 to dry the bonito meat 21 is performed, and the smoke-drying step and the smoke-adding step are not performed at the same time as in the conventional case. The surface of the bonito meat 21 suitable for attachment can be kept in a coated state, and then the drying step is started, so that roasting with a good flavor can be obtained.

【0032】又、乾燥工程の後、本体2内の温度を下げ
て鰹の肉21の中心水分を鰹の肉21の表面側に引き出すた
めに、本体2内の温度を下げる冷却工程とし、高温高湿
(例えば、温度60℃、湿度80%)状態を防止して、鰹の
肉21の黄ばみを防止し、しかも、湿度50%〜80%の状態
で煙と反応させるため、鰹の肉21に煙の付着を多くする
ことができ、更に、冷却工程により、鰹の肉21の中心水
分を鰹の肉21の表面側に引き出し節表面の劣化を防止す
ることができる。
After the drying step, the temperature in the main body 2 is lowered to draw out the central water content of the bonito meat 21 to the surface side of the bonito meat 21. In this cooling step, the temperature in the main body 2 is lowered to a high temperature. To prevent high humidity (for example, temperature 60 ℃, humidity 80%) to prevent yellowing of bonito meat 21 and to react with smoke at humidity 50% to 80%, bonito meat 21 It is possible to increase the amount of smoke adhering to the surface of the bonito, and further to cool the central water of the bonito meat 21 to the surface side of the bonito meat 21 and prevent the deterioration of the knot surface by the cooling step.

【0033】又、冷却工程の後、鰹の肉21の表面の劣化
を防止すると共に鰹の肉21の水分の均一化を図るため
に、温度25℃〜35℃、湿度80%以上に保つあん蒸工程と
し、冷却工程により、鰹の肉21の中心水分を鰹の肉21の
表面側に引き出し節表面の劣化を防止することができ、
又、冷却工程の後のあん蒸工程により、鰹の肉21の雰囲
気中を高湿状態とし、鰹の肉21の中心と鰹の肉21の表面
側との水分の均一化を図って比較的短時間に鰹節を乾燥
させることができる。
After the cooling step, in order to prevent deterioration of the surface of the bonito meat 21 and to make the water content of the bonito meat 21 uniform, the temperature is kept at 25 ° C to 35 ° C and the humidity is kept at 80% or more. By the steaming step and the cooling step, the central water content of the bonito meat 21 can be drawn to the surface side of the bonito meat 21 to prevent deterioration of the knot surface.
In addition, the atmosphere of the bonito meat 21 is kept in a high humidity state by the fumigation process after the cooling process, and the water content in the center of the bonito meat 21 and the surface side of the bonito meat 21 is made relatively uniform. The bonito flakes can be dried in a short time.

【0034】この焙乾工程においては、初期[1回(1
番火)〜2回(2番火)]、中期(3回〜6回)、後期
(7回〜10回)の三段階に分けることができ、初期工程
は、肉質中の赤色素を酸化から守るため、鰹節表面の乾
燥による樹脂化及び酸化防止物質の生成による酸化防止
が工程の主目的で、そのため高温、低湿による速やかな
焙乾が必要とされ、中期工程は、燻煙成分の付着による
香味による香味付与が目的とされ、後期工程は、鰹節の
水分を均一化し、表面の劣化を防ぎながら、効率的な乾
燥を目的としている。
In this roasting process, the initial [1 time (1
It can be divided into three stages: No. 2 to 2 (2nd)], middle (3 to 6), and late (7 to 10). The initial process oxidizes the red pigment in the meat. The main purpose of the process is to prevent the formation of resin by drying the surface of bonito flakes and the formation of antioxidant substances in order to protect it from oxidization.Therefore, rapid roasting at high temperature and low humidity is required. The purpose of the latter step is to make the water content of the bonito flakes uniform and prevent surface deterioration while efficiently drying.

【0035】実験結果によれば、初期工程において、全
体の80%が蒸発し、又、色調評価でも、初期の乾燥のよ
い鰹節は、樹脂化にともなう酸化防止の影響からか赤色
が濃く、色調的に良好であった。
According to the experimental results, 80% of the whole was evaporated in the initial step, and in the color tone evaluation, bonito flakes that are good in the initial dryness have a deep red color due to the effect of oxidation prevention due to resinification. Was good.

【0036】又、従来のものは、煙の発生源と熱源は同
じで、しかも、本体2内に発生した水分を外部へ排気し
て、薪により発生した煙りを外部へ放出して煙のロスに
なり、本体2内煙濃度を高濃度化することが困難であっ
たが、焙乾装置1では、煙の発生源と熱源を異にし、発
生した水分を蒸発器4により除湿するため、外部への煙
の放出を防ぎ、少量の薪で高濃度の煙を長時間持続する
ことができる(図3参照)。図3において、新焙乾実験
庫とは、焙乾装置1であり、焼津式乾燥機とは、図10に
示す焼津式焙乾装置であり、急造庫とは、図11に示す急
造庫のことである。
Further, the conventional one has the same smoke generation source and heat source, and moreover, the moisture generated in the main body 2 is exhausted to the outside, and the smoke generated by the firewood is discharged to the outside to cause the loss of smoke. Therefore, it was difficult to increase the smoke concentration in the main body 2. However, in the roasting device 1, since the smoke generation source and the heat source are different and the generated moisture is dehumidified by the evaporator 4, It is possible to prevent smoke from being emitted into the room and to maintain a high concentration of smoke for a long time with a small amount of firewood (see Fig. 3). In FIG. 3, the new roasting / drying laboratory is the roasting / drying apparatus 1, the Yaizu-type dryer is the Yaizu-type roasting / drying apparatus shown in FIG. That is.

【0037】又、官能評価の結果、香りの強さは、フェ
ノール量に比例することから、従来品との香味の強弱を
フェノール量で比較すると、図4に示すように、温湿度
調整、高濃度の煙り付与により、従来品にないフェノー
ル量を得ることができた。
Further, as a result of the sensory evaluation, the intensity of the scent is proportional to the amount of phenol. Therefore, comparing the intensity of the flavor with that of the conventional product in terms of the amount of phenol, as shown in FIG. By adding a certain amount of smoke, it was possible to obtain an amount of phenol that was not available in conventional products.

【0038】図4において、焙乾実験庫とは、焙乾装置
1であり、現状7社焙乾庫とは、図10及び図11に示す焼
津式焙乾装置、急造庫である。
In FIG. 4, the roasting / drying room is the roasting / drying apparatus 1, and the roasting / drying room of the current 7 companies is the Yaizu type roasting / drying apparatus shown in FIGS. 10 and 11.

【0039】又、後期工程においても従来品では、高温
(60℃以上)、低湿度(20%以下)の乾燥した熱風に鰹
節を長時間さらすため、過乾燥化し表面劣化が著しく、
商品価値を低下させていた。又、表面の劣化を防止する
ため、本体外への放置によるあん蒸工程を必要とするた
め、鰹節の本体への出し入れを頻繁に行なうことが必要
とされ、従来の作業においては、製品が完成するまでに
は6回〜10回の出し入れを必要としていが、上述した温
度、湿度を温度制御手段9、湿度制御手段10により制御
して、煙付工程→乾燥工程→冷却工程→あん蒸工程を本
体2内で連続的に行ない、その結果、図5に示すよう
に、全加工日数27日間から13日間と大幅に短縮すること
ができ、フェノール量(従来品 3.14mg/100g 、実施品
8.20mg/100g )の付着も多くすることができた。図5に
おいて、焙乾実験庫、新焙乾実験庫とは、焙乾装置1の
ことで、企業No.9乾燥機とは、焼津式焙乾装置のことで
ある。
Even in the latter step, in the conventional product, since the bonito flakes are exposed for a long time to dry hot air of high temperature (60 ° C. or higher) and low humidity (20% or less), they are over-dried and surface deterioration is remarkable,
It was reducing the product value. In addition, in order to prevent surface deterioration, it is necessary to carry out the fumigation process by leaving it outside the main body, so it is necessary to frequently put the bonito in and out of the main body. It takes 6 to 10 times to take in and out, but the temperature and humidity described above are controlled by the temperature control means 9 and the humidity control means 10, and the smoke attachment step → drying step → cooling step → fumigation step. As a result, as shown in Fig. 5, the total number of processing days can be significantly reduced from 27 days to 13 days, and the amount of phenol (conventional product 3.14mg / 100g,
It was also possible to increase the amount of adhesion of 8.20mg / 100g). In FIG. 5, the roasting / drying laboratory and the new roasting / drying laboratory refer to the roasting apparatus 1, and the company No. 9 dryer refers to the Yaizu type roasting apparatus.

【0040】又、この鰹節の焙乾装置1においては、略
直方体形状の本体2内の温度を熱交換器3により、湿度
を蒸発器4により調整し且つ煙を熱交換器3の熱源とは
別個の煙供給手段6により供給して鰹節の焙乾を行なう
から、熱の供給系と煙の供給系を分離でき、本体2内の
空気と煙を本体2外へ放出することなく本体2内で循環
させることができ、煙の量を増やすことなく濃度の濃い
煙を鰹の肉に供給することができ、しかも、天井壁Eの
全体に亙って多数形成された吐出口E1から吹き下ろす
ようにし、煙を含んだ空気を本体2内に供給することが
でき、鰹の肉に煙を効率良く付着させることができる。
In this bonito roasting device 1, the temperature inside the main body 2 having a substantially rectangular parallelepiped shape is adjusted by the heat exchanger 3, the humidity is adjusted by the evaporator 4, and the smoke is used as the heat source of the heat exchanger 3. Since the bonito flakes are roast-dried by being supplied by the separate smoke supply means 6, the heat supply system and the smoke supply system can be separated, and the air and smoke in the main body 2 are not discharged to the outside of the main body 2 It is possible to circulate the bonito by supplying the smoke to the bonito meat without increasing the amount of smoke, and to blow it down from the discharge ports E1 formed over the entire ceiling wall E. Thus, the air containing smoke can be supplied into the main body 2, and the smoke can be efficiently attached to the meat of the bonito.

【0041】なお、上述の実施例においては、天井壁E
の全体に亙って多数形成された吐出口E1から吹き下ろ
すようにし、煙を含んだ空気を本体2内に供給したが、
図7乃至図9記載の焙乾装置1でも良い。
In the above embodiment, the ceiling wall E
Was blown down from the discharge port E1 formed in large numbers over the whole, and air containing smoke was supplied into the main body 2.
The roasting device 1 shown in FIGS. 7 to 9 may be used.

【0042】即ち、焙乾装置1は、本体2の内面を構成
する四つの側壁の内の中の一つを全体に亙って多数形成
された吸込口A1を有する第1の内部側壁Aと、この第
1の内部側壁Aと本体2との間に形成された第1の通路
A2と、第1の内部側壁Aに対向すると共に全体に亙っ
て多数形成された吐出口B1を有する第2の内部側壁B
と、この第2の内部側壁Bと本体2との間に形成された
第2の通路B2と、この第2の通路B2と第1の通路A
2とを接続する第3の通路C2と、この第3の通路C
2、第1の通路A2、第2の通路B2の内の何れかの通
路内に、熱交換器3、蒸発器4、ファン11が配置されて
いる。本実施例では、例えば、空気流れに沿って蒸発器
4、熱交換器3、ファン11が順次配置されている。
That is, in the roasting / drying apparatus 1, one of the four side walls forming the inner surface of the main body 2 has a first inner side wall A having a large number of suction ports A1 formed over the whole. A first passage A2 formed between the first inner side wall A and the main body 2 and a plurality of discharge ports B1 opposed to the first inner side wall A and formed throughout 2 inner side wall B
And a second passage B2 formed between the second inner side wall B and the main body 2, and the second passage B2 and the first passage A.
A third passage C2 connecting the second passage C2 and the third passage C2.
2, the heat exchanger 3, the evaporator 4, and the fan 11 are arranged in any one of the first passage A2 and the second passage B2. In this embodiment, for example, the evaporator 4, the heat exchanger 3, and the fan 11 are sequentially arranged along the air flow.

【0043】この焙乾装置1においては、熱の供給系と
煙の供給系を分離でき、本体2内の空気と煙を本体2外
へ放出することなく本体2内で循環させることができ、
煙の量を増やすことなく濃度の濃い煙を鰹の肉に供給す
ることができ、しかも、第2の内部側壁Bの全体に亙っ
て多数形成された吐出口B1から、煙を含んだ空気を本
体2内に供給することができ、更に、第1の内部側壁A
は、第1の内部側壁Aに対向し全体に亙って多数形成さ
れた吸込口A1を有するため、吐出口B1からの煙を含
んだ空気は一箇所に偏ることなく本体内に均一的に供給
することができ、鰹の肉に煙を効率良く付着させること
ができる。
In this roasting device 1, the heat supply system and the smoke supply system can be separated, and the air and smoke in the main body 2 can be circulated in the main body 2 without being discharged to the outside of the main body 2.
It is possible to supply dense smoke to the bonito meat without increasing the amount of smoke, and the smoke-containing air is formed from the large number of discharge ports B1 formed over the entire second inner side wall B. Can be supplied into the main body 2 and further the first inner side wall A
Has a large number of suction ports A1 formed facing the first inner side wall A, so that the air containing smoke from the discharge port B1 is uniformly distributed in the main body without being concentrated in one place. It can be supplied and smoke can be efficiently attached to bonito meat.

【0044】[0044]

【発明の効果】本発明の鰹節の焙乾装置は、略直方体形
状の本体内の温度を熱交換器により、湿度を蒸発器によ
り調整し且つ煙を前記熱交換器の熱源とは別個の煙供給
手段により供給して鰹節の焙乾を行なう鰹節の焙乾装置
であって、前記本体の内面を構成する四つの側壁の内の
中の一つで下方側に吸込口を有する内部側壁と、この内
部側壁と前記本体との間に形成された通路と、前記本体
の天井に全体に亙って多数形成された吐出口を有する天
井壁と、この天井壁と前記本体との間に形成された天井
通路と、この天井通路、前記通路の内の何れかの通路内
に前記熱交換器、前記蒸発器、ファンを配置したから、
熱の供給系と煙の供給系を分離でき、本体内の空気と煙
を本体外へ放出することなく本体内で循環させることが
でき、煙の量を増やすことなく濃度の濃い煙を鰹の肉に
供給することができ、しかも、天井壁の全体に亙って多
数形成された吐出口から吹き下ろすようにし、煙を含ん
だ空気を本体内に供給することができ、鰹の肉に煙を効
率良く付着させることができる。
EFFECTS OF THE INVENTION The bonito roasting device of the present invention has a substantially rectangular parallelepiped body whose temperature is adjusted by a heat exchanger, humidity is adjusted by an evaporator, and smoke is separated from the heat source of the heat exchanger. A roasting device for bonito flakes that is supplied by a feeding means to roast bonito flakes, and an inner side wall having a suction port on the lower side of one of the four side walls forming the inner surface of the main body, A passage formed between the inner side wall and the main body, a ceiling wall having a large number of discharge ports formed over the ceiling of the main body, and a passage formed between the ceiling wall and the main body. Since the ceiling passage and the ceiling passage, the heat exchanger, the evaporator, and the fan are arranged in any of the passages,
The heat supply system and the smoke supply system can be separated, and the air and smoke in the main body can be circulated in the main body without being discharged to the outside of the main body, and the dense smoke can be removed without increasing the amount of smoke. The meat can be supplied to the meat, and moreover, the air containing smoke can be supplied to the main body by blowing it down from a large number of outlets formed over the entire ceiling wall, and the smoke of bonito meat can be supplied. Can be efficiently attached.

【0045】又、本発明の鰹節の焙乾装置は、略直方体
形状の本体内の温度を熱交換器により、湿度を蒸発器に
より調整し且つ煙を前記熱交換器の熱源とは別個の煙供
給手段により供給して鰹節の焙乾を行なう鰹節の焙乾装
置であって、前記本体の内面を構成する四つの側壁の内
の中の一つを全体に亙って多数形成された吐出口を有す
る第1の内部側壁と、この第1の内部側壁と前記本体と
の間に形成された第1の通路と、前記第1の内部側壁に
対向すると共に全体に亙って多数形成された吸込口を有
する第2の内部側壁と、この第2の内部側壁と前記本体
との間に形成された第2の通路と、この第2の通路と前
記第1の通路とを接続する第3の通路と、この第3の通
路、前記第1の通路、前記第2の通路の内の何れかの通
路内に前記熱交換器、前記蒸発器、ファンを配置したか
ら、熱の供給系と煙の供給系を分離でき、本体内の空気
と煙を本体外へ放出することなく本体内で循環させるこ
とができ、煙の量を増やすことなく濃度の濃い煙を鰹の
肉に供給することができ、しかも、第1の内部側壁の全
体に亙って多数形成された吐出口から、煙を含んだ空気
を本体内に供給することができ、更に、第2の内部側壁
は、第1の内部側壁に対向し全体に亙って多数形成され
た吸込口を有するため、吐出口からの煙を含んだ空気は
一箇所に偏ることなく本体内に均一的に供給することが
でき、鰹の肉に煙を効率良く付着させることができる。
Further, the bonito roasting device of the present invention has a substantially rectangular parallelepiped body whose temperature is adjusted by a heat exchanger, humidity is adjusted by an evaporator, and smoke is separated from the heat source of the heat exchanger. A roasting device for bonito flakes that is supplied by a supply means to roast bonito flakes, which is a discharge port formed in large numbers over one of the four side walls forming the inner surface of the main body. And a first passage formed between the first inner side wall and the body, and a large number of the first inner side wall facing the first inner side wall. A second inner side wall having a suction port, a second passage formed between the second inner side wall and the main body, and a third passage connecting the second passage and the first passage. And the heat exchange in any one of the third passage, the first passage, and the second passage. Since the evaporator and the fan are arranged, the heat supply system and the smoke supply system can be separated, and the air and smoke in the main body can be circulated in the main body without being discharged to the outside of the main body. It is possible to supply dense smoke to the meat of bonito without increasing the amount of air, and to supply air containing smoke into the main body from a large number of outlets formed over the entire first inner side wall. Further, since the second inner side wall has a large number of suction ports facing the first inner side wall and formed over the whole, the air containing smoke from the discharge port is at one place. It can be uniformly supplied into the main body without being biased, and smoke can be efficiently attached to the meat of the bonito.

【0046】又、本発明の鰹節の焙乾装置は、本体と、
この本体内に熱を供給する熱交換器と、この本体内の湿
分を除去する蒸発器と、前記本体内を加湿する加湿手段
と、この本体内に煙を供給する煙供給手段と、前記本体
内の温度を検出する温度センサーと、前記本体内の湿度
を検出する湿度センサーと、前記本体内の温度を設定温
度に制御する温度制御手段と、前記本体内の湿度を設定
湿度に制御する湿度制御手段と、前記本体内の空気を循
環させるファンとを有し、前記湿度センサーは、湿度セ
ンサー素子の近くにヒ−タ−が設けられているから、熱
の供給系と煙の供給系を分離でき、本体内の空気と煙を
本体外へ放出することなく本体内で循環させることがで
き、煙の量を増やすことなく濃度の濃い煙を鰹の肉に供
給することができ、しかも、湿度センサー素子に煙のタ
ール分が付着しても、ヒータにより燃焼させて除去する
ため、湿度センサーの特性の劣化を防止して、該湿度セ
ンサーにより煙付けに適した状態に保持して、鰹の肉に
煙を効率良く付着させることができる。
Further, the bonito roasting device of the present invention comprises a main body,
A heat exchanger for supplying heat into the main body, an evaporator for removing moisture in the main body, a humidifying means for humidifying the main body, a smoke supply means for supplying smoke into the main body, A temperature sensor that detects the temperature inside the main body, a humidity sensor that detects the humidity inside the main body, a temperature control unit that controls the temperature inside the main body to a set temperature, and a humidity sensor that controls the humidity inside the main body to the set humidity. The humidity sensor has a humidity control means and a fan for circulating the air in the main body, and the humidity sensor is provided with a heater near the humidity sensor element. Therefore, a heat supply system and a smoke supply system are provided. The air inside the body and smoke can be circulated inside the body without being discharged to the outside of the body, and dense smoke can be supplied to the bonito meat without increasing the amount of smoke, and , The tar content of smoke adheres to the humidity sensor element In order to remove by burning by the heater, to prevent deterioration of the characteristics of the humidity sensor, and holds a state suitable for the smoke with the said humidity sensor, it can be efficiently attached to smoke meat bonito.

【0047】又、本発明の鰹節の焙乾方法は、 煮熟さ
れた鰹の肉を煙供給手段により燻煙させ且つ前記煙供給
手段とは別個の熱交換器で乾燥させ、更に、本体内の空
気と煙を該本体外へ放出することなく前記本体内で循環
させる鰹節の焙乾方法であって、本体内に煮熟された鰹
の肉を載置し、前記本体内の温度と湿度を制御して、燻
煙の雰囲気中に保持して前記鰹の肉表面に燻煙成分を付
着させる煙付工程と、この煙付工程の後、前記本体内の
湿度を下げて前記鰹の肉の表面側を乾燥させる乾燥工程
と、この乾燥工程の後、前記本体内の温度を下げて前記
鰹の肉の中心水分を前記鰹の肉の表面側に引き出すため
に、前記本体内の温度を下げる冷却工程と、この冷却工
程の後、前記鰹の肉の表面の劣化を防止すると共に前記
鰹の肉の水分の均一化を図るために、前記本体内の温度
と湿度を制御して行なうあん蒸工程とからなり、前記湿
度の制御は、湿度センサーにより行ない、又、前記湿度
センサー素子の近くにはヒ−タ−が設けられ、前記乾燥
工程、前記冷却工程の内、少なくとも何れかの工程で前
記ヒーターへの通電を行ない前記湿度センサー素子に付
着した前記燻煙中のタールを燃焼除去させるから、熱の
供給系と煙の供給系を分離でき、本体内の空気と煙を本
体外へ放出することなく本体内で循環させることがで
き、煙の量を増やすことなく濃度の濃い煙を鰹の肉に供
給することができ、しかも、湿度センサー素子に煙のタ
ール分が付着しても、ヒータにより燃焼させて除去する
ため、湿度センサーの特性の劣化を防止して、該湿度セ
ンサーにより煙付けに適した状態に保持して、鰹の肉に
煙を効率良く付着させることができ、更に、ヒータによ
る通電は、湿度制御に支障がないときに行なうから、装
置を停止することなく連続的に鰹節を焙乾することがで
きる。
Further, in the method for roasting bonito flakes of the present invention, the cooked bonito meat is smoked by a smoke supply means and dried in a heat exchanger separate from the smoke supply means, and further, in the main body. The method of roasting bonito in which the air and smoke of the bonito are circulated within the main body without being discharged to the outside of the main body, and the meat of cooked bonito is placed in the main body, and the temperature and humidity in the main body The step of attaching a smoke component to the meat surface of the bonito by holding it in an atmosphere of smoke, and, after this step of adding smoke, lower the humidity in the main body to reduce the meat of the bonito. And a drying step of drying the surface side, after this drying step, in order to lower the temperature in the main body and draw out the central water content of the meat of the bonito to the surface side of the meat of the bonito, the temperature in the main body is adjusted. And a cooling step of lowering the surface of the bonito meat after the cooling step to prevent the deterioration of the surface of the bonito meat and make the water content of the bonito meat even. In order to achieve this, the temperature and humidity inside the main body are controlled to form an a fumigation process, and the humidity is controlled by a humidity sensor, and a heater is provided near the humidity sensor element. In the drying step, the cooling step, the heater is energized to burn off the tar in the smoke adhering to the humidity sensor element in at least one of the steps, so that a heat supply system is provided. And the smoke supply system can be separated, and the air and smoke in the main body can be circulated in the main body without being emitted to the outside of the main body, and dense smoke can be supplied to the bonito meat without increasing the amount of smoke. In addition, even if the tar component of smoke adheres to the humidity sensor element, it is burned and removed by the heater, preventing deterioration of the characteristics of the humidity sensor and making it suitable for smoking with the humidity sensor. Hold on As a result, smoke can be efficiently attached to the meat of the bonito, and the heater is energized when there is no hindrance to humidity control, so it is possible to continuously dry the bonito flakes without stopping the device. it can.

【0048】又、従来のように乾燥工程と煙付け工程と
を同時に行わうことがなく、煙付けに適した鰹の肉表面
を塗れた状態に保つことができ、その後、乾燥工程に入
るため、香味の良い焙乾を得ることができる等の効果を
奏する。
Further, unlike the conventional case, the drying step and the smokeing step are not simultaneously performed, and the meat surface of the bonito suitable for smoking can be kept in a coated state, and then the drying step is started. The effect of being able to obtain roast with a good flavor is exhibited.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の一実施例の鰹節の焙乾装置を概略的に
示す一部縦断正面図である。
FIG. 1 is a partially longitudinal front view schematically showing a roasting device for dried bonito according to an embodiment of the present invention.

【図2】図1記載の鰹節の焙乾装置の概略的平面図であ
る。
FIG. 2 is a schematic plan view of the bonito roasting device shown in FIG.

【図3】煙り濃度状態を比較したグラフである。FIG. 3 is a graph comparing smoke density states.

【図4】フェノール量を比較したグラフである。FIG. 4 is a graph comparing the amounts of phenol.

【図5】加工日数を比較した表である。FIG. 5 is a table comparing processing days.

【図6】図1記載の湿度センサーを拡大した概略的断面
図である。
6 is an enlarged schematic sectional view of the humidity sensor shown in FIG. 1. FIG.

【図7】図2記載の鰹節の焙乾装置の他の実施例の概略
的平面図である。
FIG. 7 is a schematic plan view of another embodiment of the roasting apparatus for dried bonito according to FIG.

【図8】図6記載の鰹節の焙乾装置のA−A線に沿って
切断して概略的に示す一部断面側面図である。
8 is a partial cross-sectional side view schematically showing the roasting device for bonito flakes shown in FIG. 6, taken along the line AA.

【図9】図6記載の鰹節の焙乾装置のB−B線に沿って
切断して概略的に示す一部断面側面図である。
9 is a partial cross-sectional side view schematically showing the roasting device for dried bonito flakes shown in FIG. 6, taken along line BB.

【図10】従来の焙乾装置を概略的に示す一部縦断正面
図である。
FIG. 10 is a partially longitudinal front view schematically showing a conventional roasting device.

【図11】従来の焙乾装置を概略的に示す一部縦断正面
図である。
FIG. 11 is a partially longitudinal front view schematically showing a conventional roasting device.

【符号の説明】[Explanation of symbols]

1 焙乾装置 2 本体 3 高熱の熱交換器 4 蒸発器 5 加湿手段 6 煙供給手段 7 温度センサー 8 湿度センサー 9 温度制御手段 10 湿度制御手段 11 ファン 1 Roasting device 2 Main body 3 High heat heat exchanger 4 Evaporator 5 Humidifying means 6 Smoke supplying means 7 Temperature sensor 8 Humidity sensor 9 Temperature control means 10 Humidity control means 11 Fan

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 略直方体形状の本体内の温度を熱交換器
により、湿度を蒸発器により調整し且つ煙を前記熱交換
器の熱源とは別個の煙供給手段により供給して鰹節の焙
乾を行なう鰹節の焙乾装置であって、前記本体の内面を
構成する四つの側壁の内の中の一つで下方側に吸込み口
を有する内部側壁と、この内部側壁と前記本体との間に
形成された通路と、前記本体の天井に全体に亙って多数
形成された開口部を有する天井壁と、この天井壁と前記
本体との間に形成されると共に前記通路に連通する天井
通路と、この天井通路、前記通路の内の何れかの通路内
に前記熱交換器、前記蒸発器、ファンを配置したことを
特徴とする鰹節の焙乾装置。
1. Roasting of bonito flakes by adjusting the temperature in a substantially rectangular parallelepiped main body by a heat exchanger and the humidity by an evaporator and supplying smoke by a smoke supply means separate from the heat source of the heat exchanger. A bonito-bread roasting device for carrying out the following, wherein an inner side wall having a suction port on the lower side of one of the four side walls forming the inner surface of the main body, and between the inner side wall and the main body A formed passage, a ceiling wall having a large number of openings formed throughout the ceiling of the main body, and a ceiling passage formed between the ceiling wall and the main body and communicating with the passage A roasting device for dried bonito flakes, characterized in that the heat exchanger, the evaporator, and the fan are arranged in any one of the ceiling passage and the passage.
【請求項2】 略直方体形状の本体内の温度を熱交換器
により、湿度を蒸発器により調整し且つ煙を前記熱交換
器の熱源とは別個の煙供給手段により供給して鰹節の焙
乾を行なう鰹節の焙乾装置であって、前記本体の内面を
構成する四つの側壁の内の中の一つを全体に亙って多数
形成された吐出口を有する第1の内部側壁と、この第1
の内部側壁と前記本体との間に形成された第1の通路
と、前記第1の内部側壁に対向すると共に全体に亙って
多数形成された吸込口を有する第2の内部側壁と、この
第2の内部側壁と前記本体との間に形成された第2の通
路と、この第2の通路と前記第1の通路とを接続する第
3の通路と、この第3の通路、前記第1の通路、前記第
2の通路の内の何れかの通路内に前記熱交換器、前記蒸
発器、ファンを配置したことを特徴とする鰹節の焙乾装
置。
2. The roasting of bonito flakes is performed by adjusting the temperature in the main body of a substantially rectangular parallelepiped shape by a heat exchanger and the humidity by an evaporator and supplying smoke by a smoke supply means separate from the heat source of the heat exchanger. And a first inner side wall having a plurality of discharge ports formed over one of the four side walls forming the inner surface of the main body. First
A first passage formed between the inner side wall of the body and the main body, and a second inner side wall facing the first inner side wall and having a large number of suction ports formed over the whole. A second passage formed between the second inner side wall and the body, a third passage connecting the second passage and the first passage, the third passage, the third passage, and the third passage. A roasting device for dried bonito flakes, characterized in that the heat exchanger, the evaporator, and the fan are arranged in any one of the first passage and the second passage.
【請求項3】 本体と、この本体内に熱を供給する熱交
換器と、この本体内の湿分を除去する蒸発器と、前記本
体内を加湿する加湿手段と、この本体内に煙を供給する
煙供給手段と、前記本体内の温度を検出する温度センサ
ーと、前記本体内の湿度を検出する湿度センサーと、前
記本体内の温度を設定温度に制御する温度制御手段と、
前記本体内の湿度を設定湿度に制御する湿度制御手段
と、前記本体内の空気を循環させるファンとを有し、前
記湿度センサーは、湿度センサー素子の近くにヒ−タ−
が設けられていることを特徴とする鰹節の焙乾装置。
3. A main body, a heat exchanger for supplying heat into the main body, an evaporator for removing moisture in the main body, a humidifying means for humidifying the main body, and smoke for the main body. Smoke supply means for supplying, a temperature sensor for detecting the temperature in the main body, a humidity sensor for detecting the humidity in the main body, a temperature control means for controlling the temperature in the main body to a set temperature,
It has a humidity control means for controlling the humidity in the main body to a set humidity and a fan for circulating the air in the main body, and the humidity sensor is a heater near the humidity sensor element.
The bonito flakes roasting device is characterized by being provided.
【請求項4】 煮熟された鰹の肉を煙供給手段により燻
煙させ且つ前記煙供給手段とは別個の熱交換器で乾燥さ
せ、更に、本体内の空気と煙を該本体外へ放出すること
なく前記本体内で循環させる鰹節の焙乾方法であって、
本体内に煮熟された鰹の肉を載置し、前記本体内の温度
と湿度を制御して、燻煙の雰囲気中に保持して前記鰹の
肉表面に燻煙成分を付着させる煙付工程と、この煙付工
程の後、前記本体内の湿度を下げて前記鰹の肉の表面側
を乾燥させる乾燥工程と、この乾燥工程の後、前記本体
内の温度を下げて前記鰹の肉の中心水分を前記鰹の肉の
表面側に引き出すために、前記本体内の温度を下げる冷
却工程と、この冷却工程の後、前記鰹の肉の表面の劣化
を防止すると共に前記鰹の肉の水分の均一化を図るため
に、前記本体内の温度と湿度を制御して行なうあん蒸工
程とからなり、前記湿度の制御は、湿度センサーにより
行ない、又、前記湿度センサー素子の近くにはヒ−タ−
が設けられ、前記乾燥工程、前記冷却工程の内、少なく
とも何れかの工程で前記ヒーターへの通電を行ない前記
湿度センサー素子に付着した前記燻煙中のタールを燃焼
除去させることを特徴とする鰹節の焙乾方法。
4. The cooked bonito meat is smoked by a smoke supply means and dried by a heat exchanger separate from the smoke supply means, and further air and smoke in the main body are discharged to the outside of the main body. A method of roasting bonito flakes that is circulated in the main body without
Place the cooked bonito meat in the main body, control the temperature and humidity inside the main body, keep it in the atmosphere of smoke and attach the smoke component to the meat surface of the bonito Step, after this step of smoke, a drying step of lowering the humidity in the main body to dry the surface side of the meat of the bonito, and, after this drying step, lowering the temperature in the main body of the bonito In order to draw the central water of the bonito to the surface side of the meat of the bonito, a cooling step of lowering the temperature in the main body, and after this cooling step, prevent deterioration of the surface of the meat of the bonito and of the meat of the bonito. In order to make the water content uniform, the temperature and humidity inside the main body are controlled to form an fumigation step. The humidity is controlled by a humidity sensor, and a humidity sensor is provided near the humidity sensor element. -Ta-
Is provided, in the drying step, in the cooling step, the heater is energized in at least one of the steps to burn off the tar in the smoke attached to the humidity sensor element. How to dry.
JP5203499A 1993-08-17 1993-08-17 Apparatus for drying bonito and method for drying bonito Expired - Lifetime JP2987029B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP5203499A JP2987029B2 (en) 1993-08-17 1993-08-17 Apparatus for drying bonito and method for drying bonito

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP5203499A JP2987029B2 (en) 1993-08-17 1993-08-17 Apparatus for drying bonito and method for drying bonito

Publications (2)

Publication Number Publication Date
JPH0750987A true JPH0750987A (en) 1995-02-28
JP2987029B2 JP2987029B2 (en) 1999-12-06

Family

ID=16475174

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JP2987029B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2033524A1 (en) * 2006-06-07 2009-03-11 Ajinomoto Co., Inc. Method and apparatus for modifying smoke smell and method and apparatus for producing smoked food
JP2012000067A (en) * 2010-06-18 2012-01-05 Higashimoto Kikai:Kk Smoke house
JP2014183758A (en) * 2013-03-22 2014-10-02 Shizuoka Prefecture Seasoning food product and method for producing the same

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2033524A1 (en) * 2006-06-07 2009-03-11 Ajinomoto Co., Inc. Method and apparatus for modifying smoke smell and method and apparatus for producing smoked food
EP2033524A4 (en) * 2006-06-07 2013-01-23 Ajinomoto Kk Method and apparatus for modifying smoke smell and method and apparatus for producing smoked food
JP2012000067A (en) * 2010-06-18 2012-01-05 Higashimoto Kikai:Kk Smoke house
JP2014183758A (en) * 2013-03-22 2014-10-02 Shizuoka Prefecture Seasoning food product and method for producing the same

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